A dual-slide robot loading and unloading stamping automatic production line
By designing a robot loading and unloading stamping automatic production line with dual-slide rails, multiple robots and molds are used to realize multi-process automation of the slide rail raw material plates, solving the problems of low efficiency and low automation in the existing production line, and achieving efficient and automated Production process.
Patent Information
- Application Number
- CN202011197351.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-10-31
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2040-10-31
AI Technical Summary
The existing automatic slide rail stamping production lines have low production efficiency, low degree of automation, and high labor intensity for workers.
A dual-slide rail robot loading and unloading stamping automatic production line is designed. Through inlet and discharge robots, multiple swing arm feeding robots, material distribution positioning conveyors and a variety of stamping molds, the feeding and positioning of the slide rail raw material plate is realized. , feeding, folding tongue, punching, punching counters and coding, bending, bending, bending and punching hooking processes.
It improves production efficiency, improves the degree of automation, reduces the labor intensity of workers, and can process and produce two slide rails at the same time, with high production efficiency and good symmetry of the two slide rails.
Smart Images

Figure CN112404251B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a slide rail stamping production line, in particular to a robot loading and unloading stamping automatic production line with double slide rails. Background Art
[0002] The existing automatic stamping production line for slide rails has low production efficiency, low automation level and high labor intensity for workers. Summary of the invention
[0003] The purpose of the present invention is to overcome the deficiencies of the above-mentioned prior art and to provide a double-slide robot loading and unloading stamping automatic production line with a simple and reasonable structure, high production efficiency, high degree of automation and low labor intensity for workers.
[0004] The object of the present invention is achieved in that:
[0005] A robot loading and unloading stamping automatic production line with double slide rails comprises a slide rail raw material plate feeding table, a feeding robot, a material dividing and positioning conveyor, a first swing arm feeding robot, a tongue folding stamping die, a second swing arm feeding robot, a punching stamping die, a third swing arm feeding robot, a countersinking and coding stamping die, a fourth swing arm feeding robot, a bending stamping die, a fifth swing arm feeding robot, a rib punching stamping die, a sixth swing arm feeding robot, a hook punching and punching stamping die, a seventh swing arm feeding robot, a material receiving and positioning table, a material discharging robot and a slide rail receiving frame.
[0006] The slide rail raw material plate feeding table is used for placing multiple slide rail raw material plates to be punched.
[0007] The feeding robot is used to grab multiple slide rail raw material plates on the slide rail raw material plate feeding table and place them on the material dividing and positioning conveyor.
[0008] The material separation and positioning conveyor is used to separate and position multiple slide rail raw material plates one by one.
[0009] The first swing arm feeding robot is used to transport the two positioned slide rail raw material plates on the material dividing and positioning conveyor to the folding tongue stamping die.
[0010] The tongue-folding stamping die is used to fold the undercuts of the two slide rail raw material plates.
[0011] The second swing arm feeding robot is used to transport the two slide rail raw material plates that have completed the tongue folding process on the tongue folding stamping die to the punching stamping die.
[0012] The punching and stamping die is used to punch holes in two slide rail raw material plates that have completed the tongue folding process.
[0013] The third swing arm feeding robot is used to transport the two slide rail raw material plates that have completed the punching process on the punching and stamping die to the countersinking and coding stamping die.
[0014] The punching and countersunk holes and code stamping die is used to punch countersunk holes and stamp codes on two slide rail raw material plates that have completed the punching process.
[0015] The fourth swing arm feeding robot is used to transport the two slide rail raw material plates that have completed the punching process on the countersinking and embossing code stamping die to the bending stamping die.
[0016] The bending and stamping die is used to bend two slide rail raw material plates that have completed the countersinking and letter code embossing processes.
[0017] The fifth swing arm feeding robot is used to transport the two slide rail raw material plates that have completed the bending process on the bending stamping die to the rib punching die.
[0018] The rib punching die is used to perform rib punching and punching on two slide rail raw material plates that have completed the bending process.
[0019] The sixth swing arm feeding robot is used to transport the two slide rail raw material plates that have been completed with ribs and punching on the rib punching die to the punching hook punching die.
[0020] The punching hook and punching punching die is used to punch hooks and punch holes on two slide rail raw material plates that have completed the rib punching and punching processes.
[0021] The seventh swing-arm feeding robot is used to transport the two slide rail raw material plates with punched hooks and holes to the material receiving and positioning platform. At this point, the two slide rail raw material plates have been punched into slide rails.
[0022] The material receiving and positioning platform is used for collecting and arranging the punched slide rails.
[0023] The discharging robot is used to grab the slide rail on the receiving material positioning table and place the slide rail in the receiving material frame.
[0024] The present invention can also be further improved as follows.
[0025] The work tables on the folding tongue stamping die, the punching hole stamping die, the countersunk hole and code stamping die, the bending stamping die, the rib punching die and the hook punching punching die are all provided with two slide rail raw material plate positioning grooves.
