A photovoltaic module frame profile punching and conveying device
By designing an automated photovoltaic module frame profile punching conveying device, the problem of low manual loading and unloading efficiency in the prior art is solved, and the automatic processing of profiles is realized, which improves production efficiency and reduces labor costs.
Patent Information
- Application Number
- CN202011546618.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-12-24
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2040-12-24
AI Technical Summary
During the punching process of existing photovoltaic module frame profiles, manual loading and unloading leads to low production efficiency and high labor costs.
A photovoltaic module frame profile punching conveyor device is designed, including a loading conveyor belt, a flip table, a loading robot, a loading device, etc., to realize automatic loading, punching and unloading of the profile.
Through the automated conveying device, the automatic feeding and removal of profiles is realized, which significantly improves production efficiency and reduces labor costs.
Smart Images

Figure CN112775268B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of photovoltaic component frame production equipment, and in particular to a photovoltaic component frame profile punching and conveying device. Background Art
[0002] The profile of the photovoltaic module frame includes: long sides and short sides. The two long sides and the two short sides are joined together to form the photovoltaic module frame. The profile needs to be punched. Currently, the profile is manually fed into the punching machine when punching the profile. After the holes are punched, the profile is manually removed from the punching machine. The manual loading and unloading of profile punching has the disadvantages of low production efficiency and high labor costs. Summary of the invention
[0003] The technical problem to be solved by the present invention is to provide a photovoltaic module frame profile punching and conveying device which can automatically feed unpunched profiles into a punching machine for punching and then automatically remove the punched profiles and convey them outwards.
[0004] In order to solve the above problems, the technical solution adopted by the present invention is: a photovoltaic module frame profile punching and conveying device, comprising: a frame, characterized in that: a feeding conveyor belt, a turning table, a feeding manipulator, and a turning table driving device capable of driving the turning table to move up and down are arranged on the frame, the turning table is located in the front part of the feeding conveyor belt, the feeding manipulator is located in the rear part of the feeding conveyor belt, and a turning groove running left and right that can turn the profile is arranged on the turning table, when the profile is placed on the top of the front side wall of the turning groove running left and right, the profile will turn backwards and fall into the turning groove because it is light in front and heavy in the back, so that the profile can be turned over, and after the turning table driving device drives the turning table to move downward, the profile in the turning groove can be placed on the feeding conveyor belt, and the feeding conveyor belt can turn the profile The material is transported toward a loading robot, which can grab the profiles transported by the loading conveyor belt and send the grabbed profiles to the punching machine for punching. The structure of the loading robot includes: a mounting frame that can slide back and forth on the frame and a mounting frame driving device that can drive the mounting frame to move back and forth. A rotating cylinder is arranged on the mounting frame, and a pneumatic finger is arranged on the rotating seat of the rotating cylinder. The pneumatic fingers can grab the profiles on the loading conveyor belt after clamping; it also includes: a unloading device, the structure of the unloading device includes: a unloading conveyor belt located in front of the punching machine, a pushing cylinder installed on the punching machine, and a slide rail that can make the punched profile slide onto the unloading conveyor belt. The pushing cylinder can push the punched profile out of the punching machine and make the profile slide along the slide rail onto the unloading conveyor belt.
[0005] Furthermore, the aforementioned photovoltaic module frame profile punching and conveying device, wherein: the structure of the unloading device also includes: a forward-inclined baffle bar, which is located in front of the end of the slide rail and above the unloading conveyor belt. After the profile slides off the slide rail, it will fall on the baffle bar, and then slide along the baffle bar to the unloading conveyor belt.
[0006] Furthermore, in the aforementioned photovoltaic module frame profile punching and conveying device, the front side wall of the flip through slot is arranged to be tilted forward.
[0007] Furthermore, in the aforementioned photovoltaic module frame profile punching and conveying device, the rear side wall of the flip through groove is arranged vertically.
[0008] Furthermore, the aforementioned photovoltaic module frame profile punching and conveying device, wherein: a limit plate is respectively arranged on the left and right sides of the turning table, and the two limit plates are driven by cylinders to move left and right. After the two limit plates are driven by their respective cylinders to move toward the profile on the turning table, they can limit the profile to the left and right.
