A power transfer rigid cable assembly

Abstract

A power transfer rigid cable assembly. The present invention relates to the technical field of cable connection. It includes a plastic buckle, a first copper bar, a second copper bar, a rivet nut, insulating paper, a first insulating shell plate, and a second insulating shell plate. Two rivet nuts are embedded in the plastic buckle. The two ends of the first copper bar and the two ends of the second copper bar are respectively sleeved on the two rivet nuts in the left and right plastic buckles. The first copper bar and the second copper bar are fixed by bonding with insulating paper and glue, and the first copper bar is embedded in the first insulating shell plate, and the second copper bar is embedded in the second insulating shell plate. By the principle of hot pressing and plastic coating processing, the scattered copper bars are formed into a whole part, reducing the installation and matching error, lowering the manual installation cost, and improving the production efficiency and product quality performance.

Description

Technical Field

[0001] The present invention relates to the technical field of cable connection, and particularly to a power transfer rigid cable assembly. Background Art

[0002] Traditional 5G base station power conversion busbars are relatively scattered, require separate installation, have poor coordination, and the cumulative error of manual assembly will affect the performance of the finished product, and the quality stability will be affected. Summary of the Invention

[0003] The purpose of the present invention is to provide a reasonably designed power transfer rigid cable assembly for the defects and deficiencies of the prior art. By the principle of hot pressing and plastic coating processing, the scattered copper bars are formed into a whole part, reducing the installation and coordination error, reducing the manual installation cost, and improving the production efficiency and product quality performance.

[0004] To achieve the above purpose, the present invention adopts the following technical solutions: It includes plastic buckles, first copper bars, second copper bars, riveting nuts, insulating paper, first insulating shell plates, and second insulating shell plates; two riveting nuts are embedded in the plastic buckles, and the two ends of the first copper bars and the two ends of the second copper bars are respectively sleeved on the two riveting nuts in the left and right plastic buckles; the first copper bars and the second copper bars are fixedly bonded by insulating paper and glue, and the first copper bars are embedded in the first insulating shell plates, and the second copper bars are embedded in the second insulating shell plates.

[0005] The processing technology of the present invention is as follows:

[0006] Step 1: First design the sheet metal, use purple copper as the material, and form the whole copper bar by stamping die according to the drawing requirements;

[0007] Step 2: Electroplate the whole copper bar, press the riveting nuts into the plastic buckles, then press and rivet the ends of the two whole copper bars to the riveting nuts, sandwich the insulating paper between the two whole copper bars, and use 3M glue to bond and fix the insulating paper and the two whole copper bars into one body;

[0008] Step 3: Put the assembled copper bars into their respective corresponding insulating shell plates and fix them by hot pressing with a die;

[0009] Step 4: Separate the whole product by punching with a tool to form individuals;

[0010] Step 5: Fix the plastic on the cut of the individuals by injection molding process to form the final assembly;

[0011] Step 6: Use a deburring knife to remove the gate of the final assembly, cool it and then pack it independently and put it into a blister box.

[0012] After adopting the above structure, the beneficial effects of the present invention are as follows: The present invention provides a power transfer rigid cable assembly, which forms a whole part from the scattered copper bars through the principles of hot pressing and plastic coating processing, reduces the installation and fitting error, lowers the manual installation cost, and improves the production efficiency and product quality performance. Description of the Drawings

[0013] Figure 1 It is a schematic structural diagram of the present invention.

[0014] Figure 2 is Figure 1 the top view of

[0015] Figure 3 is Figure 1 the left view of

[0016] Figure 4 is Figure 1 the sectional view taken along the line A-A in

[0017] Description of the Reference Numerals in the Drawings:

[0018] Plastic buckle 1, first copper bar 2, second copper bar 3, press riveting nut 4, insulating paper 5, first insulating shell plate 6, second insulating shell plate 7. Detailed Embodiment

[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.

[0020] As Figures 1-4 shown, the following technical solutions are adopted in this detailed embodiment: It includes a plastic buckle 1, a first copper bar 2, a second copper bar 3, a press riveting nut 4, an insulating paper 5, a first insulating shell plate 6 and a second insulating shell plate 7; two press riveting nuts 4 are embedded in the plastic buckle 1, and the two ends of the first copper bar 2 and the two ends of the second copper bar 3 are respectively sleeved on the two press riveting nuts 4 in the left and right plastic buckles 1; the first copper bar 2 and the second copper bar 3 are fixedly bonded by using the insulating paper 5 and glue, and the first copper bar 2 is embedded in the first insulating shell plate 6, and the second copper bar 3 is embedded in the second insulating shell plate 7.

[0021] The processing technology of this detailed embodiment is as follows:

[0022] Step 1: First, design the sheet metal, and the material is made of red copper. According to the requirements of the drawing, the copper bar of the whole plate is formed by stamping die.

[0023] Step 2: Electroplate the entire copper bar, press the rivet nut 4 into the plastic buckle 1, and after riveting and fixing the ends of the two entire copper bars to the rivet nut 4, sandwich an insulating paper between the two entire copper bars, and use 3M glue to bond and fix the insulating paper and the two entire copper bars into one body;

[0024] Step 3: Place the assembled copper bars into their respective corresponding insulating shell plates and fix them by hot pressing with a mold;

[0025] Step 4: Separate the entire product by punching with a cutter to form individuals;

[0026] Step 5: Fix the plastic to the cut of the individual through an injection molding process to form the final component;

[0027] Step 6: Use a burr knife to remove the gate of the final component, cool it and then package it independently and place it in a blister box.

[0028] After adopting the above structure, the beneficial effects of this specific embodiment are as follows: This specific embodiment provides a power transfer rigid cable assembly, which forms a whole part from the scattered copper bars through the principle of hot pressing and plastic coating processing, reduces the installation and matching error, reduces the manual installation cost, and improves the production efficiency and product quality performance.

[0029] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A power transfer rigid cable assembly, characterized in that: It includes a plastic buckle (1), a first copper bar (2), a second copper bar (3), a rivet nut (4), an insulating paper (5), a first insulating shell plate (6) and a second insulating shell plate (7); two rivet nuts (4) are embedded in the plastic buckle (1), and the two ends of the first copper bar (2) and the two ends of the second copper bar (3) are respectively sleeved on the two rivet nuts (4) in the left and right plastic buckles (1); the first copper bar (2) and the second copper bar (3) are fixedly bonded by using the insulating paper (5) and glue, and the first copper bar (2) is embedded in the first insulating shell plate (6), and the second copper bar (3) is embedded in the second insulating shell plate (7); its processing technology is as follows: Step (1), first design the sheet metal, the material is made of red copper, and according to the requirements of the drawing, the copper bar of the whole plate is formed by stamping die; Step (2), electroplate the whole plate of copper bar, press the rivet nut (4) into the plastic buckle (1), then press and fix the ends of the two whole plates of copper bar with the rivet nut (4), sandwich the insulating paper between the two whole plates of copper bar, and use 3M glue to bond and fix the insulating paper and the two whole plates of copper bar into one body; Step (3), put the assembled copper bars into their respective corresponding insulating shell plates and fix them by hot pressing with a die; Step (4), separate the whole plate of products by punching with a cutter to form individuals; Step (5), fix the plastic on the cut of the individual by injection molding process for the separated individuals to form the final assembly; Step (6), use a burr knife to remove the gate of the final assembly, cool it and then pack it independently and put it into a blister box.

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