[0026] The workbench on the folding tongue stamping die, the punching punching die, the countersunk hole and code stamping die, the bending stamping die, and the hook punching punching die is provided with a slide rail positioning cylinder and a positioning block. The positioning block is detachably arranged on the workbench. The slide rail positioning cylinder is arranged relative to the positioning block. The slide rail positioning cylinder can push one end of the slide rail raw material plate so that the other end of the slide rail raw material plate abuts against the positioning block, thereby positioning the slide rail raw material plate. Since the slide rail raw material plates of different lengths need to be fixed at specific positions at the ends or on both sides, the present invention does not need to replace the mold, and only needs to push the slide rail into place. The stamping automatic production line of the present invention can stamp slide rail raw material plates of different lengths according to different production requirements. The worker can manually disassemble and assemble the positioning block and install the positioning block at a position suitable for the length of the slide rail raw material plate to be stamped. The slide rail positioning cylinder pushes one end of the slide rail raw material plate so that the other end of the slide rail raw material plate abuts against the positioning block, thereby positioning the slide rail raw material plate for stamping by the stamping die.
[0027] The material sorting and positioning conveyor comprises a frame, a left material sorting mechanism, a right material sorting mechanism, a left plate lifting mechanism, a driving mechanism, a right plate lifting mechanism, a left horizontal feeding mechanism, a right horizontal feeding mechanism, and an intermediate positioning discharging mechanism.
[0028] The left and right sorting mechanisms are respectively located on both sides of the frame and are used to sort the stacked slide rail raw material plates one by one on the horizontal feeding belts of the left and right horizontal feeding mechanisms.
[0029] The left and right plate body holding mechanisms are respectively located on both sides of the frame and are used to hold up the slide rail raw material plate so that the horizontal feeding belts of the left and right horizontal feeding mechanisms can feed the material.
[0030] The left and right horizontal feeding mechanisms are respectively located on both sides of the frame, and are used to transport the slide rail raw material plates on both sides of the frame one by one to the middle positioning and discharging mechanism for positioning.
[0031] The driving mechanism is used to drive the horizontal feeding belts of the left and right horizontal feeding mechanisms to feed materials to the middle of the frame.
[0032] The middle positioning discharging mechanism is located in the middle of the frame and is used for positioning the slide rail raw material plate.
[0033] The left and right sorting mechanisms each include a horizontal transfer cylinder, a horizontal transfer seat, a lifting cylinder, a lifting seat, and a suction arm. The horizontal transfer seat is horizontally slidably arranged on the frame. The horizontal transfer cylinder is arranged on the frame and is drivingly connected to the horizontal transfer seat. The lifting seat is lifted and lowered on the horizontal transfer seat. The lifting cylinder is arranged on the horizontal transfer seat and is drivingly connected to the lifting seat. The suction arm is arranged on the lifting seat and is located above the horizontal feeding belt. A suction cup is provided on the suction arm.
[0034] The driving mechanism is a motor, which is arranged in the middle of the frame. The left and right horizontal feeding mechanisms both include horizontal feeding belts, and the two horizontal feeding belts are rotatably arranged on the left and right sides of the frame respectively. The motor is drivingly connected to the two horizontal feeding belts, and the motor drives the two horizontal feeding belts to rotate.
[0035] The left and right plate lifting mechanism includes a support plate and a first lifting cylinder. The support plate is arranged on the frame and located on the horizontal feeding belt. A discharge station for placing stacked slide rail raw material plates is arranged on the support plate. The first lifting cylinder is arranged on the frame and located next to the discharge station.
[0036] The intermediate positioning and discharging mechanism includes two end positioning cylinders, a positioning plate, a push positioning cylinder and a positioning piece. The positioning plate is arranged in the middle of the frame, the two end positioning cylinders are respectively arranged on the front and rear sides of the positioning plate, and the push positioning cylinder and the positioning piece are respectively arranged on the feeding side and the positioning side of the positioning plate.
[0037] A limit cylinder is provided on the discharging side of the discharging station, the limit cylinder is located on the bottom surface of the support plate, and a limit cylinder rod extends out of the support plate.
[0038] The left and right horizontal feeding mechanisms also include a driving roller and a driven roller, the driving roller and the driven roller are respectively provided with a first rotating shaft and a second rotating shaft, the horizontal feeding belt is arranged on the driving roller and the driven roller, the first rotating shaft and the second rotating shaft are respectively rotatably arranged in the middle of the frame and one side of the frame, and the motor is drivingly connected to the first rotating shaft and the second rotating shaft.
[0039] The motor shaft of the motor is provided with a driving gear, one end of the first rotating shaft of the left horizontal feeding mechanism is provided with a first driven gear, one end of the second rotating shaft of the right horizontal feeding mechanism is provided with a second driven gear, a third driven gear is provided on the first driven gear, the driving gear is connected to the third driven gear chain gear transmission, and the first driven gear and the second driven gear are meshed with each other for transmission. The motor drives the first driven gear and the second driven gear to rotate in opposite directions, and the first rotating shaft of the right horizontal feeding mechanism and the first rotating shaft of the left horizontal feeding mechanism rotate in opposite directions.
