A multi-valve group automatic assembling device for instrument valve groups
By designing an automatic assembly equipment for multiple instrument valve groups, and utilizing a fixed base and cylinder drive structure to achieve rapid adjustment of pipeline direction, the problem of inconvenient installation of diverse pipelines in existing technologies is solved, thereby improving the installation efficiency and stability of instrument valve groups.
Patent Information
- Application Number
- CN202011493679.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-12-17
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2040-12-17
AI Technical Summary
The diverse piping directions of existing instrument valve assemblies make installation and adjustment inconvenient, requiring the disassembly of multiple parts for pre-adjustment.
An automatic assembly device for multi-valve groups of instrument valve groups was designed, comprising a fixed base, an inner fixed frame, an outer fixed frame, a positioning seat, and a cylinder fixing structure. The device enables rapid adjustment of the pipeline installation direction through linkage rod and cylinder drive, and ensures stable connection by using positioning seat and fixed threaded post.
It enables rapid adjustment of the installation direction of instrument valve group pipelines, reduces the number of parts disassembly steps, and improves installation efficiency and stability.
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Figure CN112659038B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of instrument valve group processing equipment, in particular to a kind of instrument valve group multi-valve group automatic assembly equipment. BACKGROUND
[0002] Instrument valve is a kind of pipeline accessories. It is used to change the section of passage and the direction of medium flow, and control the flow of conveying medium. The sealing performance of instrument valve refers to the ability of each sealing part of instrument valve to prevent medium leakage, which is the most important technical performance index of instrument valve. There are three sealing parts of instrument valve: the contact between the sealing surface of the opening and closing part and the valve seat; the joint of packing and valve stem and packing box; the connection between valve body and valve cover. The leakage of the former is called internal leakage, which is also commonly known as tightness, which will affect the ability of instrument valve to cut off medium. For cut-off valve, internal leakage is not allowed. The leakage of the latter two is called external leakage, i.e. the leakage of medium from inside the valve to outside the valve. External leakage will cause material loss, environmental pollution and even accidents in severe cases. For flammable, explosive, toxic or radioactive medium, external leakage is not allowed, so instrument valve must have reliable sealing performance.
[0003] The existing instrument valve group needs to be provided with multiple pipelines, and the direction of the pipelines on the instrument valve group is diversified, so that the equipment needs to be adjusted in advance during installation and setting. The general equipment adjustment needs to disassemble multiple parts, which is very inconvenient to adjust. SUMMARY
[0004] The purpose of the present application is to provide a kind of instrument valve group multi-valve group automatic assembly equipment, to solve the above background art proposed in the current market instrument valve group on the direction of the pipeline is diversified, so that the equipment needs to be adjusted in advance during installation and setting. The general equipment adjustment needs to disassemble multiple parts, which is very inconvenient to adjust.
[0005] To achieve the above purpose, the present application provides the following technical scheme: a kind of instrument valve group multi-valve group automatic assembly equipment, including fixed base, the upper end of the fixed base is provided with inner fixed frame, and the outer part of inner fixed frame is provided with a plurality of fixed frame connecting blocks, and the center part of inner fixed frame is provided with a threaded hole, the center threaded hole of inner fixed frame is provided with material fixing seat, the outer wall of material fixing seat is provided with linkage rod mounting hole, and the linkage rod mounting hole is provided with linkage rod inserted therein, the upper end of linkage rod is provided with workpiece clamping block, and the lower end of linkage rod is provided with linkage plate, the outer circle of fixed frame connecting block is fixed with annular outer fixed frame, the outer fixed frame and inner fixed frame are clamped with positioning seat, the upper end of positioning seat is provided with cylinder fixing seat, and the lower end of positioning seat is provided with fixed threaded column, the upper end of cylinder fixing seat is provided with cylinder fixing block, the inner side of cylinder fixing block is provided with second cylinder, and one end of second cylinder is provided with workpiece clamp.
[0006] Preferably, the length of the fixed threaded column is greater than the thickness of the fixed frame connecting block, and the fixed threaded column is externally sleeved with a first fixed nut.