[0009] Furthermore, the aforementioned photovoltaic module frame profile punching and conveying device, wherein: a positioning block is also provided on the frame at the rear of the feeding conveyor belt, and the positioning block is driven by a cylinder to move up and down. After the positioning block moves upward under the drive of the cylinder, it can block the profile to be grasped, so that the profile to be grasped can stop moving backward and wait to be grasped.
[0010] The advantages of the present invention are as follows: the photovoltaic module frame profile punching and conveying device can not only automatically feed the unpunched profile into the punching machine for punching, but also remove the profile from the punching machine and convey it outward after the profile is punched, thereby greatly improving production efficiency and reducing labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a schematic structural diagram of a photovoltaic module frame profile punching and conveying device described in the present invention.
[0012] Figure 2 for Figure 1 Schematic diagram of the enlarged structure at point A in the middle.
[0013] Figure 3 for Figure 1 Schematic diagram of the enlarged structure at point B in the middle. DETAILED DESCRIPTION
[0014] The present invention is further described in detail below in conjunction with specific embodiments and drawings.
[0015] like Figure 1 , Figure 2 , Figure 3As shown, a photovoltaic module frame profile punching and conveying device comprises: a frame 1, on which a feeding conveyor belt 2, a turning table 3, a feeding manipulator 4, and a turning table driving device 31 capable of driving the turning table 3 to move up and down are arranged, the turning table 3 is located in the front part of the feeding conveyor belt 2, the feeding manipulator 4 is located in the rear part of the feeding conveyor belt 2, and a turning groove 32 running left and right that can turn the profile 9 is arranged on the turning table 3, when the profile 9 is placed on the top of the front side wall of the turning groove 32 running left and right, the profile 9 will turn backwards and fall into the turning groove 32 because it is light in front and heavy in the back, so that the profile 9 can complete the turning, after the turning table driving device 31 drives the turning table 3 to move downward, the profile 9 in the turning groove 32 can be placed on the feeding conveyor belt 2, and the feeding conveyor belt 2 can move the profile 9 toward the feeding. The robot 4 is used for conveying. The loading robot 4 can grab the profile 9 conveyed by the loading conveyor belt 2, and can send the grabbed profile 9 to the punching machine 91 for punching. The structure of the loading robot 4 includes: a mounting frame 41 that can slide back and forth on the frame 1 and a mounting frame driving device 5 that can drive the mounting frame 41 to move back and forth. The mounting frame 41 is installed on the frame 1 through a linear guide rail, and a rotating cylinder 42 is provided on the mounting frame 41. A pneumatic finger 43 is provided on the rotating seat of the rotating cylinder 42. The pneumatic finger 43 can grab the profile 9 on the loading conveyor belt 2 after clamping. After the profile 9 is grabbed, the rotating cylinder 42 will drive the pneumatic finger 43 to rotate 180 degrees from the top with the profile 9, and then the mounting frame driving device 5 will drive the mounting frame 41 to translate, so that the profile 9 can be fed into the punching machine 91.
[0016] In this embodiment, two feeding conveyor belts 2 are provided, and they are arranged side by side at intervals on the left and right, so that the profile 9 can be smoothly conveyed; the turning table 3 is composed of two parts arranged side by side at intervals on the left and right; two turning slots 32 are provided, and they are arranged side by side at intervals front and back, so that two profiles can be turned over at a time, and then the two profiles can be placed together on the feeding conveyor belt 2, thereby improving production efficiency; the turning table driving device 31 is a cylinder, and two are provided; the structure of the mounting frame driving device 5 includes: a screw, a nut, and a motor, the screw is installed on the frame through a bearing, the nut is threadedly connected to the screw, the screw is driven to rotate by the motor, and the nut is fixed to the mounting frame; two rotating cylinders 42 are provided, and two pneumatic fingers 43 are also provided. When grabbing the profile, the two pneumatic fingers 43 are respectively clamped on the two ends of the profile.
[0017] The punching and conveying device for the frame profile of the photovoltaic module also includes: a feeding device, the structure of which includes: a feeding conveyor belt 6 located in front of the punching machine 91, a pushing cylinder 7 installed on the punching machine 91, a slide rail 8 that can make the punched profile 9 slide onto the feeding conveyor belt 6, and a forward-inclined baffle 81. The pushing cylinder 7 can push the punched profile 9 out of the punching machine 91 and make the profile 9 slide along the slide rail 8. The baffle 81 is located in front of the end of the slide rail 8 and above the feeding conveyor belt 6. After the profile 9 slides off the slide rail 8, it will fall on the baffle 81 and then slide along the baffle 81 onto the feeding conveyor belt 6. The baffle 81 is provided to ensure that the profile 9 can fall on the feeding conveyor belt 6 in the same state. In this embodiment, two pushing cylinders 7 are provided, two slide rails 8 are provided, and two baffles 81 are provided.
