Wheel maintenance device

By designing a wheel maintenance device that integrates multiple functions, the existing equipment has solved the problems of single functions, low efficiency and poor safety, and efficient and safe wheel maintenance operations have been achieved.

CN112477510BActive Publication Date: 2025-02-07NANTONG AIYOU AUTO SERVICE CO LTD
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Patent Information

Application Number
CN201910859390.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-09-11
Publication Date
2025-02-07
Estimated Expiration
2039-09-11

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  • Figure CN112477510B_ABST
    Figure CN112477510B_ABST
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Abstract

A wheel maintenance device includes a base, a disassembly nut mechanism, a clamping mechanism, a mechanical arm mechanism and a transfer storage and retrieval mechanism, wherein the mechanical arm mechanism includes a rotation and translation mechanism, a lifting and positioning mechanism, a tire removal mechanism and a tire installation mechanism, wherein the rotation and translation mechanism is used to control the distance and direction between the lifting and positioning mechanism and the wheel, and the lifting and positioning mechanism is used to position and fix the wheel, wherein the clamping mechanism, the disassembly nut mechanism and the lifting and positioning mechanism cooperate to remove and fix the wheel from the vehicle, remove the tire of the wheel by cooperating with the tire removal mechanism, adjust the lifting and positioning mechanism toward the transfer storage and retrieval mechanism by the rotation and translation mechanism, place the removed tire on the transfer storage and retrieval mechanism for maintenance, and reinstall the tire before installing it on the vehicle. The above-mentioned wheel maintenance device integrates the functions of wheel loading and unloading, tire loading and unloading, etc., reduces labor intensity and operation difficulty, and has high efficiency.
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Description

Technical Field

[0001] The invention relates to the field of automobile maintenance, and in particular to a wheel maintenance device. Background Art

[0002] Vehicle tires must undergo routine maintenance during their use cycle to improve tire safety and extend tire service life. Therefore, tire maintenance and service is an important rigid service industry in the automotive field. However, with the development of technology and the continuous increase in labor costs, especially the rapid development of tire technology, control technology and intelligent technology in recent years, the innovation, improvement and upgrading of tire maintenance service equipment has become an important task that needs to be urgently addressed, with great development space and market prospects. Most of the existing related equipment are single-function equipment such as vertical or horizontal tire changing machines. These equipment have single functions, occupy a large area, cannot be operated in a mobile manner, require more manual work, have low work efficiency, high labor intensity and low safety. Summary of the invention

[0003] In view of this, it is necessary to provide an improved wheel maintenance device, which has multiple tire maintenance functions.

[0004] The present invention provides a wheel maintenance device, comprising a machine base and a nut disassembly and assembly mechanism, the wheel maintenance device also comprises a clamping mechanism, a mechanical arm mechanism and a transfer storage and retrieval mechanism, the mechanical arm mechanism comprises a rotation and translation mechanism, a lifting and positioning mechanism installed on the rotation and translation mechanism, and a tire disassembly mechanism and a tire installation mechanism installed on the lifting and positioning mechanism and arranged oppositely, the nut disassembly and assembly mechanism, the rotation and translation mechanism and the transfer storage and retrieval mechanism are all installed on the machine base, the clamping mechanism is respectively connected to the tire disassembly mechanism and the tire installation mechanism, the rotation and translation mechanism is used to control the distance between the lifting and positioning mechanism and the wheel and the direction of the lifting and positioning mechanism The lifting and positioning mechanism is used to position and fix the wheel. The clamping mechanism, the disassembly and assembly nut mechanism and the lifting and positioning mechanism are used to remove the wheel from the vehicle and fix the wheel by the lifting and positioning mechanism. The lifting and positioning mechanism removes the tire of the wheel by cooperating with the tire removal mechanism. The lifting and positioning mechanism is adjusted toward the transfer storage and retrieval mechanism by the rotation and translation mechanism, and the removed tire is placed in the transfer storage and retrieval mechanism for maintenance. The lifting and positioning mechanism cooperates with the tire installation mechanism to reinstall the maintained tire, and the reinstalled wheel is installed on the vehicle by the lifting and positioning mechanism and the disassembly and assembly nut mechanism.

[0005] Furthermore, the machine base includes a main machine base, an auxiliary machine base and a guide shaft, the main machine base and the auxiliary machine base are movably connected through the guide shaft, the main machine base includes a first driving device, the first driving device is installed at the bottom of the main machine base and connected to the auxiliary machine base, and the distance between the main machine base and the auxiliary machine base is adjusted by the first driving device.

[0006] Furthermore, the clamping mechanism includes a clamping assembly, and the clamping assembly includes an extension arm, a connecting column and a baffle. The extension wall is connected to the lifting and positioning mechanism, the connecting column is fixed on the extension arm, and the baffle is installed on the connecting column.

[0007] Furthermore, the rotation and translation mechanism includes a slide rail frame and a third motor, a first screw assembly and a column installed on the slide rail frame. The slide rail frame is rotatably set on the main machine base, the third motor is connected to the first screw assembly, the first screw assembly is set in the slide rail frame and connected to the bottom of the column, and the third motor and the first screw assembly are used to drive the column to move on the slide rail frame.

