A large reinforcement cage installation apparatus and installation method
By setting up trusses and docking mechanisms around the pile foundation holes, and using sliding blocks and lifting ropes to achieve precise docking of the steel cages, the problem of installing steel cages in steep canyon mountainous areas has been solved, and the installation efficiency and stability have been improved.
Patent Information
- Application Number
- CN202011332638.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-11-24
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2040-11-24
AI Technical Summary
In steep canyon mountainous areas, it is difficult to achieve precise alignment of multiple segment steel cages due to limitations of large hoisting equipment and the influence of canyon winds, resulting in installation difficulties.
A truss and docking mechanism are used. By setting up a truss and a detachable docking mechanism around the pile foundation hole, the segmental steel cage is accurately docked using a sliding seat, lifting rope and vertical drive component. The lifting and docking are separated to ensure the stable lowering of the steel cage.
It enables rapid and precise docking of steel cages in complex environments, reduces the impact of canyon winds on installation, and improves the installation efficiency and stability of steel cages.
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Figure CN112392037B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of pile foundation construction, in particular to a large reinforcement cage installation device and method. BACKGROUND
[0002] At present, large-diameter reinforcement cages are installed by using large hoisting equipment. However, in steep and narrow valley mountainous areas, the large hoisting equipment is limited by the terrain, making installation difficult. At the same time, with long-time valley wind, the hoisting of the large-diameter reinforcement cage needs to be as short as possible.
[0003] In the related art, a Chinese application patent with publication number CN109235424A discloses a pile foundation reinforcement cage segmented installation method, which comprises the following steps: step 1, installing a force frame at the hole opening of a pile foundation hole; step 2, hoisting a first segment of reinforcement cage by using a crane, and suspending the first segment of reinforcement cage on the force frame by using a hand-operated hoist; step 3, hoisting a second segment of reinforcement cage, connecting the first segment of reinforcement cage and the second segment of reinforcement cage, and completing the connection; step 4, synchronously lowering the first segment of reinforcement cage and the second segment of reinforcement cage by using the hand-operated hoist, and supporting the two segments of reinforcement cage at the hole opening of the pile foundation hole by using an I-shaped steel along the horizontal direction; and step 5, hanging the lower end hook of the hand-operated hoist to the uppermost reinforcing ring of the second segment of reinforcement cage.
[0004] The application patent segments the hoisting of the reinforcement cage, which can reduce the hoisting difficulty of the large-diameter reinforcement cage in steep and narrow valley mountainous areas. However, when the valley wind exists for a long time, the segmental reinforcement cage in the suspended state is not stable, and it is difficult to ensure the butt joint accuracy between the two adjacent segmental reinforcement cages. SUMMARY
[0005] The embodiments of the present application provide a large reinforcement cage installation device and method to solve the problem that multiple segmental reinforcement cages are difficult to accurately butt joint in the related art.
[0006] In a first aspect, the embodiments of the present application provide a large reinforcement cage installation device for installing a reinforcement cage in a pile foundation hole, wherein the reinforcement cage comprises at least two segmental reinforcement cages; and the device comprises:
[0007] a vertically arranged truss arranged around the pile foundation hole; at least two screw clamps are arranged on the truss in the vertical direction, and each screw clamp is used for temporarily fixing the segmental reinforcement cage;
[0008] a butt joint mechanism detachably arranged on the top of the truss and allowing the segmental reinforcement cage to pass through so as to lower the segmental reinforcement cage into the pile foundation hole; and the butt joint mechanism comprises:
[0009] at least two sliding seats arranged on the truss and movable in the horizontal direction.
[0010] a plurality of hoisting ropes corresponding to the plurality of sliding seats, the lower ends of the hoisting ropes being used to be connected with the segmental reinforcement cage;
[0011] a vertical driving member mounted on each of the sliding seats, the vertical driving member being connected with the upper end of the corresponding hoisting rope and being used to drive the segmental reinforcement cage to move in the vertical direction through each of the hoisting ropes.
[0012] In some embodiments, the docking mechanism further comprises:
[0013] two sliding rails arranged in parallel;
[0014] two moving rods, the moving rods being perpendicularly arranged on the two sliding rails and being linearly movable along the sliding rails, and at least one sliding seat being arranged on each of the moving rods; meanwhile, the largest enclosed rectangle formed by the moving rods and the sliding rails can be used for the segmental reinforcement cage to pass through.
