A detection device for detecting the deformation rate of a pipeline and its usage method
By designing a detection device including fixtures, detection parts and control parts, using chemical lines and sound generating devices to detect the deformation rate of the pipeline, the problems of high detection cost and complex operation of the small-diameter pipeline are solved, and low-cost and efficient detection of the deformation rate of the pipeline is achieved.
Patent Information
- Application Number
- CN202011504945.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-12-18
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2040-12-18
AI Technical Summary
In the prior art, the equipment cost of detection path pipelines is high and the installation is inconvenient, and the use method is complicated.
A detection device including fixtures, detection parts and control parts is designed. The deformation rate of the pipeline is detected by chemical lines and sound generating devices, and the deformation of the pipeline is measured by chemical lines sensing acoustic signals, thereby simplifying the operation process.
It reduces the inspection cost, simplifies the operation steps, improves the detection efficiency, is compact and easy to install and disassemble, and is suitable for the inspection of different pipe diameters.
Smart Images

Figure CN112504185B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of drainage pipeline detection in municipal engineering, and particularly relates to a detection device for detecting the deformation rate of a pipeline and a use method thereof. Background Art
[0002] In the construction of municipal engineering pipelines, when the flexible pipeline is backfilled to the designed elevation, the deformation rate of the pipeline should be measured and recorded within 12 - 24 hours. When the inner diameter of the pipeline is greater than 800 mm, the deformation rate of the pipeline can be directly detected by manual entry into the pipeline. For pipelines with an inner diameter that cannot be entered manually, the specification requires that optical, electrical measurement and other methods or the mandrel method can be used for detection. When detecting the deformation of small pipelines, although these instruments have high measurement accuracy and are relatively advanced, the cost of the equipment and its convenience of use cannot meet the actual requirements. Summary of the Invention
[0003] The problem to be solved by the present invention is to provide a detection device for detecting the deformation rate of a pipeline and a use method thereof, which effectively solves the problems of high cost of equipment, inconvenient installation and complex use method for detecting small - diameter pipelines in the prior art.
[0004] To solve the above - mentioned technical problems, the technical solution adopted by the present invention is: a detection device for detecting the deformation rate of a pipeline, comprising: a fixing member; a detecting member disposed on the fixing member for detecting the deformation rate of the pipeline; a control member disposed on the fixing member for adjusting the height of the detecting member.
[0005] Preferably, the fixing member includes a support rod and a base, the support rod is disposed on the base for fixing the detecting member and the control member; the base fixes the support rod.
[0006] Preferably, the detecting member includes a wire - winding wheel, a fixer and a chemical wire. The wire - winding wheel is disposed on the fixer for placing the chemical wire; the fixer is disposed on the fixing member for fixing the wire - winding wheel; the chemical wire is disposed on the wire - winding wheel for detecting the deformation rate of the pipeline.
[0007] Preferably, the fixer includes a fixing sleeve and a first bolt. The fixing sleeve is disposed on the fixing member, and the first bolt is disposed on the fixing sleeve for fixing the fixing sleeve.
[0008] Preferably, the wire - winding wheel further includes a handle.
[0009] Preferably, the control member includes a wire - position control rod and a regulator. The wire - position control rod is disposed on the fixing member for adjusting the height of the detecting member; the regulator is disposed on the fixing member for adjusting the position of the wire - position control rod.
[0010] Preferably, the regulator includes an adjusting sleeve and a second bolt. The adjusting sleeve is arranged on the fixing member; the second bolt is arranged on the adjusting sleeve to fix the adjusting sleeve.
[0011] A method of using a detection device for detecting the deformation rate of a pipeline as described in claim 1, characterized in that: two detection devices are installed in two adjacent inspection wells of the pipeline, a sound generating device is connected to the detection member, and after a sound signal is emitted, the detection member is used to detect the deformation rate of the pipeline.
[0012] Preferably, the detection member includes a wire winding wheel, a fixer and a chemical wire. The wire winding wheel is arranged on the fixer for placing the chemical wire; the fixer is arranged on the fixing member to fix the wire winding wheel; the chemical wire is arranged on the wire winding wheel to detect the deformation rate of the pipeline; during use, the chemical wire passes through the pipeline and connects the two detection devices, the chemical wire is straightened, the sound generating device emits a sound signal at one end of the chemical wire, if the other end of the chemical wire can sense the sound signal, then the chemical wire is translated towards the direction close to the inner wall of the pipeline to continue the detection until the sound signal cannot be sensed, and the distance between the highest point of the inner wall of the pipeline and the chemical wire is measured with a scale to complete the detection; if the sound signal cannot be sensed, then the chemical wire is translated towards the direction away from the inner wall of the pipeline to continue the detection until the sound signal is sensed, and the distance between the highest point of the inner wall of the pipeline and the chemical wire is measured with the scale to complete the detection.
[0013] Preferably, the control member includes a wire position control rod and a regulator. The wire position control rod is arranged on the fixing member to control the detection member; the regulator is arranged on the fixing member to adjust the position of the wire position control rod; during detection, the position of the wire position control rod is adjusted with the regulator, and the wire position control rod controls the position of the chemical wire.