[0008] Furthermore, the lifting and positioning mechanism includes a first slide seat, a multi-jaw chuck assembly, a fixed mechanical arm assembly and a rotating mechanical arm assembly slidably arranged on the column, the multi-jaw chuck assembly and the fixed mechanical arm assembly are respectively fixedly connected to the first slide seat, the rotating mechanical arm assembly is connected to the multi-jaw chuck assembly, the tire removal mechanism is installed on the fixed mechanical arm assembly, and the tire installation mechanism is installed on the rotating mechanical arm assembly.

[0009] Furthermore, the fixed robotic arm assembly includes a second slide rail frame, which is fixed on the first slide seat. The fixed robotic arm assembly also includes a sixth motor and a third screw assembly. The sixth motor is fixed on the top of the column, and the third screw assembly is arranged in a vertical direction and connects the bottom and top of the column. The third screw assembly is respectively connected to the sixth motor and the second slide rail frame. The sixth motor and the third screw assembly are used to drive the second slide rail frame and the first slide seat, the multi-jaw chuck assembly and the rotating robotic arm assembly which are sequentially connected to the second slide rail frame to move on the column.

[0010] Furthermore, the tire mounting mechanism includes a fifth slide rail frame, a second pressure rod and a third pressure rod, the fifth slide rail frame is slidably set on the rotating mechanical arm assembly, the second pressure rod and the third pressure rod are slidably set on the fifth slide rail frame, and the second pressure rod and the third pressure rod cooperate with each other to install the tire on the wheel.

[0011] Furthermore, the transfer storage and retrieval mechanism includes a tire frame and a twelfth motor, the tire frame includes a base, the base is fixed with a rotating shaft, the base is connected to the twelfth motor through the rotating shaft, the twelfth motor is fixed on the auxiliary machine base, and the twelfth motor is used to drive the base to rotate.

[0012] Furthermore, the tire rack also includes a tire picking assembly, which is relatively mounted on two sides of the base, and each of the tire picking assemblies includes a first bracket, an angle bracket, a cylinder assembly and a picking claw, the first bracket is mounted on the side of the base, the angle bracket is slidably disposed on the first bracket, the cylinder assembly is fixed on the angle bracket, and the picking claw is connected to the cylinder assembly, and the picking claw clamps both sides of the tire through the cylinder assembly to fix the tire or extends into the tire cavity to provide outward pulling force through the cylinder assembly.

[0013] Furthermore, the wheel maintenance device also includes an inflation mechanism, which includes a second bracket and an air tank, the second bracket is fixed on the auxiliary machine base, and the air tank is installed on the second bracket.

[0014] The wheel maintenance device controls the distance between the lifting and positioning mechanism and the wheel and the direction of the lifting and positioning mechanism through the rotating and translating mechanism, positions and fixes the wheel through the lifting and positioning mechanism, removes the wheel from the vehicle through the clamping mechanism, the disassembly nut mechanism and the lifting and positioning mechanism, and fixes the wheel through the lifting and positioning mechanism, removes the tire of the wheel through the lifting and positioning mechanism in cooperation with the tire removal mechanism, adjusts the lifting and positioning mechanism toward the transfer storage and retrieval mechanism through the rotating and translating mechanism, places the removed tire on the transfer storage and retrieval mechanism for maintenance, and reinstalls the tire after maintenance through the lifting and positioning mechanism and the tire installation mechanism, and installs the reinstalled wheel on the vehicle through the lifting and positioning mechanism and the disassembly nut mechanism. It integrates the functions of wheel loading and unloading, tire loading and unloading, etc., adopts mechanized operation, is easy to operate, reduces labor intensity and operation difficulty, and has high efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 Schematic diagram of the structure of a wheel maintenance device in one embodiment of the present invention.

[0016] Figure 2 for Figure 1 Schematic diagram of the base structure of the wheel maintenance device shown.

[0017] Figure 3 for Figure 1 A schematic structural diagram of the base of the wheel maintenance device shown in another perspective.

[0018] Figure 4 for Figure 1 The schematic diagram of the structure of the nut disassembly and assembly mechanism of the wheel maintenance device is shown.

[0019] Figure 5 for Figure 1 A schematic structural diagram of the clamping mechanism of the wheel maintenance device shown.

[0020] Figure 6 for Figure 5 A schematic structural diagram of the clamping mechanism of the wheel maintenance device when in use is shown.

[0021] Figure 7 for Figure 5 Another structural schematic diagram of the clamping mechanism of the wheel maintenance device when in use.

[0022] Figure 8 for Figure 1 Schematic diagram of the structure of the mechanical arm mechanism of the wheel maintenance device shown.

[0023] Fig. 9 for Figure 8 The structural schematic diagram of the rotation and translation mechanism of the robotic arm mechanism shown.

[0024] Fig.10 for Figure 8 The schematic diagram of the structure of the lifting and positioning mechanism of the robotic arm mechanism shown.