[0018] The front side wall of the flip slot 32 is arranged to be tilted forward, and the rear side wall of the flip slot 32 is arranged to be vertical. This arrangement enables the profile to be reliably flipped to a desired state.
[0019] A limit plate 10 is respectively arranged on the left and right sides of the turning table 3. The two limit plates 10 are driven by cylinders to move left and right. After the two limit plates 10 move toward the profile 9 on the turning table 3 under the drive of their own cylinders, they can limit the profile 9 left and right.
[0020] A positioning block 12 is also provided on the frame 1 at the rear part of the feeding conveyor belt. The positioning block 12 is driven by a cylinder to move up and down. After the positioning block 12 moves upward under the drive of the cylinder, it can block the profile 9 to be grasped, so that the profile 9 to be grasped can stop moving backward and wait to be grasped. After the profile 9 is grasped, the positioning block 12 will move downward without hindering the rotation of the profile 9.
Claims
1. A photovoltaic module frame profile punching and conveying device, comprising: The frame is characterized in that: a feeding conveyor belt, a turning table, a feeding manipulator, and a turning table driving device capable of driving the turning table to move up and down are arranged on the frame, the turning table is located in front of the feeding conveyor belt, and the feeding manipulator is located at the rear of the feeding conveyor belt. A turning slot which can turn the profile is arranged on the turning table. When the profile is placed on the top of the front side wall of the turning slot in a left-right direction, the profile will turn backward and fall into the turning slot because it is light in front and heavy in the back, so that the profile can be turned over. After the turning table driving device drives the turning table to move downward, the profile in the turning slot can be placed on the feeding conveyor belt, the feeding conveyor belt can transport the profile toward the feeding manipulator, the feeding manipulator can grab the profile transported by the feeding conveyor belt, and can send the grabbed profile to the punching machine for punching. The structure of the feeding manipulator includes: a The mounting frame and the mounting frame driving device which can drive the mounting frame to move forward and backward, the mounting frame is provided with a rotating cylinder, the rotating seat of the rotating cylinder is provided with a pneumatic finger, the pneumatic finger can grab the profile on the loading conveyor belt after clamping; it also includes: a unloading device, the structure of the unloading device includes: a unloading conveyor belt located in front of the punching machine, a pushing cylinder installed on the punching machine, and a slide rail which can make the profile with holes punched slide onto the unloading conveyor belt, the pushing cylinder can push the profile with holes punched out of the punching machine, and can make the profile slide onto the unloading conveyor belt along the slide rail; the structure of the unloading device also includes: a forward inclined baffle bar, the baffle bar is located in front of the end of the slide rail, and is located above the unloading conveyor belt, the profile will fall on the baffle bar after sliding off the slide rail, and then slide onto the unloading conveyor belt along the baffle bar; the front side wall of the flip through slot is arranged to be inclined forward; the rear side wall of the flip through slot is arranged vertically.
2. A photovoltaic module frame profile punching and conveying device according to claim 1, characterized in that: A limit plate is arranged on the left and right sides of the turning table respectively. Both limit plates are driven by cylinders to move left and right. After the two limit plates move toward the profile on the turning table under the drive of their own cylinders, they can limit the profile left and right.
3. A photovoltaic module frame profile punching and conveying device according to claim 1, characterized in that: A positioning block is also provided on the frame at the rear of the feeding conveyor belt. The positioning block is driven by a cylinder to move up and down. After the positioning block moves upward under the drive of the cylinder, it can block the profile to be grasped, so that the profile to be grasped can stop moving backward and wait to be grasped.
Citation Information
Patent Citations
Automatic stamping production line of drawer sliding rails
CN107626807A
Long edge punching and feeding device for photovoltaic module frame matched with punching machine
CN111151670A
Fixed-length cutting equipment for plastic profile and cutting method of fixed-length cutting equipment
CN112045734A
Photovoltaic module frame profile punching and conveying device
CN215090081U