A flat wire motor coil twisting forming mechanism
By designing a flat wire motor coil to reverse the molding mechanism that includes a multi -layer torsional mechanism, the transmission mechanism, and the riversary mechanism, it solves the problem of stable molding and efficient production of the coil after the coil is reversed.
Patent Information
- Application Number
- CN202011449528.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-12-12
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2040-12-12
AI Technical Summary
During the production process of flat wire motors, the coils are not arranged radially in the stator end after being twisted, and the torsion effect is poor, which affects the progress of subsequent processes and is inefficient.
A flat wire motor coil that includes a workbench, front board, protection device, rolling rolling bearing, rear board, fixed device, reversing mechanism, transmission mechanism, and floating -ghosten mechanism. The agency uses a multi -layer to reversing mechanism and transmission mechanism to combine the float -ghosting mechanism to achieve a stable reversal and molding of the coil.
The agency can ensure the stable molding of the coil at the end of the stator, improve the stability and production efficiency of the flat wire motor coil torsional molding, and reduce the problem of unevenness caused by the recovery of the coil.
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Figure CN112671189B_ABST
Abstract
Description
Technical field:
[0002] The invention belongs to the technical field of electrical machinery, and in particular relates to a flat wire motor coil twisting and forming mechanism. Background technology:
[0004] In the manufacturing process of flat wire motors, it is necessary to insert the formed hairpin coils into the grooves arranged along the circumferential direction of the stator, and then twist the two adjacent layers of the coils at the straight end relative to each other by a certain angle to meet the subsequent welding process of the motor; the stator has an even number of layers of coils, and is currently generally operated with simple tooling. Generally, two powers are used to twist the coils, one power drives the odd-numbered layers of coils to twist in one direction, and the other power drives the adjacent even-numbered layers of coils to twist in another direction. Due to the rebound of the coils, the coils are not neatly arranged radially at the end of the stator after twisting, resulting in poor twisting effect, affecting the subsequent processes and low efficiency. Summary of the invention:
[0006] In order to solve the deficiencies of the above-mentioned technology, the present invention provides a flat wire motor coil twisting forming mechanism.
[0007] In order to solve the above technical problems, the technical solution adopted by the present invention is: a flat wire motor coil torsion forming mechanism, characterized in that it includes a workbench, a front vertical plate, a protective device, a roller bearing, a rear vertical plate, a fixing device, a torsion mechanism, a transmission mechanism, and a floating core mechanism; the workbench is provided with a front vertical plate, a protective device is provided on the front side of the workbench, a roller bearing is provided around the inner hole of the front vertical plate, a rear vertical plate is provided at the rear end of the workbench, a fixing device is provided in the middle of the rear vertical plate, the fixing device includes a fixing sleeve, a bearing, and a bearing cover, the fixing sleeve is fixedly connected to the rear vertical plate, and two ends of the fixing sleeve are provided The bearing and the bearing cover are fixedly connected with the fixed sleeve; the inner and outer intervals of the fixing device are provided with multi-layer torsion mechanisms, the center of the torsion mechanism is provided with a floating core mechanism, the inner and outer sides of the rear vertical plate and the corresponding positions of the torsion mechanism are provided with transmission mechanisms, and each transmission mechanism is arranged around the corresponding torsion mechanism along the circumferential direction; the floating core mechanism includes a spring cover, a spring, a guide column, and a positioning core, the spring cover is fixedly connected with the inner sleeve three, and the inner cavity of the linear bearing installed in the inner sleeve three cavities is slidably provided with a guide column, the right end of the guide column is fixedly connected with the positioning core, and a spring is slidably provided in the cavity formed between the spring cover and the guide column.
[0008] The torsion mechanism has 8 layers, namely torsion mechanism A, torsion mechanism B, torsion mechanism C, torsion mechanism D, torsion mechanism E, torsion mechanism F, torsion mechanism G, and torsion mechanism H, and a self-lubricating bearing support is provided between two adjacent layers of torsion mechanisms;
[0009] The torsion mechanism A comprises an inner sleeve 1, a torsion sleeve 1, a gear ring 1, and a self-lubricating bearing 1. The inner sleeve 1 is in rolling connection with a bearing B installed on the inner cavity of the fixed sleeve. The right end of the inner sleeve 1 is fixedly connected to the torsion sleeve 1, and the left end is fixedly connected to the gear ring 1. Self-lubricating bearings 1 are provided at both ends of the inner cavity of the inner sleeve 1.