[0025] Fig.11 for Figure 1 The schematic diagram of the structure of the transfer storage and retrieval mechanism of the wheel maintenance device shown.

[0026] Main component symbols

[0027]

[0028]

[0029]

[0030]

[0031] The following specific implementation manner will further illustrate the present invention in conjunction with the above-mentioned drawings. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] It should be noted that when a component is referred to as being "mounted on" another component, it may be directly on the other component or there may be a central component. When a component is considered to be "set on" another component, it may be directly set on the other component or there may be a central component at the same time.

[0034] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which the present invention belongs. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "or / and" used herein includes any and all combinations of one or more of the related listed items.

[0035] See also Figure 1 , Figure 1 The wheel maintenance device 100 is used for loading and unloading wheels and performing maintenance such as unloading, repairing, and inflating tires. The wheel maintenance device 100 includes a base 10, a nut disassembly and assembly mechanism 20, a clamping mechanism 30, a mechanical arm mechanism 40, a transfer storage and retrieval mechanism 50, and an inflation mechanism 60. The nut disassembly and assembly mechanism 20, the mechanical arm mechanism 40, and the transfer storage and retrieval mechanism 50 are all installed on the base 10, the clamping mechanism 30 is installed on the mechanical arm mechanism 40, and the inflation mechanism 60 is installed on the transfer storage and retrieval mechanism 50.

[0036] Please also read Figure 2 and Figure 3 The machine base 10 includes a main machine base 11, an auxiliary machine base 12, a guide shaft 13 and a push-pull rod 14. The main machine base 11 and the auxiliary machine base 12 are movably connected through the guide shaft 13, and the push-pull rod 14 is connected to the guide shaft 13. The push-pull rod 14 is used to push and pull and control the moving direction of the machine base 10. Each of the auxiliary machine bases 12 is movably connected to the main machine base 11 through at least two guide shafts 13. In one embodiment, the number of the auxiliary machine bases 12 is two, which are respectively arranged on the corresponding two sides of the main machine base 11 through the guide shafts 13.

[0037] The main machine base 11 includes a driving wheel 111, a first transmission shaft 112, a first motor 113, a universal wheel 114, a first driving device 115 and a second motor 116. The main machine base 11 is provided with a first fixing hole 11a and a second fixing hole 11b. The first fixing hole 11a is used to install the robotic arm mechanism 40. The second fixing hole 11b is used to install the second motor 116, and the second motor 116 is provided with a gear 1161, and the gear 1161 is connected to the robotic arm mechanism 40. The second motor 116 is used to drive the gear 1161 to rotate and then drive the robotic arm mechanism 40 to rotate. In one embodiment, the main machine base 11 is roughly rectangular, and the main machine base 11 is provided with four mounting parts (not numbered), and reinforcing ribs are also provided between the mounting parts and the main machine base 11 to stabilize the structure of the main machine base 11. The driving wheel 111 is mounted on the corresponding two mounting parts through the first transmission shaft 112. The first motor 113 is arranged at the bottom of the main machine base 11 and connected to the first transmission shaft 112, and is used to drive the driving wheel 111 to rotate. The first transmission shaft 112 is also provided with a clutch 1121, and the clutch 1121 is used to change the driving mode of the machine base 10, such as the conversion between human drive and motor drive. The universal wheel 114 is fixed to the other two mounting parts through a connecting piece (unnumbered), and the universal wheel 114 is used to realize the steering of the machine base 10. The universal wheel 114 is also provided with a locking device 1141, which is used to fix the position of the machine base 10. The first driving device 115 is installed at the bottom of the main machine base 11 and connected to the auxiliary machine base 12. The first driving device 115 is used to close the main machine base 11 and the auxiliary machine base 12 to reduce the volume when the wheel maintenance device 100 is not working or moving, so as to facilitate parking and movement. When the wheel maintenance device 100 is working, the distance between the main machine base 11 and the auxiliary machine base 12 can be increased as needed to expand the working space. In one embodiment, the first driving device 115 can be an oil cylinder or a gas cylinder. It can be understood that the number of the first driving devices 115 can be set to one or two according to needs.

[0038] It can be understood that the universal wheels 114 are installed on both sides of each auxiliary machine base 12 to facilitate the movement and steering of the wheel maintenance device 100.

[0039] See also Figure 4The nut disassembly and assembly mechanism 20 includes a bracket 21, a support rod 22, a connecting rod shaft assembly 23, a rotating mechanism 24 and a nut disassembly device 25. The bracket 21 is mounted on the mounting portion. In one embodiment, the bracket 21 is mounted on the mounting portion adjacent to the push-pull rod 14, and is mounted on a side of the mounting portion adjacent to the push-pull rod 14. One end of the support rod 22 is movably connected to one side of the bracket 21 through a rotating shaft, and the support rod 22 can rotate in the horizontal direction relative to the bracket 21, so as to adjust the position of the nut disassembly and assembly mechanism 20 in the horizontal direction.