[0015] In some embodiments, two sliding seats are arranged on each of the moving rods.
[0016] In some embodiments, the docking mechanism further comprises:
[0017] two Y-shaped connecting rods, one end of each of the connecting rods being connected with the sliding rail, and the other two ends of each of the connecting rods being connected with the moving rod; meanwhile, the two ends connected with the moving rod are symmetrically distributed.
[0018] In some embodiments, the truss comprises:
[0019] a base used for the segmental reinforcement cage to pass through, the base being used to be fixedly arranged around the pile foundation hole;
[0020] a vertically arranged frame body, the frame body being detachably arranged on the base, and the top of the frame body being provided with the docking mechanism;
[0021] Meanwhile, the cross section of the base is larger than that of the frame body.
[0022] In some embodiments, the frame body is bolted with the base and the docking mechanism.
[0023] In a second aspect, the embodiments of the present application further provide a large segmental reinforcement cage installation method based on the large segmental reinforcement cage installation device, comprising:
[0024] prearranging at least two screw clamps on the truss in the vertical direction;
[0025] vertically arranging the truss around the pile foundation hole, and hoisting the docking mechanism on the top of the truss, the docking mechanism comprising a 10t hydraulic oil cylinder, a 5t hydraulic oil cylinder, a connecting rod, a sliding seat, a hoisting rope and a vertical driving member.
[0026] hoisting two adjacent segmental reinforcement cages in sequence, controlling the two segmental reinforcement cages to pass through the docking mechanism, the truss, and to be temporarily fixed on the truss by corresponding screw clamps;
[0027] driving each sliding seat to adjust its horizontal and vertical positions according to the position of the segmental reinforcement cage above, until the segmental reinforcement cage above is aligned with the segmental reinforcement cage below;
[0028] connecting the segmental reinforcement cage above with the segmental reinforcement cage below, and releasing the connection between the segmental reinforcement cage below and the corresponding screw clamps;
[0029] synchronously controlling all vertical driving members to drive the two segmental reinforcement cages together to be lowered into the pile hole through the lifting ropes.
[0030] In some embodiments, the specific method of hoisting two adjacent segmental reinforcement cages in sequence, controlling the two segmental reinforcement cages to pass through the docking mechanism, the truss, and to be temporarily fixed on the truss by corresponding screw clamps includes:
[0031] hoisting a first segmental reinforcement cage, and controlling the segmental reinforcement cage to pass through the docking mechanism and the truss in sequence;
[0032] fixing the first segmental reinforcement cage on the truss by the corresponding screw clamps on the truss;
[0033] hoisting a second segmental reinforcement cage, and controlling the segmental reinforcement cage to pass through the docking mechanism and the truss in sequence and to be located above the first segmental reinforcement cage;
[0034] fixing the second segmental reinforcement cage on the truss by the corresponding screw clamps on the truss.
[0035] In some embodiments, during the process of hoisting a first segmental reinforcement cage and controlling the segmental reinforcement cage to pass through the docking mechanism and the truss in sequence, the installation method further includes:
[0036] the first segmental reinforcement cage is partially in the pile hole.
[0037] In some embodiments, the docking mechanism further includes two sliding rails and two moving rods, and the specific steps of controlling the segmental reinforcement cage to pass through the docking mechanism include:
[0038] controlling the two moving rods to move away from each other on the sliding rails until the closed rectangle formed by the moving rods and the sliding rails can accommodate the segmental reinforcement cage to pass through.
[0039] Hoisting the segmental reinforcement cage through the docking mechanism to enter into the truss.
[0040] The technical scheme provided by the application has the beneficial effects of hoisting the segmental reinforcement cage in segments quickly, and realizing accurate docking of multiple segmental reinforcement cages through the truss and the docking mechanism, thereby effectively reducing the influence of canyon wind on the installation of the reinforcement cage.
