Brewing device for yellow rice wine
By designing a rice wine sterilization device with a heating tank inlet and outlet, a pressurizing device, and a cooling device, combined with ultraviolet light and ultrasonic treatment, the problems of alcohol evaporation and nutrient denaturation during the rice wine sterilization process were solved, achieving efficient sterilization and a good taste.
Patent Information
- Application Number
- CN202011534848.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-12-22
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2040-12-22
AI Technical Summary
Existing methods for sterilizing rice wine result in high alcohol evaporation, denaturation of nutrients, uneven heating, and scorching, all of which affect the sterilization effect and taste.
The design incorporates a heating tank with an inlet and outlet chamber, combined with a pressurization device, a return tank, and a cooling device. Through multiple preheating and high-temperature sterilization, the boiling point of the rice wine in the outlet chamber of the heating tank is used to enhance the sterilization process, achieving multi-gradient sterilization. The sterilization process is further optimized by combining ultraviolet lamps and ultrasonic treatment.
It improves the sterilization effect, reduces sterilization time, reduces alcohol evaporation and nutrient denaturation, ensures the taste and flavor of rice wine, and improves energy utilization.
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Figure CN112500974B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to a sterilization device, in particular to a sterilization device for yellow rice wine. BACKGROUND
[0002] Yellow rice wine is one of the three major brewed wines in the world, and is the oldest traditional wine unique to China. It is a gem of Chinese wine and is known as the "national wine". Yellow rice wine has a history of more than 5,000 years and rich cultural connotations. Its traditional brewing process has been passed down to the present day.
[0003] In recent years, thanks to sustained economic growth, the brewing industry has shown structural changes brought about by consumer upgrading. The demand for wine has shifted from "simple preference" to "nutrition and health care", and the concept of high and strong drinking has been increasingly abandoned. The advantages of low-alcohol, nutrition and health care of yellow rice wine have gradually emerged. Compared with other wines, yellow rice wine is more in line with the green, nutritional and healthy trend of modern society, and is a truly healthy concept wine. It has been listed by the state as one of the beverage wines to be supported and developed.
[0004] At present, domestic yellow rice wine enterprises basically use traditional high-temperature sterilization methods for yellow rice wine sterilization. The main method is direct steam heating, with a sterilization temperature of 80-85℃ and a sterilization time of 10-20min. Some sterilization times are even longer. During the heating process, the alcohol volatilization amount reaches 4-5 mass%, and the related flavor substances in yellow rice wine are also volatilized and lost at the same time, thereby affecting the aroma and flavor of yellow rice wine. Due to the uneven heating and long heating time, the nutrients such as protein in yellow rice wine are denatured due to long-term high-temperature action, affecting the nutritional nature of yellow rice wine, and coking phenomenon occurs in the heating cavity, which makes the heating cavity difficult to clean, thereby affecting the sterilization effect of yellow rice wine. SUMMARY
[0005] The technical problem to be solved by the present application is to provide a yellow rice wine sterilization device, which has good sterilization effect, short sterilization time, and the yellow rice wine treated by the yellow rice wine sterilization device has good taste.
[0006] In order to achieve the above object, the present application provides a yellow rice wine sterilization device, which comprises a control module, a heating tank, a liquid return tank, a storage tank and a pressurizing device, the heating tank is internally provided with a heating tank liquid inlet bin and a heating tank liquid outlet bin, so that the yellow rice wine in the heating tank liquid inlet bin can be heated by the yellow rice wine in the heating tank liquid outlet bin in a working state, a liquid inlet pumping device is arranged at the communication position of the heating tank liquid inlet bin and the heating tank liquid outlet bin, the control module is electrically connected with the liquid inlet pumping device and the heating tank respectively, so as to control the working of the liquid inlet pumping device and the heating temperature of the heating tank; the pressurizing device is connected with the heating tank liquid outlet bin, so as to pressurize the heating tank liquid outlet bin; the liquid return tank is connected with the heating tank, so as to input the yellow rice wine into the heating tank and recycle the yellow rice wine heated by the heating tank, so that the recycled yellow rice wine heated by the heating tank can preheat the yellow rice wine entering from the liquid inlet of the liquid return tank; the liquid outlet of the liquid return tank is connected with the liquid inlet of the storage tank, and a cooling device is arranged between the liquid outlet of the liquid return tank and the liquid inlet of the storage tank.
[0007] Preferably, the heating tank liquid inlet bin and the heating tank liquid outlet bin are both arranged in a spiral shape, and the heating tank liquid outlet bin is sleeved outside the heating tank liquid inlet bin.
[0008] Further preferably, the caliber of the heating tank liquid outlet bin gradually increases from the liquid inlet to the liquid outlet.
[0009] Preferably, the heating tank is internally provided with a water bath tank and a heater, the water bath tank is internally provided with a water bath temperature sensor, the heater can heat the water in the water bath tank, and the control module is connected with the water bath temperature sensor and the heater respectively, so as to control the start-stop of the heater by comparing the difference between the temperature detected by the water bath temperature sensor and the set temperature.
[0010] Preferably, the heating tank liquid outlet bin is internally provided with a pressure sensor, and the control module is electrically connected with the pressure sensor, so as to control the working of the pressurizing device according to the pressure value detected by the pressure sensor.
