Wall and prefabricated housing
By designing a wall structure with a keel chamber and an insulation chamber, the problems of low strength and poor insulation performance of the existing prefabricated housing wall structure are solved, and a wall with high strength and excellent insulation performance without external keels is achieved.
Patent Information
- Application Number
- CN202011479471.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-12-15
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2040-12-15
AI Technical Summary
The insulation layer and wall connection structure of the prefabricated exterior wall panels of existing prefabricated housing are not stable enough, and there is a safety hazard of falling off, and the structural strength is low and the insulation performance is poor.
A wall is designed, including a keel chamber, an insulation chamber, a connecting frame and a wall panel. The base frame of the connecting frame is provided with insulation chambers on both sides, and one side of the base frame is provided with a hollow keel chamber completely defined by the first bracket of the connecting frame. The hollow keel chamber plays the role of a keel, and the insulation chamber is filled with insulation material.
The wall structure without external keel is realized, while the insulation performance and structural strength of the wall are improved, avoiding safety hazards of falling off.
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Figure CN112575924B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of house construction, in particular to a wall and an assembled house. Background Art
[0002] With the development of social modernization, prefabricated housing has developed rapidly and has been widely used. Prefabricated housing is a housing in which all building components are prefabricated in the factory and then transported to the construction site for assembly. It has the advantages of a short service life.
[0003] In the field of prefabricated housing, the connection structure between the insulation layer and the wall of the existing prefabricated exterior wall panels is not stable enough, there is a safety hazard of falling off, and it also has problems such as low structural strength and poor thermal insulation performance. Summary of the invention
[0004] The purpose of the present invention is to provide a wall to overcome the problems of low structural strength and poor thermal insulation strength of prefabricated walls in the prior art.
[0005] In order to achieve the above-mentioned objectives, the present invention provides a wall body on one hand, comprising a keel chamber, an insulation chamber, a connecting frame and a wall panel located on one side of the connecting frame, wherein the connecting frame comprises a base frame and a first bracket located on a first side of the base frame and a second bracket located on a second side of the base frame, wherein the keel chamber is defined by the base frame and the first bracket, and the interior of the keel chamber is hollow, the insulation chamber comprises a first insulation chamber located on the first side of the base frame and a second insulation chamber located on the second side of the base frame, the first insulation chamber is defined by the base frame, the first bracket and the wall panel, the first bracket is connected to the wall panel on a side away from the base frame, the second insulation chamber is defined by the base frame and the second bracket, and the first insulation chamber and the second insulation chamber are both filled with insulation material pieces composed of insulation material.
[0006] Through the above technical solution, the wall provided by the present application is provided with insulation chambers on both sides of the base frame of the connecting frame, and a hollow keel chamber completely defined by the first bracket of the connecting frame is provided on the first side of the base frame, and the hollow keel chamber can play the role of a keel, so there is no need to set a keel outside the wall, and in addition, the first insulation chamber and the second insulation chamber on both sides of the base frame are filled with insulation material pieces composed of insulation materials, so that the wall has excellent insulation performance. Therefore, the wall provided by the present application does not need an external keel and has good insulation performance.
[0007] Optionally, the cross-section of the keel chamber perpendicular to its own axis is rectangular, and / or; the cross-section of the first insulation chamber perpendicular to its own axis is rectangular, and the cross-section of the second insulation chamber perpendicular to its own axis is rectangular.
[0008] Optionally, the wall further includes a first connecting member, and the insulation material filling the first insulation cavity is fixed to the base frame through the first connecting member.
[0009] Optionally, the wall further includes a second connecting member, and the wall panel is connected to a side of the first bracket away from the base frame via the second connecting member.
[0010] Optionally, a connecting protrusion is formed at the first end of the connecting frame, and a connecting groove matching with the connecting protrusion is formed at the second end of the connecting frame.
[0011] Optionally, the connecting groove and the connecting protrusion are formed by the second bracket.
[0012] Optionally, the axis of the keel chamber extends in a vertical direction, and / or the axes of the first insulation chamber and the second insulation chamber both extend in a vertical direction.
[0013] Optionally, the portion of the base frame defining the keel chamber is connected to one of the partitions of the second bracket that separates the two second insulation chambers.
[0014] Optionally, the connecting frame is an integrally formed part.
[0015] A second aspect of the present invention provides a prefabricated house, which comprises the wall as described above. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic diagram of a wall according to an embodiment of the present application;
[0017] Figure 2 yes Figure 1 A top view of the wall along the horizontal direction.
[0018] Description of Reference Numerals
[0019] 10. keel chamber; 20. insulation chamber; 21. first insulation chamber; 22. second insulation chamber; 30. connecting frame; 31. first bracket; 32. second bracket; 33. base frame; 34. connecting protrusion; 35. connecting groove; 40. wall panel; DETAILED DESCRIPTION
[0020] The specific implementation of the present invention is described in detail below in conjunction with the accompanying drawings. It should be understood that the specific implementation described here is only used to illustrate and explain the present invention, and is not used to limit the present invention.
