Honeycomb board wire bundling machine

Abstract

The present invention discloses a honeycomb board wire bundling machine, which includes a roller assembly, etc. The guide roller drive mechanism includes a driving gear, a driven gear, and a first motor. The first lifting mechanism includes a second motor, a first drive mechanism, a first lead screw, and a first lead screw nut. The wire feeding mechanism includes a wire cone, a slider, a linear slide rail, a third motor, a second drive mechanism, a driving gear, and a rack. The second lifting mechanism includes a fourth motor, a second lead screw, and a second lead screw nut. Both ends of one roller assembly are connected to both ends of a first flipping rod through a set of connecting pieces, and both ends of the other roller assembly are respectively connected to both ends of a second flipping rod through another set of connecting pieces. The honeycomb board wire bundling machine of the present invention realizes semi-automatic wire bundling, improves efficiency and wire bundling quality, and reduces labor costs and working intensity.

Description

Technical Field

[0001] The present invention relates to a wire bundling machine, and particularly to a honeycomb board wire bundling machine. Background Art

[0002] Currently, the domestic honeycomb board wire bundling process is basically completed by manual operation without the assistance of automatic equipment, resulting in low efficiency, poor wire bundling quality, high labor costs, and high working intensity. Summary of the Invention

[0003] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a honeycomb board wire bundling machine.

[0004] The present invention solves the above technical problems through the following technical solutions: A honeycomb board wire bundling machine, characterized in that it includes a roller assembly, a support plate, a swing mechanism, guide rollers, a guide roller drive mechanism, a first lifting mechanism, a wire paying-off mechanism, a second lifting mechanism, a support, a pressing mechanism, a bottom frame, columns, and a top frame. The swing mechanism includes a first cylinder, a second cylinder, a first swing arm, a connecting plate, a second swing arm, a connecting piece, a first turning rod, and a second turning rod. The guide roller drive mechanism includes a driving gear, a driven gear, and a first motor. The first lifting mechanism includes a second motor, a first drive mechanism, a first lead screw, and a first lead screw nut. The wire paying-off mechanism includes a wire cone, a slider, a linear slide rail, a third motor, a second drive mechanism, a driving gear, and a rack. The second lifting mechanism includes a fourth motor, a second lead screw, and a second lead screw nut. One end of a roller assembly is connected to both ends of the first turning rod through a set of connecting pieces, and the two ends of the other roller assembly are respectively connected to both ends of the second turning rod through another set of connecting pieces. The support plate is located below the side of the guide rollers. The first cylinder is connected to one end of the first swing arm, and the other end of the first swing arm is connected to the first turning rod. The second cylinder is connected to one end of the second swing arm, and the other end of the second swing arm is connected to the second turning rod. The first cylinder and the second cylinder are both installed on the connecting plate. Both ends of the guide rollers are rotatably connected to a support respectively. The first motor is installed on the bottom frame, and the first motor is connected to the driving gear. The driving gear meshes with the driven gear, and the driven gear is fixed to the guide roller. The second motor is installed on the column, and the second motor is connected to the first lead screw through the first drive mechanism. The first lead screw is connected to the connecting plate through the first lead screw nut. The wire cone, the linear slide rail, the third motor, and the rack are all installed on the top frame. The linear slide rail and the rack are parallel to each other. The third motor is connected to the driving gear through the second drive mechanism. The driving gear meshes with the rack. The slider is slidably connected to the linear slide rail. The fourth motor is connected to the second lead screw, and the second lead screw is connected to the support through the second lead screw nut. The pressing mechanism is installed on the support and positions the guide rollers. The bottom frame and the top frame are fixed through a plurality of columns.

[0005] Preferably, the roller assembly includes a plurality of rollers and a connecting shaft, and the plurality of rollers are sleeved on the connecting shaft, with a simple structure and low cost.

[0006] Preferably, the first driving mechanism includes a first pulley, a second pulley, and a first belt. The first pulley and the second pulley are connected by the first belt. The first pulley is connected to the second motor, and the second pulley is in transmission connection with the first lead screw, which facilitates driving.

[0007] Preferably, the second driving mechanism includes a third pulley, a fourth pulley, and a second belt. The third pulley and the fourth pulley are connected by the second belt. The third motor is connected to the third pulley, and the fourth pulley is in transmission connection with the driving gear through a driving shaft, which facilitates driving.

[0008] Preferably, the slider is connected to a first synchronous belt, which facilitates maintaining synchronous movement and preventing the slider from sliding too fast.

