New type of mine hole mining sawing machine and working method thereof
By using liftable frames and synchronous cutting ropes in mining and sawing equipment in mine caves, a four-cutter lateral one-time sawing is achieved, which solves the problems of long sawing time and inconvenient position adjustment in the existing technology, and improves the mine Efficiency of hole cutting and sawing.
Patent Information
- Application Number
- CN202110094388.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-01-25
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2041-01-25
AI Technical Summary
The existing mining and sawing equipment in mine caves requires two drilling times when sawing stone bodies, which leads to a long sawing time and inconvenient position adjustment, which affects the efficiency of caves.
A new type of mining sawing machine was designed, using liftable frame and sawing assembly, and the two cutting ropes work simultaneously to achieve four-cutting one-time sawing in the horizontal direction, and the sawing is improved through the telescopic arm and power mechanism. Efficiency and convenience of position adjustment.
It has achieved significant improvement in sawing efficiency, transportation convenience and position adjustment flexibility, reducing sawing time and improving overall hole extraction efficiency.
Smart Images

Figure CN112610207B_ABST
Abstract
Description
Technical field:
[0002] The invention relates to a novel mine hole mining sawing machine and a working method thereof. Background technology:
[0004] When mining in a mine, it is necessary to drill holes first and then cut with a rope saw. Existing mining sawing equipment usually needs to make two passes to complete the sawing of the stone body during rope sawing, which takes a long time. At the same time, it is not convenient to adjust the sawing position during rope sawing, which seriously affects the efficiency of mining. Summary of the invention:
[0006] The present invention makes improvements on the problems existing in the above-mentioned prior art, that is, the technical problem to be solved by the present invention is to provide a new type of mine tunnel mining sawing machine and a working method thereof, which has a reasonable structural design and improves tunnel mining efficiency.
[0007] In order to achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a new type of mine cave mining sawing machine, including a liftable frame, a walking mechanism arranged at the bottom of the liftable frame and a sawing assembly arranged on both sides of the liftable frame, the sawing assembly is connected to the liftable frame through a telescopic arm; the upper and lower ends of the liftable frame are respectively provided with cutting ropes, and the cutting ropes are connected to the sawing assembly.
[0008] Furthermore, the liftable frame includes an upper body and a lower body which are arranged in sequence from top to bottom, and a lifting mechanism is connected between the bottom of the upper body and the top of the lower body, and the left and right ends of the upper body, the left and right ends of the upper part of the lower body, and the left and right ends of the lower part of the lower body are all connected to the sawing assembly through two telescopic arms spaced apart front and rear.
[0009] Furthermore, a first driving guide wheel and a second driving guide wheel are respectively provided on the upper and lower ends of the rear end surface of the lower body; the sawing assembly includes a sawing arm connected to the telescopic end of the telescopic arm, the front end of the sawing arm is provided with a front guide wheel, and the rear end is provided with a rear guide wheel, and a first cutting rope is sleeved between the front guide wheel, the rear guide wheel and the first driving guide wheel of the sawing arm located on both sides of the upper body and both sides of the upper part of the lower body, and the first driving guide wheel is used to drive the first cutting rope to rotate; a second cutting rope is sleeved between the front guide wheel, the rear guide wheel and the second driving guide wheel of the sawing arm located on both sides of the upper part of the lower body and both sides of the lower part of the lower body, and the second driving guide wheel drives the second cutting rope to rotate, and the first driving guide wheel and the second driving guide wheel are driven by the power mechanism to rotate synchronously, so that the first cutting rope and the second cutting rope can saw synchronously.
[0010] Furthermore, a first tensioning mechanism for tensioning the first cutting rope is provided above the first driving guide wheel; a second tensioning mechanism for tensioning the second cutting rope is provided above the second driving guide wheel, and the first tensioning mechanism and the second tensioning mechanism both include a first tensioning frame, and the first tensioning frame is sequentially installed with two first tensioning wheels from top to bottom, and the two first tensioning wheels are respectively driven by a transverse screw nut mechanism to move horizontally along the axial direction of the rolling linear guide pair.
[0011] Furthermore, a tensioning pressure sensor is installed on the screw nut seat of the transverse screw nut mechanism to detect the tensioning force of the first tensioning wheel.
[0012] Furthermore, a plurality of first transition guide wheels connected to the first cutting rope are vertically arranged on the left and right sides of the first driving guide wheel; a plurality of second transition guide wheels connected to the second cutting rope are vertically arranged on the left and right sides of the second driving guide wheel.
[0013] Furthermore, the lifting mechanism includes two pairs of scissor-type lifting arm groups symmetrically distributed on the left and right and a screw lifting assembly vertically arranged between the two pairs of scissor-type lifting arm groups, each pair of scissor-type lifting arm groups includes two scissor-type lifting arms spaced apart in the front and back; the screw lifting assembly includes a connected lifting screw and a worm gear reducer, the lifting screw is vertically installed in the middle of the top surface of the lower body, and the base of the worm gear reducer is fixed to the bottom of the upper body.