[0021] The present application provides a wall, such as Figure 1 and Figure 2As shown, the wall includes a keel chamber 10, an insulation chamber 20, a connecting frame 30 and a wall panel 40 located on one side of the connecting frame 30, the connecting frame 30 includes a base frame 33 and a first bracket 31 located on a first side of the base frame and a second bracket 32 located on a second side of the base frame 33, wherein the keel chamber 10 is defined by the base frame 33 and the first bracket 31, and the interior of the keel chamber 10 is hollow, the insulation chamber 20 includes a first insulation chamber 21 located on a first side of the base frame 33 and a second insulation chamber 22 located on a second side of the base frame 33, the first insulation chamber 21 is defined by the base frame 33, the first bracket 31 and the wall panel 40, the first bracket 31 is connected to the wall panel 40 on a side away from the base frame 33, the second insulation chamber 22 is defined by the base frame 33 and the second bracket 32, and the first insulation chamber 21 and the second insulation chamber 22 are both filled with insulation material pieces composed of insulation material.
[0022] In the wall provided by the present application, both sides of the base frame 33 of the connecting frame 30 are provided with insulation chambers 20, and the first side of the base frame 33 is provided with a hollow keel chamber 10 completely defined by the first bracket 31 of the connecting frame 30, and the hollow keel chamber 10 can play the role of a keel, so that there is no need to set a keel outside the wall, and in addition, the first insulation chamber 21 and the second insulation chamber 22 on both sides of the base frame 33 are filled with insulation material pieces composed of insulation materials, so that the wall has excellent insulation performance. Therefore, the wall provided by the present application does not need an external keel and has good insulation performance.
[0023] The cross section of the keel chamber 10 perpendicular to its own axis is rectangular, and the axis of the keel chamber 10 preferably extends in the vertical direction; in addition, the wall may also have two or more keel chambers 10, and these keel chambers 10 are evenly spaced and distributed in the horizontal direction. However, the present application is not limited thereto, and the cross section of the keel chamber 10 may also be other shapes, such as a circle, a parallelogram, or other irregular shapes, and the axis of the keel chamber 10 is not strictly arranged along the vertical direction, and may also have a certain angle with the vertical direction.
[0024] The cross-section of the first insulation chamber 21 and the second insulation chamber 22 perpendicular to their own axes is rectangular and the axes are arranged in the vertical direction, so as to facilitate filling the insulation material therein, and on the other hand, to facilitate matching with the rectangular keel chamber 10. However, the cross-section of the first insulation chamber 21 and the second insulation chamber 22 can also be of other shapes, and the axes of the first insulation chamber 21 and the second insulation chamber 22 are not limited to extending in the vertical direction, and can be flexibly adjusted according to actual conditions. The insulation material can be rock wool or polyurethane foam material. Based on cost considerations, rock wool is usually selected, but polyurethane foam material can be selected in cases with special needs.
[0025] Since the side wall of the first heat-insulating cavity 21 is not closed, and the wallboard 40 is connected to the first bracket 31 after the heat-insulating material is filled, in order to fix the heat-insulating material in the first heat-insulating cavity 21, as shown in FIG. Figure 1 and Figure 2 As shown, a first connector is provided in the first heat preservation cavity 21, and the first connector can be a screw, a self-tapping screw, a rivet, etc., and preferably, the end of the first connector has a flange to form a stopper, so that the front end of the first connector can pass through the heat preservation material and be connected to the base frame 33, and the stopper formed at the end of the first connector can be pressed against the heat preservation material to ensure the fixing effect of the heat preservation material. And the number of first connectors can be arranged according to the size of the first heat preservation cavity 21.
[0026] exist Figure 1 and Figure 2 In the embodiment, two keel chambers 10 and three first heat preservation chambers 21 are arranged on the first side of the base frame 33, and four second heat preservation chambers 22 are arranged on the second side of the base frame 33. The internal space of the wall is divided into a plurality of separated spaces by the connecting frame 30, thereby ensuring that the wall has sufficient strength. The connecting frame 30 is preferably an integrally formed part, for example, manufactured by a one-time extrusion molding process, so that the connecting frame 30 has good strength as a whole, thereby ensuring the strength of the wall.
[0027] In addition, in order to further improve the strength of the connecting frame, Figure 1 and Figure 2 As shown, the second bracket 32 has a partition plate that separates two adjacent second insulation chambers 22, and the portion of the base frame 33 that defines the keel chamber 10 is connected to the second bracket 32 to separate the partition plate of the two second insulation chambers 22, so that the partition plate forms a reinforcing rib for the keel structure formed by the keel chamber 10, thereby improving the strength of the connecting frame.
[0028] In some cases where the insulation requirements are higher, one or more additional insulation chambers can be added in the direction away from the first insulation chamber 21 of the second insulation chamber 22, and these insulation chambers are defined by the second bracket 32, and are also filled with insulation material pieces made of insulation materials. Therefore, the wall provided by the present application can meet different insulation requirements and has universality.