[0010] The torsion mechanism B comprises an inner sleeve 2, a torsion sleeve 2, a gear ring 2, and a self-lubricating bearing 2. The inner sleeve 2 is in rolling connection with a self-lubricating bearing 1 installed in the inner cavity of the inner sleeve 1. The right end of the inner sleeve 2 is fixedly connected to the torsion sleeve 2, and the left end is fixedly connected to the gear ring 2. Self-lubricating bearings 2 are provided at both ends of the inner cavity of the inner sleeve 2.
[0011] The torsion mechanism C comprises an inner sleeve three, a torsion sleeve three, a gear ring three, and a linear bearing. The inner sleeve three is in rolling connection with a self-lubricating bearing two installed in the inner cavity of the inner sleeve two. The right end of the inner sleeve three is fixedly connected to the torsion sleeve three, and the left end is fixedly connected to the gear ring three. Linear bearings are provided at both ends of the inner cavity of the inner sleeve three.
[0012] The torsion mechanism D comprises an outer sleeve 1, a torsion sleeve 4, a gear ring 4, and a self-lubricating bearing 4. The inner cavity of the outer sleeve 1 is provided with self-lubricating bearings 4 at both ends. The inner cavity of the self-lubricating bearing 4 is provided with a fixed sleeve. The right end of the outer sleeve 1 is fixedly connected to the torsion sleeve 4, and the left end is fixedly connected to the gear ring 4.
[0013] The torsion mechanism E comprises a second outer sleeve, a torsion sleeve five, a gear ring five, and a self-lubricating bearing five. The two ends of the inner cavity of the second outer sleeve are provided with self-lubricating bearings five. The inner cavity of the self-lubricating bearing five is provided with a first outer sleeve. The right end of the second outer sleeve is fixedly connected to the torsion sleeve five, and the left end is fixedly connected to the gear ring five.
[0014] The torsion mechanism F comprises a jacket 3, a torsion sleeve 6, a gear ring 6, and a self-lubricating bearing 6. The two ends of the inner cavity of the jacket 3 are provided with self-lubricating bearings 6. The inner cavity of the self-lubricating bearing 6 is provided with a jacket 2. The right end of the jacket 3 is fixedly connected to the torsion sleeve 6, and the left end is fixedly connected to the gear ring 6.
[0015] The torsion mechanism G comprises a jacket 4, a torsion sleeve 7, a gear ring 7, and a self-lubricating bearing 7. The two ends of the inner cavity of the jacket 4 are provided with self-lubricating bearings 7. The inner cavity of the self-lubricating bearing 7 is provided with a jacket 3. The right end of the jacket 4 is fixedly connected to the torsion sleeve 7, and the left end is fixedly connected to the gear ring 7.
[0016] The torsion mechanism H comprises an outer sleeve 5, a torsion sleeve 8, a gear ring 8, and a self-lubricating bearing 8. Self-lubricating bearings 8 are provided at both ends of the inner cavity of the outer sleeve 5. An outer sleeve 4 is installed in the inner cavity of the self-lubricating bearing 8. The right end of the outer sleeve 5 is fixedly connected to the torsion sleeve 8, and the left end is fixedly connected to the gear ring 8. The outer sleeve 5 is rollingly connected to the roller bearing installed on the front vertical plate.
[0017] There are eight transmission mechanisms, which include a fixed seat, a front bearing seat, a rear bearing seat, a bearing A, a hollow shaft, an expansion sleeve, a gear, and a reducer. A plurality of grooves are evenly distributed on the front and rear sides of the rear vertical plate. A fixed seat is provided in each groove. The two ends of the fixed seat are provided with a front bearing seat and a rear bearing seat, respectively. The hollow shaft is rollingly mounted through the bearing. The outside of the hollow shaft is connected to the gear through an expansion sleeve, and the hollow shaft is connected to the reducer. The position of the expansion sleeve on each transmission mechanism on the hollow shaft is adjustable, so the position of the gear installed on the hollow shaft (10) through the expansion sleeve is adjustable. The gear ring on each layer of the torsion mechanism is meshed with the gear at the corresponding position of the transmission mechanism. The reducer on the transmission mechanism drives the gear to rotate, thereby driving the gear ring and the torsion sleeve to rotate.