[0014] Furthermore, the telescopic arm includes a transmission box, a fixed tube connected to the transmission box, and a telescopic tube sleeved in the fixed tube. A screw is installed in the gear box, the outer end of the screw extends into the fixed tube, a nut is installed on the screw, the nut is connected and fixed to the telescopic tube, a bevel gear A is installed at the inner end of the screw, an input shaft perpendicular to the screw is installed in the transmission box, a bevel gear B meshing with the bevel gear A is installed on the input shaft, and one end of the input shaft extends from the transmission box; the two telescopic arms are driven to telescope synchronously by a driving member, and the driving member includes a telescopic motor and a reducer connected in sequence, and the output shafts at both ends of the reducer are respectively connected to the input shaft on the same side through a connecting shaft for transmission.
[0015] Furthermore, a mounting hole perpendicular to the fixing tube is provided on the circumferential side of the outer end of the fixing tube, the mounting hole is connected to the interior of the fixing tube, a tangential clamping mechanism is installed in the mounting hole, the tangential clamping mechanism comprises a shaft body, one end of the shaft body extends out of the mounting hole and is provided with a handle, an external thread is provided on the shaft body, a pair of clamping sleeves are symmetrically installed on the shaft body, one clamping sleeve is matched with the shaft body thread through the threaded hole thereon, and the other clamping sleeve is sleeved on the shaft body through the through hole thereon, and its outer end abuts against the shoulder of the shaft body, a key groove is provided on the outer periphery of the clamping sleeve along the axial direction, a screw for limiting and guiding the clamping sleeve is installed on the fixing tube, the inner end of the screw is located in the key groove, the inner end of the clamping sleeve abuts against the clamping telescopic tube, a clamping groove portion matching the outer diameter of the telescopic tube is provided on the outer periphery of the inner end of the clamping sleeve, and the clamping sleeve is slidably matched with the mounting hole.
[0016] Another technical solution adopted by the present invention is: a working method of a novel mine hole mining sawing machine, comprising the following steps:
[0017] Step S1: Install a first driving guide wheel, a second driving guide wheel, a first tensioning wheel, a plurality of first transition guide wheels and a plurality of second transition guide wheels on the liftable frame, and sleeve a first cutting rope between the first driving guide wheel, a plurality of first transition guide wheels, a first tensioning wheel on a first tensioning mechanism, and front guide wheels and rear guide wheels of a sawing arm located at both sides of the upper body and at both sides of the upper part of the lower body; sleeve a second cutting rope between the second driving guide wheel, a plurality of second transition guide wheels, a first tensioning wheel on a second tensioning mechanism, and front guide wheels and rear guide wheels of a sawing arm located at both sides of the upper part of the lower body and at both sides of the lower part of the lower body;
[0018] Step S2: The power mechanism drives the second cutting rope and the first cutting rope to work synchronously through the second driving guide wheel and the first driving guide wheel, and then the lifting frame moves forward through the walking mechanism at the bottom, and the first cutting rope and the second cutting rope saw the stone body at the same time.
[0019] Compared with the prior art, the present invention has the following effects:
[0020] (1) The split frame allows the upper and lower bodies to be disassembled during transportation, which improves the convenience of transportation. At the same time, a scissor lift assembly is set between the upper and lower bodies to adjust the height of the entire frame, making it convenient to adjust the center position of the drilling hole and the position during sawing;
[0021] (2) By using two cutting ropes to work synchronously, four horizontal cuts can be made at one time, greatly improving the sawing efficiency;
[0022] (3) The sawing assembly is connected to the frame through two telescopic arms, and the two telescopic arms are driven by a driving member to be telescopically adjusted synchronously, with good adjustment accuracy and high efficiency. Description of the drawings:
[0024] Figure 1 is a schematic diagram of the three-dimensional structure when sawing is performed in an embodiment of the present invention;
[0025] Figure 2 is a schematic diagram of the main structure when sawing in an embodiment of the present invention;
[0026] Figure 3 is a schematic diagram of the side view structure when sawing in an embodiment of the present invention;
[0027] Figure 4 Figure 1 The schematic diagram of the structure of the first cutting rope and the second cutting rope is omitted;
[0028] Figure 5 is a schematic diagram of a three-dimensional structure when drilling is performed in an embodiment of the present invention;
[0029] Figure 6 is a schematic diagram of a side view structure when drilling is performed in an embodiment of the present invention;
[0030] Figure 7 is a schematic diagram of the three-dimensional structure of a liftable frame in an embodiment of the present invention;
[0031] Figure 8 is a schematic diagram of the main structure of a liftable frame in an embodiment of the present invention;
[0032] Fig. 9 is a schematic diagram of the three-dimensional structure of the upper body in an embodiment of the present invention;
[0033] Fig.10 Schematic diagram of the three-dimensional structure of the drilling assembly installed on the upper body in the embodiment of the present invention
[0034] Fig.11 Schematic diagram of the structure of the telescopic arm in an embodiment of the present invention;
[0035] Fig.12 The present invention is an exploded view of the installation structure of the drilling motor in the embodiment;
[0036] Fig.13 is a schematic diagram of the installation structure of the clamping member in an embodiment of the present invention;
[0037] Fig.14 is a schematic diagram of the installation structure of the pressure sensor in an embodiment of the present invention;
[0038] Fig.15 It is a schematic diagram of the structure of the combination of the tensioning mechanism and the power mechanism in the embodiment of the present invention;
[0039] Fig.16 is a schematic diagram of the three-dimensional structure of the first tensioning mechanism and the second tensioning mechanism in an embodiment of the present invention;
[0040] Fig.17 is a schematic diagram of the three-dimensional structure of the power mechanism in an embodiment of the present invention;
[0041] Fig.18 It is a schematic diagram of the rear view structure of the first tensioning mechanism and the second tensioning mechanism in an embodiment of the present invention.
