A material distribution device for a scraper conveyor

By installing a negative pressure material separation device on the scraper, the problem of poor material separation caused by powder material accumulation is solved, the efficiency of material separation is improved, the cost is reduced, and pollution is reduced.

CN112573099BActive Publication Date: 2025-06-17DANGYANG MADIAN GANSHI POWER GENERATION CO LTD
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Patent Information

Application Number
CN202011540101.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-12-23
Publication Date
2025-06-17
Estimated Expiration
2040-12-23

AI Technical Summary

Technical Problem

In the prior art, powder materials are prone to accumulate at the outlet of the scraper, resulting in poor separation and increasing equipment costs and plant costs.

Method used

A material separation device is designed, including a horizontal plate, a vertical pipe and a horizontal pipe. The fan is used to exhaust the horizontal pipe with a negative pressure to form a negative pressure. The filter membrane blocks the powder material into the horizontal pipe, so that the powder material falls from the discharge port to the vertical pipe faster, improving the material separation efficiency.

Benefits of technology

It improves the efficiency of material separation, reduces the number of discharge ports opened by the scraper, reduces costs, and prevents powder materials from spreading outward, reduces pollution and improves the cleanliness of the work space.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a material distribution device for a scraper conveyor, which includes a horizontal plate, a vertical pipe fixedly connected to the horizontal plate, and a horizontal pipe fixedly connected to the vertical pipe. A central hole is formed in the center of the horizontal plate to communicate the horizontal plate with the vertical pipe. A plurality of threaded holes are evenly formed in the edge of the horizontal plate. A side hole is formed in the vertical pipe to communicate with the horizontal pipe. A filter membrane covers the side hole, and the filter membrane is fixed inside the vertical pipe. The horizontal pipe is connected with a blower, and the blower is used to conduct negative pressure air extraction on the horizontal pipe, so as to form a negative pressure inside the scraper conveyor and the vertical pipe. It solves the technical problem that powder materials are prone to accumulate at the discharge port, resulting in unsmooth material distribution, increasing the equipment cost and the plant cost, and produces the technical effects of improving the material distribution efficiency, reducing the powder amount at the discharge port opened by the scraper conveyor, reducing the cost, and at the same time, preventing the powder materials from diffusing outwards, reducing pollution, and improving the cleanliness of the working space.
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Description

Technical Field

[0001] The present invention relates to the technical field of material distribution for scraper conveyors, and in particular to a material distribution device for a scraper conveyor. Background Art

[0002] In the prior art, a scraper conveyor is often used to distribute and convey crushed powder materials such as coal. As shown in the attached Figure 1 figure, due to the action of its own gravity, the powder material falls from the discharge ports arranged in parallel under the scraper conveyor into different stacking bins for immediate use. However, the powder material is prone to accumulate at the discharge ports, resulting in unsmooth material distribution. Moreover, a large number of discharge ports and stacking bins need to be set up to ensure that all the powder material in the scraper conveyor has fallen, which increases the equipment cost and the plant area cost. Summary of the Invention

[0003] In view of the deficiencies in the prior art, the present invention provides a material distribution device for a scraper conveyor, which solves the problems in the prior art that powder materials are prone to accumulate at the discharge ports, resulting in unsmooth material distribution, and increases the equipment cost and the plant area cost.

[0004] According to an embodiment of the present invention, a material distribution device for a scraper conveyor includes a horizontal plate, a vertical pipe fixedly connected to the horizontal plate, and a horizontal pipe fixedly connected to the vertical pipe. A central hole is provided in the center of the horizontal plate to communicate the horizontal plate with the vertical pipe. A plurality of threaded holes are evenly provided at the edge of the horizontal plate. A side hole is provided on the vertical pipe to communicate with the horizontal pipe. A filter membrane is covered on the side hole and fixed inside the vertical pipe. The horizontal pipe is connected to a blower.

[0005] The technical principle of the present invention is as follows: The horizontal plate is respectively fixed at the discharge port of the scraper conveyor, and the blower is used to suck air negatively from the horizontal pipe, so as to form a negative pressure in the scraper conveyor and the vertical pipe. The filter membrane blocks the powder material from entering the horizontal pipe. When the powder material is conveyed from the scraper conveyor to each stacking bin, due to the action of the negative pressure, the powder material falls from each discharge port into the corresponding vertical pipe faster, and then falls into the corresponding stacking bin through the vertical pipe, improving the material distribution efficiency, reducing the amount of powder at the discharge ports opened by the scraper conveyor, and reducing the cost. At the same time, a negative pressure is formed in the scraper conveyor and the vertical pipe, preventing the powder material from diffusing outward, reducing pollution, and improving the cleanliness of the working space.

