A rope support frame for a traversing quay crane

By designing a movable rope support structure for the cross-border bridge, the problem of the excessive consumables involved in the external trolley wire rope and the shore bridge beam is solved, and the stable movement and low-cost operation of the external trolley wire rope are achieved.

CN112573384BActive Publication Date: 2025-07-08HUADIAN LANCO TECH CO LTD
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Patent Information

Application Number
CN201910943341.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-09-30
Publication Date
2025-07-08
Estimated Expiration
2039-09-30

AI Technical Summary

Technical Problem

In the prior art, the external trolley wire rope support frame of the cross-border bridge interferes with the shore bridge beam, and the fixed rope support frame structure has many consumables and is prone to cause the wire rope to bounce, affecting the stable operation of the shore bridge.

Method used

A movable rope support structure is designed, including rollers, roller frames and roller wheels. A protective cover is provided on the roller frame, a counter roller under the roller frame, and a side roller connecting rod and side beam support are supported. It is specially designed for external trolley wire ropes to avoid interference and improve stability.

Benefits of technology

The stable movement of the external trolley wire rope is achieved, the stable operation of the cross-border bridge is ensured, the cost is reduced and the wire rope bounces are avoided.

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Abstract

This specification relates to the technical field of port equipment, and specifically relates to a rope support frame for a traversing quay crane. The rope support frame (4) can reciprocate on the external trolley girder track (5). The rope support frame (4) includes a roller (41), a roller frame (42), and roller wheels (44). Among them, the roller (41) is horizontally arranged on the roller frame (42), and the roller (41) is used to support the moving hoisting wire rope (8) of the external trolley and the moving traveling wire rope (9) of the external trolley. At least two rotatable roller wheels (44) are installed on one side of the roller frame (42) close to the external trolley girder track (5), and both of the two rotatable roller wheels (44) are arranged on the external trolley girder track (5). This specification adopts a movable rope support frame structure, which will not interfere with the quay crane girder in terms of structure, ensures the movement of the external trolley wire rope, and ensures the stable operation of the traversing quay crane.
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Description

Technical Field

[0001] This specification relates to the technical field of port equipment, and particularly to a rope support frame for a traversing quay crane. Background Art

[0002] The rapid development of the world economy has driven the rapid development of shipping logistics. The global container throughput has been increasing continuously, requiring ports to have higher handling efficiency. As the key handling equipment at the terminal, container quay cranes directly operate on ships and play an important role in the overall handling efficiency of the terminal. In related technologies, in order to improve the handling efficiency of quay cranes, the layout form of a quay crane with a single upper trolley has been changed to a layout form with both an upper trolley and an external trolley coexisting, that is, a traversing quay crane that "transports containers with the upper trolley and the external trolley simultaneously" is formed. Specifically, the tracks inside the two quay crane girders are for the reciprocating movement of the upper trolley, and the tracks outside the two quay crane girders are for the reciprocating movement of the inverted external trolley. This structure of the traversing quay crane greatly improves the transportation efficiency. Among them, the upper trolley needs to be lifted and moved under the traction of the upper trolley hoisting wire rope and the upper trolley traveling wire rope, and the external trolley needs to be lifted and moved under the traction of the external trolley hoisting wire rope and the external trolley traveling wire rope. All the above-mentioned wire ropes need to be supported by a rope support frame.

[0003] Currently, the rope support frame for the wire rope towing the upper trolley is that a cross beam is arranged on each of the inner tracks of the two quay crane girders, and a plurality of idler rollers are fixedly arranged on the cross beam, and the idler rollers are used to support the wire rope. However, the inventor found that the related technology at least has the following problems: For the wire rope towing the external trolley, since the external trolley is inverted on the outer tracks of the two quay crane girders, if the rope support frame for supporting the wire rope of the external trolley adopts the same fixed rope support frame structure as that of the upper trolley, it will interfere with the quay crane girder and affect the movement of the wire rope towing the external trolley; in addition, the fixed rope support frame structure adopted for the upper trolley in the prior art consumes more materials; at the same time, the idler roller structure adopted in the existing fixed rope support frame structure is simple, and the wire rope bounce phenomenon is likely to occur, affecting the stable operation of the quay crane.

[0004] Therefore, under the trend of the high-speed development of quay cranes, for the traversing quay crane, it is urgent to study a rope support frame for the traversing quay crane to support the wire rope towing the external trolley. Summary of the Invention

[0005] The embodiments of this specification provide a rope support frame for a traversing quay crane to partially solve the above problems existing in the prior art.