[0040] The other end of the support rod 22 is connected to the connecting rod rotating shaft assembly 23. The connecting rod rotating shaft assembly 23 includes a rotating shaft 231 and a rotating shaft seat 232, and the rotating shaft seat 232 is sleeved on the rotating shaft 231. In one embodiment, the number of the connecting rod rotating shaft assemblies 23 is two, one of the rotating shafts 231 is rotatably connected to the support rod 22, and the other rotating shaft 231 is rotatably connected to the nut removal device 25.

[0041] The rotating mechanism 24 includes a connecting rod 241 and connecting splints 242 respectively connected to the two ends of the connecting rod 241, the connecting splints 242 are fixedly connected to the rotating shaft seat 232, and the connecting splints 242 can rotate in the horizontal direction relative to the rotating shaft 231, thereby adjusting the position of the rotating mechanism 24 in the horizontal direction. In one embodiment, there are two connecting rods 241 and they are arranged oppositely, and there are four connecting splints 242, and every two connecting splints 242 are arranged oppositely, and one end of the connecting splints 242 arranged oppositely is respectively fixed to the opposite sides of the two rotating shaft seats 232. The other ends of the connecting splints 242 arranged oppositely are respectively connected to the corresponding connecting rods 241. The two ends of the connecting rod 241 can rotate relative to the connecting splints 242 in the vertical direction to adjust the position of the nut removal device 25, thereby disassembling and installing nuts at different positions of the wheel. It can be understood that the nut removal device 25 can be pneumatic, hydraulic or electric. It can be understood that the nut removal device 25 can also be driven by a robot arm to adjust the position and automatically controlled by a controller.

[0042] See also Figure 5The clamping mechanism 30 includes two clamping components 31 disposed opposite to each other, each of the clamping components 31 includes an extension arm 311, a connecting column 312 and a baffle 313. The extension arm 311 is connected to the mechanical arm mechanism 40, the connecting column 312 is fixed to the extension arm 311, and the baffle 313 is installed on the connecting column 312. In one embodiment, the connecting column 312 includes a fixed column 3121 disposed opposite to each other and a connecting member 3122 connected to the fixed column 3121, and the connecting member 3122 is connected to the extension arm 311. Figure 6 As shown, the fixing column 3121 is used to clamp the outer circumference of the tire to locate the center of the tire, which is convenient for removing the wheel. In one embodiment, the baffle 313 is arranged vertically with the fixing column 3121, and the corresponding two baffles 313 are arranged facing each other. Figure 6 As shown, the baffle is disposed on the side of the tire away from the clamping mechanism 30 when in use, so as to facilitate pulling out the wheel after the nut is removed. In one embodiment, the clamping assembly 31 further includes a clamping hook 314, which is mounted on the extension arm 311 and is located on the same side as the baffle. Figure 7 As shown, when the tire is severely damaged or has no air pressure, the clip hook 314 can be set in the through hole of the wheel to remove the wheel.

[0043] See also Figure 8 The mechanical arm mechanism 40 includes a rotation and translation mechanism 41, a lifting and positioning mechanism 42 connected to the rotation and translation mechanism 41, and a tire removal mechanism 43 and a tire installation mechanism 44 respectively connected to the lifting and positioning mechanism 42.

[0044] See also Fig. 9, the rotation and translation mechanism 41 includes an outer tooth 411, a slide rail frame 412 fixed on the outer tooth 411, a third motor 413, a first screw assembly (not numbered) and a column 414. The outer tooth 411 is fixed to the main machine base 11 through the first fixing hole 11a, and the outer tooth 411 is meshed with the gear 1161. The gear 1161 is driven to rotate by the second motor 116, which further drives the outer tooth 411 to rotate, and then drives the slide rail frame 412 to rotate. The slide rail frame 412 is roughly a rectangular frame, and the slide rail frame 412 is provided with reinforcements respectively connected to the opposite sides. The bottom of the slide rail frame 412 is provided with a fixing member that matches the specification of the outer tooth 411, and the fixing member is fixed on the reinforcement member. The slide rail frame 412 is fixed to the outer tooth 411 through the fixing member. In one embodiment, the fixing member is annular. The column 414 is slidably disposed on the slide rail frame 412, the third motor 413 is fixed to one side of the slide rail frame 412 through a motor connecting plate, and the third motor 413 is connected to the first screw assembly, which is disposed in the slide rail frame 412 and connected to the bottom of the column 414. The third motor 413 drives the first screw assembly to drive the column 414 to move on the slide rail frame 412. The column 414 is generally a frame structure, and the lifting and positioning mechanism 42 is connected to the column 414.

[0045] See also Fig.10 The lifting and positioning mechanism 42 includes a first slide 421 slidably disposed on the column 414, a multi-claw chuck assembly 422 and a fixed mechanical arm assembly 423 respectively fixedly connected to the first slide 421, and a rotating mechanical arm assembly 424 connected to the multi-claw chuck assembly 422. In one embodiment, a protruding connection portion is provided on a side of the first slide 421 away from the multi-claw chuck assembly 422, so as to facilitate fixed connection with the fixed mechanical arm assembly 423.

