A belt conveyor compacting and steering device
By designing a press steering device with adjustable support arms and telescopic rods on the belt conveyor, the blanking and spreading problems when conveying large pieces of materials are solved, and the service life of the conveyor belt is extended, achieving a wider range of application and lower operating costs.
Patent Information
- Application Number
- CN202011459127.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-12-11
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2040-12-11
AI Technical Summary
Existing belt conveyors are prone to blanking and spreading when conveying large pieces of materials, and the conveyor belt is easily worn due to friction between the belt press roller and the belt, shortening the service cycle.
A belt conveyor compression steering device is designed, adopting a symmetrically arranged first and second belt pressing devices, and using an adjustable support arm and telescopic rod structure, a large gap is formed to accommodate large pieces of material passing through, and through the rotation of the T-belt and the belt pressing wheel, the conveyor belt is pressed to prevent streamers.
It effectively prevents the blanking and spreading of large pieces of materials, extends the service life of the conveyor belt, reduces operating costs, and increases the scope of application of the device, and can be used to transport bulk materials and large pieces of materials.
Smart Images

Figure CN112758598B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of belt material conveying machinery, and in particular to a belt conveyor compacting and steering device. Background Art
[0002] Belt conveyor is a commonly used material conveying equipment, widely used in various industries such as metallurgy, mining, coal, ports, electricity, building materials, and chemicals. The belt conveyor adopts two methods to change the inclination angle: direct inclination change and gradual inclination change. Direct inclination change usually uses a single-axis belt pressure roller or multiple single-axis belt pressure rollers to compress the complete belt inclination change; the gradual angle change relies on the deadweight of the conveyor belt. By enlarging the angle diameter, the conveyor belt naturally hangs down on the lower roller, and the change of the conveying inclination of the conveyor belt can be completed without adding belt pressure rollers.
[0003] Since the gradual inclination of the conveyor needs to adopt a large radius to meet the natural drooping requirements of the conveyor belt, the gradual inclination conveyor is much longer than the direct variable angle conveyor. The greater the inclination change, the longer the conveyor is extended. Not only does it increase the cost of the conveyor equipment, but also because it occupies a large space, has a compact spatial structure, and is limited in length, the gradual inclination conveyor is mostly used in areas with loose spatial structures, while for belt conveyors with limited spatial structures, direct variable inclination conveying is mostly used.
[0004] The single-axis belt-pressing roller steering device is one of the important parts of the belt conveyor. Its main function is to prevent the conveyor belt from lifting off the roller surface at the turning part, that is, when the belt conveyor starts without load, the belt and the material are running, causing material spillage and complicated angle adjustment steps. The existing single-axis belt-pressing roller devices at home and abroad are two pressure rollers connected to a horizontal axis, and the two rollers each press one belt edge of the belt to convey the material. This device has many disadvantages. First, when the conveyor belt conveys large pieces of material, it is easy to be blocked by the pressure roller shaft, so that the large pieces of material cannot pass through, resulting in material spillage; second, due to the extremely small contact surface between the belt-pressing roller and the conveyor belt, when the belt is tensioned, the tension on both sides of the belt is much greater than that on other parts, which can easily cause the outer edges of the conveyor belt to tear and shorten the service life of the conveyor belt; third, due to the friction between the belt-pressing roller and the conveyor belt, the edge of the conveyor belt is seriously worn, which will also shorten the service life of the conveyor belt and increase the operating cost of the conveyor. Summary of the invention
[0005] In view of the above technical problems, the technical solution provided by the present invention is: a belt conveyor pressing and steering device, comprising a first pressing wheel device and a second pressing wheel device symmetrically arranged on the edge of the material conveying belt and in parallel with the edge of the material conveying belt for pressing, the first pressing wheel device comprises a lower bracket, an upper bracket, a pulley fixing frame, an adjustable support arm, a pulley, an adaptive pulley, and an adjustable pulley, the lower bracket is vertically fixed on the material conveying belt bracket, the upper bracket is arranged on the upper part of the lower bracket and is inclined to the center of the material conveying belt, the pulley fixing frame is transversely arranged on the lower bracket along the transmission direction of the material conveying belt, and one end of the pulley fixing frame is provided with a pulley for conveying to the material conveying The surface of the belt feeder is inclined, and the other end is hingedly connected to an adjustable support arm. The adjustable support arms of the first and second belt pressure roller devices are connected by a connecting rod. The connecting rod is connected to the upper brackets of the first and second belt pressure roller devices through a telescopic rod 1. The adjustable pulley is telescopically connected to the inclined support rod and one end of the adjustable support arm away from the pulley fixing frame through a telescopic rod 2. The adaptive pulley is slidably connected to the pulley fixing frame and the lower part of the adjustable support arm through a sliding rod 1. The pulley is slidably connected to the upper part of the pulley fixing frame through a sliding rod 2. The pulley, the adaptive pulley, and the adjustable pulley are connected to a belt in the outer circumference.