[0040] The beneficial effects of the present invention are as follows:
[0041] (I) The present invention realizes the processes of feeding, positioning, feeding, tongue folding, punching, countersinking and coding, bending, rib punching, hook punching and discharging of the raw material plates of two slide rails through feeding and discharging robots, multiple swing-arm feeding robots, material dividing and positioning conveyor, tongue folding stamping die, hole punching stamping die, countersinking and coding, bending, rib punching, hook punching and discharging of the raw material plates of two slide rails. Therefore, the present invention has high production efficiency, high degree of automation and low labor intensity of workers. Moreover, the present invention can process and produce two slide rails at the same time, with high production efficiency and good symmetry of the two slide rails.
[0042] (ii) The material sorting and positioning conveyor of the present invention can realize automatic material sorting, material feeding, and intermediate positioning and discharging on both sides of the frame through a driving mechanism, left and right material sorting mechanisms, left and right plate lifting mechanisms, left and right horizontal feeding mechanisms, and an intermediate positioning and discharging mechanism. The present invention has a high degree of automation, good safety, and high work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0043] Figure 1 It is a structural schematic diagram of the robot loading and unloading punching automatic production line with double slide rails of the present invention.
[0044] Figure 2 yes Figure 1 Top view of the .
[0045] Figure 3 yes Figure 1 main view.
[0046] Figure 4 It is a structural schematic diagram of the material dividing and positioning conveyor of the present invention.
[0047] Figure 5 yes Figure 4 main view.
[0048] Figure 6 yes Figure 4 Top view of the .
[0049] Figure 7 yes Figure 4 Side view of.
[0050] Figure 8 It is a structural schematic diagram of the slide rail raw material plate of the present invention.
[0051] Fig. 9 yes Figure 4 Schematic diagram of the structure with the motor cover hidden.
[0052] Fig.10 It is a top view of two slide rail raw material plates of the present invention after the tongue folding process is completed.
[0053] Fig.11 yes Fig.10 Side view of.
[0054] Fig.12 It is a top view of two slide rail raw material plates of the present invention after the punching process is completed.
[0055] Fig.13 yes Fig.12 Side view of.
[0056] Fig.14 It is a top view of two slide rail raw material plates of the present invention after the countersinking and coding processes are completed.
[0057] Fig.15 yes Fig.14 Side view of.
[0058] Fig.16 It is a top view of two slide rail raw material plates of the present invention after the bending process is completed.
[0059] Fig.17 yes Fig.16 Side view of.
[0060] Fig.18 It is a top view of two slide rail raw material plates of the present invention after the rib beading and punching processes are completed.
[0061] Fig.19 yes Fig.18 Side view of.
[0062] Fig. 20 It is a schematic diagram of the structure of two slide rail raw material plates of the present invention after completing the hook punching and hole punching process.
[0063] Fig.21 yes Fig. 20 Side view of.
[0064] Fig. 22 It is a schematic structural diagram of the tongue-folding stamping die of the present invention when it is in a mold-closing state (the slide rail positioning cylinder is omitted).
[0065] Fig.23 It is a schematic structural diagram of the punching and stamping die of the present invention when it is in a die opening state (the slide rail positioning cylinder is omitted).
[0066] Fig.24 It is a structural schematic diagram of the punching and stamping die of the present invention when it is in a mold closing state.
[0067] Fig.25 It is a structural schematic diagram of the countersunk hole punching and code stamping die of the present invention when it is in the die opening state.
[0068] Fig.26 It is a schematic structural diagram of the countersunk hole punching and code stamping die of the present invention when it is in a mold closing state (the slide rail positioning cylinder is omitted).
[0069] Fig. 27 It is a schematic structural diagram of the bending stamping die of the present invention when it is in the die opening state (the slide rail positioning cylinder is omitted).
[0070] Fig.28 It is a schematic structural diagram of the bending stamping die of the present invention when it is in a mold closing state (the slide rail positioning cylinder is omitted).
[0071] Fig.29 It is a structural schematic diagram of the rib punching die of the present invention when it is in a die opening state.
[0072] Fig.30 It is a structural schematic diagram of the rib punching die of the present invention when it is in a mold closing state.
[0073] Fig.31 It is a structural schematic diagram of the punch hook punching punching die of the present invention when it is in a die opening state (the slide rail positioning cylinder is omitted).
[0074] Fig.32 It is a structural schematic diagram of the punching hook punching punching die of the present invention when it is in a mold closing state.
[0075] Fig.33 It is a structural schematic diagram of the punch hook punching punching die of the present invention when it is in a die opening state (the slide rail positioning cylinder is omitted).
[0076] Fig.34 It is a top view of the workbench of the punching and stamping die of the present invention.
[0077] Fig.35 It is a structural schematic diagram of the material receiving and positioning platform of the present invention. DETAILED DESCRIPTION
[0078] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
[0079] See Figures 1 to 35 As shown, a dual-slide rail robot loading and unloading stamping automatic production line includes a slide rail raw material plate feeding table 30, a feeding robot 31, a material dividing and positioning conveyor 10, a first swing arm feeding robot 311, a tongue folding stamping die 32, a second swing arm feeding robot 312, a punching stamping die 33, a third swing arm feeding robot 313, a countersinking and coding stamping die 34, a fourth swing arm feeding robot 314, a bending stamping die 35, a fifth swing arm feeding robot 315, a rib punching stamping die 36, a sixth swing arm feeding robot 316, a hook punching and punching stamping die 37, a seventh swing arm feeding robot 317, a material receiving and positioning table 38, a material discharging robot 39 and a slide rail receiving frame 310.