[0007] Preferably, the fixed base is internally hollow, a mounting base is mounted at the lower end of the fixed base, a fixed rod is arranged in the fixed base, a first air cylinder is mounted on the fixed rod, and a second fixed nut is sleeved with the part of the first air cylinder penetrating through the linkage plate.
[0008] Preferably, the outer wall of the workpiece clamping block is provided with a linkage rod fixing hole matched with the linkage rod, and a material fixing groove is arranged below the workpiece clamping block.
[0009] Preferably, the outer part of the positioning seat is arc-shaped, and the shape of the outer part of the positioning seat is consistent with the shape of the inner part between the outer fixed frame and the inner fixed frame.
[0010] Preferably, the fixed frame connecting block is provided with at least 12 fixed frame connecting blocks, and the fixed frame connecting blocks are uniformly distributed between the outer fixed frame and the inner fixed frame, and the outer wall of the fixed frame connecting block is provided with a threaded column mounting hole matched with the fixed threaded column.
[0011] Compared with the prior art, the beneficial effects of the present application are that the instrument valve group multi-valve group automatic assembly equipment is provided with a separate adjusting structure, the position of the pipeline mounting structure can be quickly adjusted, the installation direction of the pipeline can be adjusted, and the setting work of the later workers is facilitated. The fixed threaded column of the device can penetrate through the threaded column mounting hole, so that the positioning seat can be arranged at the position of the fixed frame connecting block, and the position of the positioning seat can be fixed. The workpiece clamping block plays a role in fixing the instrument valve group main body, and the instrument valve group is fixed around. The fixed frame connecting block can connect the outer fixed frame and the inner fixed frame together, so that a gap is formed between the outer fixed frame and the inner fixed frame. The position of the positioning seat can be fixed through the gap. At the same time, the outer part of the positioning seat is arc-shaped, which improves the clamping effect of the positioning seat between the outer fixed frame and the inner fixed frame, so that the positioning seat is not easy to slide. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 It is a front view structural schematic diagram of the instrument valve group multi-valve group automatic assembly equipment of the present application;
[0013] Figure 2 It is a top view structural schematic diagram of the instrument valve group multi-valve group automatic assembly equipment of the present application;
[0014] Figure 3 It is a top view structural schematic diagram of the inner fixed frame of the instrument valve group multi-valve group automatic assembly equipment of the present application;
[0015] Figure 4It is a workpiece clamping block structure diagram of a kind of instrument valve group multi-valve group automatic assembly equipment of the application;
[0016] Figure 5 It is a material fixing seat structure diagram of a kind of instrument valve group multi-valve group automatic assembly equipment of the application.
[0017] In the figure: 1, outer fixed frame, 2, fixed threaded column, 3, fixed base, 4, fixed rod, 5, first cylinder, 6, linkage plate, 7, second cylinder, 8, cylinder fixing block, 9, cylinder fixing seat, 10, workpiece clamp, 11, workpiece clamping block, 12, linkage rod, 13, fixed screw, 14, positioning seat, 15, fixed frame connecting block, 16, inner fixed frame, 17, material fixing seat, 18, threaded column mounting hole, 19, linkage rod mounting hole, 20, positioning ring, 21, material fixing groove, 22, linkage rod fixing hole, 23, first fixed nut, 24, installation base, 25, second fixed nut. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the application will be described clearly and completely below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the application.