[0011] Preferably, the top of the heating tank is provided with an ultraviolet lamp tube, the top of the heating tank liquid inlet bin and the top of the heating tank liquid outlet bin are both light-transmitting members, and the bottom of the heating tank liquid inlet bin and the bottom of the heating tank liquid outlet bin are both provided with reflecting surfaces.
[0012] Preferably, the heating tank liquid outlet bin is internally provided with an ultrasonic probe, and the ultrasonic probe is connected with an ultrasonic emitter, so as to ultrasonically treat the yellow rice wine.
[0013] Preferably, the liquid return tank is provided with a liquid return tank inlet pipe, the outlet end of the liquid return tank inlet pipe is communicated with the heating tank inlet through the liquid return inlet, the heating tank outlet is connected with the liquid return inlet through an outlet pipe, and one end of the liquid return tank inlet pipe is arranged in the outlet pipe; the liquid return tank inlet pipe comprises a plurality of straight pipe sections and a plurality of bending sections, and two adjacent straight pipe sections are connected through the bending section to form a U-shaped pipe.
[0014] Preferably, the cooling device is a water cooling device, the water inlet of the water cooling device is arranged at the bottom of one end adjacent to the storage tank, and the water outlet of the water cooling device is arranged at the top of one end adjacent to the liquid return tank.
[0015] Preferably, the outlet of the cooling device is provided with an outlet temperature sensor and a return pipe communicated with the inlet of the cooling device, the inlet of the return pipe and the inlet of the storage tank are both provided with electromagnetic valves, and the control module is adapted to receive the yellow rice temperature detected by the outlet temperature sensor and control the working of the electromagnetic valves according to the temperature.
[0016] Through the above technical scheme, the yellow rice sterilization device can preheat the yellow rice entering the heating tank through the yellow rice heated and treated by the heating tank, which not only can fully utilize the heat of the yellow rice heated and treated by the heating tank, save energy, but also can reduce the heating time of the yellow rice in the heating tank, reduce the sterilization time, prevent the denaturation or volatilization of nutrients due to long time high temperature, and ensure the taste of the yellow rice. By arranging the heating tank inlet and outlet in the heating tank, the yellow rice in the heating tank outlet can preheat the yellow rice in the heating tank inlet, so as to realize the sterilization of multiple temperature gradients, thereby further improving the sterilization effect of the sterilization device. By arranging the pressurizing device, the boiling point of the yellow rice can be improved, so as to improve the sterilization temperature of the yellow rice, thereby improving the sterilization effect, reducing the sterilization time, reducing the volatilization of flavoring substances in the yellow rice, and ensuring the taste of the yellow rice. The arrangement of the cooling device can cool the yellow rice entering the storage tank, so as to ensure that the yellow rice is at a good storage temperature.
[0017] Other advantages of the present application and technical effects of the preferred embodiments will be further described in the specific embodiments below. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 is a structure schematic view of the yellow rice sterilization device of one specific embodiment of the present application;
[0019] Figure 2 is a cross-sectional schematic view of the heating tank of one specific embodiment of the present application.
[0020] REFERENCE SIGNS
[0021] 1 heating tank 2 return tank
[0022] 3 storage tank 4 pressurizing device
[0023] 5 heating tank liquid inlet 6 heating tank liquid outlet
[0024] 7 cooling device 8 water bath
[0025] 9 heater 10 return tank liquid inlet pipe
[0026] 11 liquid outlet pipe 12 return pipe
[0027] 13 pressure relief valve 14 pressure sensor
[0028] 15 ultrasonic probe
[0029] 201 return tank liquid inlet 202 return tank liquid outlet
[0030] 203 return liquid inlet
[0031] 301 storage tank liquid inlet DETAILED DESCRIPTION
[0032] The specific embodiments of the present application will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are merely intended to illustrate and explain the present application, and are not intended to limit the present application.
[0033] In the description of the present application, it should be understood that the terms "upper", "lower", "external", "internal", and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are merely for the convenience of describing the present application and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0034] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "connected", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrally connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0035] In the basic embodiment of the present application, as Figure 1As shown, a yellow wine sterilization device is provided, which comprises a control module, a heating tank 1, a liquid return tank 2, a storage tank 3 and a pressurizing device 4. The heating tank 1 is provided with a heating tank liquid inlet bin 5 and a heating tank liquid outlet bin 6, so that the yellow wine in the heating tank liquid inlet bin 5 can be heated by the yellow wine in the heating tank liquid outlet bin 6 in the working state. The heating tank liquid inlet bin 5 and the heating tank liquid outlet bin 6 are provided with a liquid inlet pumping device at the communication position. The control module is electrically connected with the liquid inlet pumping device and the heating tank 1 respectively, so as to control the working of the liquid inlet pumping device and the heating temperature of the heating tank 1. The pressurizing device 4 is connected with the heating tank liquid outlet bin 6, so as to pressurize the heating tank liquid outlet bin 6. The liquid return tank 2 is connected with the heating tank 1, so as to input the yellow wine into the heating tank 1 and recycle the yellow wine heated by the heating tank 1, so that the recycled yellow wine heated by the heating tank 1 can preheat the yellow wine entering from the liquid return tank liquid inlet port 201 of the liquid return tank 2. The liquid return tank liquid outlet port 202 of the liquid return tank 2 and the storage tank liquid inlet port 301 of the storage tank 3 are connected, and the cooling device 7 is arranged between the liquid return tank liquid outlet port 202 and the storage tank liquid inlet port 301.