[0009] Preferably, the connecting plate is connected to a second synchronous belt, which facilitates maintaining synchronous movement and preventing the connecting plate from moving too fast.

[0010] Preferably, a first rotating shaft is provided at both ends of the guide roller, and an arc-shaped groove is provided on the support. The first rotating shaft can be conveniently placed in the arc-shaped groove for rotation.

[0011] Preferably, the pressing mechanism includes a handle, a pressing rod, a screw rod, and a fixed seat. The fixed seat is fixed to the support. The handle is hinged to the fixed seat, and the pressing rod is hinged to the fixed seat. The pressing rod is located below the handle and is fixed to the screw rod. A jack corresponding to the screw rod is provided on the support. Pressing the handle drives the pressing rod and the screw rod to press downwards, and one end of the screw rod is inserted into the jack, and the screw rod can be pressed against the support to complete the positioning action of the first rotating shaft and prevent the first rotating shaft from moving out randomly during rotation, which is convenient to use.

[0012] Preferably, a support foot is provided at each of the four corners at the bottom end of the bottom frame, and a suction cup is provided on each support foot, which facilitates supporting the bottom frame and the like and preventing corrosion by water on the ground.

[0013] Preferably, the thread cone is sleeved on a second rotating shaft, and the second rotating shaft is rotatably connected to a bearing, and the bearing is installed on the slider, which facilitates the second rotating shaft to drive the thread cone to rotate.

[0014] The positive and progressive effects of the present invention are as follows: The honeycomb board wire bundling machine of the present invention realizes semi-automatic wire bundling, improves efficiency and wire bundling quality, and reduces labor costs and working intensity. Description of the Drawings

[0015] Figure 1 It is a three-dimensional structure diagram of the honeycomb board wire bundling machine of the present invention.

[0016] Figure 2 This is the front view of the honeycomb board bundling machine of the present invention.

[0017] Figure 3 This is a schematic structural diagram of components such as guide rollers and guide roller drive mechanisms in the present invention.

[0018] Figure 4 This is a schematic structural diagram of components such as the wire pay-off mechanism in the present invention.

[0019] Figure 5 This is a schematic structural diagram of components such as the first lifting mechanism in the present invention.

[0020] Figure 6 This is a schematic structural diagram of components such as the second lifting mechanism in the present invention.

[0021] Figure 7 This is a schematic structural diagram of components such as the pressing mechanism in the present invention.

[0022] Figure 8 This is a schematic structural diagram of components such as the roller assembly in the present invention. Detailed implementation manners

[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments.

[0024] In the description of the present invention, it should be understood that the orientation or positional relationships indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.

[0025] Such as Figures 1 to 8As shown in the figure, the honeycomb board bundling machine of the present invention includes a roller assembly 1, a support plate 2, a swing mechanism, a guide roller 24, a guide roller drive mechanism, a first lifting mechanism, a wire feeding mechanism, a second lifting mechanism, a support 25, a pressing mechanism 27, a bottom frame 28, a column 29, and a top frame 30. The swing mechanism includes a first cylinder 3, a second cylinder 4, a first swing arm 5, a connecting plate 6, a second swing arm 7, a connecting piece 26, a first turning rod 31, and a second turning rod 32. The guide roller drive mechanism includes a driving gear 9, a driven gear 8, and a first motor 10. The first lifting mechanism includes a second motor 12, a first drive mechanism, a first lead screw 13, and a first lead screw nut 14. The wire feeding mechanism includes a wire cone 15, a slider 16, a linear slide rail 17, a third motor 18, a second drive mechanism, a driving gear 19, and a rack 20. The second lifting mechanism includes a fourth motor 21, a second lead screw 22, and a second lead screw nut 23. One end of each of the two ends of a roller assembly 1 is connected to both ends of a first turning rod 31 through a set of connecting pieces 26, and the two ends of the other roller assembly 1 are respectively connected to both ends of a second turning rod 32 through another set of connecting pieces 26. The support plate 2 is located below the side of the guide roller 24. The first cylinder 3 is connected to one end of the first swing arm 5, and the other end of the first swing arm 5 is connected to the first turning rod 31. The second cylinder 4 is connected to one end of the second swing arm 7, and the other end of the second swing arm 7 is connected to the second turning rod 32. The first cylinder 3 and the second cylinder 4 are both installed on the connecting plate 6. Both ends of the guide roller 24 are respectively rotatably connected to a support 25. The first motor 10 is installed on the bottom frame 28. The first motor 10 is connected to the driving gear 9. The driving gear 9 meshes with the driven gear 8. The driven gear 8 is fixed to the guide roller 24. The second motor 12 is installed on the column 29. The second motor 12 is connected to the first lead screw 13 through the first drive mechanism. The first lead screw 13 is connected to the connecting plate 6 through the first lead screw nut 14. The wire cone 15, the linear slide rail 17, the third motor 18, and the rack 20 are all installed on the top frame 30. The linear slide rail 17 and the rack 20 are parallel to each other. The third motor 18 is connected to the driving gear 19 through the second drive mechanism. The driving gear 19 meshes with the rack 20. The slider 16 is slidably connected to the linear slide rail 17. The fourth motor 21 is connected to the second lead screw 22. The second lead screw 22 is connected to the support 25 through the second lead screw nut 23. The pressing mechanism 27 is installed on the support 25 and positions the guide roller 24. The bottom frame 28 and the top frame 30 are fixed through a plurality of columns 29.