[0080] The slide rail raw material plate feeding table 30 is used to place multiple slide rail raw material plates 12 to be punched.
[0081] The feeding robot 31 is used to grab multiple slide rail raw material plates 12 on the slide rail raw material plate feeding platform 30 and place them on the material dividing and positioning conveyor 10.
[0082] The material separation and positioning conveyor 10 is used to separate and position multiple slide rail raw material plates 12 one by one.
[0083] The first swing-arm feeding robot 311 is used to transport the two positioned slide rail raw material plates 12 on the material dividing and positioning conveyor 10 to the tongue-folding stamping die 32 .
[0084] The tongue-folding stamping die 32 is used to fold the undercuts 126 of the two slide rail raw material plates 12 , that is, to stamp out the tongue structure 122 .
[0085] The second swing arm feeding robot 312 is used to transport the two slide rail raw material plates 12 that have completed the tongue folding process on the tongue folding stamping die 32 to the punching stamping die 33.
[0086] The punching die 33 is used to punch holes in the two slide rail raw material plates 12 that have completed the tongue folding process.
[0087] The third swing arm feeding robot 313 is used to transport the two slide rail raw material plates 12 that have completed the punching process on the punching die 33 to the countersunk hole 124 coding stamping die.
[0088] The punching holes 124 and the code stamping die 34 are used to punch the countersunk holes 124 and stamp the codes 125 on the two slide rail raw material plates 12 that have completed the punching process.
[0089] The fourth swing arm feeding robot 314 is used to transport the two slide rail raw material plates 12 that have completed the punching process on the countersunk hole 124 and the embossed code 125 stamping die to the bending stamping die 35.
[0090] The bending and stamping die 35 is used to bend the two slide rail raw material plates 12 that have completed the countersunk hole 124 and the embossed code 125 processes.
[0091] The fifth swing-arm feeding robot 315 is used to transport the two slide rail raw material plates 12 that have completed the bending process on the bending and stamping die 35 to the rib punching die 36 .
[0092] The rib punching die 36 is used to perform rib punching and punching on the two slide rail raw material plates 12 that have completed the bending process.
[0093] The sixth swing arm feeding robot 316 is used to transport the two slide rail raw material plates 12 that have been completed with ribs and punching on the rib punching die 36 to the punching hook punching die 37.
[0094] The punching hook and punching punching die 37 is used to punch hooks and punch holes on the two slide rail raw material plates 12 that have completed the rib punching and punching processes.
[0095] The seventh swing-arm feeding robot 317 is used to transport the two slide rail raw material plates 12 with punched hooks and holes to the material receiving and positioning platform 38. At this point, the two slide rail raw material plates 12 have been punched into slide rails.
[0096] The material receiving and positioning platform 38 is used to collect and arrange the punched slide rails.
[0097] The unloading robot 39 is used to grab the slide rail on the receiving and positioning platform 38 and place the slide rail in the receiving frame.
[0098] As a more specific technical solution of the present invention.
[0099] The work tables on the folding tongue stamping die, the punching hole stamping die, the countersunk hole and code stamping die, the bending stamping die, the rib punching die and the hook punching punching die are all provided with two slide rail raw material plate positioning grooves.
[0100] The workbench 320 on the folding tongue stamping die, the punching hole stamping die, the countersunk hole and code stamping die, the bending stamping die, and the hook punching punching die are all provided with a slide rail positioning cylinder 321 and a positioning block 322. The positioning block 322 is detachably arranged on the workbench 320. The slide rail positioning cylinder 321 is arranged opposite to the positioning block 322. The slide rail positioning cylinder 321 can push one end of the slide rail raw material plate so that the other end of the slide rail raw material plate abuts against the positioning block 322, thereby positioning the slide rail raw material plate. Since the slide rail raw material plates of different lengths need to be fixedly stamped at specific positions at the ends or on both sides, the present invention does not need to replace the mold, and only needs to push the slide rail into place. The automatic stamping production line of the present invention can stamp slide rail raw material plates of different lengths according to different production requirements. Workers can manually disassemble and assemble the positioning block 322, and install the positioning block 322 at a position that is adapted to the length of the slide rail raw material plate to be stamped. The slide rail positioning cylinder 321 pushes one end of the slide rail raw material plate so that the other end of the slide rail raw material plate rests on the positioning block 322, thereby positioning the slide rail raw material plate for stamping by the stamping die.
[0101] The first, second, third, fourth, fifth, sixth and seventh swing-arm feeding robots of the present invention are existing feeding robots, such as the feeding robot in a punch-type integrated swing-arm stamping robot disclosed in Chinese invention patent No. 201610252508.X on July 13, 2016. Therefore, the structure and working principle of the first, second, third, fourth, fifth, sixth and seventh swing-arm feeding robots will not be described in detail.