[0036] According to the present application, the communication position of the heating tank liquid inlet bin 5 and the heating tank liquid outlet bin 6 is always kept above the liquid level in the heating tank liquid inlet bin 5 and the heating tank liquid outlet bin 6, so as to ensure that the yellow wine in the heating tank liquid inlet bin 5 and the heating tank liquid outlet bin 6 will not affect each other in the case that the liquid inlet pumping device does not work. When the liquid inlet pumping device does not work, the heating tank liquid inlet bin 5 and the heating tank liquid outlet bin 6 are not in air communication. The heating tank liquid inlet bin 5 can also be arranged in the heating tank liquid outlet bin 6. Preferably, the heating tank liquid inlet bin 5 is arranged inside the heating tank liquid outlet bin 6, so that the heating tank liquid inlet bin 5 can be heated by the yellow wine in the heating tank liquid outlet bin 6, so that the yellow wine in the heating tank liquid inlet bin 5 and the yellow wine in the heating tank liquid outlet bin 6 can be at two heating temperatures. The pressurizing device 4 can be any device capable of pressurizing the heating tank liquid outlet bin 6. Specifically, it can be a separate air pump or a pressurizing pumping device connected with a gas tank. The air pump pumps air into the heating tank liquid inlet bin 5 or the pressurizing pumping device pumps gas into the heating tank liquid inlet bin 5 to make it in a high pressure state, so as to achieve the purpose of pressurization. Preferably, the pressurizing pumping device connected with the gas tank can improve the cleanliness of the pumped gas into the heating tank liquid inlet bin 5, so as to further ensure the safety and health of the yellow wine.
[0037] Specifically, the yellow rice wine entering the liquid return tank 2 from the liquid return tank inlet 201 and the yellow rice wine entering the liquid return tank 2 from the heating tank outlet 6 are not mixed in the liquid return tank 2, and the two can be in two containers in the liquid return tank 2 respectively, but the yellow rice wine entering the liquid return tank 2 from the heating tank outlet 6 can be preheated by the yellow rice wine entering from the liquid return tank inlet 201. The two containers can be any structure or connection structure that can achieve the above heating. The top of the heating tank outlet 6 is provided with a pressure relief valve 13, which can be connected with the control module to control the operation of the pressure relief valve 13 through the control module, or can not be connected with the control module, and the operation of the pressure relief valve 13 is manually controlled by the operator. Whether to start the pressure relief valve 13 can be determined according to the needs during the operation.
[0038] The outlet of the heating tank outlet 6 can be arranged at the bottom of the heating tank outlet 6, or at the top of the heating tank outlet 6. When arranged at the bottom, a control valve is arranged between the heating tank outlet 6 and the liquid return tank 2 to ensure that the heating tank outlet 6 is disconnected from the liquid return tank 2 during sterilization, and connected after sterilization is completed. The connection between the heating tank outlet 6 and the liquid return tank 2 is provided with an outlet pumping device to pump the yellow rice wine in the heating tank outlet 6 into the liquid return tank 2 or the storage tank 3. The heating tank 1 can accurately control the heating temperature during heating, that is, the heating tank 1 is provided with a heating system capable of accurately controlling the heating temperature.
[0039] The yellow rice wine sterilization device provided by the above basic embodiment works as follows. Yellow rice wine is injected into the liquid return tank inlet 201 to pass through the liquid return tank 2 into the heating tank inlet 6, the yellow rice wine in the heating tank inlet 6 is pumped into the heating tank outlet 6 by the inlet pumping device, then the connection between the heating tank inlet 6 and the heating tank outlet 6 is sealed, the pressurizing device 4 is started to make the heating tank outlet 6 at 0.5 MPa (at this time the boiling point of the yellow rice wine is about 98℃), the heating temperature of the heating tank 1 is set to 92℃, and the sterilization is completed after heating for 2-5 min. After or during sterilization, yellow rice wine is continuously injected into the heating tank inlet 6 through the liquid return tank inlet 201, at this time, the yellow rice wine in the heating tank outlet 6 and the yellow rice wine entering the liquid return tank 2 from the heating tank outlet 6 can preheat the yellow rice wine before entering the heating tank outlet 6. After sterilization is completed, the outlet pumping device is started to make the yellow rice wine enter the liquid return tank 2 from the heating tank outlet 6, and preheat the yellow rice wine in the liquid return tank 2, then the yellow rice wine is cooled by the cooling device 7 and then stored in the storage tank 3. Then the yellow rice wine in the heating tank inlet 6 is continuously pumped into the heating tank outlet 6, and the above operation is repeated until all the yellow rice wine is sterilized, so as to achieve the purpose of sterilization.