[0014] Due to the design of the chemical wire, it is possible to simply and quickly judge whether the inside of the flexible pipeline is deformed, saving the detection cost and not requiring complex operations; due to the design of the grip, it is possible to control at any time whether the chemical wire is tightened to avoid incorrect detection results; due to the design of the detection device, the equipment cost is reduced, the device is small and convenient for installation and disassembly, the maintenance is simple, the detection method is simple and easy to operate, and the detection efficiency is high. Description of the Drawings
[0015] Figure 1 is the front view of a detection device for detecting the deformation rate of a pipeline according to an embodiment of the present invention
[0016] Figure 2 is the top view of a detection device for detecting the deformation rate of a pipeline according to an embodiment of the present invention
[0017] Figure 3 It is a side view of a detection device for detecting the deformation rate of a pipeline according to an embodiment of the present invention
[0018] Figure 4 It is a schematic diagram of the use of a detection device for detecting the deformation rate of a pipeline according to an embodiment of the present invention
[0019] In the figure:
[0020] 1. Support rod, 2. Winding wheel, 3. Wire position control rod
[0021] 4. Base, 5. Regulator, 6. Fixer
[0022] 7. Chemical wire, 8. Grip, 9. Sound generating device
[0023] 10. Scale, 11. Pipeline Specific implementation manners
[0024] The present invention will be further described below in conjunction with the embodiments and the drawings:
[0025] In the description of the embodiments of the present invention, it should be understood that the orientation or positional relationships indicated by terms such as "top", "bottom", "one end", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention. In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, the terms "set" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, and can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood through specific situations
[0026] In one embodiment of the present invention, as Figure 1 a front view of a detection device for detecting the deformation rate of a pipeline and Figure 2 a top view of a detection device for detecting the deformation rate of a pipeline and also Figure 3 a side view of a detection device for detecting the deformation rate of a pipeline shown, a detection device for detecting the deformation rate of a pipeline includes: a fixing member; a detecting member disposed on the fixing member for detecting the deformation rate of the pipeline 11; a control member disposed on the fixing member for adjusting the height of the detecting member
[0027] Specifically, the fixing member includes a support rod 1 and a base 4. The support rod 1 is made of steel pipe and welded to the base 4, with a height higher than the diameter of the pipeline 11, and is used to fix the detection member and the control member; the base 4 is made of steel plate, with an X-shaped shape, and the support rod 11 is welded at the exact middle position of the X-shaped steel plate to fix the support rod 1.
[0028] The detection member includes a wire winding wheel 2, a fixator 6 and a chemical wire 7. The fixator 6 includes a fixing sleeve and a first bolt. The fixing sleeve is made of steel, sleeved tightly on the support rod 1, and there is also a through hole on the fixing sleeve, with a size and specification matching that of the first bolt. After finding the appropriate position, it is fastened with the first bolt; the wire winding wheel 2 is made of steel, with an ordinary rotating wheel shape, and is rotatably connected to the fixing sleeve, and is used to place the chemical wire 7. There is also a handle 8 on the wire winding wheel 2 to facilitate manual or mechanical rotation of the wire winding wheel 2 to keep the chemical wire 7 in a taut state at all times during detection; the chemical wire 7 is wound around the wire winding wheel 2. During use, one chemical wire 7 is connected to the wire winding wheels 2 of two detection devices to detect the deformation rate of the pipeline 11. The design of the detection member greatly reduces the detection cost, and at the same time, it is convenient for installation and disassembly, and can detect the deformation rate of pipelines with an inner diameter smaller than the length of the support rod 1.
[0029] The control member includes a wire position control rod 3 and a regulator 5. The wire position control rod 3 is made of steel, with a cylindrical thin tube shape, and is welded to the adjusting sleeve to adjust the height of the chemical wire 7. The weight should be appropriate. Being too light will cause the wire position control rod 3 to be unable to adjust the height of the chemical wire 7, and being too heavy will cause the chemical wire 7 to break; the regulator 5 includes an adjusting sleeve and a second bolt. The adjusting sleeve is sleeved tightly on the support rod 1, and there is also a through hole on the adjusting sleeve, with a size and specification matching that of the second bolt. The second bolt is placed on the adjusting sleeve to fix the position of the adjusting sleeve, and the adjusting sleeve then adjusts the position of the wire position control rod 3.