[0046] The multi-jaw chuck assembly 422 includes a mounting plate 4221, a second outer tooth 4222, a flange 4223 and a multi-jaw chuck 4224 which are fixedly connected in sequence. The mounting plate 4221 is fixedly connected to the first slide 421. The multi-jaw chuck assembly 422 also includes a fourth motor 4225 and a second gear 4226 disposed on the fourth motor 4225. The fourth motor 4225 is fixed on the mounting plate 4221, and the transmission shaft of the fourth motor 4225 passes through the mounting plate 4221. The second gear 4226 is meshed with the second outer tooth 4222. The second gear 4226 is driven to rotate by the fourth motor 4225, which further drives the second outer tooth 4222 to rotate, thereby driving the multi-jaw chuck 4224 to rotate. The multi-claw chuck assembly 422 further includes an oil cylinder 4227, the cylinder body of the oil cylinder 4227 is fixed to the fixed mechanical arm assembly 423, and the push rod of the oil cylinder 4227 sequentially penetrates the first slide 421, the mounting plate 4221, the second outer teeth 4222 and the flange 4223 and is connected to the connecting rod sheet of the multi-claw chuck 4224. The oil cylinder 4227 is used to control the opening or clamping of the multi-claw chuck 4224. The multi-claw chuck 4224 opens from the inside to the outside to clamp the inner hole of the rim, which can not only clamp the rim but also position the rim.

[0047] The fixed mechanical arm assembly 423 includes a second rail frame 4231, a second slide seat 4232, a fifth motor 4233 and a second screw assembly (not shown). The second rail frame 4231 is partially arranged in the frame structure of the column 414 and fixed on the protruding connection portion of the first slide seat 421. The second slide seat 4232 is slidably arranged on the second rail frame 4231. The second slide seat 4232 is used to fix the tire removal mechanism 43. The fifth motor 4233 and the oil cylinder 4227 are respectively fixed to the two ends of the second rail frame 4231 and are arranged opposite to the second slide seat 4232. The second rail frame 4231 is roughly a hollow cylinder. The first screw assembly is arranged in the second rail frame 4231 and is respectively connected to the fifth motor 4233 and the second slide seat 4232. The second screw assembly is driven by the fifth motor 4233, thereby driving the second slide seat 4232 to move on the second rail frame 4231. Please also read Fig. 9The fixed mechanical arm assembly 423 also includes a sixth motor 4234 and a third screw assembly (not numbered). The sixth motor 4234 is fixed to the top of the column 414. The third screw assembly is arranged along the vertical direction of the column 414 and connects the bottom and the top of the column 414. The third screw assembly is connected to the sixth motor 4234 and the second slide rail frame 4231 respectively. The sixth motor 4234 drives the third screw assembly to drive the second slide rail frame 4231, the first slide seat 421 connected to the second slide rail frame 4231, the multi-claw chuck assembly 422 connected to the first slide seat 421, and the rotating mechanical arm assembly 424 connected to the multi-claw chuck assembly 422 to move on the column 414.

[0048] The rotating mechanical arm assembly 424 includes a rotating rod seat 4241, a third slide rail frame 4242, a third slide seat 4243, a seventh motor 4244 and a fourth screw assembly (not shown). One end of the rotating rod seat 4241 is fixed to the flange 4223 of the multi-claw chuck assembly 422, and the other end is fixed to the third slide rail frame 4242. When the multi-claw chuck 4224 rotates, the third slide rail frame 4242 rotates with the multi-claw chuck 4224. The third slide seat 4243 is slidably disposed on the third slide rail frame 4242, and the third slide seat 4243 is used to fix the tire mounting mechanism 44. The seventh motor 4244 is fixed to both ends of the third slide rail frame 4242 and is disposed opposite to the third slide seat 4243. The third rail frame 4242 is generally a hollow cylinder, and the fourth lead screw assembly is disposed in the third rail frame 4242 and is respectively connected to the seventh motor 4244 and the third slide seat 4243. The fourth lead screw assembly is driven by the seventh motor 4244, thereby driving the third slide seat 4243 to move on the third rail frame 4242.

[0049] The tire disassembly mechanism 43 includes a fourth slide rail frame 431, a fourth slide seat 432, a fifth slide seat 433, an eighth motor 434, a ninth motor 435, a fifth screw assembly (not shown), a sixth screw assembly (not shown), a first pressure rod 436 and a pressure wheel 437. The fourth slide rail frame 431 is fixed on the second slide seat 4232, and the second slide seat 4232 is driven to move on the second slide rail frame 4231 by the fifth motor 4233 and the second screw assembly, thereby driving the fourth slide rail frame 431 to move on the second slide rail frame 4231. The fourth slide seat 432 and the fifth slide seat 433 are slidably disposed on the fourth slide rail frame 431, the first pressure rod 436 and the extension arm 311 are fixed on the fourth slide seat 432 through a connecting member, and the pressure wheel 437 is fixed on the fifth slide seat 433 through a connecting member. The first pressure rod 436 and the pressure wheel 437 cooperate with each other to disassemble the tire on the wheel. Specifically, the first pressure rod 436 hooks the junction between the tire and the rim, causing the tire to deform and separate from the junction surface of the rim, and is used to squeeze the tire out of the rim through the pressure wheel 437. The eighth motor 434 is connected to the fifth screw assembly, the fifth screw assembly is connected to the fourth slide 432, the ninth motor 435 is connected to the sixth screw assembly, and the sixth screw assembly is connected to the fifth slide 433. The fifth screw assembly and the sixth screw assembly are driven by the eighth motor 434 and the ninth motor 435 respectively, thereby driving the fourth slide 432 and the fifth slide 433 to move on the fourth slide rail frame 431, so as to adjust the distance between the first pressure rod 436 and the pressure wheel 437 to adapt to tires of different sizes.