[0040] The sterilization device for yellow rice wine provided by the basic embodiment can make the liquid outlet bin 6 of the heating tank in a high pressure state through the setting of the pressurizing device, so as to increase the boiling point of the yellow rice wine in the liquid outlet bin 6 of the heating tank, thereby increasing the sterilization temperature of the yellow rice wine in the liquid outlet bin 6 of the heating tank. At high temperature, the sterilization time is reduced, and the sterilization efficiency is improved. Such a setting can reduce the time for sterilizing the yellow rice wine, improve the sterilization efficiency, and reduce the volatilization of flavoring substances in the yellow rice wine. The setting of the liquid return tank 2, the liquid inlet bin 5 of the heating tank, and the liquid outlet bin 6 of the heating tank can make the yellow rice wine in the liquid outlet bin 6 of the heating tank and the yellow rice wine going out of the liquid outlet bin 6 of the heating tank preheat the yellow rice wine entering the liquid return tank 2 from the liquid inlet port 201 and the yellow rice wine in the liquid inlet bin 5 of the heating tank. The heat of the yellow rice wine in the liquid outlet bin 6 of the heating tank and the yellow rice wine going out of the liquid outlet bin 6 of the heating tank can be fully utilized to reduce heat loss and improve energy utilization. At the same time, the heating time of the yellow rice wine in the liquid outlet bin 6 of the heating tank can be reduced, the sterilization time is further reduced, and the yellow rice wine is not carbonized due to the long sterilization time during the sterilization process, thereby further ensuring the flavor of the yellow rice wine.
[0041] In one specific embodiment of the present application, as shown in Figure 2 The liquid outlet bin 6 of the heating tank and the liquid inlet bin 5 of the heating tank are both set in a spiral shape, and the liquid outlet bin 6 of the heating tank is sleeved outside the liquid inlet bin 5 of the heating tank. The liquid outlet bin 6 of the heating tank is set in a spiral shape, which can increase the heating area during heating, thereby further reducing the heating time required, and can ensure the temperature of the yellow rice wine in the liquid outlet bin 6 of the heating tank during sterilization, thereby further improving the sterilization effect. The liquid inlet bin 5 of the heating tank is set in a spiral shape, and the liquid outlet bin 6 of the heating tank is sleeved outside the liquid inlet bin 5 of the heating tank, which can further increase the heating area between the liquid inlet bin 5 of the heating tank and the liquid outlet bin 6 of the heating tank, thereby improving the preheating effect of the yellow rice wine in the liquid outlet bin 6 of the heating tank on the yellow rice wine in the liquid inlet bin of the heating tank.
[0042] According to the present application, the outer threaded end of the liquid outlet bin 6 of the heating tank is provided with a liquid outlet port of the liquid outlet bin of the heating tank, and the inner threaded end is provided with a liquid inlet port of the liquid inlet bin of the heating tank. The outer threaded end of the liquid inlet bin 5 of the heating tank is provided with a liquid inlet port of the liquid inlet bin of the heating tank, and the inner threaded end is provided with a liquid outlet port of the liquid inlet bin of the heating tank.
[0043] In one specific embodiment of the present application, as shown in Figure 2As shown, the caliber of the outlet of the heating tank liquid outlet bin 6 gradually increases from the liquid inlet to the liquid outlet. That is, the inner diameter gradually increases from the cavity at the inlet of the heating tank liquid outlet bin 6 to the cavity at the outlet of the heating tank liquid outlet bin 6. This arrangement increases the proportion of yellow rice wine that can avoid contact with the heating tank liquid outlet bin 6 in the early stage of entering the heating tank liquid outlet bin 6, thereby effectively increasing the temperature of the yellow rice wine in the early stage of entering. At the same time, increasing the inner diameter at the rear end can increase the amount of stored yellow rice wine, thereby effectively increasing the volume of the heating tank liquid outlet bin 6 and increasing the amount of yellow rice wine in the sterilization process.
[0044] In one specific embodiment of the present application, the heating tank 1 is provided with a water bath tank 8 and a heater 9. The water bath tank 8 is provided with a water bath temperature sensor, and the heater 9 can heat the water in the water bath tank 8. The control module is connected with the water bath temperature sensor and the heater 9, so as to control the start and stop of the heater 9 by comparing the difference between the temperature detected by the water bath temperature sensor and the set temperature.
[0045] According to the present application, the heating tank liquid outlet bin 6 is arranged inside the water bath tank 8, and the yellow rice wine in the heating tank liquid outlet bin 6 can be heated by the water in the water bath tank 8.
[0046] The water bath heating method can effectively control the sterilization temperature in the heating tank liquid outlet bin 6, and can also make the yellow rice wine in the heating tank liquid outlet bin 6 evenly heated, thereby reducing the occurrence of local coking and further ensuring the taste of the yellow rice wine.
[0047] In one specific embodiment of the present application, the heating tank liquid outlet bin 6 is provided with a pressure sensor 14, and the control module is electrically connected with the pressure sensor 14 to control the operation of the pressurizing device 4 according to the pressure value detected by the pressure sensor 14. The pressure in the heating tank liquid outlet bin 6 can be accurately controlled, thereby determining the sterilization temperature and ensuring the smooth progress of sterilization without causing the volatilization of flavor substances in the yellow rice wine.
[0048] Specifically, the pressure sensor 14 is arranged above the liquid level of the yellow rice wine when the heating tank liquid outlet bin 6 is working. Preferably, the pressure sensor 14 is arranged at the top of the heating tank liquid outlet bin 6, so as to accurately detect the air pressure in the heating tank liquid outlet bin 6 without being affected by the liquid pressure.