[0006] The embodiments of this specification adopt the following technical solutions:

[0007] A rope support for a traversing quay crane provided in this specification. An external trolley girder track, a horizontally arranged external trolley girder top plate, and a vertically arranged external trolley girder vertical rod are provided on the outer side of the quay crane girder. The bottom end of the vertically arranged external trolley girder vertical rod is fixedly connected to the quay crane girder. The top end of the vertically arranged external trolley girder vertical rod is fixedly installed with a horizontally arranged external trolley girder top plate, and one side of the horizontally arranged external trolley girder top plate is fixedly connected to the quay crane girder. The external trolley girder track is laid on the horizontally arranged external trolley girder top plate, and the external trolley can move on the external trolley girder track; the rope support can also reciprocate on the external trolley girder track.

[0008] The rope support includes a roller, a roller frame, and roller wheels. The roller is horizontally arranged on the roller frame. The roller is used to support the hoisting wire rope of the moving external trolley and the traveling wire rope of the moving external trolley. At least two rotatable roller wheels are installed on one side of the roller frame close to the external trolley girder track, and the two rotatable roller wheels are both arranged on the external trolley girder track.

[0009] Optionally, a protective cover is further provided on the outer circumference of the roller. The protective cover is also arranged on the roller frame and does not interfere with the movement of the hoisting wire rope of the external trolley and the traveling wire rope of the external trolley.

[0010] Optionally, a horizontally arranged anti-roller is further provided below the roller frame. The anti-roller is also arranged below the external trolley girder top plate, and the anti-roller can move along the lower surface of the external trolley girder top plate.

[0011] Optionally, the rope support further includes a side beam, side rollers, a vertically arranged side roller connecting rod, and a plurality of side beam brackets located above the external trolley girder track. The plurality of side beam brackets are equally spaced and arranged on the outer side of the quay crane girder. The side beam is fixedly arranged below the side beam brackets, and the length of the side beam extends to the side beam brackets at both ends of the quay crane girder. The vertically arranged side roller connecting rod and the roller are arranged side by side on the roller frame; on the same horizontal plane, the distance between the vertically arranged side roller connecting rod and the quay crane girder is less than the distance between the roller and the quay crane girder. The top of the vertically arranged side roller connecting rod is provided with a vertically arranged side roller. The side roller is also arranged on the side of the side beam close to the quay crane girder, and the side roller can move along the side of the side beam close to the quay crane girder.

[0012] Optionally, the plurality of side beam brackets are equally spaced and arranged on the outer side of the quay crane girder.

[0013] Optionally, the side beam bracket includes a horizontally arranged side beam transverse bracket and a vertically arranged side beam longitudinal bracket. One end of the side beam transverse bracket is fixedly connected to the quay crane girder, the other end of the side beam transverse bracket is connected to the end of the side beam longitudinal bracket, and the end of the side beam longitudinal bracket away from the side beam transverse bracket is fixedly connected to the side beam.

[0014] Optionally, the rope support frame further includes a traction pulley, and the traction pulley is vertically arranged on the roller support frame between the vertically arranged side roller connecting rod and the roller.

[0015] Optionally, when the anti-roller moves along the lower surface of the outer trolley girder top plate, the contact area between the anti-roller and the lower surface of the outer trolley girder top plate is one-third to one-half of the length of the anti-roller.

[0016] Optionally, when the side roller moves along the side of the side beam close to the quay crane girder, the contact area between the side roller and the side beam is one-fifth to one-third of the length of the side roller.

[0017] The above at least one technical solution adopted in the embodiments of this specification can achieve the following beneficial effects: This specification adopts a movable rope support frame structure to support the steel wire rope for towing the outer trolley, which is specially designed for the outer trolley of the through-type quay crane. It will not interfere with the quay crane girder in terms of structure, ensuring the movement of the steel wire rope of the outer trolley, ensuring the stable operation of the through-type quay crane, and having a relatively low investment cost. Description of the Drawings

[0018] The drawings described herein are used to provide a further understanding of this specification, and constitute a part of this specification. The schematic embodiments of this specification and their descriptions are used to explain this specification and do not constitute an improper limitation of this specification. In the drawings:

[0019] Figure 1 It is a schematic diagram of the installation position of the rope support frame for the through-type quay crane provided by the embodiments of this specification;

[0020] Figure 2 It is a simplified layout diagram of the rope support frame and the outer trolley girder track for the through-type quay crane provided by the embodiments of this specification;

[0021] Figure 3 It is a front structural schematic diagram of the rope support frame for the through-type quay crane provided by the embodiments of this specification;

[0022] Figure 4 It is a side structural schematic diagram of the rope support frame for the through-type quay crane provided by the embodiments of this specification.