[0006] As an improvement, the telescopic rod 1 includes a central telescopic rod, one end of which is connected to the upper bracket in the first and second belt pressing roller devices through a cross bar 1, and the other end is connected to the connecting rod in the first and second belt pressing roller devices through a cross bar 2.
[0007] As an improvement, the upper bracket and the connecting rod are arranged in a direction away from the surface of the material conveying belt, so that a gap is provided between the upper bracket, the connecting rod, the telescopic rod and the surface of the material conveying belt to accommodate the passage of materials.
[0008] As an improvement, the belt is a T-belt.
[0009] As an improvement, there are multiple adaptive pulleys, which are evenly arranged on the pulley fixing frame and the lower part of the adjustable support arm.
[0010] As an improvement, the sliding rod one includes an upper sliding rod slidably connected to the pulley fixing frame, the lower part of the upper sliding rod is telescopically connected to the telescopic rod three, and the adaptive pulley is arranged at the bottom of the telescopic rod three.
[0011] As an improvement, the pulley is arranged at an end of the pulley fixing frame away from the adjustable support arm.
[0012] As an improvement, the telescopic rod one, the telescopic rod two and the telescopic rod three are all elastic telescopic rods.
[0013] After adopting the above structure, the present invention has the following advantages: the present invention presses the belt-pressing wheel and the T-belt on the conveyor belt, and when the conveyor belt conveys materials, the T-belt and the belt-pressing wheel rotate to press the material conveying belt and prevent the occurrence of the ribbon phenomenon; more importantly, the present invention divides the through-length shaft in the prior art into a connecting rod with adjustable height and telescopic, and the connecting rod is fixed to the lower bracket through the upper bracket, so that there is a large gap between the two groups of T-belts. When there is a large piece of material conveyed on the conveyor belt, the large piece of material can pass through the gap between the two belt-pressing wheels and will not be blocked and affect the conveying, thereby increasing the application scope of the device of the present invention, and can be used for belt conveyors for conveying bulk materials and large pieces of materials;
[0014] The present invention has a compact structure and a firm connection without drifting, is easy to manufacture, install and maintain, uses less materials, requires less welding and machining, is safe and reliable, has a small size and a light weight; uses more profiles, requires less welding and is easy to machine, has a low cost, has a good prospect for promotion, and has good interchangeability of parts and components, which can be interchanged according to actual conditions. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The utility model is a structural schematic diagram of a belt conveyor compacting and steering device of the present invention.
[0016] Figure 2 The utility model is a schematic diagram of the side structure of a belt conveyor compacting and steering device of the present invention.
[0017] Figure 3 The present invention is a schematic structural diagram of a sliding rod in a belt conveyor compression steering device.