[0042] In the figure:
[0043] 100-liftable frame; 101-sawing assembly; 102-first drive guide wheel; 103-second drive guide wheel; 104-first cutting rope; 105-second cutting rope; 106-sawing motor; 107-first rotating shaft; 108-second rotating shaft; 109-first synchronous belt transmission assembly; 110-second synchronous belt assembly; 111-first tensioning mechanism; 112-second tensioning mechanism; 113-first tensioning frame; 114-first tensioning wheel; 115-first transverse slide; 116-transverse lead screw; 116a-lead screw nut; 117-transverse linear guide rail; 117a-slider; 118-bevel gear; 119-tensioning motor; 120-slider nut seat; 121-third tensioning mechanism; 122-second tensioning frame; 123-second tensioning wheel; 124-second transverse slide; 125-first transition guide wheel; 1 26-second transition guide wheel; 127-first front guide wheel; 128-first rear guide wheel; 129-second front guide wheel; 130-second rear guide wheel; 131-third front guide wheel; 132-third rear guide wheel; 133-telescopic arm; 134-transmission box; 135-fixed tube; 136-telescopic tube; 137-screw; 138-nut; 139-bevel gear A; 140-input shaft; 141-bevel gear B; 1 42-lower frame; 143-upper frame; 144-travel mechanism; 145-lifting mechanism; 146-lifting screw rod; 147-worm gear reducer; 148-first scissor arm; 149-second scissor arm; 150-connecting rod; 151-rigid chain; 152-travel sprocket; 153-travel motor; 154-roller; 155-guide rod; 156-drilling assembly; 158-roller; 159-stone body; 161- telescopic motor; 162- reducer; 163- connecting shaft; 164- spline sleeve; 165- mounting hole; 166- shaft body; 167- handle; 168- clamping sleeve; 168a- screw; 169- sleeve assembly; 170- rear cylinder; 171- front cylinder; 172- rotating shaft; 173- drilling motor; 174- drill rod; 175- coring drill bit; 176- transmission shield; 177- through hole A; 178- through hole B; 179- bolt hole; 180- connecting flange; 181- driven wheel; 182- driving wheel; 183- transmission belt; 184- tension adjustment plate; 185- through hole C; 186- adjusting strip hole; 187- pressure sensor; 188- sensor support bearing; 189- sawing arm; 190- tension sensor. Specific implementation method:
[0045] The present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0046] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0047] like Figures 1 to 4 As shown, a novel mine cave mining sawing machine of the present invention comprises a liftable frame 100, a walking mechanism 144 arranged at the bottom of the liftable frame 100 and a sawing assembly 101 arranged at both sides of the liftable frame 100, wherein the sawing assembly 101 is connected to the liftable frame 100 via a telescopic arm 133; cutting ropes are respectively arranged at the upper and lower ends of the liftable frame 100, and the cutting ropes are connected to the sawing assembly 101.
[0048] In this embodiment, Figures 7 to 9 As shown, the liftable frame 100 adopts a split structure, which includes an upper body 143 and a lower body 142 arranged in sequence from top to bottom, a lifting mechanism 145 is connected between the bottom of the upper body 143 and the top of the lower body 142, and the left and right ends of the upper body 143, the upper left and right ends of the lower body, and the lower left and right ends of the lower body 142 are connected to the sawing assembly 101 through two telescopic arms 133 spaced apart in front and back. By designing the liftable frame as a split structure, the upper and lower bodies can be disassembled during transportation, thereby improving the convenience of transportation.
[0049] Preferably, the lifting mechanism 145 includes two pairs of scissor lift arm groups symmetrically distributed on the left and right and a screw lifting assembly vertically arranged between the two pairs of scissor lift arm groups. The screw lifting assembly is a worm gear screw lift in the prior art, and its structure includes a connected lifting screw 146 and a worm gear reducer 147. The lifting screw 146 is vertically installed in the middle of the top surface of the lower body 142, and the base of the worm gear reducer 147 is fixed to the bottom of the upper body 143. When working, the worm gear reducer moves vertically along the lifting screw. Since the base of the worm gear reducer is fixedly connected to the upper body, the worm gear reducer will drive the upper body to move synchronously, and the two pairs of scissor lift arm groups have a guiding and supporting effect on the movement of the upper body, thereby realizing the lifting and lowering of the upper body, and facilitating the adjustment of the height of the entire frame.