[0041] The embodiment of the application provides a large reinforcement cage installation device and installation method, which is provided with a truss through which the reinforcement cage can pass outside the pile hole, and the truss is stable and reliable in structure, can provide a lowering channel for the reinforcement cage, and avoids the influence of large canyon wind on the installation efficiency of the reinforcement cage; meanwhile, the hoisting and docking are separated, accurate docking of two segmental reinforcement cages is realized through the docking mechanism, the segmental reinforcement cage can be hoisted quickly, and the installation efficiency of the reinforcement cage is effectively improved. BRIEF DESCRIPTION OF DRAWINGS
[0042] In order to more clearly illustrate the technical scheme in the embodiments of the application, the drawings needed to be used in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the application, and other drawings can be obtained by those skilled in the art without creative effort on the basis of these drawings.
[0043] Figure 1 A front view of a large reinforcement cage installation device provided by the embodiment of the application;
[0044] Figure 2 A left view of a large reinforcement cage installation device provided by the embodiment of the application;
[0045] Figure 3 A view of A-A in the middle (in a construction state); Figure 1 A view of B-B in the middle (in a construction state);
[0046] Figure 4 A view of B-B in the middle (in a construction state); Figure 1 A view of B-B in the middle (in a construction state);
[0047] Figure 5 A top view of a large reinforcement cage installation device provided by the embodiment of the application;
[0048] Figure 6 A front view of a docking mechanism;
[0049] Figure 7 A top view of a large reinforcement cage installation device provided by the embodiment of the application in a construction state;
[0050] In the figure: 1, pile hole; 2, segmental reinforcement cage; 3, truss; 30, screw clamp; 31, base; 32, frame body; 33, operation platform; 4, docking mechanism; 41, sliding seat; 42, lifting rope; 43, vertical driving member; 44, sliding rail; 45, moving rod member; 46, connecting rod; 47, 5t bidirectional hydraulic oil cylinder; 48, 10t bidirectional hydraulic oil cylinder. DETAILED DESCRIPTION
[0051] To make the objectives, technical solutions, and advantages of the embodiments of the present application clearer, the following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are some but not all of the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the present application.
[0052] The embodiments of the present application provide a large-scale reinforcement cage installation device, which can realize accurate docking of multiple segmental reinforcement cages 2 through the truss 3 and the docking mechanism 4, and effectively reduce the influence of complex surrounding environments such as narrow sites, disorderly wind fields, and canyon winds on the installation of the reinforcement cage.
[0053] Referring to Figures 1-7 The embodiments of the present application provide a large-scale reinforcement cage installation device for installing a reinforcement cage in a pile hole 1, the reinforcement cage including at least two segmental reinforcement cages 2; the device includes:
[0054] A truss 3 arranged vertically and used for being arranged around the pile hole 1; at least two screw clamp groups are arranged on the truss 3 in a vertical direction, and each screw clamp group is used for temporarily fixing the segmental reinforcement cage 2;
[0055] A docking mechanism 4 detachably arranged on the top of the truss 3 and through which the segmental reinforcement cage 2 can pass to be lowered into the pile hole 1; meanwhile, the docking mechanism 4 includes:
[0056] At least two sliding seats 41 arranged on the truss 3 and movable in a horizontal direction;
[0057] Lifting ropes 42 corresponding in number to the sliding seats 41, the lower ends of the lifting ropes 42 being used for being connected to the segmental reinforcement cage 2;
[0058] Vertical driving members 43 arranged on each sliding seat 41, the vertical driving members 43 being connected to the upper ends of the corresponding lifting ropes 42 and used for driving the segmental reinforcement cage 2 to move in a vertical direction through each lifting rope 42.