[0018] As shown in the figure: 1. Lower bracket, 2. Upper bracket, 3. Pulley fixing bracket, 3.1. Oblique support rod, 4. Adjustable support arm, 5. Pulley, 6. Adaptive pulley, 7. Adjustable pulley, 8. Material conveyor belt bracket, 9. Material conveyor belt, 10. Connecting rod, 11. Telescopic rod 1, 11.1. Center telescopic rod, 11.2. Cross bar 1, 11.3. Cross bar 2, 12. Telescopic rod 2, 13. Sliding rod 1, 13.1. Upper sliding rod, 13.2. Telescopic rod 3, 14. Sliding rod 2, 15. Belt. DETAILED DESCRIPTION
[0019] In conjunction with the accompanying drawings, a belt conveyor compression and steering device includes a first compression wheel device and a second compression wheel device symmetrically arranged on the edge of the material conveying belt and in parallel contact with the edge of the material conveying belt for compression, the first compression wheel device includes a lower bracket 1, an upper bracket 2, a pulley fixing frame 3, an adjustable support arm 4, a pulley 5, an adaptive pulley 6, and an adjustable pulley 7, the lower bracket 1 is vertically fixed on the material conveying belt bracket 8, the upper bracket 2 is arranged on the upper part of the lower bracket 1 and is inclined to the center of the material conveying belt 9, the pulley fixing frame 3 is transversely arranged on the lower bracket 1 along the transmission direction of the material conveying belt 9, one end of which is provided with an inclined support rod 3.1 inclined to the surface of the material conveying belt 9, and the other end is hinged to the adjustable support arm 4, the first compression wheel device and the second compression wheel device The adjustable support arm 4 is connected by a connecting rod 10 The connecting rod 10 is connected to the upper bracket 2 in the first and second belt-pressing roller devices through a telescopic rod 11; the adjustable pulley 7 is telescopically connected to the oblique support rod 3.1 and the end of the adjustable support arm 4 away from the pulley fixing frame 3 through a telescopic rod 2 12; the adaptive pulley 6 is slidably connected to the pulley fixing frame 3 and the lower part of the adjustable support arm 4 through a sliding rod 13; the pulley 5 is slidably connected to the upper part of the pulley fixing frame 3 through a sliding rod 2 14; and the pulley 5, the adaptive pulley 6 and the adjustable pulley 7 are circumferentially connected with a belt 15.
[0020] As a preferred implementation scheme of this embodiment, the telescopic rod 11 includes a central telescopic rod 11.1, one end of which is connected to the upper bracket 2 in the first belt-pressing roller device and the second belt-pressing roller device through a cross bar 11.2, and the other end is connected to the connecting rod 10 in the first belt-pressing roller device and the second belt-pressing roller device through a cross bar 11.3.
[0021] As a preferred implementation scheme of this embodiment, the upper bracket 2 and the connecting rod 10 are arranged in a direction away from the surface of the material conveying belt 9, so that the upper bracket 2, the connecting rod 10, the telescopic rod 11 and the surface of the material conveying belt 9 are provided with a gap to accommodate the passage of materials.
[0022] As a preferred implementation scheme of this embodiment, the belt 15 is a T-belt.
[0023] As a preferred implementation scheme of this embodiment, there are multiple adaptive pulleys 6, which are evenly arranged at the lower part of the pulley fixing frame 3 and the adjustable support arm 4.
[0024] As a preferred implementation scheme of this embodiment, the sliding rod 13 includes an upper sliding rod 13.1 slidably connected to the pulley fixing frame 3, the lower part of the upper sliding rod 13.1 is telescopically connected to the telescopic rod 3 13.2, and the adaptive pulley 6 is arranged at the bottom of the telescopic rod 3 13.2.
[0025] As a preferred implementation scheme of this embodiment, the pulley 5 is arranged at an end of the pulley fixing frame 3 away from the adjustable support arm 4.
[0026] As a preferred implementation scheme of this embodiment, the telescopic rod 1 11, the telescopic rod 2 12, and the telescopic rod 3 13.2 are all elastic telescopic rods.