[0050] In this embodiment, in the lifting mechanism, each pair of scissor lift arm groups includes two scissor lift arms spaced apart from each other in the front and rear directions, and the scissor lift arms include a first scissor arm 148 and a second scissor arm 149 which are cross-arranged and hinged in the middle, the lower end of the first scissor arm 148 is hinged to the top of the lower body 142, and the upper end is connected to the bottom of the upper body 143 in a sliding manner in the front-to-back direction, and the upper end of the second scissor arm 149 is hinged to the bottom of the upper body 143, and the lower end is connected to the top of the lower body 142 in a sliding manner in the front-to-back direction. It should be noted that in order to achieve the sliding connection between the upper end of the first scissor arm and the bottom of the upper body, the left and right ends of the bottom of the upper body are respectively provided with a slide groove extending in the front-to-back direction, the upper end of the first scissor arm is connected to a bolt-type roller needle bearing, the bolt-type roller needle bearing extends into the slide groove and slides with the slide groove, and the lower end of the second scissor arm is also connected to the sliding connection structure of the lower body, which will not be repeated here. In order to improve the structural strength of the entire scissor lift assembly, a connecting rod 150 is connected between the middle parts of the two scissor lift arms corresponding to the left and right positions.
[0051] In this embodiment, Figures 1 to 4 As shown, a first driving guide wheel 102 and a second driving guide wheel 103 are vertically arranged on the upper and lower ends of the rear end surface of the lower body 142 respectively; the sawing assembly 101 includes a sawing arm 189 connected to the telescopic end of the telescopic arm 133, the front end of the sawing arm 189 is provided with a front guide wheel, and the rear end is provided with a rear guide wheel, and a first cutting rope 104 is sleeved between the front guide wheel, the rear guide wheel and the first driving guide wheel 102 of the sawing arm 189 located on both sides of the upper body 143 and both sides of the upper part of the lower body 142, and the first driving guide wheel is used to drive the first cutting rope to rotate; a second cutting rope 105 is sleeved between the front guide wheel, the rear guide wheel and the second driving guide wheel 103 of the sawing arm 189 located on both sides of the upper part of the lower body 142 and both sides of the lower part of the lower body 142, and the second driving guide wheel drives the second cutting rope to rotate, and the first driving guide wheel and the second driving guide wheel are driven to rotate synchronously by the power mechanism, so that the first cutting rope and the second cutting rope are sawed synchronously. The first cutting rope 104 and the second cutting rope 105 both form two upper and lower sawing lines, that is, one-time cutting forms four sawing lines from top to bottom, which can realize four horizontal sawing at one time, greatly improving the sawing efficiency.
[0052] Preferably, the power mechanism includes a sawing motor 106 with dual output shafts, a first rotating shaft 107 and a second rotating shaft 108 which are horizontally arranged in sequence from bottom to top, the output shaft at the rear end of the sawing motor 106 is connected to the second driving guide wheel 103 to drive the second driving guide wheel 103 to rotate, the output shaft at the front end of the sawing motor 106 is connected to the front end of the first rotating shaft 107 via the first synchronous belt transmission assembly 109, the rear end of the first rotating shaft 107 is connected to the front end of the second rotating shaft 108 via the second synchronous belt assembly 110, and the rear end of the second rotating shaft 108 is connected to the first driving guide wheel 102 to drive the first driving guide wheel 102 to rotate.
[0053] In this embodiment, Figures 15 to 17 As shown, since the cutting rope will become loose during the sawing process, thereby affecting the normal sawing, a first tensioning mechanism 111 for tensioning the first cutting rope 104 is provided above the first driving guide wheel 102; a second tensioning mechanism 112 for tensioning the second cutting rope 105 is provided above the second driving guide wheel 103, the first tensioning mechanism 111 and the second tensioning mechanism 112 both include a first tensioning frame 113, the first tensioning frame 113 is sequentially mounted with two first tensioning wheels 114 from top to bottom, the two first tensioning wheels 114 are driven by a transverse screw nut mechanism and a rolling linear guide pair 190 to move horizontally in the transverse direction, the first cutting rope 104 and the second cutting rope 105 are both wound in an S shape between the two first tensioning wheels 114 on the first tensioning frame 113, and when the transverse movement assembly drives the first tensioning wheel to move in the transverse direction, the tensioning force of the first cutting rope and the second cutting rope can be controlled.
[0054] In this embodiment, the first tensioning frame 113 is provided with two first transverse slots 115 corresponding to the positions of the two first tensioning wheels 114, and the central axis of the first tensioning wheel 114 slides through the first transverse slots 115, that is, the central axis of the first tensioning wheel can slide along the first transverse slots; the transverse moving assembly is arranged inside the first tensioning frame 113, and the transverse screw nut mechanism includes a transverse screw 116, a screw nut 116a and a transverse linear guide 117 arranged in parallel, one end of the transverse screw 116 is connected to the motor shaft of a tensioning motor 119 through a pair of bevel teeth 118, and a slider nut seat 120 fixedly connected to the central axis of the first tensioning wheel 114 is screwed on the transverse screw 116, and the slider nut seat 120 is fixedly connected to the slider 117a on the transverse linear guide 117. When working, the tensioning motor is connected to the end of the transverse screw through the bevel gear and drives the transverse screw to rotate, and the transverse screw rotates while driving the first tensioning wheel to slide back and forth along the first transverse slot through the slider. Preferably, the tensioning motor is fixedly mounted on the rear end face of the first tensioning frame and controlled by a PLC, so that the tensioning force of the rope saw can be controlled by the PLC as required, thereby achieving controllability of the tensioning force of the rope saw.