[0102] The material sorting and positioning conveyor 10 includes a frame 1, a left material sorting mechanism 2, a right material sorting mechanism 3, a driving mechanism 4, a left plate lifting mechanism 8, a right plate lifting mechanism 9, a left horizontal feeding mechanism 5, a right horizontal feeding mechanism 6, and an intermediate positioning discharging mechanism 7.
[0103] The left and right sorting mechanisms 2 and 3 are respectively located on both sides of the frame 1, and are used to sort the stacked slide rail raw material plates 12 one by one on the horizontal feeding belts 61 of the left and right horizontal feeding mechanisms 5 and 6.
[0104] The left and right plate holding mechanisms 8 and 9 are respectively located on both sides of the frame 1 and are used to hold up the slide rail raw material plate 12 so that the horizontal feeding belts of the left and right horizontal feeding mechanisms 5 and 6 can feed the raw material.
[0105] The left and right horizontal feeding mechanisms 5 and 6 are respectively located on both sides of the frame 1, and are used to convey the slide rail raw material plates 12 on both sides of the frame 1 to the middle positioning and discharging mechanism 7 for positioning.
[0106] The driving mechanism 4 is used to drive the horizontal feeding belts 61 of the left and right horizontal feeding mechanisms 5 and 6 to feed materials to the middle of the frame 1.
[0107] The middle positioning discharging mechanism 7 is located in the middle of the frame 1 and is used to position the slide rail raw material plate 12 .
[0108] As a more specific technical solution of the present invention.
[0109] The left and right sorting mechanisms 2 and 3 each include a horizontal transfer cylinder 21, a horizontal transfer seat 22, a lifting cylinder 23, a lifting seat 24, and a suction arm 25. The horizontal transfer seat 22 is horizontally slidably arranged on the frame 1. The horizontal transfer cylinder 21 is arranged on the frame 1 and is drivingly connected to the horizontal transfer seat 22. The lifting seat 24 is arranged on the horizontal transfer seat 22 to be lifted up and down. The lifting cylinder 23 is arranged on the horizontal transfer seat 22 and is drivingly connected to the lifting seat 24. The suction arm 25 is arranged on the lifting seat 24 and is located above the horizontal feeding belt 61. The suction arm 25 is provided with a suction cup 251.
[0110] The driving mechanism 4 is a motor 41, which is arranged in the middle of the frame 1. The left and right horizontal feeding mechanisms 5 and 6 both include horizontal feeding belts 61. The two horizontal feeding belts 61 are respectively rotatably arranged on the left and right sides of the frame 1. The motor 41 is drivingly connected to the two horizontal feeding belts 61, and the motor 41 drives the two horizontal feeding belts 61 to rotate.
[0111] The left and right plate lifting mechanisms 8 and 9 include a support plate 81 and a first lifting cylinder 82. The support plate 81 is arranged on the frame 1 and located on the horizontal feeding belt 61. A discharge station 83 for placing the slide rail raw material plate 12 is provided on the support plate 81. The first lifting cylinder 82 is arranged on the frame 1 and located next to the discharge station 83.
[0112] The intermediate positioning and discharging mechanism 7 comprises two end positioning cylinders 71, 72, a positioning plate 73, a pusher positioning cylinder 74 and a positioning member 75. The positioning plate 73 is arranged in the middle of the frame 1, the two end positioning cylinders 71, 72 are respectively arranged at the front and rear sides of the positioning plate 73, the pusher positioning cylinder 74 and the positioning member 75 are respectively arranged at the feeding side and the positioning side of the positioning plate 73. The positioning member is a positioning column or a positioning block.
[0113] A limiting cylinder 84 is provided on the discharge side of the discharge station 83 . The limiting cylinder 84 is located on the bottom surface of the support plate 81 , and a cylinder rod of the limiting cylinder 84 extends out of the support plate 81 .
[0114] The left and right horizontal feeding mechanisms 5 and 6 also include a driving roller 63 and a driven roller 64, and the driving roller 63 and the driven roller 64 are respectively provided with a first rotating shaft 631 and a second rotating shaft 641. The horizontal feeding belt is arranged on the driving roller 63 and the driven roller 64, and the first rotating shaft 631 and the second rotating shaft 641 are respectively rotatably arranged in the middle of the frame 1 and one side of the frame 1, and the motor 41 is drivingly connected to the first rotating shaft 631 and the second rotating shaft 641.
[0115] The motor shaft of the motor 41 is provided with a driving gear 40, one end of the first rotating shaft 631 of the left horizontal feeding mechanism is provided with a first driven gear 42, one end of the second rotating shaft 641 of the right horizontal feeding mechanism is provided with a second driven gear 43, the first driven gear 42 is provided with a third driven gear 49, the driving gear 40 is connected to the third driven gear 49 by a chain gear transmission, and the first driven gear 42 and the second driven gear 43 are meshed with each other for transmission. The motor drives the first driven gear 42 and the second driven gear 43 to rotate in opposite directions, and the first rotating shaft 631 of the right horizontal feeding mechanism rotates in opposite directions to the first rotating shaft 631 of the left horizontal feeding mechanism.