[0049] In one specific embodiment of the present application, the inlet of the heating tank liquid inlet bin 5 and the heating tank liquid outlet bin 6 are each provided with an electromagnetic valve, and the control module is electrically connected with the electromagnetic valve to control the operation of the electromagnetic valve. The operation of the electromagnetic valve is more convenient, mechanized and labor-saving through the control of the control module.
[0050] In one specific embodiment of the present application, the top of the heating tank 1 is provided with an ultraviolet lamp tube, the top of the heating tank liquid inlet bin 5 and the top of the heating tank liquid outlet bin 6 are both light-transmitting members, and the bottom of the heating tank liquid inlet bin 5 and the bottom of the heating tank liquid outlet bin 6 are both provided with a reflecting surface. That is, the top of the heating tank liquid inlet bin 5 and the top of the heating tank liquid outlet bin 6 are both made of a light-transmitting material, which can be a safe material that can transmit light, or an organic or inorganic material that has no negative effect on human beings, such as quartz or glass. Preferably, the light-transmitting material is glass, which can prevent the corrosion of alcohol on the organic material, further ensure the taste of the yellow rice wine, and also reduce the production cost.
[0051] The yellow rice wine sterilization device provided by the above specific embodiment can achieve the sterilization of the yellow rice wine when the ultraviolet lamp tube is turned on, and the ultraviolet light is emitted into the interior of the heating tank liquid inlet bin 5 and the heating tank liquid outlet bin 6 through the top of the heating tank liquid inlet bin 5 and the top of the heating tank liquid outlet bin 6. The reflecting surface can reflect the ultraviolet light emitted into the heating tank liquid inlet bin 5 and the heating tank liquid outlet bin 6 multiple times, so that the ultraviolet light can be fully utilized and the sterilization effect of the ultraviolet light can be improved. Moreover, the ultraviolet lamp tube, the light-transmitting top and the reflecting surface can simultaneously sterilize the yellow rice wine in the heating tank liquid inlet bin 5 and the heating tank liquid outlet bin 6, and the sterilization can be performed multiple times, so that the sterilization effect is better and the heating time can be further reduced.
[0052] The ultraviolet wave emitted by the ultraviolet lamp tube has a wavelength range of 250-275 nm and a power of 20-40 W.
[0053] In one specific embodiment of the present application, the heating tank liquid outlet bin 6 is provided with an ultrasonic probe 15, and the ultrasonic probe 15 is connected with an ultrasonic emitter to enable the ultrasonic treatment of the yellow rice wine. The control module is electrically connected with the ultrasonic emitter to control the operation of the ultrasonic emitter. The ultrasonic treatment and the heating treatment are simultaneously performed, so that the heating time can be further reduced, the coking phenomenon can be reduced, and the sterilization effect can be further improved.
[0054] In the working process of the above specific embodiment, the ultrasonic frequency is set to 10-30 kHz and the ultrasonic time is set to 20-40 s, so that the sterilization effect on the yellow rice wine can be ensured, and the yellow rice wine will not be coked and the taste of the yellow rice wine will not be affected. Moreover, the heating temperature in the present application is relatively high, so that the ultrasonic time during the ultrasonic sterilization can be reduced, and the coking of the yellow rice wine can be further prevented.
[0055] In order to further improve the heat exchange effect, in one specific embodiment of the present application, the liquid return tank 2 is provided with a liquid return tank liquid inlet pipe 10, the outlet end of the liquid return tank liquid inlet pipe 10 penetrates through the liquid return inlet 203 and communicates with the heating tank liquid inlet bin 5, the heating tank liquid outlet bin 6 is connected with the liquid return inlet 203 through the liquid outlet pipe 11, and one end of the liquid return tank liquid inlet pipe 10 is arranged in the liquid outlet pipe 11; the liquid return tank liquid inlet pipe 10 comprises a plurality of straight pipe portions and a plurality of bending portions, and two adjacent straight pipe portions are connected by the bending portion to form a U-shaped pipe.
[0056] Specifically, that is, the part of the liquid return tank liquid inlet pipe 10 extending out of the liquid return tank 2 is wrapped in the liquid outlet pipe 11, and the yellow rice wine sterilized in the heating tank liquid inlet bin 5 can heat the yellow rice wine in the liquid outlet pipe 11, so that the heat of the yellow rice wine can be more fully utilized, and the energy loss can be reduced.
[0057] Among them, the heating tank 1 and the liquid outlet pipe 11 are both provided with a heat preservation layer, which can be a cotton and hemp heat preservation layer, or a composite material heat preservation layer. In order to further reduce the energy loss, so as to achieve the purpose of energy saving and emission reduction.
[0058] Moreover, a plurality of straight pipe portions and bending portions are arranged, and two adjacent straight pipe portions are connected by the bending portion to form a U-shaped pipe, which can increase the length of the liquid return tank liquid inlet pipe 10 in the liquid return tank 2, thereby increasing the contact area between the yellow rice wine in the liquid return tank liquid inlet pipe 10 and the yellow rice wine outside the liquid return tank liquid inlet pipe 10, so as to improve the heat exchange effect of the two, and further achieve the purpose of emission reduction.