[0055] Preferably, a tensioning pressure sensor 190 is installed on the slider nut seat 120 of the transverse screw nut mechanism to detect the tension of the first tensioning wheel. The pressure sensor can detect the tension of the cutting rope, and the PLC controls the tensioning motor according to the signal detected by the pressure sensor to keep the tension of the cutting rope stable and improve the service life of the cutting rope.
[0056] In this embodiment, in order to further improve the tensioning and adjusting effect of the second cutting rope, a third tensioning mechanism 121 for tensioning and adjusting the second cutting rope 105 is provided below the second tensioning mechanism 112. The third tensioning mechanism 121 includes a second tensioning frame 122 and a second tensioning wheel 123. The second tensioning frame 122 is provided with a second transverse groove 124. The center axis of the second tensioning wheel 123 slides through the second transverse groove 124 and is locked and fixed by a locking nut.
[0057] In this embodiment, in order to play a transition role for the first cutting rope, a plurality of first transition guide wheels 125 connected to the first cutting rope 104 are vertically arranged on the left and right sides of the first driving guide wheel 102; preferably, there are three first transition guide wheels on the left side of the first driving guide wheel, and the three first transition guide wheels are distributed from top to bottom; there are two first transition guide wheels on the right side of the first driving guide wheel. Similarly, in order to play a transition role for the second cutting rope, a plurality of second transition guide wheels 126 connected to the second cutting rope 105 are vertically arranged on the left and right sides of the second driving guide wheel 103; preferably, there are three second transition guide wheels on the left side of the second driving guide wheel, and the three second transition guide wheels are distributed from top to bottom; there is a second transition guide wheel on the right side of the second driving guide wheel, and the second transition guide wheel is located above the right side of the second tensioning mechanism.
[0058] In this embodiment, in the sawing feed assembly 101 located above both sides of the frame 100, a first front guide wheel 127 is horizontally provided at the front end (that is, the axis is vertical), and a first rear guide wheel 128 is obliquely provided at the rear end, and the first cutting rope 104 bypasses the first front guide wheel 127 and the first rear guide wheel 128; in the sawing feed assembly 101 located in the middle of both sides of the frame 100, a second front guide wheel 129 is horizontally provided at the front end, and a second rear guide wheel 130 is horizontally provided at the rear end, and the second front guide wheel 129 and the second rear guide wheel 130 are both double-groove guide wheels, so as to facilitate the first cutting rope 104 and the second cutting rope 105 to bypass at the same time; in the sawing feed assembly 101 located below both sides of the frame 100, a third front guide wheel 131 is horizontally provided at the front end, and a third rear guide wheel 132 is obliquely provided at the rear end, and the inclination direction of the third rear guide wheel 132 is opposite to that of the first rear guide wheel 128, and the second cutting rope 105 bypasses the third front guide wheel 131 and the third rear guide wheel 132.
[0059] In this embodiment, Figure 2 As shown, the first cutting rope 104 is wound among the first driving guide wheel 102, the first transition guide wheel 125 located on the left side of the first driving guide wheel 102, the second rear guide wheel 130 located on the left side of the frame 100, the second front guide wheel 129 located on the left side of the frame 100, the second front guide wheel 129 located on the right side of the frame 100, the second rear guide wheel 130 located on the right side of the frame 100, the first transition guide wheel 125 located on the right side of the first driving guide wheel, the first tensioning wheel 114 on the first tensioning mechanism 111, the first transition guide wheel 125 located on the right side of the first driving guide wheel 102, the first rear guide wheel 128 located on the right side of the frame 100, the first front guide wheel 127 located on the right side of the frame 100, the first front guide wheel 127 located on the left side of the frame 100, the first rear guide wheel 128 located on the left side of the frame 100, the first transition guide wheel 125 located on the left side of the first driving guide wheel 102, and the first driving guide wheel 102. The second cutting rope 105 is wound around the second driving guide wheel 103, the second transition guide wheel 126 located on the left side of the second driving guide wheel 103, the third rear guide wheel 132 located on the left side of the frame 100, the third front guide wheel 131 located on the left side of the frame 100, the third front guide wheel 131 located on the right side of the frame 100, the third rear guide wheel 132 located on the right side of the frame 100, the second tensioning wheel 123, the first tensioning wheel 114 on the second tensioning mechanism 112, the second transition guide wheel 126 located on the right side of the second driving guide wheel 103, the second rear guide wheel 130 located on the right side of the frame 100, the second front guide wheel 129 located on the left side of the frame 100, the second rear guide wheel 130 located on the left side of the frame 100, the two second transition guide wheels 126 located on the left side of the second driving guide wheel 103, and the second driving guide wheel 103.
[0060] In this embodiment, Fig.10 , 11 As shown, the telescopic arm 133 includes a transmission box 134, a fixed tube 135 connected to the transmission box, and a telescopic tube 136 sleeved in the fixed tube. A screw 137 is installed in the gear box, and the outer end of the screw extends into the fixed tube. A nut 138 is installed on the screw, and the nut is connected and fixed to the telescopic tube. A bevel gear A139 is installed at the inner end of the screw. An input shaft 140 perpendicular to the screw is installed in the transmission box, and a bevel gear B141 meshing with the bevel gear A is installed on the input shaft, and one end of the input shaft extends from the transmission box; the two telescopic arms are driven to telescope synchronously by a driving member, and the driving member includes a telescopic motor 161 and a reducer 162 installed on the frame and connected in sequence, and the output shafts at both ends of the reducer are respectively connected to the input shaft on the same side through a connecting shaft 163 for transmission. The telescopic arm has a simple structure and a reasonable design. The two telescopic arms are driven to telescope synchronously by the driving member, and the adjustment accuracy is good and the efficiency is high.