[0027] The present invention presses the pressure wheel and the T-belt onto the conveyor belt. When the conveyor belt conveys materials, the T-belt and the pressure wheel rotate to press the material conveying belt and prevent the occurrence of the ribbon phenomenon. More importantly, the present invention divides the through-length shaft in the prior art into a connecting rod with adjustable height and telescopicity. The connecting rod is fixed to the lower bracket through an upper bracket. In this way, there is a large gap between the two groups of T-belts. When large pieces of material are conveyed on the conveyor belt, the large pieces of material can pass through the gap between the two pressure wheels without being blocked and affecting the conveying. The application scope of the device of the present invention is increased, and it can be used for belt conveyors that convey bulk materials and large pieces of material.
[0028] The present invention and its embodiments are described above, and such description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it, without departing from the purpose of the invention, they can design a structure and embodiment similar to the technical solution without creativity, which should belong to the protection scope of the present invention.
Claims
1. A belt conveyor compacting and steering device, characterized in that: The invention comprises a first belt-pressing wheel device and a second belt-pressing wheel device which are symmetrically arranged on the edge of the material conveying belt and contact and press the edge of the material conveying belt in parallel. The first belt-pressing wheel device comprises a lower bracket, an upper bracket, a belt pulley fixing frame, an adjustable arm, a belt pulley, an adaptive belt pulley, and an adjustable belt pulley. The lower bracket is vertically fixed on the material conveying belt bracket. The upper bracket is arranged on the upper part of the lower bracket and is inclined to the center of the material conveying belt. The belt pulley fixing frame is transversely arranged on the lower bracket along the transmission direction of the material conveying belt. One end of the belt pulley fixing frame is provided with an oblique support rod inclined to the surface of the material conveying belt, and the other end is hinged to the adjustable support arm. The adjustable arms of the first belt-pressing wheel device and the second belt-pressing wheel device are connected by a connecting rod. The connecting rod is connected to the upper brackets of the first belt-pressing wheel device and the second belt-pressing wheel device through a telescopic rod. The adjustable pulley is telescopically connected to the oblique support rod and the end of the adjustable arm away from the pulley fixing frame through a telescopic rod 2, the adaptive pulley is slidably connected to the pulley fixing frame and the lower part of the adjustable support arm through a sliding rod 1, the pulley is slidably connected to the upper part of the pulley fixing frame through a sliding rod 2, and the pulley, adaptive pulley and adjustable pulley are connected with a belt in the outer circumference; the telescopic rod 1 includes a central telescopic rod, one end of the central telescopic rod is connected to the upper bracket in the first pressure pulley device and the second pressure pulley device through a cross bar 1, and the other end is connected to the connecting rod in the first pressure pulley device and the second pressure pulley device through a cross bar 2; the upper bracket and the connecting rod are both arranged in a direction away from the surface of the material conveying belt, so that the upper bracket, the connecting rod, the telescopic rod 1 and the surface of the material conveying belt are provided with a gap to accommodate the passage of materials.
2. A belt conveyor compression steering device according to claim 1, characterized in that: The belt is a T-belt.
3. A belt conveyor compression steering device according to claim 1, characterized in that: The number of the adaptive pulleys is multiple and they are evenly arranged on the pulley fixing frame and the lower part of the adjustable support arm.
4. A belt conveyor compression steering device according to claim 1, characterized in that: The sliding rod one comprises an upper sliding rod slidably connected to a pulley fixing frame, the lower portion of the upper sliding rod is telescopically connected to a telescopic rod three, and the adaptive pulley is arranged at the bottom of the telescopic rod three.
5. The belt conveyor pressing and steering device according to claim 1, characterized in that: The belt pulley is arranged at one end of the belt pulley fixing frame away from the adjustable support arm.
6. The belt conveyor pressing and steering device according to claim 1, characterized in that: The telescopic rod 1, the telescopic rod 2 and the telescopic rod 3 are all elastic telescopic rods.
Citation Information
Patent Citations
Compression steering device of belt conveyor
CN215709211U