[0030] In use, first calculate the maximum deformation value allowed by the specification of the pipeline 11 before detection, and this maximum deformation value is used as the initial height reference value of the chemical line 7 during detection. First, install two detection devices in two adjacent inspection wells of the pipeline 11. The chemical line 7 penetrates into the interior of the pipeline 11 along the drainage direction of the pipeline 11, and both ends are tied and wound around two wire reels 2, and the chemical line 7 is straightened. According to the initially calculated initial height reference value, use the adjuster to control the position of the line position control rod 3. The line position control rod 3 adjusts the height of the initial chemical line 7, and the chemical line 7 always remains parallel to the pipeline 11. If it is not parallel to the pipeline 11, it will make the final test result inaccurate. Connect the sound emitting device 9 to one end of the chemical line 7, turn on the sound emitting device 9, and emit a sound signal. The sound signal is transmitted from one end of the chemical line 7 to the other end. If the sound signal can be sensed at the other end of the chemical line 7, then move the chemical line a small part in a direction closer to the inner wall of the pipeline 11. The moving distance depends on the accuracy of the required result. After adjusting the height of the chemical line 7, continue to let the sound emitting device 9 emit a sound signal until the sound signal cannot be sensed at the other end of the chemical line 7, then use a scale 10 to measure the distance between the current position of the chemical line 7 and the highest point of the inner wall of the pipeline 11 and record it, and the detection is completed. If the sound signal cannot be directly sensed at the other end of the chemical line 7, then move the chemical line 7 in a direction away from the inner wall of the pipeline 11. The moving distance depends on the accuracy of the required result. After adjusting the height of the chemical line 7, continue to let the sound emitting device 9 emit a sound signal until the sound signal can be sensed at the other end of the chemical line 7, then use a scale 10 to measure the distance between the current position of the chemical line 7 and the highest point of the inner wall of the pipeline 11, subtract the moving distance and record it, and the detection is completed.
[0031] In another embodiment of the present invention, the fixing member includes a support rod 1 and a base 4. The support rod 1 is made of a steel pipe, which is a telescopic steel pipe and is welded to the base 4, and its height is higher than the diameter of the pipeline 11, and is used to fix the detection member and the control member; the base 4 is made of a steel plate, and its shape is rectangular. The support rod 11 is welded at the exact middle position of the rectangular steel plate and is used to fix the support rod 1. The telescopic design of the support rod 1 can enable the detection device to detect the deformation rate of pipelines at different heights, greatly increasing the utilization rate of the detection device and reducing the detection cost.
[0032] The above has described multiple embodiments of the present invention in detail, but the content described is only the preferred embodiments of the present invention and cannot be considered as limiting the scope of implementation of the present invention. All equal changes and improvements made according to the scope of the application of the present invention should still fall within the scope covered by the patent of the present invention.
Claims
1. A method of using a detection device for detecting the deformation rate of a pipeline, characterized in that The detection device includes: A fixing member; A detecting member, arranged on the fixing member to detect the deformation rate of the pipeline; A control member, arranged on the fixing member to adjust the height of the detecting member; The detecting member includes a wire winding wheel, a fixator and a chemical wire. The wire winding wheel is arranged on the fixator for placing the chemical wire; the fixator is arranged on the fixing member to fix the wire winding wheel; the chemical wire is arranged on the wire winding wheel to detect the deformation rate of the pipeline; The control member includes a wire position control rod and a regulator. The wire position control rod is arranged on the fixing member to control the detecting member; the regulator is arranged on the fixing member to adjust the position of the wire position control rod. During detection, use the regulator to adjust the position of the wire position control rod, and the wire position control rod controls the position of the chemical wire; Connect a sound - emitting device to the detecting member, emit a sound signal and then use the detecting member to detect the deformation rate of the pipeline; Install two detection devices in two adjacent inspection wells of the pipeline; during use, the chemical wire passes through the pipeline to connect the two detection devices, straighten the chemical wire, the sound - emitting device emits a sound signal at one end of the chemical wire. If the other end of the chemical wire can sense the sound signal, translate the chemical wire towards the direction close to the inner wall of the pipeline to continue the detection until the sound signal cannot be sensed, measure the distance between the highest point of the inner wall of the pipeline and the chemical wire with a scale, and the detection is completed; if the sound signal cannot be sensed, translate the chemical wire towards the direction away from the inner wall of the pipeline to continue the detection until the sound signal is sensed, measure the distance between the highest point of the inner wall of the pipeline and the chemical wire with the scale, and the detection is completed.
2. The usage method of a detection device for detecting the deformation rate of a pipeline according to claim 1, characterized in that: The fixing member includes a support rod and a base. The support rod is arranged on the base for fixing the detecting member and the control member; the base fixes the support rod.
3. The usage method of a detection device for detecting the deformation rate of a pipeline according to claim 1, characterized in that: The fixator includes a fixing sleeve and a first bolt. The fixing sleeve is arranged on the fixing member, and the first bolt is arranged on the fixing sleeve to fix the fixing sleeve.
4. The usage method of a detection device for detecting the deformation rate of a pipeline according to claim 1, characterized in that: The wire winding wheel also includes a handle.
5. The method of using a detection device for detecting the deformation rate of a pipeline according to claim 1, characterized in that: The regulator includes an adjusting sleeve and a second bolt. The adjusting sleeve is arranged on the fixing member; the second bolt is arranged on the adjusting sleeve to fix the adjusting sleeve.
Citation Information
Patent Citations
Straightness and flatness measuring device
CN210400270U
Detection device for detecting deformation rate of pipeline
CN214747834U