[0006] Compared with the prior art, the present invention has the following beneficial effects: The blower is used to suck air negatively from the horizontal pipe to form a negative pressure in the scraper conveyor and the vertical pipe, which solves the technical problems that powder materials are prone to accumulate at the discharge ports, resulting in unsmooth material distribution, and increases the equipment cost and the plant area cost, and produces the technical effects of improving the material distribution efficiency, reducing the amount of powder at the discharge ports opened by the scraper conveyor, reducing the cost, preventing the powder material from diffusing outward, reducing pollution, and improving the cleanliness of the working space.

[0007] Further, a vertical plate matching with the vertical pipe is arranged between the vertical pipe and the horizontal pipe. A through hole is formed in the center of the vertical plate and is communicated with the vertical pipe and the horizontal pipe. A plurality of connecting holes are evenly formed in the edge of the vertical plate. Threaded blind holes corresponding to the connecting holes are formed in the outer wall of the vertical pipe. The vertical plate is fixedly connected with the horizontal pipe.

[0008] Further, the vertical pipe is welded to the horizontal plate, and the vertical plate is welded to the horizontal pipe.

[0009] Further, the diameter of the through hole of the vertical plate is smaller than the inner diameter of the horizontal pipe. An arc-shaped support net is arranged in the side hole of the vertical pipe, and the support net protrudes towards the vertical pipe.

[0010] Further, a plurality of springs are evenly and fixedly connected to the support net, and the ends of the springs are fixedly connected to the vertical plate.

[0011] Further, the vertical pipe is a square pipe. A connecting column is fixedly connected to the inner wall of one side of the vertical pipe where it is connected to the horizontal pipe. The connecting column is located above the side hole. A sweeping rod is rotatably connected to the connecting column. The top end of the sweeping rod protrudes into the scraper conveyor. A button spring is sleeved on the connecting column. One end of the button spring is fixed to the inner wall of the vertical pipe, and the other end of the button spring is hooked on the sweeping rod. The horizontal pipe is perpendicular to the moving direction of the scraper of the scraper conveyor.

[0012] Further, a flexible sleeve corresponding to the support net is sleeved on the sweeping rod.

[0013] Further, the flexible sleeve is made of rubber.

[0014] Further, a rubber washer is sleeved on the connecting column, and the washer is located on the other side of the sweeping rod relative to the button spring.

[0015] Further, a metal ball is fixedly connected to the top end of the sweeping rod. Description of the Drawings

[0016] Figure 1 It is a top view structural schematic diagram of the scraper conveyor in the background art of the present invention.

[0017] Figure 2 For Figure 1 It is a sectional structural schematic diagram taken along line A-A in

[0018] In the above-mentioned drawings, 1 is the horizontal plate; 11 is the central hole; 12 is the threaded hole; 2 is the vertical pipe; 21 is the side hole; 22 is the filter membrane; 23 is the threaded blind hole; 24 is the support net; 25 is the spring; 26 is the connecting column; 27 is the sweeping rod; 271 is the flexible sleeve; 272 is the washer; 273 is the metal ball; 28 is the button spring; 3 is the horizontal pipe; 4 is the vertical plate; 41 is the through hole; 42 is the connecting hole; 5 is the scraper conveyor; 51 is the discharge port; 52 is the scraper. Detailed implementation manners

[0019] The technical solutions in the present invention will be further described below in conjunction with the accompanying drawings and embodiments.