[0018] The number of coil layers inserted in the stator on the protection device is the same as the number of torsion mechanism layers and the number of transmission mechanisms, which is 8 layers; including torsion sleeve one, torsion sleeve two, torsion sleeve three, torsion sleeve four, torsion sleeve five, torsion sleeve six, torsion sleeve seven, and torsion sleeve eight, each of which has a plurality of slots evenly distributed in the inner cavity, and the number of slots corresponds to the number of stator slots.
[0019] Beneficial effects: When the flat wire motor coil torsion forming mechanism of the present invention is in use, the straight segment coil at the end of the stator is inserted into the torsion sleeve, and the protective device protects the insulating paper in the stator slot. When the coil is twisted and formed, the floating core can be close to the inner diameter of the stator, so that the innermost coil maintains a stable forming. The torsion angle of each layer of the coil torsion mechanism can be adjusted separately, so it has the advantages of simple structure, convenient adjustment, and reliable operation. The torsion angle of each layer can be adjusted separately according to the different rebound amounts of the flat wire stator coil, which greatly improves the stability and production efficiency of the torsion forming of the flat wire motor coil. Description of the drawings: The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
[0021] Figure 1 is a schematic structural diagram of the flat wire motor coil twisting and forming mechanism of the present invention,
[0022] Figure 2 for Figure 1 Right view of
[0023] Figure 3 for Figure 1 Left view of
[0024] Figure 4 for Figure 1 A-A section view,
[0025] Figure 5 for Figure 2 A partial enlarged view of point B.
[0026] In the figure: 1, workbench; 2, front plate; 3, protective device; 4, stator; 5, rear plate; 6, fixed seat; 7, front of bearing seat; 8, back of bearing seat; 9, bearing A; 10, hollow shaft; 11, expansion sleeve; 12, gear; 13, fixed sleeve; 14, bearing B; 15, inner sleeve 1; 16, bearing cover; 17, torsion sleeve 1; 18, gear ring 1; 19, self-lubricating bearing 1; 20, self-lubricating bearing 2; 21, inner sleeve 2; 22, inner sleeve 3; 23, gear ring 2; 24, gear ring 3; 25, torsion sleeve 2; 26, torsion sleeve 3; 27, linear bearing; 28, elastic Spring cover; 29. Spring; 30. Guide column; 31. Positioning core; 32. Self-lubricating bearing four; 33. Outer sleeve one; 34. Ring gear four; 35. Torsion sleeve four; 36. Self-lubricating bearing five; 37. Self-lubricating bearing six; 38. Self-lubricating bearing seven; 39. Self-lubricating bearing eight; 40. Outer sleeve two; 41. Outer sleeve three; 42. Outer sleeve four; 43. Outer sleeve five; 44. Ring gear five; 45. Ring gear six; 46. Ring gear seven; 47. Ring gear eight; 48. Torsion sleeve five; 49. Torsion sleeve six; 50. Torsion sleeve seven; 51. Torsion sleeve eight; 52. Roller bearing; 53. Reducer. Specific implementation method:
[0028] refer to Figure 1 —— Figure 5 As shown, a flat wire motor coil torsion forming mechanism comprises a workbench 1, a front vertical plate 2, a protective device 3, a roller bearing 52, a rear vertical plate 5, a fixing device, a torsion mechanism, a transmission mechanism, and a floating core mechanism; the workbench 1 is provided with a front vertical plate 2, the front side of the workbench 1 is provided with a protective device 3, the periphery of the inner hole of the front vertical plate 2 is provided with a roller bearing 52, the rear end of the workbench 1 is provided with a rear vertical plate 5, the middle of the rear vertical plate 5 is provided with a fixing device, the inner and outer intervals of the fixing device are provided with torsion mechanisms, the torsion mechanism has 8 layers, the center of the torsion mechanism is provided with a floating core mechanism, the inner and outer sides of the rear vertical plate 5 are provided with 8 transmission mechanisms corresponding to the torsion mechanism, and each transmission mechanism is arranged around the torsion mechanism in a circumferential direction with the torsion mechanism as the center.