[0050] The tire mounting mechanism 44 includes a fifth slide rail frame 441, a sixth slide seat 442, a seventh slide seat 443, a tenth motor 444, an eleventh motor 445, a seventh screw assembly (not shown), an eighth screw assembly (not shown), a second pressure rod 446 and a third pressure rod 447. The fifth slide rail frame 441 is fixed to the third slide seat 4243, and the third slide seat 4243 is driven to move on the third slide rail frame 4242 by the seventh motor 4244 and the fourth screw assembly, thereby driving the fifth slide rail frame 441 to move on the third slide rail frame 4242. The sixth slide seat 442 and the seventh slide seat 443 are slidably disposed on the fifth slide rail frame 441, the second pressure rod 446 is fixed to the sixth slide seat 442 through a connecting member, and the third pressure rod 447 is fixed to the seventh slide seat 443 through a connecting member. The second pressure rod 446 and the third pressure rod 447 cooperate with each other to mount the tire on the wheel. Specifically, the second pressure rod 446 and the third pressure rod 447 are respectively held against the junction of the tire and the rim, and the rotating mechanical arm assembly 424 rotates with the multi-claw chuck 4224, driving the second pressure rod 446 and the third pressure rod 447 to rotate along the junction of the tire and the rim, and pressing the tire into the rim. It can be understood that the first pressure rod 436 can also cooperate to hold against the junction of the tire and the rim. The tenth motor 444 is connected to the sixth screw assembly, the sixth screw assembly is connected to the sixth slide 442, the eleventh motor 445 is connected to the seventh screw assembly, and the seventh screw assembly is connected to the seventh slide 443. The sixth screw assembly and the seventh screw assembly are driven by the tenth motor 444 and the eleventh motor 445 respectively, thereby driving the sixth slide 442 and the seventh slide 443 to move on the fifth slide rail frame 441, so as to adjust the distance between the second pressure rod 446 and the third pressure rod 447 to adapt to tires of different sizes.

[0051] See also Fig.11 , the transfer storage and retrieval mechanism 50 is installed on the auxiliary machine base 12, and each of the auxiliary machine bases 12 can be installed with the transfer storage and retrieval mechanism 50. The transfer storage and retrieval mechanism 50 includes a tire frame 51 and a twelfth motor 52. The tire frame 51 includes a base 511, a support frame 512, a roller 513 and a tire removing assembly 514. A rotating shaft is provided at the bottom of the base 511, which is connected to the twelfth motor 52 through the rotating shaft. In one embodiment, the number of the supporting frames 512 is four, and the supporting frames 512 are arranged on opposite sides of the base 511 in pairs, and the two ends of the roller 513 are respectively installed on the opposite supporting frames 512, and the roller 513 is used for the tire to rotate on the base 511, so as to facilitate the adjustment of the tire position, so as to observe the tread condition, the damaged position and to repair the tire.

[0052] The tire removing assembly 514 is relatively mounted on both sides of the base 511, and the tire removing assembly 514 and the support frame 512 are located on the same side of the base 511. Each tire removing assembly 514 includes a first bracket 5141, an angle bracket 5142, a cylinder assembly 5143 and a claw 5144. The first bracket 5141 is mounted on the side of the base 511 and is located between the two support frames 512. The angle bracket 5142 is slidably mounted on the first bracket 5141. The cylinder assembly 5143 is fixed on the angle bracket 5142, and the claw 5144 is connected to the cylinder assembly 5143. The distance between the relative claws 5144 is adjusted by the cylinder assembly 5143. By adjusting the position of the angle bracket 5142, the claw 5144 is extended into the tire cavity, and the cylinder assembly 5143 provides an outward pulling force, so that the damaged point is exposed as much as possible, which is convenient for tire repairing. The claws 5144 can also clamp the two sides of the tire through the cylinder assembly 5143 to fix the tire. The tire lifting assembly 514 also includes an air filling nozzle 5145, which is fixed to the top of the first bracket 5141 and is used to cooperate with the air filling mechanism 60 to inflate the tire. It can be understood that the tire lifting assembly 514 can be installed on one or more of the auxiliary machine bases 12 according to needs.

[0053] The twelfth motor 52 is fixed to a side of the auxiliary base 12 away from the main base 11 . The twelfth motor 52 drives the base 511 to rotate via a rotating shaft, so as to change the position of the tire and the side orientation of the tire.