[0023] Meanings of the reference numerals: 1 - quay crane girder, 2 - upper trolley, 3 - external trolley, 4 - rope support frame, 41 - idler, 42 - idler bracket, 43 - protective cover, 44 - idler wheel, 45 - side roller, 46 - reverse roller, 47 - traction pulley, 5 - track of external trolley girder, 6 - top plate of external trolley girder, 7 - vertical rod of external trolley girder, 8 - hoisting wire rope of external trolley, 9 - traveling wire rope of external trolley, 10 - side beam support, 11 - side beam. Detailed implementation manners

[0024] Here, exemplary embodiments will be described in detail, and examples thereof are shown in the drawings. When the following description refers to the drawings, unless otherwise indicated, the same numbers in different drawings represent the same or similar elements. The implementation manners described in the following exemplary embodiments do not represent all implementation manners consistent with this specification. On the contrary, they are merely examples of devices and methods consistent with some aspects of this specification as detailed in the appended claims.

[0025] The terms used in this specification are for the purpose of describing specific embodiments only and are not intended to limit this specification. The singular forms "a", "the" and "said" used in this specification and the appended claims are also intended to include the plural forms unless the context clearly indicates otherwise. It should also be understood that the term "and / or" as used herein refers to and encompasses any and all possible combinations of one or more of the associated listed items.

[0026] It should be understood that although the terms first, second, third, etc. may be used in this specification to describe various information, such information should not be limited to these terms. These terms are only used to distinguish the same type of information from each other. For example, without departing from the scope of this specification, the first information may also be referred to as the second information, and similarly, the second information may also be referred to as the first information. Depending on the context, the word "if" as used herein may be interpreted as "when" or "while" or "in response to determining".

[0027] The following will describe in detail the rope support frame of the through-type quay crane of this specification with reference to the drawings. Without conflict, the features in the following embodiments and implementation manners may be combined with each other.

[0028] Please refer to Figures 1 to 4, an embodiment of this specification provides a rope support frame for a traversing quay crane. An external trolley girder track 5, a horizontally arranged external trolley girder top plate 6, and a vertically arranged external trolley girder vertical rod 7 are provided outside the quay crane girder 1. The bottom end of the vertically arranged external trolley girder vertical rod 7 is fixedly connected to the quay crane girder 1. The top end of the vertically arranged external trolley girder vertical rod 7 is fixedly installed with a horizontally arranged external trolley girder top plate 6, and one side of the horizontally arranged external trolley girder top plate 6 is fixedly connected to the quay crane girder 1. An external trolley girder track 5 is laid on the horizontally arranged external trolley girder top plate 6, and the external trolley 3 can move on the external trolley girder track 5; the rope support frame 4 can also reciprocate on the external trolley girder track 5. The rope support frame 4 includes a roller 41, a roller frame 42, and roller wheels 44. Among them, the roller 41 is horizontally arranged on the roller frame 42, and the roller 41 is used to support the moving external trolley hoisting wire rope 8 and the moving external trolley traveling wire rope 9. At least two rotatable roller wheels 44 are installed on one side of the roller frame 42 close to the external trolley girder track 5, and the two rotatable roller wheels 44 are both arranged on the external trolley girder track 5.

[0029] It should be noted that Figure 1 is a schematic diagram of the positions of the upper trolley 2, the external trolley 3, the quay crane girder, and the rope support frame 4. This specification has improved the simple roller structure fixedly arranged in the prior art, and designed a movable rope support frame structure to support the wire ropes for towing the external trolley. Compared with the fixed roller structure, this structure consumes less materials, is lighter in structure, and has a lower cost. Moreover, this rope support frame is specially designed for the external trolley of the traversing quay crane, and will not interfere with the quay crane girder in terms of structure, ensuring the movement of the external trolley wire ropes, ensuring the stable operation of the traversing quay crane, and having a lower investment cost.

[0030] Furthermore, a protective cover 43 is also provided on the outer periphery of the roller 41. The protective cover 43 is also arranged on the roller frame 42 and will not interfere with the movement of the external trolley hoisting wire rope 8 and the external trolley traveling wire rope 9.