[0061] In this embodiment, a mounting hole 165 perpendicular to the fixing tube is provided on the peripheral side of the outer end of the fixing tube 135, the mounting hole is connected to the interior of the fixing tube, a tangential clamping mechanism is installed in the mounting hole, and the tangential clamping mechanism includes a shaft body 166, one end of the shaft body 166 extends out from the mounting hole 165 and is installed with a handle 167, an external thread is provided on the shaft body 166, a pair of clamping sleeves 168 are symmetrically installed on the shaft body 166, one clamping sleeve 168 is threadedly matched with the shaft body 166 through the threaded hole on it, and the other clamping sleeve 168 is sleeved on the shaft body 166 through the through hole on it, and its outer end abuts against the shoulder of the shaft body, the outer periphery of the clamping sleeve 168 is provided with a keyway in the axial direction, and a screw 168a for limiting and guiding the clamping sleeve 168 is installed on the fixing tube 135. The inner end of the screw 168a is located in the keyway, the inner end of the clamping sleeve 168 abuts against the telescopic tube, and the outer periphery of the inner end of the clamping sleeve 168 is provided with a clamping groove portion matched with the outer diameter of the telescopic tube, and the clamping sleeve is slidably matched with the mounting hole.
[0062] In this embodiment, the outer end of the input shaft is sleeved with a spline sleeve 164, and the outer end of the input shaft, the connecting shaft and the connecting end of the input shaft are all provided with splines. The nut is screwed to the lower end of the telescopic tube.
[0063] In this embodiment, the walking mechanism 144 includes a guide rod 155, a rigid chain 151, a walking sprocket 152 and a walking motor 153. The walking motor 153 is fixedly installed at the bottom of the lower body 142, and the output end of the walking motor 153 is connected to the walking sprocket 152; the rigid chain 151 is arranged in the transverse direction, and a plurality of rollers 154 for cooperating with the walking sprocket 152 are distributed in intervals along the front-to-back direction of the rigid chain 151. Further, in order to improve the stability of walking, guide rods 155 are arranged in parallel on the left and right sides of the rigid chain 151; and walking rollers 158 that can roll along the guide rods 155 are respectively installed around the bottom surface of the lower body 142.
[0064] In this embodiment, the sawing machine includes the following steps when working:
[0065] Step S1: Connect the sawing arm of the sawing assembly to the telescopic end of the telescopic arm, install the first driving guide wheel, the second driving guide wheel, the first tensioning wheel, a plurality of first transition guide wheels and a plurality of second transition guide wheels on the liftable frame, and sleeve the first cutting rope between the first driving guide wheel, the plurality of first transition guide wheels, the first tensioning wheel on the first tensioning mechanism, and the front guide wheels and the rear guide wheels of the sawing arm located on both sides of the upper body and the upper sides of the lower body; sleeve the second cutting rope between the second driving guide wheel, the plurality of second transition guide wheels, the first tensioning wheel on the second tensioning mechanism, and the front guide wheels and the rear guide wheels of the sawing arm located on both sides of the upper part of the lower body and the lower sides of the lower body;
[0066] Step S2: The power mechanism drives the second cutting rope and the first cutting rope to work synchronously through the second driving guide wheel and the first driving guide wheel, and then the lifting frame moves forward through the walking mechanism at the bottom, and the first cutting rope and the second cutting rope saw the stone body at the same time.
[0067] In this embodiment, it should also be noted that the sawing assembly can be replaced with a drilling assembly, that is, the sawing machine becomes a drilling machine, which can be used for drilling operations before sawing the stone body. Figure 5 , 6 , 10, 12, 13, and 14, the structure of the drilling assembly is as follows: the drilling assembly 156 includes a drill rod 174, a sleeve assembly 169, and a transmission shield 176. The sleeve assembly 169 is longitudinally arranged, and the circumferential sides of the front and rear ends thereof are respectively connected to the telescopic ends of the telescopic arm 133. The transmission shield 176 is provided with a driven wheel 181 and a driving wheel 182 with a belt drive at intervals. One end of the transmission shield is connected to the sleeve assembly, and the other end is provided with a drilling motor 173. A rotating shaft 172 is provided in the sleeve assembly, and the driven wheel is installed on the rotating shaft. The driving wheel is installed on the output shaft of the drilling motor. The rear end of the drill rod is connected to the front end of the rotating shaft, and the front end of the drill rod is provided with a coring drill bit 175. Since a lifting mechanism is provided between the upper and lower bodies, when the drilling machine needs to change the drilling position, the upper body is lowered to a certain height, so that the subsequent centering adjustment can be more stable and the convenience of centering adjustment can be improved.