[0054] The inflation mechanism 60 includes a second bracket 61 and an air tank 62. The second bracket 61 is fixed to the auxiliary machine base 12 and is located on the same side as the twelfth motor 52. The air tank 62 is mounted on the second bracket 61. The air tank 62 is connected to the inflation nozzle 5145 through a hose, and an air valve is connected to the hose. The operator can control the air valve to complete the inflation at a safe distance. It can be understood that the air valve can also be controlled to open and close by a controller.

[0055] The wheel maintenance device 100 can realize multiple functions, such as tire changing, tire repairing, tire transposition, etc. Most buses, trucks and other large and medium-sized vehicles have single front wheels and double rear wheels. The wheel maintenance device 100 is not only suitable for small passenger cars, but also for large vehicles such as trucks and buses.

[0056] When in use, first position it, specifically move the wheel maintenance device 100 to the vicinity of the wheel to be maintained, make the long side of the main machine base 11 roughly parallel to the side of the vehicle and adjust the distance from the side of the wheel to a suitable position, adjust the position of the multi-claw chuck 4224 so that its center is roughly coaxial with the wheel axle, lock the universal wheel 114, and fix the position of the wheel maintenance device 100.

[0057] Then, the wheel is unloaded. The nut on the wheel is unloaded by the nut disassembly and assembly mechanism 20. The baffle plate 313 or the clamping hook 314 is selected according to the specific situation. The distance between the relative baffle plates 313 or the clamping hook 314 is adjusted by the fixed mechanical arm assembly 423 and the rotating mechanical arm assembly 424 to adapt to the wheel. The tire is unloaded by controlling the fourth slide 432 and the sixth slide 442 to move away from the wheel on the corresponding slide rail frame. When the baffle plate 313 is used to unload the tire, the inner hole of the wheel rim is clamped by the multi-claw chuck 4224, and the unloaded wheel is clamped by the multi-claw chuck 4224. When the clamping hook 314 is used to unload the tire, after the wheel is unloaded, the wheel is first placed on the tire rack 51 by the rotating translation mechanism 41, and then the distance between the clamping hooks 314 is increased, and then the unloaded wheel is clamped by the multi-claw chuck 4224.

[0058] When changing a tire, the tire is removed through the tire removal mechanism 43, the removed tire is placed on the tire rack 51 through the rotation and translation mechanism 41, and the new tire is placed in another tire rack 51. The tire is installed through the rotation and translation mechanism 41 and the tire installation mechanism 44, and inflated through the inflation mechanism 60. The wheel is reinstalled on the wheel through the rotation and translation mechanism 41, the multi-claw chuck 4224 and the disassembly and assembly nut mechanism 20.

[0059] When repairing a tire, the tire is removed by the tire disassembly mechanism 43, and the removed tire is placed on the tire rack 51 by the rotation and translation mechanism 41 for manual repair, and then the tire is installed by the rotation and translation mechanism 41 and the tire installation mechanism 44, and then the wheel with the tire is placed on the tire rack 51 by the rotation and translation mechanism 41, and inflated by the inflation mechanism 60, and the wheel is reinstalled on the vehicle by the rotation and translation mechanism 41, the multi-claw chuck 4224 and the disassembly and assembly nut mechanism 20. It can be understood that when repairing a double-layer wheel, after the outer wheel is processed, it is placed on the tire rack 51, and the above steps are repeated to repair the inner wheel.

[0060] When the front and rear tires are swapped, after the front wheel is positioned and unloaded, the unloaded front wheel is placed in the tire rack 51 through the multi-claw chuck 4224 and the rotating and translating mechanism 41, and the wheel maintenance device 100 is moved to the rear wheel position for positioning and unloading. Then, the unloaded rear wheel is placed in another tire rack 51 through the multi-claw chuck 4224 and the rotating and translating mechanism 41, and the front wheel is installed at the rear wheel position through the rotating and translating mechanism 41, the multi-claw chuck 4224 and the disassembling and nut mechanism 20, and then the wheel maintenance device 100 is moved to the front wheel position, and the rear wheel is installed at the front wheel position through the rotating and translating mechanism 41, the multi-claw chuck 4224 and the disassembling and nut mechanism 20.

[0061] It can be understood that the wheel maintenance device 100 can not only perform the above-mentioned front and rear tire swap, but also perform the inside-outside swap of a double-layer wheel and the swap of the outer wheel or the inner wheel in a double-layer tire with the front and rear wheels.

[0062] The wheel maintenance device 100 integrates the functions of wheel loading and unloading, tire loading and unloading, repairing, tire changing, and transposition through the cooperation between various components. It is easy to move and operate, adopts mechanized operation, is easy to operate, reduces labor intensity and operation difficulty, and is highly efficient and safe.

[0063] Those skilled in the art should recognize that the above embodiments are only used to illustrate the present invention, and are not intended to limit the present invention. As long as they are within the spirit of the present invention, appropriate changes and modifications to the above embodiments are within the scope of protection claimed by the present invention.