[0059] In one specific embodiment of the present application, the cooling device 7 is a water-cooled cooling device, the water inlet of the water-cooled cooling device is arranged at the bottom of one end adjacent to the storage tank 3, and the water outlet of the water-cooled cooling device is arranged at the top of one end adjacent to the liquid return tank 2. By arranging the water inlet at the end adjacent to the storage tank 3, the cooling device can have better cooling effect, so that the temperature of the yellow rice wine passing through the cooling device can be reduced to the lowest.
[0060] In order to ensure that the temperature of the yellow rice wine entering the storage tank 3 can be reduced to the lowest temperature, in one specific embodiment of the present application, a liquid outlet temperature sensor is arranged at the liquid outlet of the cooling device 7, and a backflow pipe 12 communicating with the liquid inlet of the cooling device is arranged, electromagnetic valves are arranged at the liquid inlet of the backflow pipe 12 and the liquid inlet of the storage tank 301, and a control module is adapted to receive the yellow rice wine temperature detected by the liquid outlet temperature sensor and control the working of the electromagnetic valves according to the temperature.
[0061] When the detected temperature is higher than the preset temperature, the control module controls the electromagnetic valve at the liquid inlet 301 of the storage tank to close, controls the electromagnetic valve at the liquid inlet of the reflux pipe 12 to open, and the yellow rice wine enters the cooling device 7 again through the reflux pipe 12 for cooling until the temperature from the outlet end of the cooling device 7 is less than the set temperature, the control module controls the electromagnetic valve at the liquid inlet 301 of the storage tank to open, controls the electromagnetic valve at the liquid inlet of the reflux pipe 12 to close, and the yellow rice wine enters the storage tank 3 for storage.
[0062] As a relatively preferred specific embodiment of the present application, as Figure 1 and Figure 2As shown, a yellow wine sterilization device is provided, which comprises a control module, a heating tank 1, a liquid return tank 2, a storage tank 3 and a pressurizing device 4; the heating tank 1 is internally provided with a heating tank liquid inlet bin 5 and a heating tank liquid outlet bin 6, the heating tank liquid outlet bin 6 and the heating tank liquid inlet bin 5 are both provided in a spiral shape, the caliber of the heating tank liquid outlet bin 6 gradually increases from the liquid inlet to the liquid outlet, the heating tank liquid outlet bin 6 is externally sleeved on the heating tank liquid inlet bin 5, the communication part of the heating tank liquid inlet bin 5 and the heating tank liquid outlet bin 6 is provided with a liquid inlet pumping device, the control module is connected with the liquid inlet pumping device to control the working of the liquid inlet pumping device; the communication part of the heating tank liquid inlet bin 5 and the heating tank liquid outlet bin 6 and the liquid outlet of the heating tank liquid outlet bin 6 are both provided with electromagnetic valves, the control module is connected with the electromagnetic valves to control the working of the electromagnetic valves; the heating tank liquid outlet bin 6 is internally provided with an ultrasonic probe 15, the ultrasonic probe 15 is connected with an ultrasonic emitter to perform ultrasonic treatment on the yellow wine, the control module is connected with the ultrasonic emitter to control the working of the ultrasonic emitter; the pressurizing device 4 is connected with the heating tank liquid outlet bin 6 to pressurize the heating tank liquid outlet bin 6, the top of the heating tank liquid outlet bin 6 is provided with a pressure sensor 14 and a pressure relief valve 13, the control module is connected with the pressure sensor 14 and the pressurizing device 4 respectively to control the working of the pressurizing device 4 according to the pressure value detected by the pressure sensor 14; the heating tank 1 is internally provided with a water bath tank 8 and a heater 9, the water bath tank 8 is internally provided with a water bath temperature sensor, the heating tank liquid outlet bin 6 is arranged inside the water bath tank 8, the heater 9 can heat the water in the water bath tank 8, the control module is connected with the water bath temperature sensor and the heater 9 respectively to control the start-stop of the heater 9 by comparing the temperature difference between the temperature detected by the water bath temperature sensor and the set temperature; the top of the heating tank 1 is provided with an ultraviolet lamp tube, the top of the heating tank liquid inlet bin 5 and the top of the heating tank liquid outlet bin 6 are both light-transmitting pieces, and the bottom of the heating tank liquid inlet bin 5 and the bottom of the heating tank liquid outlet bin 6 are both provided with reflecting surfaces; the liquid return tank is internally provided with a liquid return tank liquid inlet 10, the outlet end of the liquid return tank liquid inlet pipe 10 communicates with the heating tank liquid inlet bin 5 through the liquid return inlet 203, the heating tank liquid outlet bin 6 is connected with the liquid return inlet 203 through a liquid outlet pipe 11, one end of the liquid return tank liquid inlet pipe 10 is arranged in the liquid outlet pipe 11, the liquid return tank liquid inlet pipe 10 comprises a plurality of straight pipe portions and a plurality of bending portions, two adjacent straight pipe portions are connected to form a U-shaped pipe through the bending portion, the liquid outlet pumping device is arranged between the heating tank liquid outlet bin 6 and the liquid return inlet 203, the control module is electrically connected with the liquid outlet pumping device to control the working of the liquid outlet pumping device;The liquid return tank outlet 202 of the liquid return tank 2 is connected with the storage tank liquid inlet 301 of the storage tank 3, and a cooling device 7 is arranged between the liquid return tank outlet 202 and the storage tank liquid inlet 301. The cooling device 7 is a water cooling device, the water inlet of the water cooling device is arranged at the bottom of one end adjacent to the storage tank 3, and the water outlet of the water cooling device is arranged at the top of one end adjacent to the liquid return tank 2. An outlet liquid temperature sensor is arranged at the outlet of the cooling device 7, and a backflow pipe 12 is arranged in communication with the cooling device liquid inlet. An electromagnetic valve is arranged at the liquid inlet of the backflow pipe 12 and at the storage tank liquid inlet 301. The control module is adapted to receive the yellow rice temperature detected by the outlet liquid temperature sensor and control the operation of the electromagnetic valve according to the temperature.