[0031] It should be noted that while the protective cover 43 does not affect the movement of the external trolley hoisting wire rope 8 and the external trolley traveling wire rope 9, it avoids the phenomenon in the prior art that the wire rope bounces off the rope support frame, ensuring the stable operation of the traversing quay crane.

[0032] Optionally, a horizontally arranged anti-roller 46 is further provided below the roller frame 42. The anti-roller 46 is also arranged below the external trolley girder top plate 6, and the anti-roller 46 can move along the lower surface of the external trolley girder top plate 6.

[0033] It should be noted that the number of the anti-rollers 46 is at least two, which can ensure that the rope support 4 moves more stably along the external trolley girder track 5, improving the running stability.

[0034] Optionally, the rope support 4 further includes a side beam 11 located above the external trolley girder track 5, side rollers 45, a vertically arranged side roller connecting rod 48, and a plurality of side beam brackets 10. The plurality of side beam brackets 10 are equally spaced and arranged on the outer side of the quay crane girder 1. The side beam 11 is fixedly arranged below the side beam brackets 10, and the length of the side beam 11 extends to the side beam brackets 10 at both ends of the quay crane girder 1. That is, the side beam brackets 10 are used to better support the side beam 11. The vertically arranged side roller connecting rod 48 and the idler 41 are arranged in parallel on the idler bracket 42; in the same horizontal plane, the distance between the vertically arranged side roller connecting rod 48 and the quay crane girder 1 is less than the distance between the idler 41 and the quay crane girder 1. That is, the side roller connecting rod 48 is closer to the quay crane girder 1 than the idler 41. The top of the vertically arranged side roller connecting rod 48 is provided with a vertically arranged side roller 45, and the side roller 45 is also arranged on the side of the side beam 11 close to the quay crane girder 1, and the side roller 45 can move along the side of the side beam 11 close to the quay crane girder 1.

[0035] It should be noted that the arrangement of the side rollers 45 can further ensure the stability of the rope support 4 when moving on the external trolley girder track 5, and can ensure that the external trolley hoisting wire rope 8 and the external trolley traveling wire rope 9 are always in a lifted state.

[0036] Optionally, a plurality of side beam brackets 10 are equally spaced and arranged on the outer side of the quay crane girder 1. Specifically, the number of the side beam brackets 10 can be six, eight, ten. Of course, other numbers can also be used, and the embodiments of this specification do not limit this. When the side beam 11 is stressed, the equally spaced arrangement structure of the side beam brackets 10 can make the side beam 11 evenly stressed, extending the service life of the rope support 4.

[0037] Optionally, the side beam bracket 10 includes a horizontally arranged side beam transverse bracket 101 and a vertically arranged side beam longitudinal bracket 102. One end of the side beam transverse bracket 101 is fixedly connected to the quay crane girder 1, the other end of the side beam transverse bracket 101 is connected to the end of the side beam longitudinal bracket 102, and the end of the side beam longitudinal bracket 102 away from the side beam transverse bracket 101 is fixedly connected to the side beam 11.

[0038] Optionally, the rope supporting frame 4 further includes a traction pulley 47, which is vertically arranged on the roller supporting frame 42 between the vertically arranged side roller connecting rod 48 and the roller 41. The traction pulley 47 is used for winding a traction steel wire rope, and the traction steel wire rope is used to connect two rope supporting frames 4, so that the two rope supporting frames 4 can run stably along the external trolley girder track 5.

[0039] Optionally, when the anti-roller 46 moves along the lower surface of the external trolley girder top plate 6, the contact area between the anti-roller 46 and the lower surface of the external trolley girder top plate 6 is one-third to one-half of the length of the anti-roller 46, which improves the running stability of the through-type quay crane system.

[0040] Optionally, when the side roller 45 moves along the side of the side beam 11 close to the quay crane girder 1, the contact area between the side roller 45 and the side beam 11 is one-fifth to one-third of the length of the side roller 45, which further improves the running stability of the through-type quay crane system.

[0041] During operation, the two roller wheels 44 of the rope supporting frame 4 are pressed against the external trolley girder track 5 outside the quay crane girder 1. The roller supporting frame 42 is welded and fixed outside the quay crane girder 1, and multiple side beam brackets 10 are evenly arranged outside the quay crane girder 1. Among them, the roller supporting frame 42 and the side beam brackets 10 are both welded by steel structural parts. The anti-roller 46 of the rope supporting frame 4 is reversely clamped under the external trolley girder top plate 6, and the side roller 45 is laterally clamped on the side beam 11, where the side beam 11 is welded along the entire length of the quay crane girder 1 on the side beam bracket 10. The above structure ensures that the rope supporting frame 4 can move stably along the external trolley girder track 5, is used to carry the steel wire rope of the external trolley, and ensures the stable operation of the through-type quay crane.