[0059] The process of installing a large steel reinforcement cage by the large steel reinforcement cage installation device provided in the embodiments of the present application is as follows:
[0060] At least two screw clamps are arranged on the truss 3 in the vertical direction in advance;
[0061] The truss 3 with the screw clamps is installed on the pile hole 1, and the hoisting and docking mechanism 4 is hoisted to the top of the truss 3;
[0062] The first segment steel reinforcement cage is hoisted to pass through the docking mechanism 4 and enter the truss 3, and the first segment steel reinforcement cage is fixed by the corresponding screw clamps on the truss 3;
[0063] The second segment steel reinforcement cage is hoisted to pass through the docking mechanism 4 and enter the truss 3, and the second segment steel reinforcement cage is fixed by the corresponding screw clamps on the truss 3;
[0064] The vertical driving members 43 are controlled to drive the corresponding lifting ropes 42 to be lowered, and the tail ends of the lifting ropes 42 are connected to the second segment steel reinforcement cage, and the connection between the second segment steel reinforcement cage and the screw clamps is released;
[0065] The sliding seats 41 are controlled to move along the horizontal direction again until the second segment steel reinforcement cage is aligned with the first segment steel reinforcement cage, the second segment steel reinforcement cage and the first segment steel reinforcement cage are connected, and the connection between the first segment steel reinforcement cage and the corresponding screw clamps is released;
[0066] The vertical driving members 43 are synchronously controlled to drive the corresponding lifting ropes 42 to be lowered until the second segment steel reinforcement cage connected with the lifting ropes 42 is lowered into the pile hole 1.
[0067] In the embodiments of the present application, the truss 3 through which the segment steel reinforcement cage 2 passes is arranged outside the pile hole 1, which has a stable and reliable structure and can provide a lowering channel connected with the pile hole 1 for the segment steel reinforcement cage 2, so that the installation efficiency of the steel reinforcement cage is not reduced due to the influence of the canyon wind. Meanwhile, the hoisting and docking are separated, the precise docking of the two segment steel reinforcement cages 2 is realized by the docking mechanism 4, the segment steel reinforcement cage 2 can be hoisted quickly, and the installation efficiency of the multiple segment steel reinforcement cages is effectively improved.
[0068] As shown in FIGS. Figures 1-2 , 5-7, as a preferred scheme of the embodiments of the present application, the docking mechanism 4 further comprises:
[0069] Two parallel sliding rails 44;
[0070] Two moving rod members 45, the moving rod members 45 are vertically connected across the two sliding rails 44 and can move linearly along the sliding rails 44, and at least one sliding seat 41 is arranged on the moving rod members 45; meanwhile, the moving rod members 45 and the sliding rails 44 form a largest enclosed rectangle which can be passed through by the segment steel reinforcement cage 2.
[0071] Further, two groups of the sliding seats 41 are arranged on the two moving rods 45.
[0072] Further, the docking mechanism 4 further comprises:
[0073] two Y-shaped connecting rods 46, one end of the connecting rod 46 is connected with the sliding rail 44, and the other two ends are connected with the moving rods 45; meanwhile, the two ends connected with the moving rods 45 are symmetrically distributed.
[0074] In the embodiment of the present application, the sliding seat 41 and the moving rod 45 are arranged on the sliding rail 44 to drive the hanging rope 42 to move horizontally, so that the sliding seat 41 can move anywhere on the top of the truss 3, and the two ends of the Y-shaped connecting rod 46 are connected with the moving rod 45, which is convenient for stable and reliable movement of the moving rod 45.
[0075] In the embodiment of the present application, the sliding seat 41 and the moving rod 45 can be driven by a bidirectional hydraulic cylinder controlled remotely, specifically, four 5t bidirectional hydraulic cylinders 47 are fixedly arranged on the moving rod 45 to drive the sliding seat 41 to move, and two 10t bidirectional hydraulic cylinders 48 are fixedly arranged to drive the connecting rod 46 to move. Meanwhile, each bidirectional hydraulic cylinder is independently controlled, and can also be partially controlled synchronously to realize linkage control.
[0076] As shown in Figures 3-4 Further, the screw clamps 30 are arranged on the four corners of the truss 3. The screw clamps 30 are bolted with the segmental reinforcement cage 2, and the two groups of sliding seats 41 on the two moving rods 45 move towards each other, which can further fasten the connection of the segmental reinforcement cage 2.
[0077] Further, a smooth plate for sliding of the sliding seat 41 and the moving rod 45 is arranged on the sliding track of the sliding seat 41 and the moving rod 45. The smooth plate can be a teflon plate or a stainless steel plate, which is used to reduce the friction of the sliding seat 41 and the moving rod 45 when sliding. The smooth plate can be arranged by using conventional technical means, and therefore is not marked in the figure.