[0068] In the drilling machine, a through hole A177 is provided at one end of the transmission shield for the rotating shaft to extend into, and a through hole B178 is provided at the other end for the drilling motor output shaft to extend into. A tension adjustment plate 184 is provided at one end of hole B on the transmission shield, and a through hole C185 is provided in the middle of the tension adjustment plate for the output shaft of the drilling motor to make way. The drilling motor is installed on the tension adjustment plate, and the four corners of the tension adjustment plate are provided with adjustment strip holes 186. Bolt holes 179 corresponding to the adjustment strip holes are provided on the transmission shield. The transmission shield is connected to the tension adjustment plate by bolts passing through the adjustment strip holes and the bolt holes. The transmission belt 183 will deform and become loose after being used for a period of time, affecting the transmission effect and needs to be replaced. The service life of the transmission belt is not high. The setting of the adjustment strip hole allows the output shaft position of the drilling motor to be adjusted, thereby adjusting the tension of the transmission belt, ensuring stable transmission, and improving the service life of the transmission belt.
[0069] In the drilling machine, the sleeve assembly 169 includes a front cylinder 171 and a rear cylinder 170. Connecting flanges 180 are provided at both ends of the through hole A on the transmission shield 176. The transmission shield is located between the front cylinder and the rear cylinder. Flange parts are provided on the outer periphery of the rear end of the front cylinder and the front end of the rear cylinder. The flange parts are screwed to the connecting flanges. The rotating shaft is installed in the front cylinder, and a bearing seat for installing the rotating shaft is installed at the end of the front cylinder.
[0070] In this embodiment, the rear end of the drill rod is provided with an internal pipe thread, the front end of the rotating shaft is provided with an external pipe thread, and the drill rod is threadedly connected with the external pipe thread via the internal pipe thread.
[0071] In this embodiment, the rear end of the rotating shaft extends into the transmission shield, and a rotating joint is installed at the rear end of the rotating shaft for connecting to a water supply system.
[0072] In the drilling machine, a coring drill bit broken tooth detection assembly is provided on the liftable frame, and the coring drill bit broken tooth detection assembly includes a controller installed on the frame 100 and a pressure sensor 187 sleeved on the rotating shaft. The pressure sensor and the drilling motor are electrically connected to the controller. The pressure sensor is arranged on the front side of the sleeve assembly. A sensor support bearing 188 is arranged between the pressure sensor and the sleeve assembly. The front end of the pressure sensor abuts against the drill rod, and the rear end abuts against the sensor support bearing. The sensor support bearing abuts against the sleeve assembly. When the coring drill bit breaks teeth during the drilling process, the pressure sensor detects the pressure change transmitted from the rotating rod and feeds back to the controller, and the controller controls the drilling motor to stop. The pressure sensor detects the pressure change of the drill rod during the drilling process, thereby determining whether the coring drill bit has broken teeth, and facilitating the timely replacement of the coring drill bit.
[0073] In the drilling machine, the end of the sleeve assembly is provided with a recessed groove for accommodating the sensor support bearing and the rear end of the pressure sensor.
[0074] The sawing machine and the drilling machine in this embodiment are used independently. When working, one drilling machine first drills a hole in the soil and stone body with the core drill bit on the left and right sides of the liftable frame. After the drilling machine finishes working, the front end of the sawing arm of the other sawing machine is aligned with the hole opening, and the two sawing ropes of the sawing machine saw the stone body at the same time.
[0075] If the present invention discloses or involves components or structures that are fixedly connected to each other, then, unless otherwise stated, the fixed connection can be understood as: a detachable fixed connection (for example, connection using bolts or screws), and can also be understood as: a non-detachable fixed connection (for example, riveting, welding). Of course, the mutual fixed connection can also be replaced by an integrated structure (for example, manufactured by integrated molding using a casting process) (except when it is obviously impossible to use an integrated molding process).
[0076] In addition, unless otherwise stated, the terms used to indicate positional relationships or shapes in any of the technical solutions disclosed in the present invention include states or shapes that are approximate, similar, or close to them.
[0077] Any component provided by the present invention may be assembled from a plurality of separate components, or may be a separate component manufactured by an integral forming process.
[0078] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the specific implementation methods of the present invention can still be modified or some technical features can be replaced by equivalents without departing from the spirit of the technical solution of the present invention, which should be included in the scope of the technical solution for protection of the present invention.