[0116] The frame 1 is provided with a horizontal guide rail 11 along the horizontal direction, and the horizontal transfer seat 22 is slidably arranged on the horizontal guide rail 11 .
[0117] The horizontal transfer seat 22 is provided with a vertical guide rail 26 along the vertical direction, and the lifting seat 24 is slidably arranged on the vertical guide rail 26 up and down.
[0118] A second lifting cylinder 14 is disposed next to the positioning plate 73 .
[0119] The receiving and positioning platform 38 includes a support frame 381, a slide receiving motor 384, a first receiving belt assembly 382, a second receiving belt assembly 385 and an intermediate positioning seat 383. The intermediate positioning seat 383 is arranged at the middle position of the top of the support frame 381. The first receiving belt assembly 382 and the second receiving belt assembly 385 are arranged at the top of the support frame 381 and are respectively located on the left and right sides of the intermediate positioning seat 383. The intermediate positioning seat 383 is provided with a slide secondary positioning groove 386. The slide receiving motor 384 is arranged on the support frame 381 and is drivingly connected with the first receiving belt assembly 382 and the second receiving belt assembly 385. The slide receiving motor 384 simultaneously drives the belts of the first receiving belt assembly 382 and the second receiving belt assembly 385 to move toward the intermediate positioning seat 383, thereby collecting the left and right slide rails. The first receiving belt assembly 382 and the second receiving belt assembly 385 each include two pulleys and belts.
[0120] The working principle of the present invention is:
[0121] When the present invention is working, the feeding robot 31 grabs the multiple slide rail raw material plates 12 on the slide rail raw material plate feeding table 30, and places them on the unloading station of the left and right support plates of the material dividing and positioning conveyor 10. The limiting cylinder 84 limits the position of the stacked slide rail raw material plates 12. When the present invention positions the discharge, the first lifting cylinder 82 lifts the stacked slide rail raw material plates 12 on the left and right support plates to keep the stacked slide rail raw material plates 12 horizontal, which is convenient for the suction cup 251 on the suction arm 25 to absorb the slide rail raw material plates 12. When the present invention is working, the horizontal transfer cylinder 21 drives the horizontal transfer seat 22, the lifting cylinder 23, the lifting seat 24, and the suction arm 25 to move above the stacked slide rail raw material plate 12, and then the lifting cylinder 23 drives the lifting seat 24 and the suction arm 25 to descend, and the suction cup 251 on the suction arm 25 sucks up the single slide rail raw material plate 12, and the horizontal transfer cylinder 21 drives the suction arm 25 to move, and the suction arm 25 places the single slide rail raw material plate 12 on the horizontal feeding belt 61. After the suction arm 25 unloads, the left and right sorting mechanisms 2 and 3 return to their original positions and suck the next slide rail raw material plate 12. The suction arm 25 repeats this action continuously, and the stacked slide rail raw material plates 12 can be separated one by one onto the horizontal feeding belt 61.
[0122] The motor 41 is driven by the driving gear 40, the third driven gear 49, the chain (not shown in the figure), the first driven gear 42, and the second driven gear 43, and then drives the two driving rollers 63 to rotate in the opposite direction, and finally drives the two horizontal feeding belts 61 to rotate from the two sides of the frame 1 to the middle of the frame 1. The two horizontal feeding belts 61 transport the single-piece slide rail raw material plate 12 thereon to the positioning plate 73, and the cylinder rod of the pushing positioning cylinder 74 rises to push the single-piece slide rail raw material plate 12 onto the positioning plate. The left and right sides of the single-piece slide rail raw material plate 12 are positioned by the positioning piece 75 and the pushing positioning cylinder 74, and then the two end positioning cylinders extend from the front and rear sides of the single-piece slide rail raw material plate 12, and the front and rear sides of the two slide rail raw material plates 12 are positioned by the two end positioning cylinders to achieve positioning and discharging. When the present invention is positioned and discharging, the second lifting cylinder lifts the slide rail raw material plate 12 on the positioning plate to keep it horizontal, so that the suction cup on the external suction arm can absorb the slide rail raw material plate 12.
[0123] Next, the first swing arm feeding robot 311 places the left and right slide rail raw material plates 12 positioned on the material distribution and positioning conveyor 10 into the two raw material plate positioning grooves 319 on the working table 320 of the folding tongue stamping die 32 respectively, and then the folding tongue stamping die 32 starts to stamp the slide rail raw material plate 12, and the folding tongue stamping die 32 punches out the tongue structure 122 at the undercut 126 of the slide rail raw material plate 12.
[0124] Then, the second swing arm feeding robot 312 grabs the two slide rail raw material plates 12 that have completed the tongue folding process on the tongue folding stamping die 32, and puts them into the two raw material plate positioning grooves 319 on the workbench 320 of the punching stamping die 33 respectively. Then the punching stamping die 33 starts to punch the slide rail raw material plate 12, and the punching code stamping die punches out through holes 123 on the plate body of the slide rail raw material plate 12.