[0063] When the yellow rice sterilization device provided by the above preferred embodiment is in operation, the ultraviolet lamp is turned on, and after sterilization for 10 minutes, the ultraviolet lamp is kept on, yellow rice is injected into the liquid inlet 201 of the liquid return tank, so that the yellow rice passes through the liquid return tank 2 and enters the heating tank liquid inlet compartment 5. The yellow rice in the heating tank liquid inlet compartment 5 is pumped to the heating tank liquid outlet compartment 6 by the liquid inlet pumping device. Then, the communication between the heating tank liquid inlet compartment 5 and the heating tank liquid outlet compartment 6 is sealed, and the outlet of the heating tank liquid outlet compartment 6 is sealed. The pressurizing device 4 is started to make the heating tank liquid outlet compartment 6 under the condition of 0.5 MPa. The heating temperature of the heating tank 1 is set to 92℃, and the ultrasonic frequency is set to 30 kHz, and the ultrasonic time is 20 s. In this case, the heating is performed for 2-5 minutes to complete the sterilization. After the sterilization is completed or during the sterilization, the yellow rice is continuously injected into the heating tank liquid inlet compartment 5 through the liquid inlet 201 of the liquid return tank. At this time, the yellow rice in the heating tank liquid outlet compartment 6 and the yellow rice entering the liquid return tank 2 from the heating tank liquid outlet compartment 6 preheat the yellow rice before entering the heating tank liquid outlet compartment 6. After the sterilization is completed, the liquid outlet pumping device makes the yellow rice enter the liquid return tank 2 from the heating tank liquid outlet compartment 6, preheats the yellow rice in the liquid return tank 2, and then enters the storage tank 3 after being cooled by the cooling device 7 for storage. If the temperature of the cooled yellow rice is higher than the preset temperature, the yellow rice is injected into the cooling device from the backflow pipe 12 for further cooling. If the temperature of the cooled yellow rice is lower than the preset temperature, the yellow rice can be directly stored in the storage tank 3. Then, the yellow rice in the heating tank liquid inlet compartment 5 is pumped into the heating tank liquid outlet compartment 6, and the above operation is repeated until the sterilization of all the yellow rice is completed, so that the sterilization purpose is achieved.
[0064] The yellow rice wine sterilization device provided by the basic embodiment can make the heating tank liquid outlet bin 6 in a high pressure state through the setting of the pressurizing device, so as to increase the boiling point of the yellow rice wine in the heating tank liquid outlet bin 6, thereby increasing the sterilization temperature of the yellow rice wine in the heating tank liquid outlet bin 6. At high temperature, the sterilization time is reduced, and the sterilization efficiency is improved. Moreover, the setting of the pressure sensor 14 and the water bath temperature sensor can accurately control the pressure and heating temperature in the heating tank liquid outlet bin 6. Such a setting can not only reduce the time for sterilizing the yellow rice wine, but also improve the sterilization efficiency and reduce the volatilization of flavoring substances in the yellow rice wine, thereby ensuring the taste of the yellow rice wine. Through the setting of the liquid return tank liquid inlet pipe 10, the liquid return tank 2, the heating tank liquid inlet bin 5 and the heating tank liquid outlet bin 6, the yellow rice wine in the heating tank liquid outlet bin 6 and the yellow rice wine discharged from the heating tank liquid outlet bin 6 can preheat the yellow rice wine entering the liquid return tank 2 from the liquid return tank liquid inlet 201 and the yellow rice wine in the heating tank liquid inlet bin 5. The heat of the yellow rice wine in the heating tank liquid outlet bin 6 and the yellow rice wine discharged from the heating tank liquid outlet bin 6 can be fully utilized to reduce heat loss and improve energy utilization. At the same time, the heating time of the yellow rice wine in the heating tank liquid outlet bin 6 can be reduced, thereby further reducing the sterilization time and preventing coking during the sterilization process, and further ensuring the flavor of the yellow rice wine.
[0065] The control software used in the present application belongs to the prior art.
[0066] The preferred embodiments of the present application are described in detail above with reference to the drawings, but the present application is not limited thereto. Within the technical concept of the present application, various simple modifications can be made to the technical solutions of the present application, including the combination of various specific technical features in any suitable manner. In order to avoid unnecessary repetition, the present application does not further describe various possible combination manners. However, these simple modifications and combinations should also be considered as disclosed in the present application and belong to the protection scope of the present application.