[0042] The above are only the preferred embodiments of this specification, and do not impose any form of limitation on this specification. Although this specification has been disclosed above with preferred embodiments, it is not intended to limit this specification. Any person skilled in the art can make some changes or modifications to equivalent embodiments by using the disclosed technical content without departing from the technical solutions of this specification. However, as long as it does not depart from the technical content of this specification, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of this specification still fall within the scope of the technical solutions of this specification.

Claims

1. A rope support frame for a traversing quay crane. An external trolley girder track (5), a horizontally arranged external trolley girder top plate (6), and a vertically arranged external trolley girder vertical rod (7) are provided on the outer side of the quay crane girder (1). The bottom end of the vertically arranged external trolley girder vertical rod (7) is fixedly connected to the quay crane girder (1), the top end of the vertically arranged external trolley girder vertical rod (7) is fixedly installed with a horizontally arranged external trolley girder top plate (6), and one side of the horizontally arranged external trolley girder top plate (6) is fixedly connected to the quay crane girder (1). The external trolley girder track (5) is laid on the horizontally arranged external trolley girder top plate (6), and the external trolley (3) can move on the external trolley girder track (5); it is characterized in that, The rope support (4) can also reciprocate on the external trolley girder track (5); The rope support (4) includes a roller (41), a roller frame (42) and roller wheels (44). The roller (41) is horizontally arranged on the roller frame (42). The roller (41) is used to carry the lifting wire rope (8) of the moving external trolley and the traveling wire rope (9) of the moving external trolley. At least two rotatable roller wheels (44) are installed on one side of the roller frame (42) close to the external trolley girder track (5), and the two rotatable roller wheels (44) are both arranged on the external trolley girder track (5); A protective cover (43) is also provided on the outer circumference of the roller (41). The protective cover (43) is also arranged on the roller frame (42) and does not interfere with the movement of the lifting wire rope (8) of the external trolley and the traveling wire rope (9) of the external trolley. A horizontally arranged anti-roller (46) is also provided below the roller frame (42). The anti-roller (46) is also arranged below the top plate (6) of the external trolley girder, and the anti-roller (46) can move along the lower surface of the top plate (6) of the external trolley girder; It also includes a side beam (11) above the external trolley girder track (5), side rollers (45), a vertically arranged side roller connecting rod (48), and a plurality of side beam brackets (10), Among them, a plurality of side beam brackets (10) are evenly arranged at equal intervals on the outside of the quay crane girder (1). The side beam (11) is fixedly arranged below the side beam brackets (10), and the length of the side beam (11) extends to the side beam brackets (10) at both ends of the quay crane girder (1); The vertically arranged side roller connecting rod (48) and the roller (41) are arranged side by side on the roller frame (42); on the same horizontal plane, the distance between the vertically arranged side roller connecting rod (48) and the quay crane girder (1) is less than the distance between the roller (41) and the quay crane girder (1); The top of the vertically arranged side roller connecting rod (48) is provided with a vertically arranged side roller (45). The side roller (45) is also arranged on the side of the side beam (11) close to the quay crane girder (1), and the side roller (45) can move along the side of the side beam (11) close to the quay crane girder (1).

2. The rope support frame for the gantry crane for traversing, as described in claim 1, is characterized in that A plurality of side beam brackets (10) are evenly arranged at equal intervals on the outside of the quay crane girder (1).

3. The rope support frame for the gantry crane traversing the quay as claimed in claim 1, wherein The side beam bracket (10) includes a horizontally arranged side beam transverse bracket (101) and a vertically arranged side beam longitudinal bracket (102). One end of the side beam transverse bracket (101) is fixedly connected to the quay crane girder (1), the other end of the side beam transverse bracket (101) is connected to the end of the side beam longitudinal bracket (102), and the end of the side beam longitudinal bracket (102) far from the side beam transverse bracket (101) is fixedly connected to the side beam (11).

4. The rope support for the gantry crane for cross - type quay crane according to claim 1, characterized in that, It also includes a traction pulley (47). The traction pulley (47) is vertically arranged on the roller frame (42) between the vertically arranged side roller connecting rod (48) and the roller (41).

Citation Information

Patent Citations

  • Rope supporting frame for crossing type quay crane

    CN211444775U