[0125] Afterwards, the third swing arm feeding robot 313 grabs the two slide rail raw material plates 12 that have completed the punching process on the punching and stamping mold 33, and puts them into the two raw material plate positioning grooves 319 on the working table 320 of the punching and countersunk holes 124 and the code stamping mold 34 respectively, and then the punching and countersunk holes 124 and the code stamping mold 34 start to punch the slide rail raw material plate 12, and the punching and countersunk holes 124 and the code stamping mold 34 punch out the countersunk holes 124 on the through holes 123 of the slide rail raw material plate 12, and at the same time, the code 125 is pressed on the plate body of the slide rail raw material plate 12.
[0126] Afterwards, the fourth swing arm feeding robot 314 grabs the two slide rail raw material plates 12 that have completed the punching and code embossing processes 124 and 125 on the code embossing stamping die 34, and puts them into the two raw material plate positioning grooves 319 on the workbench 320 of the bending stamping die 35 respectively. Then the bending stamping die 35 starts to stamp the slide rail raw material plate 12. The bending stamping die 35 bends the plate body of the slide rail raw material plate 12 into an L shape, and the inverted hook 126 is located at one end of the plate body.
[0127] Next, the fifth swing-arm feeding robot 315 grabs the two slide rail raw material plates 12 that have completed the bending process on the bending stamping die 35, and respectively places them into the two raw material plate positioning grooves 319 on the workbench 320 of the rib punching stamping die 36. Then the rib punching stamping die 36 starts to punch the slide rail raw material plates 12, and the rib punching stamping die 36 punches out reinforcing ribs 127 on the plate body of the slide rail raw material plates 12.
[0128] Next, the sixth swing arm feeding robot 316 grabs the two slide rail raw material plates 12 that have completed the rib punching process on the rib punching die 36, and puts them into the two raw material plate positioning grooves 319 on the workbench 320 of the punching hook punching die 37 respectively. Then the punching hook punching die 37 starts to punch the slide rail raw material plate 12, and the punching hook punching die 37 punches out the hook 128 on the plate body of the slide rail raw material plate 12. At this point, the production line of the present invention has completed all stamping processes of the slide rail raw material plate 12, and the two slide rail raw material plates 12 have been punched into slide rails.
[0129] Then, the seventh swing-arm feeding robot 317 grabs the two slide rails on the punch hook punching die 37 and places them on the material receiving positioning table 38 .
[0130] Then, the unloading robot 39 grabs the two slide rails on the receiving and positioning platform 38 and positions them on the middle positioning seat 383 of the receiving and positioning platform 38 , and then grabs two more slide rails and puts them into the slide rail receiving frame 310 .
Claims
1. A dual-slide robot loading and unloading stamping automatic production line, characterized in that: include The slide rail raw material plate feeding table, feeding robot, material dividing and positioning conveyor, first swing arm feeding robot, tongue folding stamping die, second swing arm feeding robot, punching stamping die, third swing arm feeding robot, countersinking and coding stamping die, fourth swing arm feeding robot, bending stamping die, fifth swing arm feeding robot, rib punching die, sixth swing arm feeding robot, hook punching and punching die, seventh swing arm feeding robot, material receiving and positioning table, material discharging robot and slide rail receiving frame are arranged in sequence; The slide rail raw material plate feeding table is used to place multiple slide rail raw material plates to be punched; The feeding robot is used to grab multiple slide rail raw material plates on the slide rail raw material plate feeding table and place them on the material dividing and positioning conveyor; The material separation and positioning conveyor is used to separate multiple slide rail raw material plates one by one and position them one by one; The first swing arm feeding robot is used to convey the two positioned slide rail raw material plates on the material distribution and positioning conveyor to the tongue folding stamping die; The folding tongue stamping die is used to fold the undercuts of the two slide rail raw material plates; The second swing arm feeding robot is used to transport the two slide rail raw material plates that have completed the tongue folding process on the tongue folding stamping die to the punching stamping die; The punching die is used to punch holes in two slide rail raw material plates that have completed the tongue folding process; The third swing arm feeding robot is used to transport the two slide rail raw material plates that have completed the punching process on the punching die to the countersinking and coding stamping die; The punching and countersinking and code stamping die is used to punch countersinks and code stamping on two slide rail raw material plates that have completed the punching process; The fourth swing arm feeding robot is used to transport the two slide rail raw material plates that have completed the punching process on the countersink and embossing code punching die to the bending punching die; The bending and stamping die is used to bend the two slide rail raw material plates that have completed the countersinking and letter code embossing processes; The fifth swing arm feeding robot is used to transport the two slide rail raw material plates that have completed the bending process on the bending stamping die to the rib punching die; The rib punching die is used to perform rib punching and punching on the two slide rail raw material plates that have completed the bending process; The sixth swing arm feeding robot is used to transport the two slide rail raw material plates that have been completed with ribs and punching on the rib punching die to the punching hook punching die; The punching hook and punching punching die is used to punch hooks and punch holes on two slide rail raw material plates that have completed the rib punching and punching processes; The seventh swing arm feeding robot is used to transport the two slide rail raw material plates with punched hooks and punched holes to the material receiving and positioning platform. At this point, the two slide rail raw material plates have been punched into slide rails. The material receiving and positioning platform is used to collect and arrange the stamped slide rails; The unloading robot is used to grab the slide rail on the receiving positioning table and place the slide rail in the receiving frame; The work tables on the folding tongue stamping die, the punching hole stamping die, the countersunk hole and code stamping die, the bending stamping die, the rib punching die and the hook punching punching die are all provided with two slide rail raw material plate positioning grooves; The material sorting and positioning conveyor includes a frame, a left material sorting mechanism, a right material sorting mechanism, a left plate lifting mechanism, a driving mechanism, a right plate lifting mechanism, a left horizontal feeding mechanism, a right horizontal feeding mechanism, and an intermediate positioning discharging mechanism; The left and right sorting mechanisms are respectively located on both sides of the frame and are used to sort the stacked slide rail raw material plates one by one on the horizontal feeding belts of the left and right horizontal feeding mechanisms; The left and right plate body lifting mechanisms are respectively located on both sides of the frame and are used to lift the slide rail raw material plate so that the horizontal feeding belts of the left and right horizontal feeding mechanisms can feed the material; The left and right horizontal feeding mechanisms are respectively located on both sides of the frame, and are used to feed the slide rail raw material plates on both sides of the frame one by one to the middle positioning and discharging mechanism for positioning; The driving mechanism is used to drive the horizontal feeding belts of the left and right horizontal feeding mechanisms to feed materials to the middle of the frame; The middle positioning discharging mechanism is located in the middle of the frame and is used for positioning the slide rail raw material plate.