[0020] As shown in the Figure 2 accompanying drawings, an embodiment of the present invention provides a material distributing device for a scraper conveyor, which includes a horizontal plate 1, a vertical pipe 2 fixedly connected to the horizontal plate 1, and a horizontal pipe 3 fixedly connected to the vertical pipe 2. A central hole 11 is opened in the center of the horizontal plate 1 to communicate the horizontal plate 1 with the vertical pipe 2. A plurality of threaded holes 12 are evenly opened at the edge of the horizontal plate 1. A screw is used to fix the horizontal plate 1 on the scraper conveyor 5. A side hole 21 is opened on the vertical pipe 2 to communicate with the horizontal pipe 3. A filter membrane 22 is covered on the side hole 21. The filter membrane 22 is fixed inside the vertical pipe 2. The horizontal pipe 3 is connected with a blower. The specific working process is as follows: the horizontal plate 1 is respectively fixed at the discharge port 51 of the scraper conveyor 5 by matching bolts with the threaded holes 12. The blower is used to perform negative pressure air extraction on the horizontal pipe 3, so as to form a negative pressure in the scraper conveyor 5 and the vertical pipe 2. The filter membrane 22 blocks the powder material from entering the horizontal pipe 3. When the powder material is conveyed into each storage bin through the scraper conveyor 5, due to the effect of negative pressure, the powder material falls into the corresponding vertical pipe 2 from each discharge port 51 faster, and then falls into the corresponding storage bin through the vertical pipe 2, improving the efficiency of material distribution, reducing the powder amount at the discharge port 51 opened on the scraper conveyor 5, reducing costs. At the same time, a negative pressure is formed in the scraper conveyor 5 and the vertical pipe 2, preventing the powder material from diffusing outwards, reducing pollution, and improving the cleanliness of the working space.

[0021] As shown in the Figure 2 accompanying drawings, for a material distributing device for a scraper conveyor, a vertical plate 4 matching with the vertical pipe 2 is arranged between the vertical pipe 2 and the horizontal pipe 3. A through hole 41 is opened in the center of the vertical plate 4 to communicate with the vertical pipe 2 and the horizontal pipe 3. A plurality of connecting holes 42 are evenly opened at the edge of the vertical plate 4. Threaded blind holes 23 corresponding to the connecting holes 42 are opened on the outer wall of the vertical pipe 2. The vertical plate 4 is fixedly connected with the horizontal pipe 3. Bolts are used to pass through the connecting holes 42 to fix the vertical plate 4 on the vertical pipe 2, which is convenient for replacing the horizontal pipe 3 and convenient for checking whether the filter membrane 22 is ventilated.

[0022] For a material distributing device for a scraper conveyor, the vertical pipe 2 and the horizontal plate 1, and the vertical plate 4 and the horizontal pipe 3 are welded, which is convenient for fixing and reduces costs.

[0023] As shown in the Figure 2 accompanying drawings, for a material distributing device for a scraper conveyor, the diameter of the through hole 41 of the vertical plate 4 is smaller than the inner diameter of the horizontal pipe 3. An arc-shaped support net 24 is arranged in the side hole 21 of the vertical pipe 2. The support net 24 protrudes towards the vertical pipe 2. The support net 24 makes the filter membrane 22 protrude towards the vertical pipe 2, preventing the filter membrane 22 from shrinking in the side hole 21 under the action of wind force and causing blockage of the filter membrane 22, affecting the efficiency of material distribution.

[0024] As shown in the attached Figure 2 figure, a material distributing device for a scraper conveyor, wherein a plurality of springs 25 are uniformly and fixedly connected to the support mesh 24, the ends of the springs 25 are fixedly connected to the vertical plate 4. When the powder material hits the filter membrane 22, the support mesh 24 contracts into the side holes 21, and then rebounds towards the vertical pipe 2 under the action of the springs 25, so that the adsorbed powder material on the filter membrane 22 shakes off, preventing the powder material from blocking the filter membrane 22 and affecting the material distribution efficiency.

[0025] As shown in the attached Figure 2 figure, a material distributing device for a scraper conveyor, wherein the vertical pipe 2 is a square pipe, a connecting column 26 is fixedly connected to the inner wall of the vertical pipe 2 connecting the horizontal pipe 3, a sweeping rod 27 is rotatably connected to the connecting column 26, the top end of the sweeping rod 27 protrudes into the scraper conveyor 5, a torsion spring 28 is sleeved on the connecting column 26, one end of the torsion spring 28 is fixed on the inner wall of the vertical pipe 2, the other end of the torsion spring 28 is hooked on the sweeping rod 27, the horizontal pipe 3 is perpendicular to the moving direction of the scraper 52 of the scraper conveyor 5, and the scraper 52 of the scraper conveyor 5 intermittently collides with the sweeping rod 27, driving the sweeping rod 27 to scrape towards the filter membrane 22. When the sweeping rod 27 returns under the action of the torsion spring 28, it scrapes the filter membrane 22 again, cleaning the adsorbed powder material on the filter membrane 22, and further preventing the powder material from blocking the filter membrane 22 and affecting the material distribution efficiency.