[0026] The roller assembly 1 includes a plurality of rollers 101 and a connecting shaft 102. The plurality of rollers 101 are sleeved on the connecting shaft 102, with a simple structure and low cost.

[0027] The first driving mechanism includes a first pulley 33, a second pulley 34, and a first belt 35. The first pulley 33 and the second pulley 34 are connected by the first belt 35. The first pulley 33 is connected to the second motor 12, and the second pulley 34 is in transmission connection with the first lead screw 13, which facilitates driving.

[0028] The second driving mechanism includes a third pulley 36, a fourth pulley 37, and a second belt 38. The third pulley 36 and the fourth pulley 37 are connected by the second belt 38. The third motor 18 is connected to the third pulley 36, and the fourth pulley 37 and the driving gear 19 are in transmission connection through a driving shaft, which facilitates driving.

[0029] The slider 16 is connected to a first synchronous belt 39, which facilitates maintaining synchronous movement and preventing the slider 16 from sliding too fast.

[0030] The connecting plate 6 is connected to a second synchronous belt 40, which facilitates maintaining synchronous movement and preventing the connecting plate 6 from moving too fast.

[0031] Both ends of the guide roller 24 are provided with a first rotating shaft 41. An arc-shaped groove is provided on the support 25. The first rotating shaft 41 is conveniently placed in the arc-shaped groove for rotation.

[0032] The pressing mechanism 27 includes a handle 42, a pressure rod 43, a screw rod 44, and a fixed seat 45. The fixed seat 45 is fixed to the support 25. The handle 42 is hinged to the fixed seat 45. The pressure rod 43 is hinged to the fixed seat 45. The pressure rod 43 is located below the handle 42. The pressure rod 43 is fixed to the screw rod 44. A jack corresponding to the screw rod 44 is provided on the support 25. Pressing the handle 42 drives the pressure rod 43 and the screw rod 44 to press downwards. One end of the screw rod 44 is inserted into the jack, and the screw rod 44 can be pressed against the support 25 for positioning, preventing the first rotating shaft 41 from moving out randomly when rotating, which is convenient to use.

[0033] Four support feet 46 are respectively provided at the four corners of the bottom frame 28. Each support foot 46 is provided with a suction cup 11, which is convenient to support the bottom frame and prevent it from being corroded by water on the ground.

[0034] The thread cone 15 is sleeved on a second rotating shaft 47. The second rotating shaft 47 is rotatably connected to a bearing 48. The bearing 48 is installed on the slider 16, which facilitates the second rotating shaft 47 to drive the thread cone 15 to rotate.