[0029] The fixing device comprises a fixing sleeve 13 , a bearing B14 , and a bearing cover 16 . The fixing sleeve 13 is fixedly connected to the rear vertical plate 5 . Bearings B14 are provided at both ends of the fixing sleeve 13 . The bearing cover 16 is fixedly connected to the fixing sleeve 13 .
[0030] The torsion mechanism has 8 layers, namely torsion mechanism A, torsion mechanism B, torsion mechanism C, torsion mechanism D, torsion mechanism E, torsion mechanism F, torsion mechanism G, and torsion mechanism H. A self-lubricating bearing support is arranged between each layer and another layer of torsion mechanism in between, so that the torsion mechanism can rotate independently.
[0031] The torsion mechanism A comprises an inner sleeve 15, a torsion sleeve 17, a gear ring 18, and a self-lubricating bearing 19. The inner sleeve 15 is in rolling connection with a bearing B14 installed on the inner cavity of the fixed sleeve 13. The right end of the inner sleeve 15 is fixedly connected to the torsion sleeve 17, and the left end is fixedly connected to the gear ring 18. Self-lubricating bearings 19 are provided at both ends of the inner cavity of the inner sleeve 15.
[0032] The torsion mechanism B comprises an inner sleeve 21, a torsion sleeve 25, a gear ring 23, and a self-lubricating bearing 20. The inner sleeve 21 is in rolling connection with a self-lubricating bearing 19 installed in the inner cavity of the inner sleeve 15. The right end of the inner sleeve 21 is fixedly connected to the torsion sleeve 25, and the left end is fixedly connected to the gear ring 23. Self-lubricating bearings 20 are provided at both ends of the inner cavity of the inner sleeve 21.
[0033] The torsion mechanism C comprises an inner sleeve 3 22, a torsion sleeve 3 26, a gear ring 3 24, and a linear bearing 27. The inner sleeve 3 22 is in rolling connection with the self-lubricating bearing 20 installed in the inner cavity of the inner sleeve 21. The right end of the inner sleeve 3 22 is fixedly connected to the torsion sleeve 3 26, and the left end is fixedly connected to the gear ring 3 24. Linear bearings 27 are provided at both ends of the inner cavity of the inner sleeve 3 22.
[0034] The torsion mechanism D comprises an outer sleeve 1 33, a torsion sleeve 4 35, a gear ring 4 34, and a self-lubricating bearing 4 32. The inner cavity of the outer sleeve 1 33 is provided with self-lubricating bearings 4 32 at both ends. The inner cavity of the self-lubricating bearing 4 32 is provided with a fixing sleeve 13. The right end of the outer sleeve 1 33 is fixedly connected to the torsion sleeve 4 35, and the left end is fixedly connected to the gear ring 4 34.
[0035] The torsion mechanism E comprises a second outer sleeve 40, a torsion sleeve 5 48, a gear ring 5 44, and a self-lubricating bearing 5 36. The two ends of the inner cavity of the second outer sleeve 40 are provided with self-lubricating bearings 5 36. The inner cavity of the self-lubricating bearing 5 36 is provided with a outer sleeve 1 33. The right end of the second outer sleeve 40 is fixedly connected to the torsion sleeve 5 48, and the left end is fixedly connected to the gear ring 5 44.
[0036] The torsion mechanism F comprises a jacket 3 41, a torsion sleeve 6 49, a gear ring 6 45, and a self-lubricating bearing 6 37. Self-lubricating bearings 6 37 are provided at both ends of the inner cavity of the jacket 3 41. The inner cavity of the self-lubricating bearing 6 37 is provided with a jacket 2 40. The right end of the jacket 3 41 is fixedly connected to the torsion sleeve 6 49, and the left end is fixedly connected to the gear ring 6 45.