[0026] As shown in the attached Figure 2 figure, a material distributing device for a scraper conveyor, wherein a flexible sleeve 271 corresponding to the support mesh 24 is sleeved on the sweeping rod 27, so that during the sweeping process of the sweeping rod 27, the sweeping rod 27 and the support mesh 24 are prevented from wearing the filter membrane 22, and the durability of the filter membrane 22 is improved.

[0027] A material distributing device for a scraper conveyor, wherein the flexible sleeve 271 is made of rubber, which is convenient to manufacture and has a low cost.

[0028] As shown in the attached Figure 2 figure, a material distributing device for a scraper conveyor, wherein a rubber washer 272 is sleeved on the connecting column 26, the washer 272 is located on the other side of the sweeping rod 27 relative to the torsion spring 28, and the washer 272 makes the contact between the sweeping rod 27 and the filter membrane 22 closer, improving the cleaning effect of the sweeping rod 27 on the filter membrane 22.

[0029] As shown in the attached Figure 2 figure, a material distributing device for a scraper conveyor, wherein a metal ball 273 is fixedly connected to the top end of the sweeping rod 27, delaying the wear of the scraper 52 on the sweeping rod 27 and improving the durability of the sweeping rod 27.

[0030] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the purpose and scope of the technical solutions of the present invention, and they should all be covered within the scope of the claims of the present invention.

Claims

1. A material distributing device for a scraper conveyor, characterized in that: It includes a horizontal plate, a vertical pipe fixedly connected to the horizontal plate, and a horizontal pipe fixedly connected to the vertical pipe. A central hole is provided in the center of the horizontal plate to communicate the horizontal plate with the vertical pipe. A number of threaded holes are evenly provided at the edge of the horizontal plate. A side hole is provided on the vertical pipe to communicate with the horizontal pipe. A filter membrane is covered on the side hole, and the filter membrane is fixed inside the vertical pipe. The horizontal pipe is connected with a fan; the vertical pipe is a square pipe. A connecting column is fixedly connected to the inner wall of the side of the vertical pipe where the horizontal pipe is connected. The connecting column is located above the side hole. A sweeping rod is rotatably connected to the connecting column. The top end of the sweeping rod protrudes into the scraper conveyor. A button spring is sleeved on the connecting column. One end of the button spring is fixed on the inner wall of the vertical pipe, and the other end of the button spring is hooked on the sweeping rod. The horizontal pipe is perpendicular to the movement direction of the scraper of the scraper conveyor; a rubber washer is sleeved on the connecting column. The washer is located on the other side of the sweeping rod relative to the button spring; a metal ball is fixedly connected to the top end of the sweeping rod.

2. The material distributing device for a scraper conveyor according to claim 1, characterized in that: A vertical plate matching with the vertical pipe is arranged between the vertical pipe and the horizontal pipe. A through hole is provided in the center of the vertical plate to communicate with the vertical pipe and the horizontal pipe. A number of connecting holes are evenly provided at the edge of the vertical plate. Threaded blind holes corresponding to the connecting holes are provided on the outer wall of the vertical pipe. The vertical plate is fixedly connected to the horizontal pipe.

3. The material distributing device for a scraper conveyor according to claim 2, characterized in that: The vertical pipe is welded to the horizontal plate, and the vertical plate is welded to the horizontal pipe.

4. The material distributing device for a scraper conveyor according to claim 3, characterized in that: The diameter of the through hole of the vertical plate is smaller than the inner diameter of the horizontal pipe. An arc-shaped support net is arranged in the side hole of the vertical pipe, and the support net protrudes towards the vertical pipe.

5. The material distributing device for a scraper conveyor according to claim 4, characterized in that: A number of springs are evenly and fixedly connected to the support net, and the ends of the springs are fixedly connected to the vertical plate.

6. The material distributing device for a scraper conveyor according to claim 5, characterized in that: A flexible sleeve corresponding to the support net is sleeved on the sweeping rod.

7. The material distributing device for a scraper conveyor according to claim 6, characterized in that: The flexible sleeve is made of rubber.

Citation Information

Patent Citations

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