[0078] Preferably, the truss 3 comprises:
[0079] a base 31 through which the segmental reinforcement cage passes, which is used to be fixedly arranged around the pile foundation hole 1;
[0080] a vertically arranged frame body 32 which is detachably arranged on the base 31, and the top of the frame body 32 is provided with the docking mechanism 4;
[0081] Meanwhile, the cross section of the base 31 is larger than that of the frame body 32.
[0082] Further, the frame body 32 is bolted with the base 31 and the docking mechanism 4.
[0083] Specifically, the skeleton of the truss 3 is HW300x300 or I25b type steel.
[0084] In the embodiment, the truss 3 is divided into two parts, which reduces the maximum load requirement of the tower crane for hoisting the truss 3; and the cross section of the base 31 is larger than that of the frame body 32, which improves the wind resistance of the truss 3. Meanwhile, the frame body 32 is an integrally welded steel truss, which has high connection stability and can resist severe canyon wind.
[0085] In order to improve the convenience of construction, the base 31 and the frame body 32 are both provided with an operation platform 33. A pedestrian access can also be provided on the frame body 32, which has a conventional form and thus is not shown in the figure.
[0086] In actual construction application, the large steel reinforcement cage installation device provided by the embodiment can resist wind of 12 levels and below, and has safe and reliable structure.
[0087] The embodiment further provides a large steel reinforcement cage installation method based on the large steel reinforcement cage installation device.
[0088] Step S1: a plurality of screw clamps 30 are spaced apart in the vertical direction and arranged on the truss 3 in advance;
[0089] Step S2: the truss 3 is arranged vertically around the pile hole 1, and a docking mechanism 4 is hoisted on the top of the truss 3, the docking mechanism 4 comprising a sliding seat 41, a hoisting rope 42 and a vertical driving member 43;
[0090] Step S3: two adjacent segment steel reinforcement cages 2 are hoisted in sequence, the two segment steel reinforcement cages 2 are controlled to pass through the docking mechanism 4 and the truss 3, and are temporarily fixed on the truss 3 by corresponding screw clamp groups; each vertical driving member is controlled to drive the corresponding hoisting rope 42 below, connect each hoisting rope 42 and the segment steel reinforcement cage 2 above, and release the connection between the segment steel reinforcement cage 2 above and the corresponding screw clamp group;
[0091] Step S4: each sliding seat 41 is driven to adjust its horizontal and vertical positions according to the position of the segment steel reinforcement cage 2 above in the horizontal plane, until the segment steel reinforcement cage 2 above is aligned with the segment steel reinforcement cage 2 below;
[0092] Step S5: the segment steel reinforcement cage 2 above is connected with the segment steel reinforcement cage 2 below, and the connection between the segment steel reinforcement cage 2 below and the corresponding screw clamp group is released;
[0093] Step S6: synchronously control all vertical driving members 43 to drive two segmental reinforcement cages 2 through respective hoisting ropes 42 to be lowered into the pile hole 1.
[0094] In the step S3, the two segmental reinforcement cages 2 are hoisted in sequence; the two segmental reinforcement cages 2 pass through the butt joint mechanism 4 and the truss 3, and are temporarily fixed on the truss 3 by the corresponding screw clamps. The specific method includes:
[0095] Hoist the first segmental reinforcement cage, and control the segmental reinforcement cage 2 to pass through the butt joint mechanism 4 and the truss 3 in sequence;
[0096] Fix the first segmental reinforcement cage segmental reinforcement cage 2 on the truss 3 by the corresponding screw clamps on the truss 3;
[0097] Hoist the second segmental reinforcement cage, and control the segmental reinforcement cage 2 to pass through the butt joint mechanism 4 and the truss 3 in sequence and be located above the first segmental reinforcement cage;
[0098] Fix the second segmental reinforcement cage on the truss 3 by the corresponding screw clamps on the truss 3.
[0099] The tower crane is used to hoist the segmental reinforcement cage 2 into the installation device, the butt joint mechanism 4 in the installation device is used for alignment and lowering, the truss 3 and the screw clamps are used for temporary fixing of the segmental reinforcement cage 2, and the accurate installation of the large-size reinforcement cage can be ensured. The embodiment of the application can meet the installation requirements of the reinforcement cage with a diameter of 2.5-3.5 m and a weight of 50-100 t, and has high practicability and universality.