[0029] The walls provided in this application can be spliced together to form a wall of a larger area, such as Figure 1 and Figure 2As shown, a connecting protrusion 34 is formed at the first end of the connecting member frame in the horizontal direction, and a connecting groove 35 that cooperates with the connecting protrusion 34 is formed at the other end, so that two identical walls can be spliced in the horizontal direction to form a wall with a larger area. The connecting groove 35 and the connecting protrusion 34 can be formed by the first bracket 31 or by the second bracket 32, preferably by the second bracket 32. In order to fix the spliced walls together, a connecting member is passed through the connecting protrusion 34 of one wall and the connecting groove 35 of the wall adjacent to the wall, and the connecting member can be a bolt, a self-tapping screw, a rivet, etc.
[0030] The wall panel 40 of the wall is connected to a side of the first bracket 31 away from the base frame 33, so that the wall panel 40 and the first bracket 31 form a surface contact, and are connected by a second connecting member, which can be a bolt, a self-tapping screw, a rivet, etc., which penetrates the wall panel 40 from the outside and is connected to the board surface of the first bracket 31. In order to ensure the connection strength, multiple second connecting members can be provided for connection, for example, multiple second connecting members are sequentially provided along the axial direction of the keel chamber 10.
[0031] In the embodiment where multiple walls are spliced to form a wall with a larger area, after the splicing is completed, a wall panel 40 matching the area of the entire wall is simultaneously connected to the first brackets 31 of the multiple walls. In addition, the wall panel 40 is located outside the prefabricated house including the wall, and plays a role in protecting the connection frame, and the surface of the wall located inside the house is the second bracket 32.
[0032] In addition, in the spliced embodiment, the two end surfaces of the two first heat-insulating cavities 21 at the two ends are open, so as to contact the first heat-insulating cavities 21 with open end surfaces of the other wall. In the non-spliced embodiment, the end surfaces of the first heat-insulating cavities 21 at the two ends are closed, and the first bracket 31 can form a cavity wall that closes the first heat-insulating cavities 21.
[0033] A second aspect of the present application provides a prefabricated house, which comprises the wall as described above.
[0034] The preferred embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited thereto. Within the technical concept of the present invention, the technical solution of the present invention can be subjected to a variety of simple modifications. Including the combination of various specific technical features in any suitable manner. In order to avoid unnecessary repetition, the present invention will not further describe various possible combinations. However, these simple modifications and combinations should also be regarded as the contents disclosed by the present invention and belong to the protection scope of the present invention.
Claims
1. A wall, characterized in that: The wall comprises a keel chamber (10), a heat preservation chamber (20), a connecting frame (30), and a wall panel (40) located on one side of the connecting frame (30). The connecting frame (30) comprises a base frame (33), a first bracket (31) located on a first side of the base frame (33), and a second bracket (32) located on a second side of the base frame (33). The keel chamber (10) is defined by the base frame (33) and the first bracket (31), and the interior of the keel chamber (10) is hollow; the heat-insulating chamber (20) comprises a first heat-insulating chamber (21) located on a first side of the base frame (33) and a second heat-insulating chamber (22) located on a second side of the base frame (33); the first heat-insulating chamber (21) is defined by the base frame (33), the first bracket (31) and the wall panel (40); a side of the first bracket (31) away from the base frame (33) is connected to the wall panel (40); the second heat-insulating chamber (22) is defined by the base frame (33) and the second bracket (32); and the first heat-insulating chamber (21) and the second heat-insulating chamber (22) are both filled with heat-insulating material pieces made of heat-insulating material; The cross section of the keel chamber (10) perpendicular to its own axis is rectangular, and / or the cross section of the first heat preservation chamber (21) perpendicular to its own axis is rectangular, and the cross section of the second heat preservation chamber (22) perpendicular to its own axis is rectangular; The wall also includes a first connecting piece, and the thermal insulation material piece filling the first thermal insulation cavity (21) is fixed to the base frame (33) via the first connecting piece.
2. The wall according to claim 1, characterized in that: The wall body also includes a second connecting member, and the wall panel (40) is connected to a side of the first bracket (31) away from the base frame (33) via the second connecting member.
3. The wall according to claim 1, characterized in that: A connecting protrusion (34) is formed at the first end of the connecting frame (30), and a connecting groove (35) that cooperates with the connecting protrusion (34) is formed at the second end of the connecting frame (30).
4. The wall according to claim 3, characterized in that: The connecting groove (35) and the connecting protrusion (34) are formed by the second bracket (32).
5. The wall according to any one of claims 1 to 4, characterized in that: The axis of the keel chamber (10) extends in a vertical direction, and / or the axes of the first heat-insulating chamber (21) and the second heat-insulating chamber (22) both extend in a vertical direction.
6. The wall according to any one of claims 1 to 4, characterized in that: The second bracket (32) has a partition plate that separates two adjacent second heat-insulating chambers (22), and the portion of the base frame (33) that defines the keel chamber (10) is connected to the partition plate.
7. The wall according to claim 6, characterized in that: The connecting frame (30) is an integrally formed part.
8. A prefabricated house, characterized in that: The prefabricated housing comprises the wall according to any one of claims 1-7.
Citation Information
Patent Citations
Wall body and fabricated housing
CN215759747U