Claims
1. A sterilization device for yellow rice wine, characterized by comprising: The device comprises a control module, a heating tank (1), a liquid return tank (2), a storage tank (3) and a pressurizing device (4), The heating tank (1) is internally provided with a heating tank liquid inlet bin (5) and a heating tank liquid outlet bin (6), the heating tank liquid outlet bin (6) and the heating tank liquid inlet bin (5) are both provided in a spiral shape, and the heating tank liquid outlet bin (6) is sleeved outside the heating tank liquid inlet bin (5) to heat the yellow rice wine in the heating tank liquid inlet bin (5) by the yellow rice wine in the heating tank liquid outlet bin (6) in a working state, the liquid return tank (2) is connected to the heating tank (1) to input yellow rice wine into the heating tank (1) and recycle the yellow rice wine heated by the heating tank (1), so that the recycled yellow rice wine heated by the heating tank (1) can preheat the yellow rice wine entering from a liquid return tank liquid inlet (201) of the liquid return tank (2); The communication position of the heating tank liquid inlet bin (5) and the heating tank liquid outlet bin (6) is above the liquid level in the heating tank liquid inlet bin (5) and the heating tank liquid outlet bin (6), and the communication position of the heating tank liquid inlet bin (5) and the heating tank liquid outlet bin (6) is provided with a liquid inlet pumping device, when the liquid inlet pumping device does not work, the heating tank liquid inlet bin (5) and the heating tank liquid outlet bin (6) are not in air communication and are sealed, the control module is electrically connected with the liquid inlet pumping device and the heating tank (1) respectively to control the working of the liquid inlet pumping device and the heating temperature of the heating tank (1), and a control valve is arranged between the heating tank liquid outlet bin (6) and the liquid return tank (2) to ensure that the heating tank liquid outlet bin (6) is disconnected from the liquid return tank (2) during sterilization; the top of the heating tank (1) is provided with an ultraviolet lamp tube, the top of the heating tank liquid inlet bin (5) and the heating tank liquid outlet bin (6) is a light-transmitting piece, and the bottom of the heating tank liquid inlet bin (5) and the heating tank liquid outlet bin (6) is provided with a reflecting surface; an ultrasonic probe (15) is arranged in the heating tank liquid outlet bin (6), the ultrasonic probe (15) is connected with an ultrasonic emitter to perform ultrasonic treatment on the yellow rice wine; the pressurizing device (4) is connected with the heating tank liquid outlet bin (6) to pressurize the heating tank liquid outlet bin (6), the pressurizing device (4) is a separate air pump or a pressurizing pumping device connected with a gas storage tank, and the top of the heating tank liquid outlet bin (6) is provided with a pressure relief valve (13). The liquid return tank outlet (202) of the liquid return tank (2) is connected with the storage tank liquid inlet (301) of the storage tank (3), and a cooling device (7) is arranged between the liquid return tank outlet (202) and the storage tank liquid inlet (301); an outlet liquid temperature sensor is arranged at the outlet of the cooling device (7), and a backflow pipe (12) is arranged in communication with the cooling device liquid inlet; an electromagnetic valve is arranged at the liquid inlet of the backflow pipe (12) and at the storage tank liquid inlet (301); and the control module is adapted to receive the yellow rice temperature detected by the outlet liquid temperature sensor and control the operation of the electromagnetic valve according to the temperature.
2. The yellow rice wine sterilization device according to claim 1, characterized in that, The caliber of the heating tank liquid outlet bin (6) gradually increases from the liquid inlet to the liquid outlet.
3. The yellow rice wine sterilization device according to claim 1 or 2, characterized in that, The heating tank (1) is provided with a water bath tank (8) and a heater (9); the water bath tank (8) is provided with a water bath temperature sensor; the heater (9) can heat the water in the water bath tank (8); and the control module is connected with the water bath temperature sensor and the heater (9) respectively, so as to control the start and stop of the heater (9) by comparing the difference between the temperature detected by the water bath temperature sensor and the set temperature.
4. The yellow rice wine sterilization device according to claim 1 or 2, characterized in that, The heating tank liquid outlet bin (6) is provided with a pressure sensor (14); and the control module is electrically connected with the pressure sensor (14) to control the operation of the pressurizing device (4) according to the pressure value detected by the pressure sensor (14).
5. The yellow rice wine sterilization device according to claim 1 or 2, characterized in that, The liquid return tank (2) is provided with a liquid return tank liquid inlet pipe (10); the outlet end of the liquid return tank liquid inlet pipe (10) penetrates through a liquid return inlet (203) and communicates with the heating tank liquid inlet bin (5); the heating tank liquid outlet bin (6) is connected with the liquid return inlet (203) through a liquid outlet pipe (11); and one end of the liquid return tank liquid inlet pipe (10) is arranged in the liquid outlet pipe (11). The liquid return tank liquid inlet pipe (10) comprises a plurality of straight pipe portions and a plurality of bending portions; two adjacent straight pipe portions are connected by the bending portion to form a U-shaped pipe.
6. The yellow rice wine sterilization device according to claim 1 or 2, characterized in that, The cooling device (7) is a water-cooled cooling device; the water inlet of the water-cooled cooling device is arranged at the bottom of one end adjacent to the storage tank (3); and the water outlet of the water-cooled cooling device is arranged at the top of one end adjacent to the liquid return tank (2).
Citation Information
Patent Citations
Ultrasonic continuous sterilization device and method thereof
CN101856136A
Heat recycling device for pasteurization of fresh milk
CN208807506U
Sterilizing equipment
CN110093242A