[0100] In addition, the embodiment of the application can solve the problem of installation of the large-size reinforcement cage by the large hoisting device (such as the tower crane), and can reliably install the reinforcement cage in a steep canyon area under the action of long-time canyon wind.
[0101] Preferably, in the process of hoisting the first segmental reinforcement cage and controlling the segmental reinforcement cage 2 to pass through the butt joint mechanism 4 and the truss 3 in sequence, the installation method further includes:
[0102] The first segmental reinforcement cage is partially in the pile hole 1.
[0103] In the embodiment of the application, when the first segmental reinforcement cage is lowered, a part of the first segmental reinforcement cage is in the pile hole 1 and a part of the first segmental reinforcement cage is out of the pile hole 1 (in the inner cavity of the truss 3), so that the large-scale shaking of the segmental reinforcement cage 2 under the action of the canyon wind can be avoided, and the installation requirements can be met.
[0104] Preferably, the docking mechanism 4 further comprises two sliding rails 44 and two moving rods 45, and the specific steps of controlling the segmental reinforcement cage 2 to pass through the docking mechanism 4 comprise:
[0105] controlling the two moving rods 45 to move away from each other on the sliding rails 44 until the segmental reinforcement cage can pass through the closed rectangle formed by the moving rods 45 and the sliding rails 44;
[0106] hoisting the segmental reinforcement cage to pass through the docking mechanism 4 to enter the truss 3.
[0107] In the embodiment of the present application, the sliding seat 41 on the docking mechanism 4 can move anywhere above the lowering channel formed by the truss 3, therefore, if the segmental reinforcement cage 2 is intended to be lowered into the truss 3, the sliding rails 44 are arranged near the top of the truss 3 on both sides, and the two moving rods 45 are slid on the two sliding rails 44, so that the two moving rods 45 do not block the lowering of the segmental reinforcement cage 2.
[0108] Specifically, the segmental reinforcement cage 2 is hoisted by a tower crane. According to the lowering channel formed by the truss 3 and the pile hole 1, the segmental reinforcement cage 2 can be prevented from swinging greatly under the action of canyon wind during the lowering process, thereby reducing the construction efficiency.
[0109] Meanwhile, the truss 3 of the steel truss structure also facilitates the workers to crawl on the truss 3, and the construction difficulty is small, the installation is convenient and fast, and the manpower and material resources are saved.
[0110] In the description of the present application, it should be noted that the positions or position relationships indicated by the terms "upper", "lower", etc. are based on the positions or position relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular position, be constructed and operated in a particular position, and therefore cannot be understood as a limitation on the present application. Unless otherwise specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integral connection; it can be mechanical connection, or electrical connection; it can be direct connection, or indirect connection through an intermediate medium, or internal communication of two elements. For those skilled in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances.
[0111] It should be noted that, in the present application, the relational terms such as "first" and "second", and the like, are used solely to distinguish one entity or action from another, without necessarily requiring or implying any actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can also include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by "comprises... a" does not, without more constraints, exclude the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.
[0112] The foregoing is merely illustrative of the principles of the application and various modifications can be made by those skilled in the art without departing from the spirit and scope of the application. The above embodiments are illustrative, and not restrictive, of the scope of the application.