[0019] Please refer to Figures 1-5This invention provides a technical solution: an automatic assembly device for multiple valve groups of an instrument valve group, comprising a fixed base 3, an inner fixing frame 16 at the upper end of the fixed base 3, and several fixing frame connecting blocks 15 on the outside of the inner fixing frame 16. A threaded hole is opened in the center of the inner fixing frame 16. The fixed base 3 is hollow inside, and an mounting base 24 is installed at the lower end of the fixed base 3. A fixing rod 4 is provided inside the fixed base 3, and a first cylinder 5 is installed on the fixing rod 4. A second fixing nut 25 is fitted onto one end of the first cylinder 5, which passes through a linkage plate 6. This fixed base 3 is fixed to an external device via the mounting base 24. Simultaneously, the fixing rod 4 of the fixed base 3 serves to fix the first cylinder 5, which can be pushed... The linkage plate 6 moves to control the movement of the linkage rod 12. A material fixing seat 17 is provided in the central threaded hole of the inner fixing frame 16, and a linkage rod mounting hole 19 is provided on the outer wall of the material fixing seat 17. A linkage rod 12 is inserted into the linkage rod mounting hole 19. A workpiece clamping block 11 is provided at the upper end of the linkage rod 12, and a linkage plate 6 is provided at the lower end of the linkage rod 12. A linkage rod fixing hole 22 matching the linkage rod 12 is provided on the outer wall of the workpiece clamping block 11, and a material fixing groove 21 is provided below the workpiece clamping block 11. The linkage rod fixing hole 22 on the workpiece clamping block 11 serves to fix the linkage rod 12, allowing the linkage rod 12 to be fixed to the workpiece clamping block 11 with screws. Simultaneously, the material fixing groove 21 below the workpiece clamping block 11 can... To fix the edge and position of the workpiece, an annular outer fixing frame 1 is fixed to the outer ring of the fixing frame connecting block 15. A positioning seat 14 is engaged between the outer fixing frame 1 and the inner fixing frame 16. The upper end of the positioning seat 14 is provided with a cylinder fixing seat 9, and the lower end of the positioning seat 14 is provided with a fixing threaded post 2. The length of the fixing threaded post 2 is greater than the thickness of the fixing frame connecting block 15, and a first fixing nut 23 is sleeved on the outside of the fixing threaded post 2. The fixing threaded post 2 in this structure is relatively long, which fixes the lower end of the positioning seat 14. At the same time, the fixing threaded post 2 can pass through the fixing frame connecting block 15, and the first fixing nut 23 can fix the position of the fixing threaded post 2, preventing the fixing threaded post 2 from detaching from the fixing frame connecting block 15. The positioning seat 14 has an arc-shaped exterior, and its external shape matches the internal shape between the outer fixing frame 1 and the inner fixing frame 16. This structure allows the positioning seat 14 to engage between the outer fixing frame 1 and the inner fixing frame 16. The arc-shaped exterior of the positioning seat 14 provides a large contact area at its two arc-shaped ends, improving its fixing effect and preventing skewing. At least 12 fixing frame connecting blocks 15 are evenly distributed between the outer fixing frame 1 and the inner fixing frame 16. The outer wall of each fixing frame connecting block 15 has threaded post mounting holes 18 that match the threaded posts 2. This structure allows the fixing frame connecting blocks 15 to connect the outer fixing frame 1 and the inner fixing frame 16.The outer fixing frame 1 and the inner fixing frame 16 can be connected together, and the threaded column mounting hole 18 on the fixing frame connecting block 15 serves to accommodate the fixing threaded column 2, so that the fixing threaded column 2 can be fixed, the upper end of the cylinder fixing seat 9 is provided with a cylinder fixing block 8, the inner side of the cylinder fixing block 8 is provided with a second cylinder 7, and the second cylinder 7 is provided with a workpiece clamp 10 at one end.