2. According to the double-slide robot loading and unloading stamping automatic production line of claim 1, it is characterized by: The workbenches on the folding tongue stamping die, punching hole stamping die, countersunk hole and code stamping die, bending stamping die and hook punching punching die are all provided with slide rail positioning cylinders and positioning blocks. The positioning blocks are detachably arranged on the workbench, and the slide rail positioning cylinders are arranged relative to the positioning blocks.
3. According to the double-slide robot loading and unloading stamping automatic production line of claim 1, it is characterized by: The left and right sorting mechanisms each include a horizontal transfer cylinder, a horizontal transfer seat, a lifting cylinder, a lifting seat, and a suction arm. The horizontal transfer seat is horizontally slidably arranged on the frame. The horizontal transfer cylinder is arranged on the frame and is drivingly connected to the horizontal transfer seat. The lifting seat is lifted and lowered on the horizontal transfer seat. The lifting cylinder is arranged on the horizontal transfer seat and is drivingly connected to the lifting seat. The suction arm is arranged on the lifting seat and is located above the horizontal feeding belt. A suction cup is provided on the suction arm.
4. According to the double-slide robot loading and unloading stamping automatic production line of claim 3, it is characterized by: The driving mechanism is a motor, which is arranged in the middle of the frame. The left and right horizontal feeding mechanisms both include horizontal feeding belts, and the two horizontal feeding belts are rotatably arranged on the left and right sides of the frame respectively. The motor is drivingly connected to the two horizontal feeding belts, and the motor drives the two horizontal feeding belts to rotate.
5. According to the double-slide robot loading and unloading stamping automatic production line of claim 4, it is characterized in that: The left and right plate lifting mechanism includes a support plate and a first lifting cylinder. The support plate is arranged on the frame and located on the horizontal feeding belt. A discharge station for placing stacked slide rail raw material plates is arranged on the support plate. The first lifting cylinder is arranged on the frame and located next to the discharge station.
6. According to the double-slide robot loading and unloading stamping automatic production line of claim 5, it is characterized by: The intermediate positioning and discharging mechanism includes two end positioning cylinders, a positioning plate, a push positioning cylinder and a positioning piece. The positioning plate is arranged in the middle of the frame, the two end positioning cylinders are respectively arranged on the front and rear sides of the positioning plate, and the push positioning cylinder and the positioning piece are respectively arranged on the feeding side and the positioning side of the positioning plate.
7. The robot loading and unloading stamping automatic production line with double slide rails according to claim 6 is characterized in that: The left and right horizontal feeding mechanisms also include a driving roller and a driven roller, the driving roller and the driven roller are respectively provided with a first rotating shaft and a second rotating shaft, the horizontal feeding belt is arranged on the driving roller and the driven roller, the first rotating shaft and the second rotating shaft are respectively rotatably arranged in the middle of the frame and one side of the frame, and the motor is drivingly connected to the first rotating shaft and the second rotating shaft.
8. The robot loading and unloading stamping automatic production line with double slide rails according to claim 7 is characterized in that: A driving gear is provided on the motor shaft of the motor, a first driven gear is provided at one end of the first rotating shaft of the left horizontal feeding mechanism, a second driven gear is provided at one end of the second rotating shaft of the right horizontal feeding mechanism, a third driven gear is provided on the first driven gear, the driving gear is chain gear-connected with the third driven gear, and the first driven gear and the second driven gear are meshed with each other for transmission.
Citation Information
Patent Citations
Integrated swing arm punching robot for punch
CN105750441A
Double-sliding-rail robot feeding, discharging and stamping automatic production line
CN214290367U