[0037] The torsion mechanism G comprises a jacket 42, a torsion sleeve 50, a gear ring 46, and a self-lubricating bearing 38. The two ends of the inner cavity of the jacket 42 are provided with self-lubricating bearings 38. The inner cavity of the self-lubricating bearing 38 is provided with a jacket 3 41. The right end of the jacket 42 is fixedly connected to the torsion sleeve 50, and the left end is fixedly connected to the gear ring 46.
[0038] The torsion mechanism H includes an outer sleeve 5 43, a torsion sleeve 8 51, a gear ring 8 47, and a self-lubricating bearing 8 39. Self-lubricating bearings 8 39 are provided at both ends of the inner cavity of the outer sleeve 5 43. The inner cavity of the self-lubricating bearing 8 39 is installed with an outer sleeve 42. The right end of the outer sleeve 5 43 is fixedly connected to the torsion sleeve 8 51, and the left end is fixedly connected to the gear ring 8 47. The outer sleeve 5 43 is rollingly connected to the roller bearing 52 installed on the front vertical plate 2.
[0039] A floating core mechanism is provided at the center of the torsion mechanism, including a spring cover 28, a spring 29, a guide column 30, and a positioning core 31. The spring cover 28 is fixedly connected to the inner sleeve three 22. A guide column 30 is slidably provided in the inner cavity of the linear bearing 27 installed in the inner cavity of the inner sleeve three 22. The right end of the guide column 30 is fixedly connected to the positioning core 31. A spring 29 is slidably provided in the cavity formed between the spring cover 28 and the guide column 30.
[0040] The transmission mechanism includes a fixed seat 6, a front bearing seat 7, a rear bearing seat 8, a bearing A9, a hollow shaft 10, an expansion sleeve 11, a gear 12, and a reducer 53. A plurality of grooves are evenly distributed on the front and rear sides of the rear vertical plate 5. A fixed seat 6 is arranged in each groove. A front bearing seat 7 and a rear bearing seat 8 are respectively arranged at both ends of the fixed seat 6. The hollow shaft 10 is rollingly installed through the bearing A9. The outer circle of the hollow shaft 10 is connected to the gear 12 through the expansion sleeve 11, and the inner hole of the hollow shaft 10 is connected to the reducer 53.
[0041] There are 8 transmission mechanisms. The position of the expansion sleeve 11 on each transmission mechanism on the hollow shaft 10 is adjustable, so the position of the gear 12 installed on the hollow shaft 10 through the expansion sleeve 11 is adjustable. The ring gear on each layer of the torsion mechanism is meshed with the gear at the corresponding position of the transmission mechanism. The reducer 53 on the transmission mechanism drives the gear 12 to rotate, thereby driving the ring gear and the torsion sleeve to rotate.
[0042] The coil inserted into the stator 4 on the protective device 3 is divided into 8 even-numbered layers, and the number of coil layers is the same as the number of layers of the torsion mechanism and the transmission mechanism. A number of slots are evenly distributed in the inner cavity of the torsion sleeve 17, the torsion sleeve 25, the torsion sleeve 3 26, the torsion sleeve 4 35, the torsion sleeve 5 48, the torsion sleeve 6 49, the torsion sleeve 7 50, and the torsion sleeve 8 51, and the number of slots corresponds to the number of slots in the stator 4.
[0043] Working principle: put the flat wire motor stator 4 to be formed into the protective device 3, make the positioning core 31 of the floating core mechanism lean against the inner diameter of the flat wire motor stator, insert the end of the hairpin coil in the slot of the flat wire motor stator 4 into the slot of the torsion sleeve, and the reducer 53 on each transmission mechanism drives the gear 12 to rotate, thereby driving the gear ring on the corresponding torsion mechanism to rotate, thereby driving each torsion sleeve to rotate. Since there are multiple transmission mechanisms and torsion mechanisms, every two layers of torsion mechanisms rotate in opposite directions, thereby driving the end coils of each layer of stator 4 to rotate in opposite directions to the set angle for forming.
[0044] The above-mentioned implementation mode is not a limitation of the present invention, and the present invention is not limited to the above-mentioned examples, such as the number of layers of the torsion mechanism and the transmission mechanism. Changes, modifications, additions or substitutions made by technicians in this technical field within the scope of the technical solution of the present invention also belong to the protection scope of the present invention.
