An automatic sorting and rejection device for hard food materials used in food processing

By designing a hard food automatic sorting and removing equipment for food processing, automatic sorting and removal is achieved using telescopic cylinders, press plates and control mechanisms, and dust or moisture on the materials are removed through the air conduit pipe, the problem of low sorting efficiency of hard stick-shaped food in the prior art is solved, and production efficiency and product quality consistency are improved.

CN112845150BActive Publication Date: 2025-06-06HEBEI MAIKE FOODS CO LTD
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Patent Information

Application Number
CN202011574959.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-12-28
Publication Date
2025-06-06
Estimated Expiration
2040-12-28

AI Technical Summary

Technical Problem

The lack of suitable hard stick-shaped food ingredient sorting equipment in the prior art has resulted in low sorting work efficiency, high labor intensity in food processing, and low product quality consistency, which affects the production quality and economic benefits of the enterprise.

Method used

A device for automatic sorting and removing hard food materials for food processing is designed, using telescopic cylinders, pressing plates, buffer springs, opening and closing mechanisms and control mechanisms to detect and automatically remove material lengths, and assist in removing dust or moisture from the material through the air conduit and intake pipes.

Benefits of technology

It improves the production efficiency of food processing, reduces the labor intensity of manual sorting, ensures the consistency of product quality, and enhances the production quality and economic benefits of the enterprise.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an automatic sorting and rejecting device for hard food materials used in food processing, including a conveying box, a sorting slot is provided on the upper end face of the conveying box, and the bottom slot wall of the sorting slot is inclined, a conveyor belt is provided on the inner bottom wall of the sorting slot, a discharge port corresponding to the conveyor belt is provided on the lower side slot wall of the sorting slot close to the inner bottom wall, an opening and closing mechanism is provided in the discharge port, and telescopic cylinders are symmetrically installed in the conveying box, and the output end of each telescopic cylinder extends into the sorting slot and is fixedly connected to a movable plate, and the movable plate is located on the high side of the inner bottom wall of the sorting slot. In the present invention, by arranging telescopic cylinders, pressure plates, buffer springs, opening and closing mechanisms, and control mechanisms, the length of the material can be synchronously detected during material transmission and unqualified materials can be automatically rejected without manual labor, thereby improving the production efficiency of food processing.
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Description

Technical Field

[0001] The present invention relates to the technical field of food processing, and in particular to an automatic sorting and rejecting device for hard food materials used in food processing. Background Art

[0002] With the advancement of science and technology and the improvement of people's living standards, people's requirements for food are getting higher and higher. In order to ensure food safety and quality, food processing methods and processes are becoming more and more diversified.

[0003] However, food sorting has always been a difficult task in the food processing process. Many root and tuber ingredients such as lotus roots, radishes and other stick-shaped ingredients that are usually measured by length are still sorted manually, which not only has low production efficiency and high labor intensity, but also has low product quality consistency, which directly affects the production quality and economic benefits of the company. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcoming of the prior art that there is a lack of suitable hard stick-shaped food sorting equipment, and to propose an automatic sorting and rejection equipment for hard food used in food processing.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] An automatic sorting and rejecting device for hard food materials used in food processing comprises a conveying box, an upper end surface of the conveying box is provided with a sorting slot, and the bottom slot wall of the sorting slot is inclined, a conveyor belt is provided on the inner bottom wall of the sorting slot, a discharge port corresponding to the conveyor belt is provided on the lower side slot wall of the sorting slot close to the inner bottom wall, an opening and closing mechanism is provided in the discharge port, telescopic cylinders are symmetrically installed in the conveying box, the output end of each of the telescopic cylinders extends into the sorting slot and is fixedly connected with a movable plate, and the movable plate is located on the high side of the inner bottom wall of the sorting slot, a pressure plate is elastically connected to a side surface of the movable plate away from the telescopic cylinder through a plurality of buffer springs, a control mechanism is provided in the conveying box, and the output end of the control mechanism is connected with the input end of the opening and closing mechanism.