Claims
1. A new type of mine hole mining sawing machine, characterized by: The machine comprises a liftable frame, a walking mechanism arranged at the bottom of the liftable frame, and sawing assemblies arranged at both sides of the liftable frame, wherein the sawing assemblies are connected to the liftable frame through telescopic arms; cutting ropes are respectively arranged at the upper and lower ends of the liftable frame, and the cutting ropes are connected to the sawing assemblies; The liftable frame comprises an upper body and a lower body arranged in sequence from top to bottom, a lifting mechanism is connected between the bottom of the upper body and the top of the lower body, and the left and right ends of the upper body, the left and right ends of the upper part of the lower body, and the left and right ends of the lower part of the lower body are all connected to the sawing assembly through two telescopic arms spaced apart from each other. The rear end surface of the lower body is provided with a first driving guide wheel and a second driving guide wheel at the upper and lower ends respectively; the sawing assembly comprises a sawing arm connected to the telescopic end of the telescopic arm, the front end of the sawing arm is provided with a front guide wheel, and the rear end is provided with a rear guide wheel, and a first cutting rope is sleeved between the front guide wheel, the rear guide wheel and the first driving guide wheel of the sawing arm located on both sides of the upper body and both sides of the upper part of the lower body, and the first driving guide wheel, and the first driving guide wheel is used to drive the first cutting rope to rotate; A second cutting rope is sleeved between the front guide wheel, the rear guide wheel and the second driving guide wheel of the sawing arm located on both sides of the upper part of the lower body and both sides of the lower body, and the second driving guide wheel drives the second cutting rope to rotate, and the first driving guide wheel and the second driving guide wheel are driven by the power mechanism to rotate synchronously, so that the first cutting rope and the second cutting rope are sawed synchronously; A first tensioning mechanism for tensioning the first cutting rope is provided above the first driving guide wheel; a second tensioning mechanism for tensioning the second cutting rope is provided above the second driving guide wheel, the first tensioning mechanism and the second tensioning mechanism both include a first tensioning frame, two first tensioning wheels are sequentially installed on the first tensioning frame from top to bottom, and the two first tensioning wheels are respectively driven by a transverse screw nut mechanism to move horizontally along the axial direction of the rolling linear guide pair; A plurality of first transition guide wheels connected to the first cutting rope are vertically arranged on the left and right sides of the first driving guide wheel; a plurality of second transition guide wheels connected to the second cutting rope are vertically arranged on the left and right sides of the second driving guide wheel; The working method of the new mine hole mining sawing machine includes the following steps: Step S1: Install a first driving guide wheel, a second driving guide wheel, a first tensioning wheel, a plurality of first transition guide wheels and a plurality of second transition guide wheels on the liftable frame, and sleeve a first cutting rope between the first driving guide wheel, a plurality of first transition guide wheels, a first tensioning wheel on a first tensioning mechanism, and front guide wheels and rear guide wheels of a sawing arm located at both sides of the upper body and at both sides of the upper part of the lower body; sleeve a second cutting rope between the second driving guide wheel, a plurality of second transition guide wheels, a first tensioning wheel on a second tensioning mechanism, and front guide wheels and rear guide wheels of a sawing arm located at both sides of the upper part of the lower body and at both sides of the lower part of the lower body; Step S2: The power mechanism drives the second cutting rope and the first cutting rope to work synchronously through the second driving guide wheel and the first driving guide wheel, and then the lifting frame moves forward through the walking mechanism at the bottom, and the first cutting rope and the second cutting rope saw the stone body at the same time.
2. The novel mine hole mining sawing machine according to claim 1 is characterized in that: A tensioning pressure sensor is installed on the screw nut seat of the transverse screw nut mechanism to detect the tensioning force of the first tensioning wheel.
3. The novel mine hole mining sawing machine according to claim 1 is characterized in that: The lifting mechanism includes two pairs of scissor lift arm groups symmetrically distributed on the left and right and a screw lift assembly vertically arranged between the two pairs of scissor lift arm groups, each pair of scissor lift arm groups includes two scissor lift arms spaced apart in the front and back; the screw lift assembly includes a connected lifting screw and a worm gear reducer, the lifting screw is vertically installed in the middle of the top surface of the lower body, and the base of the worm gear reducer is fixed to the bottom of the upper body.
4. The novel mine hole mining sawing machine according to claim 1 is characterized in that: The telescopic arm includes a transmission box, a fixed tube connected to the transmission box, and a telescopic tube sleeved in the fixed tube. A screw is installed in the transmission box, the outer end of the screw extends into the fixed tube, a nut is installed on the screw, the nut is connected and fixed to the telescopic tube, a bevel gear A is installed at the inner end of the screw, an input shaft perpendicular to the screw is installed in the transmission box, a bevel gear B meshing with the bevel gear A is installed on the input shaft, and one end of the input shaft extends from the transmission box; the two telescopic arms are driven to telescope synchronously by a driving member, and the driving member includes a telescopic motor and a reducer connected in sequence, and the output shafts at both ends of the reducer are respectively connected to the input shaft on the same side through a connecting shaft for transmission.
5. The novel mine hole mining sawing machine according to claim 4 is characterized in that: The outer end circumference of the fixed tube is provided with a mounting hole perpendicular to the fixed tube, the mounting hole is connected to the interior of the fixed tube, a tangential clamping mechanism is installed in the mounting hole, the tangential clamping mechanism includes a shaft body, one end of the shaft body extends out of the mounting hole and is provided with a handle, the shaft body is provided with an external thread, a pair of clamping sleeves are symmetrically installed on the shaft body, one clamping sleeve is matched with the shaft body thread through the threaded hole thereon, and the other clamping sleeve is sleeved on the shaft body through the through hole thereon, and its outer end abuts against the shoulder of the shaft body, a key groove is provided axially on the outer periphery of the clamping sleeve, a screw for limiting and guiding the clamping sleeve is installed on the fixed tube, the inner end of the screw is located in the key groove, the inner end of the clamping sleeve abuts against the clamping telescopic tube, the outer periphery of the inner end of the clamping sleeve is provided with a clamping groove portion matched with the outer diameter of the telescopic tube, and the clamping sleeve is slidably matched with the mounting hole.