[0035] The working principle of the present invention is as follows: Components such as the roller 101, coupling shaft 102, support plate 2, first cylinder 3, second cylinder 4, first swing arm 5, connecting plate 6, second swing arm 7, driven gear 8, driving gear 9, first motor 10, suction cup 11, second motor 12, first lead screw 13, first lead screw nut 14, wire cone 15, slider 16, linear slide rail 17, third motor 18, driving gear 19, rack 20, fourth motor 21, second lead screw 22, second lead screw nut 23, guide roller 24, support 25, connecting piece 26, bottom frame 28, column 29, top frame 30, first turning bar 31, second turning bar 32, first pulley 33, second pulley 34, first belt 35, third pulley 36, fourth pulley 37, second belt 38, first timing belt 39, second timing belt 40, first rotating shaft 41, handle 42, pressure bar 43, screw 44, fixed seat 45, support foot 46, second rotating shaft 47, bearing 48, etc. of the present invention are all common standard components or components known to those skilled in the art, and their structures and principles can all be known by those skilled in the art through technical manuals or by conventional experimental methods. When in use, the honeycomb board is placed on the roller assembly 1 and the support plate 2. The first motor 10 is connected to the driving gear 9, the driving gear 9 meshes with the driven gear 8, the driven gear 8 is fixed to the guide roller 24, and both ends of the guide roller 24 are positioned by the pressing mechanism 27 and driven by the guide roller driving mechanism. Driven by the first motor 10, the guide roller 24 is driven to rotate through the driving gear 9 and the driven gear 8. The second motor 12 is connected to the first lead screw 13 through the first driving mechanism, and the first lead screw 13 is connected to the connecting plate 6 through the first lead screw nut 14. The second motor 12, the first driving mechanism, the first lead screw 13, and the first lead screw nut 14 of the first lifting mechanism drive the swinging mechanism to lift. The fourth motor 21 is connected to the second lead screw 22, and the second lead screw 22 is connected to the support 25 through the second lead screw nut 23. The fourth motor 21, the second lead screw 22, and the second lead screw nut 23 of the second lifting mechanism drive the guide roller 24 to lift. Both ends of one roller assembly 1 are connected to both ends of the first turning bar 31 through a set of connecting pieces 26, and both ends of the other roller assembly 1 are respectively connected to both ends of the second turning bar 32 through another set of connecting pieces 26. The support plate 2 is located below the side of the guide roller 24. The first cylinder 3 is connected to one end of the first swing arm 5, the other end of the first swing arm 5 is connected to the first turning bar 31, the second cylinder 4 is connected to one end of the second swing arm 7, and the other end of the second swing arm 7 is connected to the second turning bar 32. The first cylinder 3 and the second cylinder 4 respectively drive the first swing arm 5 and the second swing arm 7, so that the first turning bar 31, the second turning bar 32, etc. open or close, so as to enable the honeycomb board to wrap the guide roller.The third motor 18 is connected to the driving gear 19 through a second driving mechanism. The driving gear 19 meshes with the rack 20. The slider 16 is slidably connected to the linear slide rail 17. The rotating guide roller 24 drives the thread cone 15 on the wire pay-off device to pay off the wire. The third motor 18 drives the slider 16 to move along the linear slide rail 17, and cooperates with the rotation of the guide roller 24 to realize the winding of the wire around the guide roller 24. After the first swing arm 5, the second swing arm 7, the first turning bar 31, and the second turning bar 32 wrap the honeycomb panel to the top, the honeycomb panel is manually tied with a cable tie first. When the wire pay-off mechanism pays off the wire to the cable tie, the honeycomb panel will not come apart, and then the cable tie is removed.

[0036] In summary, the honeycomb panel wire bundling machine of the present invention realizes semi-automatic wire bundling, improves the efficiency and the quality of wire bundling, and reduces the labor cost and the working intensity.

[0037] The foregoing has shown and described the basic principles, main features and advantages of the present invention. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-described exemplary embodiments, and without departing from the spirit or basic characteristics of the present invention, the present invention can be implemented in other specific forms. Therefore, in any regard, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, it is intended to embrace all changes within the meaning and scope of the equivalent elements of the claims in the present invention. Any reference signs in the claims should not be construed as limiting the claimed invention.