Claims
1. A flat wire motor coil twisting forming mechanism, characterized in that: The invention comprises a workbench (1), a front vertical plate (2), a protective device (3), a roller bearing (52), a rear vertical plate (5), a fixing device, a torsion mechanism, a transmission mechanism, and a floating core mechanism; the workbench (1) is provided with a front vertical plate (2), the front side of the workbench (1) is provided with a protective device (3), the inner periphery of the inner hole of the front vertical plate (2) is provided with a roller bearing (52), the rear end of the workbench (1) is provided with a rear vertical plate (5), the middle of the rear vertical plate (5) is provided with a fixing device, the fixing device comprises a fixing sleeve (13), a bearing B (14), and a bearing cover (16), the fixing sleeve (13) is fixedly connected to the rear vertical plate (5), the two ends of the fixing sleeve (13) are provided with bearings B (14), the bearing cover (16) is fixedly connected to the fixing sleeve (13), The fixing device is provided with multiple layers of torsion mechanisms at intervals on the inside and outside, a floating core mechanism is provided at the center of the torsion mechanism, transmission mechanisms are provided at positions corresponding to the torsion mechanisms on the inner and outer sides of the rear vertical plate (5), and each transmission mechanism is arranged around the corresponding torsion mechanism in an interval manner in the circumferential direction; the floating core mechanism comprises a spring cover (28), a spring (29), a guide post (30), and a positioning core (31), the spring cover (28) is fixedly connected to the inner sleeve three (22), a guide post (30) is slidably provided in the inner cavity of the linear bearing (27) installed in the inner cavity of the inner sleeve three (22), the right end of the guide post (30) is fixedly connected to the positioning core (31), and a spring (29) is slidably provided in the cavity formed between the spring cover (28) and the guide post (30).
2. A flat wire motor coil twisting and forming mechanism according to claim 1, characterized in that: The torsion mechanism has 8 layers, namely torsion mechanism A, torsion mechanism B, torsion mechanism C, torsion mechanism D, torsion mechanism E, torsion mechanism F, torsion mechanism G, and torsion mechanism H, and a self-lubricating bearing support is provided between two adjacent layers of torsion mechanisms; The torsion mechanism A comprises an inner sleeve (15), a torsion sleeve (17), a gear ring (18), and a self-lubricating bearing (19). The inner sleeve (15) is rollingly connected to a bearing B (14) installed on the inner cavity of the fixed sleeve (13). The right end of the inner sleeve (15) is fixedly connected to the torsion sleeve (17), and the left end is fixedly connected to the gear ring (18). Self-lubricating bearings (19) are provided at both ends of the inner cavity of the inner sleeve (15). The torsion mechanism B comprises an inner sleeve 2 (21), a torsion sleeve 2 (25), a gear ring 2 (23), and a self-lubricating bearing 2 (20). The inner sleeve 2 (21) is rollingly connected to a self-lubricating bearing 1 (19) installed in the inner cavity of the inner sleeve 1 (15). The right end of the inner sleeve 2 (21) is fixedly connected to the torsion sleeve 2 (25), and the left end is fixedly connected to the gear ring 2 (23). Two self-lubricating bearings (20) are provided at both ends of the inner cavity of the inner sleeve 2 (21); The torsion mechanism C comprises an inner sleeve three (22), a torsion sleeve three (26), a gear ring three (24), and a linear bearing (27); the inner sleeve three (22) is rollingly connected to a self-lubricating bearing two (20) installed in the inner cavity of the inner sleeve two (21); the right end of the inner sleeve three (22) is fixedly connected to the torsion sleeve three (26), and the left end is fixedly connected to the gear ring three (24); and linear bearings (27) are provided at both ends of the inner cavity of the inner sleeve three (22); The torsion mechanism D comprises an outer sleeve 1 (33), a torsion sleeve 4 (35), a gear ring 4 (34), and a self-lubricating bearing 4 (32). The inner cavity of the outer sleeve 1 (33) is provided with self-lubricating bearings 4 (32) at both ends. The inner cavity of the self-lubricating bearing 4 (32) is provided with a fixing sleeve (13). The right end of the outer