Claims

1. A wheel maintenance device, characterized in that: The invention comprises a machine base, a disassembly and assembly nut mechanism, a clamping mechanism, a mechanical arm mechanism and a transfer and retrieval mechanism, wherein the machine base comprises a main machine base, an auxiliary machine base and a guide shaft, wherein the main machine base and the auxiliary machine base are movably connected through the guide shaft, wherein the main machine base comprises a first driving device, wherein the first driving device is installed at the bottom of the main machine base and connected to the auxiliary machine base, wherein the distance between the main machine base and the auxiliary machine base is adjusted by the first driving device, wherein the mechanical arm mechanism comprises a rotation and translation mechanism, a lifting and positioning mechanism installed on the rotation and translation mechanism, and a tire removal mechanism and a tire installation mechanism installed on the lifting and positioning mechanism and arranged relatively, wherein the disassembly and assembly nut mechanism, the rotation and translation mechanism and the transfer and retrieval mechanism are all installed on the main machine base. On the base, the clamping mechanism is respectively connected with the tire removal mechanism and the tire installation mechanism, the clamping mechanism includes a clamping assembly, the clamping assembly includes an extension arm, a connecting column and a baffle, the extension wall is connected with the lifting and positioning mechanism, the connecting column is fixed on the extension arm, and the baffle is installed on the connecting column, the rotation and translation mechanism is used to control the distance between the lifting and positioning mechanism and the wheel and the direction of the lifting and positioning mechanism, the rotation and translation mechanism includes a slide rail frame and a third motor installed on the slide rail frame, a first screw assembly and a column, the slide rail frame is rotatably arranged on the main body base, the third motor is connected to the first screw assembly, the first screw assembly is arranged in the slide rail frame and is connected to the The bottom of the column is connected, the third motor and the first screw assembly are used to drive the column to move on the slide rail frame, the lifting and positioning mechanism is used to position and fix the wheel, the lifting and positioning mechanism includes a first slide seat, a multi-claw chuck assembly, a fixed mechanical arm assembly and a rotating mechanical arm assembly slidably arranged on the column, the multi-claw chuck assembly and the fixed mechanical arm assembly are respectively fixedly connected to the first slide seat, the rotating mechanical arm assembly is connected to the multi-claw chuck assembly, the tire removal mechanism is installed on the fixed mechanical arm assembly, the tire installation mechanism is installed on the rotating mechanical arm assembly, the clamping mechanism, the disassembly nut mechanism and the lifting and positioning mechanism cooperate to remove the wheel from the vehicle and by the The lifting and positioning mechanism fixes the wheel, and the lifting and positioning mechanism removes the tire of the wheel by cooperating with the tire removal mechanism. The lifting and positioning mechanism is adjusted toward the transfer storage and retrieval mechanism by the rotation and translation mechanism, and the removed tire is placed on the transfer storage and retrieval mechanism for maintenance. The transfer storage and retrieval mechanism includes a tire rack, and the tire rack includes a base. The base is fixed with a rotating shaft, and the base is connected to a twelfth motor through the rotating shaft. The twelfth motor is fixed on the auxiliary machine base, and the twelfth motor is used to drive the base to rotate. The lifting and positioning mechanism cooperates with the tire installation mechanism to reinstall the maintained tire, and the reinstalled wheel is installed on the vehicle through the lifting and positioning mechanism and the disassembly and assembly nut mechanism.

2. The wheel maintenance device according to claim 1, characterized in that: The fixed robotic arm assembly includes a second slide rail frame, which is fixed on the first slide seat. The fixed robotic arm assembly also includes a sixth motor and a third screw assembly. The sixth motor is fixed on the top of the column. The third screw assembly is arranged in a vertical direction and connects the bottom and the top of the column. The third screw assembly is respectively connected to the sixth motor and the second slide rail frame. The sixth motor and the third screw assembly are used to drive the second slide rail frame and the first slide seat, the multi-jaw chuck assembly and the rotating robotic arm assembly connected to the second slide rail frame in sequence to move on the column.

3. The wheel maintenance device according to claim 1, characterized in that: The tire mounting mechanism includes a fifth slide rail frame, a second pressure rod and a third pressure rod. The fifth slide rail frame is slidably set on the rotating mechanical arm assembly. The second pressure rod and the third pressure rod are slidably set on the fifth slide rail frame. The second pressure rod and the third pressure rod cooperate with each other to mount the tire on the rim.

4. The wheel maintenance device according to claim 1, characterized in that: The tire rack also includes a tire picking assembly, which is relatively installed on two sides of the base. Each tire picking assembly includes a first bracket, an angle bracket, a cylinder assembly and a picking claw. The first bracket is installed on the side of the base, the angle bracket is slidably set on the first bracket, the cylinder assembly is fixed on the angle bracket, and the picking claw is connected to the cylinder assembly. The picking claw clamps the two sides of the tire through the cylinder assembly to fix the tire or extends into the tire cavity to provide outward pulling force through the cylinder assembly.

5. The wheel maintenance device according to claim 1, characterized in that: The wheel maintenance device also includes an air charging mechanism, which includes a second bracket and an air storage tank. The second bracket is fixed on the auxiliary machine base, and the air storage tank is installed on the second bracket.

Citation Information

Patent Citations

  • Wheel maintenance device

    CN211364149U