[0038] In addition, it should be understood that although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A honeycomb board bundling machine, characterized in that, It includes a roller assembly (1), a support plate (2), a swing mechanism, a guide roller (24), a guide roller drive mechanism, a first lifting mechanism, a wire pay-off mechanism, a second lifting mechanism, a support (25), a pressing mechanism (27), a bottom frame (28), columns (29), and a top frame (30). The swing mechanism includes a first cylinder (3), a second cylinder (4), a first swing arm (5), a connecting plate (6), a second swing arm (7), a connecting piece (26), a first turning bar (31), and a second turning bar (32). The guide roller drive mechanism includes a driving gear (9), a driven gear (8), and a first motor (10). The first lifting mechanism includes a second motor (12), a first drive mechanism, a first lead screw (13), and a first lead screw nut (14). The wire pay-off mechanism includes a wire cone (15), a slider (16), a linear slide rail (17), a third motor (18), a second drive mechanism, a driving gear (19), and a rack (20). The second lifting mechanism includes a fourth motor (21), a second lead screw (22), and a second lead screw nut (23). One end of each of the two ends of a roller assembly (1) is connected to each of the two ends of a first turning bar (31) through a set of connecting pieces (26), and one end of each of the two ends of the other roller assembly (1) is connected to each of the two ends of a second turning bar (32) through another set of connecting pieces (26). The support plate (2) is located below the side of the guide roller (24). The first cylinder (3) is connected to one end of the first swing arm (5), and the other end of the first swing arm (5) is connected to the first turning bar (31). The second cylinder (4) is connected to one end of the second swing arm (7), and the other end of the second swing arm (7) is connected to the second turning bar (32). The first cylinder (3) and the second cylinder (4) are both mounted on the connecting plate (6). The two ends of the guide roller (24) are respectively rotatably connected to a support (25). The first motor (10) is mounted on the bottom frame (28), the first motor (10) is connected to the driving gear (9), the driving gear (9) meshes with the driven gear (8), and the driven gear (8) is fixed to the guide roller (24). The second motor (12) is mounted on the column (29), the second motor (12) is connected to the first lead screw (13) through the first drive mechanism, and the first lead screw (13) is connected to the connecting plate (6) through the first lead screw nut (14). The wire cone (15), the linear slide rail (17), the third motor (18), and the rack (20) are all mounted on the top frame (30). The linear slide rail (17) and the rack (20) are parallel to each other. The third motor (18) is connected to the driving gear (19) through the second drive mechanism, the driving gear (19) meshes with the rack (20), and the slider (16) is slidably connected to the linear slide rail (17). The fourth motor (21) is connected to the second lead screw (22), and the second lead screw (22) is connected to the support (25) through the second lead screw nut (23). The pressing mechanism (27) is mounted on the support (25) and positions the guide roller (24). The bottom frame (28) and the top frame (30) are fixed through a plurality of columns (29).

2. The honeycomb board wire bundling machine according to claim 1, characterized in that, The roller assembly (1) includes a plurality of rollers (101) and a connecting shaft (102), and the plurality of rollers (101) are sleeved on the connecting shaft (102).

3. The honeycomb board wire bundling machine according to claim 1, characterized in that, The first driving mechanism includes a first pulley (33), a second pulley (34), and a first belt (35). The first pulley (33) and the second pulley (34) are connected by the first belt (35). The first pulley (33) is connected to the second motor (12), and the second pulley (34) is drivingly connected to the first lead screw (13).

4. The honeycomb board wire bundling machine according to claim 1, wherein, The second driving mechanism includes a third pulley (36), a fourth pulley (37), and a second belt (38). The third pulley (36) and the fourth pulley (37) are connected by the second belt (38). The third motor (18) is connected to the third pulley (36), and the fourth pulley (37) and the driving gear (19) are drivingly connected by a driving shaft.

5. The honeycomb board wire bundling machine according to claim 4, wherein, The slider (16) is connected to a first synchronous belt (39).

6. The honeycomb board wire bundling machine according to claim 1, wherein, The connecting plate (6) is connected to a second synchronous belt (40).

7. The honeycomb board wire bundling machine according to claim 1, characterized in that, Both ends of the guide roller (24) are provided with a first rotating shaft (41), and the support (25) is provided with an arc-shaped groove.

8. The honeycomb board wire bundling machine according to claim 1, characterized in that, The pressing mechanism (27) includes a handle (42), a pressing rod (43), a screw (44), and a fixed seat (45). The fixed seat (45) is fixed to the support (25). The handle (42) is hinged to the fixed seat (45), and the pressing rod (43) is hinged to the fixed seat (45). The pressing rod (43) is located below the handle (42). The pressing rod (43) is fixed to the screw (44). The support (25) is provided with an insertion hole corresponding to the screw (44). Pressing down the handle (42) drives the pressing rod (43) and the screw (44) to press downwards, and one end of the screw (44) is inserted into the insertion hole.

9. The honeycomb board wire bundling machine according to claim 1, characterized in that, Four corners at the bottom end of the bottom frame (28) are respectively provided with a support foot (46), and each support foot (46) is provided with a suction cup (11).

10. The honeycomb board wire bundling machine according to claim 1, characterized in that, The thread cone (15) is sleeved on a second rotating shaft (47), and the second rotating shaft (47) is rotatably connected to a bearing (48), and the bearing (48) is installed on the slider (16).

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