Claims
1. A large reinforcement cage installation apparatus for installing a reinforcement cage in a pile foundation hole (1), the reinforcement cage comprising at least two segmental reinforcement cages (2); characterized in that, It comprises: The vertical arrangement of the truss (3) is used to set around the pile foundation hole (1); The truss (3) is spaced apart in the vertical direction and is provided with at least two screw clamps, which are used to temporarily fix the segmental reinforcement cage (2); The docking mechanism (4) is detachably provided on the top of the truss (3) and can be passed through by the segmental reinforcement cage (2) to make the segmental reinforcement cage (2) lower into the pile foundation hole (1); At the same time, the docking mechanism (4) comprises: At least two sliding seats (41) are arranged on the truss (3) and can move in the horizontal direction; The corresponding lifting ropes (42) are connected with the segmental reinforcement cage (2) at the lower end; The vertical driving member (43) is installed on each sliding seat (41) and is connected with the upper end of the corresponding lifting rope (42) and is used to drive the segmental reinforcement cage (2) to move in the vertical direction through each lifting rope (42); The docking mechanism (4) further comprises: Two parallel sliding rails (44); Two moving rod members (45) are vertically connected across the two sliding rails (44) and can move linearly along the sliding rails (44), and at least one sliding seat (41) is arranged on the moving rod member (45); At the same time, the largest enclosed rectangle formed by the moving rod member (45) and the sliding rail (44) can pass through the segmental reinforcement cage (2); Two sliding seats (41) are arranged on each of the two moving rod members (45); The docking mechanism (4) further comprises: Two Y-shaped connecting rods (46) are connected with the sliding rail (44) at one end and with the moving rod member (45) at the other two ends; At the same time, the two ends connected with the moving rod member (45) are symmetrically distributed; The truss (3) comprises: The base (31) can pass through the segmental reinforcement cage (2) and is used to be fixed around the pile foundation hole (1); The vertically arranged frame body (32) is detachably arranged on the base (31), and the top of the frame body (32) is provided with the docking mechanism (4); At the same time, the cross section of the base (31) is larger than that of the frame body (32); The frame body (32) is bolted with the base (31) and the docking mechanism (4).
2. A large reinforcement cage installation method based on the large reinforcement cage installation apparatus according to claim 1, characterized by, It comprises: At least two screw clamps are spaced apart in the vertical direction and arranged on the truss (3); The truss (3) is vertically arranged around the pile foundation hole (1), and the docking mechanism (4) is hoisted on the top of the truss (3), wherein the docking mechanism (4) comprises sliding seats (41), lifting ropes (42) and vertical driving members (43); In sequence, hoist two adjacent segmental reinforcement cages (2), control two segmental reinforcement cages (2) to pass through the butt joint mechanism (4) and the truss (3), and temporarily fix them on the truss (3) through corresponding screw clamps; Control each vertical driving member (43) to drive the corresponding lifting rope (42) downward, connect each lifting rope (42) and the segmental reinforcement cage (2) above, and disconnect the segmental reinforcement cage (2) above and the corresponding screw clamps; Drive each sliding seat (41) to adjust its horizontal and vertical positions according to the position of the segmental reinforcement cage (2) above until the segmental reinforcement cage (2) above is aligned with the segmental reinforcement cage (2) below; Connect the segmental reinforcement cage (2) above and the segmental reinforcement cage (2) below, and disconnect the segmental reinforcement cage (2) below and the corresponding screw clamps; Synchronously control all vertical driving members (43) to drive two segmental reinforcement cages (2) together through each lifting rope (42) and lower them into the pile foundation hole (1).
3. The method of claim 2, wherein: the two segmental reinforcement cages (2) pass through the butt joint mechanism (4) and the truss (3), and are temporarily fixed on the truss (3) through corresponding screw clamps, and the specific method comprises: hoist the first segmental reinforcement cage, and control the segmental reinforcement cage (2) to pass through the butt joint mechanism (4) and the truss (3) in sequence; fix the first segmental reinforcement cage on the truss (3) through the corresponding screw clamps on the truss (3); hoist the second segmental reinforcement cage, and control the segmental reinforcement cage (2) to pass through the butt joint mechanism (4) and the truss (3) in sequence and be located above the first segmental reinforcement cage; fix the second segmental reinforcement cage on the truss (3) through the corresponding screw clamps on the truss (3).
4. The method of claim 3, wherein: during the process of hoisting the first segmental reinforcement cage and controlling the segmental reinforcement cage (2) to pass through the butt joint mechanism (4) and the truss (3) in sequence, the method further comprises: the first segmental reinforcement cage is partially in the pile foundation hole (1).
5. The method of claim 2, wherein: the butt joint mechanism (4) further comprises two sliding rails (44) and two moving rod members (45), and the specific steps of controlling the segmental reinforcement cage (2) to pass through the butt joint mechanism (4) comprise: control two moving rod members (45) to move away from each other on the sliding rails (44) until the closed rectangle formed by the moving rod members (45) and the sliding rails (44) can be passed through by the segmental reinforcement cage (2); hoist the segmental reinforcement cage (2) to pass through the butt joint mechanism (4) to enter the truss (3).
Citation Information
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