sleeve 1 (33) is fixedly connected to the torsion sleeve 4 (35), and the left end is fixedly connected to the gear ring 4 (34). The torsion mechanism E comprises a second outer sleeve (40), a torsion sleeve (48), a gear ring (44), and a self-lubricating bearing (36). The two ends of the inner cavity of the second outer sleeve (40) are provided with self-lubricating bearings (36). The inner cavity of the self-lubricating bearing (36) is provided with a first outer sleeve (33). The right end of the second outer sleeve (40) is fixedly connected to the torsion sleeve (48), and the left end is fixedly connected to the gear ring (44). The torsion mechanism F comprises a third outer sleeve (41), a sixth torsion sleeve (49), a sixth gear ring (45), and a sixth self-lubricating bearing (37). The inner cavity of the third outer sleeve (41) is provided with a sixth self-lubricating bearing (37) at both ends. The inner cavity of the sixth self-lubricating bearing (37) is provided with a second outer sleeve (40). The right end of the third outer sleeve (41) is fixedly connected to the sixth torsion sleeve (49), and the left end is fixedly connected to the sixth gear ring (45). The torsion mechanism G comprises an outer sleeve four (42), a torsion sleeve seven (50), a gear ring seven (46), and a self-lubricating bearing seven (38). The inner cavity of the outer sleeve four (42) is provided with self-lubricating bearings seven (38). The inner cavity of the self-lubricating bearing seven (38) is provided with an outer sleeve three (41). The right end of the outer sleeve four (42) is fixedly connected to the torsion sleeve seven (50), and the left end is fixedly connected to the gear ring seven (46). The torsion mechanism H comprises an outer sleeve five (43), a torsion sleeve eight (51), a gear ring eight (47), and a self-lubricating bearing eight (39). The inner cavity of the outer sleeve five (43) is provided with self-lubricating bearings eight (39) at both ends. The inner cavity of the self-lubricating bearing eight (39) is provided with an outer sleeve four (42). The right end of the outer sleeve five (43) is fixedly connected to the torsion sleeve eight (51), and the left end is fixedly connected to the gear ring eight (47). The outer sleeve five (43) is rollingly connected to a roller bearing (52) installed on the front vertical plate (2).
3. A flat wire motor coil twisting and forming mechanism according to claim 1, characterized in that: The transmission mechanism is 8 in number, and includes a fixed seat (6), a front bearing seat (7), a rear bearing seat (8), a bearing A (9), a hollow shaft (10), an expansion sleeve (11), a gear (12), and a reducer (53). A plurality of grooves are evenly distributed on the front and rear sides of the rear vertical plate (5). A fixed seat (6) is provided in each groove. A front bearing seat (7) and a rear bearing seat (8) are provided at both ends of the fixed seat (6). The hollow shaft (10) is rollingly mounted through the bearing A (9). The hollow shaft (10) is connected to the outside. The expansion sleeve (11) is connected to the gear (12), and the hollow shaft (10) is connected to the reducer (53); the position of the expansion sleeve (11) on each transmission mechanism on the hollow shaft (10) is adjustable, so the position of the gear (12) installed on the hollow shaft (10) through the expansion sleeve (11) is adjustable, and the ring gear on each layer of the torsion mechanism is meshed with the gear at the corresponding position of the transmission mechanism, and the reducer (53) on the transmission mechanism drives the gear (12) to rotate, thereby driving the ring gear and the torsion sleeve to rotate.
4. A flat wire motor coil twisting and forming mechanism according to claim 1, characterized in that: The number of coil layers inserted into the stator (4) on the protection device (3) is the same as the number of layers of the torsion mechanism and the number of transmission mechanisms, that is, 8 layers; including a torsion sleeve 1 (17), a torsion sleeve 2 (25), a torsion sleeve 3 (26), a torsion sleeve 4 (35), a torsion sleeve 5 (48), a torsion sleeve 6 (49), a torsion sleeve 7 (50), and a torsion sleeve 8 (51), each of which has a plurality of slots evenly distributed in its inner cavity, and the number of slots corresponds to the number of slots of the stator (4).
Citation Information
Patent Citations
Flat wire motor coil torsion forming mechanism
CN214314977U