[0007] In the above-mentioned automatic sorting and rejection equipment for hard food materials used in food processing, the opening and closing mechanism includes a slide groove horizontally opened on the inner wall of the discharge port, and a baffle matching the discharge port is elastically connected to the groove wall of the slide groove through a conductive spring.

[0008] In the above-mentioned automatic sorting and removal equipment for hard food ingredients used in food processing, the control mechanism includes a placement groove vertically opened in the conveying box, a moving contact is slidably connected in the placement groove, a traction line is fixedly connected between the moving contact and the pressure plate, and a static contact cooperating with the moving contact is provided on the inner wall of the placement groove, and the static contact is located above the moving contact.

[0009] In the above-mentioned automatic sorting and rejection device for hard food materials used in food processing, the moving contact and the static contact are electrically connected to the two ends of the conductive spring and the external power supply through wires respectively.

[0010] In the above-mentioned automatic sorting and removal equipment for hard food ingredients used in food processing, the moving contact is sealed and slidably connected to the groove wall of the placement groove, an air duct is connected to the top wall of the placement groove, and the other end of the air duct extends into the sorting groove and faces the upper end surface of the conveyor belt, and an air inlet pipe is connected between the upper side of the groove wall of the placement groove and the outside world.

[0011] In the above-mentioned automatic sorting and rejecting equipment for hard food materials used in food processing, a first one-way valve and a second one-way valve are installed in the air guide pipe and the air inlet pipe respectively.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. In the present invention, by arranging a telescopic cylinder, a pressure plate, a buffer spring, an opening and closing mechanism, and a control mechanism, the length of the material can be synchronously detected during material transmission and unqualified materials can be automatically removed without manual work, thereby being able to improve the production efficiency of food processing.

[0014] 2. In the present invention, by setting an air duct and an air inlet pipe, each time the telescopic cylinder drives the pressure plate to move to detect and sort the material, the driving area can be automatically compressed synchronously, so that the gas in the driving area is blown toward the material at high speed through the air duct, thereby assisting in removing dust or moisture on the material. It is highly practical, and because the bottom wall of the sorting trough is inclined, it is easier to collect and discharge dust and moisture without polluting the work surface. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a structural schematic diagram of Embodiment 1 of an automatic sorting and rejecting device for hard food materials used in food processing proposed by the present invention;

[0016] Figure 2 This is a partial structural schematic diagram of the opening and closing mechanism in Embodiment 1 of the automatic sorting and rejecting device for hard food materials used in food processing proposed by the present invention;

[0017] Figure 3 This is a structural schematic diagram of Example 2 of an automatic sorting and rejecting device for hard food ingredients used in food processing proposed by the present invention.

[0018] In the figure: 1 conveying box, 2 sorting slot, 3 conveyor belt, 4 telescopic cylinder, 5 movable plate, 6 buffer spring, 7 pressure plate, 8 placement slot, 9 moving contact, 10 traction line, 11 static contact, 12 discharge port, 13 slide slot, 14 conductive spring, 15 baffle, 16 air guide pipe, 17 air intake pipe. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0020] Example 1

[0021] Reference Figure 1-2 , an automatic sorting and rejecting device for hard food materials used in food processing, comprising a conveying box 1, a sorting slot 2 is provided on the upper end surface of the conveying box 1, and the bottom slot wall of the sorting slot 2 is inclined, a conveying belt 3 is provided on the inner bottom wall of the sorting slot 2, and the upper end surface of the conveying belt 3 has a plurality of grooves, so that the material can be prevented from tilting when being transported on the conveying belt 3, and a discharge port 12 corresponding to the conveying belt 3 is provided on the lower side slot wall of the sorting slot 2 close to the inner bottom wall, and an opening and closing mechanism is provided in the discharge port 12, and the discharge port 12 is connected with an external discharge hopper, so that unqualified materials discharged from the discharge port 12 can be uniformly discharged. Once the material is processed and collected, when the material is transmitted on the conveyor belt 3, the lower end of the material is opposite to the discharge port 12 under the action of gravity and is against the baffle 15 of the closing mechanism in the discharge port 12. The conveying box 1 is symmetrically installed with telescopic cylinders 4, and the output end of each telescopic cylinder 4 extends into the sorting slot 2 and is fixedly connected with a movable plate 5, and the movable plate 5 is located on the high side of the bottom wall of the sorting slot 2. A pressure plate 7 is elastically connected to the side surface of the movable plate 5 away from the telescopic cylinder 4 through a plurality of buffer springs 6. A control mechanism is provided in the conveying box 1, and the output end of the control mechanism is connected with the input end of the opening and closing mechanism.