[0020] Working principle: first, the installation base 24 is set in a suitable place, and then during use, the instrument valve group body is placed above the material fixing seat 17, then the first cylinder 5 on the fixing rod 4 is started, the linkage plate 6 is driven to move downward by the first cylinder 5, then the linkage plate 6 drives the linkage rod 12 and the workpiece clamping block 11 to move downward, so that the workpiece clamping block 11 can fix the position of the instrument valve group body, then the second cylinder 7 in the cylinder fixing block 8 drives the workpiece clamp 10 to move, so that the pipeline on the workpiece clamp 10 can be arranged on the instrument valve group body, if it is necessary to adjust the angle of the second cylinder 7, the first fixing nut 23 is detached from the lower end of the fixing threaded column 2, then the fixing threaded column 2 is pulled out from the threaded column mounting hole 18 in the original fixing frame connecting block 15, then the fixing threaded column 2 is installed into the threaded column mounting hole 18 in the other fixing frame connecting block 15, and then the position of the fixing threaded column 2 is fixed again by the first fixing nut 23, the adjustment of the angle of the second cylinder 7 is completed, if it is necessary to adjust the position of the workpiece clamping block 11, first loosen the second fixing nut 25, then rotate the material fixing seat 17, so that the material fixing seat 17 drives the linkage rod 12 to rotate, until the workpiece clamping block 11 on the linkage rod 12 is rotated to a suitable angle, and finally the second fixing nut 25 is tightened, so that the first cylinder 5 and the linkage plate 6 can be fixed together, thereby completing a series of work.
[0021] Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can modify the technical solutions described in the foregoing embodiments, or make equivalent replacements to part of the technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. An automatic assembly device for multiple valve groups of instrument valve groups, comprising a fixed base (3), characterized in that: The upper end of the fixed base (3) is provided with an inner fixed frame (16), and the outer side of the inner fixed frame (16) is provided with several fixed frame connecting blocks (15). The center of the inner fixed frame (16) is provided with a threaded hole. The material fixing seat (17) is provided in the center threaded hole of the inner fixed frame (16). The outer wall of the material fixing seat (17) is provided with a linkage rod mounting hole (19). A linkage rod (12) is inserted into the linkage rod mounting hole (19). The upper end of the linkage rod (12) is provided with a workpiece clamping block (11), and the lower end of the linkage rod (12) is provided with a linkage plate (6). The outer ring of the fixed frame connecting block (15) is fixed with An annular outer fixing frame (1) is provided with a positioning seat (14) engaged between the outer fixing frame (1) and the inner fixing frame (16). The upper end of the positioning seat (14) is provided with a cylinder fixing seat (9), and the lower end of the positioning seat (14) is provided with a fixing threaded column (2). The upper end of the cylinder fixing seat (9) is provided with a cylinder fixing block (8), and the inner side of the cylinder fixing block (8) is provided with a second cylinder (7). One end of the second cylinder (7) is provided with a workpiece clamp (10). The workpiece clamp (10) is driven to move by the second cylinder (7) inside the cylinder fixing block (8), so that the pipeline on the workpiece clamp (10) can be set on the instrument valve group body. The length of the fixed threaded post (2) is greater than the thickness of the fixed bracket connecting block (15), and the fixed threaded post (2) is fitted with a first fixed nut (23).
2. The automatic assembly equipment for multi-valve groups of instrument valve groups according to claim 1, characterized in that: The fixed base (3) is hollow inside, and an installation base (24) is installed at the lower end of the fixed base (3). A fixing rod (4) is provided inside the fixed base (3). A first cylinder (5) is installed on the fixing rod (4), and a second fixing nut (25) is sleeved on the part of the first cylinder (5) that passes through the linkage plate (6).
3. The automatic assembly equipment for multi-valve groups of instrument valve groups according to claim 1, characterized in that: The outer wall of the workpiece clamp (11) is provided with a linkage rod fixing hole (22) that matches the linkage rod (12), and a material fixing groove (21) is provided below the workpiece clamp (11).
4. The automatic assembly equipment for multi-valve groups of instrument valve groups according to claim 1, characterized in that: The positioning seat (14) is arc-shaped on the outside, and the external shape of the positioning seat (14) matches the internal shape between the outer fixing frame (1) and the inner fixing frame (16).
5. The automatic assembly equipment for multi-valve groups of instrument valve groups according to claim 1, characterized in that: At least 12 fixed frame connecting blocks (15) are provided, and the fixed frame connecting blocks (15) are evenly distributed between the outer fixed frame (1) and the inner fixed frame (16). The outer wall of the fixed frame connecting block (15) is provided with a threaded column mounting hole (18) that matches the fixed threaded column (2).
Citation Information
Patent Citations
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