[0022] In this embodiment, the opening and closing mechanism includes a slide groove 13 horizontally opened on the inner wall of the discharge port 12, and a baffle 15 cooperating with the discharge port 12 is elastically connected to the groove wall of the slide groove 13 through a conductive spring 14, and the baffle 15 is slidably connected to the slide groove 13 and the discharge port 12. The control mechanism includes a placement groove 8 vertically opened in the conveying box 1, and a moving contact 9 is slidably connected in the placement groove 8. A traction line 10 is fixedly connected between the moving contact 9 and the pressure plate 7. A static contact 11 cooperating with the moving contact 9 is provided on the inner wall of the placement groove 8, and the static contact 11 is located above the moving contact 9. The moving contact 9 and the static contact 11 are electrically connected to the two ends of the conductive spring 14 and an external power supply through wires respectively.

[0023] The functional principle of this embodiment can be explained through the following operation mode: the material is transmitted on the conveyor belt 3. When the material is facing the pressure plate 7, the conveyor belt 3 stops transmitting, and the telescopic cylinder 4 pushes the movable plate 5 and the pressure plate 7 to move toward the material, so that the pressure plate 7 and the material are against each other. At this time, the buffer spring 6 is in a compressed state. The telescopic cylinder 4 keeps for a period of time and then retracts the pressure plate 7 and the movable plate 5. After that, the qualified material continues to be sent to the next process by the conveyor belt 3; and for the material with unqualified length, when the pressure plate 7 and the movable plate 5 move toward the material, since the length of the unqualified material is less than the length of the marked material, although the stroke of the movable plate 5 is a fixed value, the pressure plate 7 will continue to move under the elastic force of the buffer spring 6. The pressing plate 7 continues to move toward the material, then compared with the qualified material, when detecting the unqualified material, the movement stroke of the pressing plate 7 toward the material is greater, then the pressing plate 7 drives the moving contact 9 to move higher in the placement slot 8 through the traction line 10, so that the moving contact 9 is in contact with the static contact 11 and is connected, then the conductive spring 14 is energized, and according to the knowledge of electromagnetics, since the directions of the currents passing through the coils in the conductive spring 14 are consistent, according to the characteristic that the adjacent coils with the same current direction will generate attraction, the conductive spring 14 will shrink rapidly, thereby releasing the blockade of the baffle 15 on the discharge port 12, and the unqualified material will fall into the discharge hopper through the discharge port, thereby realizing the sorting and removal of the unqualified material.

[0024] Example 2

[0025] Reference Figure 3 The difference between this embodiment and embodiment 1 is that: the moving contact 9 and the groove wall of the placement groove 8 are sealed and slidably connected, and the sealed space formed by the upper end surface of the moving contact 9 and the placement groove 8 is the driving area, and an air guide pipe 16 is connected to the top wall of the placement groove 8, and the other end of the air guide pipe 16 extends into the sorting groove 2 and faces the upper end surface of the conveyor belt 3, and an air intake pipe 17 is connected between the upper side of the groove wall of the placement groove 8 and the outside world, and a first one-way valve and a second one-way valve are respectively installed in the air guide pipe 16 and the air intake pipe 17. The first one-way valve only allows the gas or liquid in the driving area to be discharged into the sorting groove 2 through the air guide pipe 16, and the second one-way valve only allows the external gas or liquid to enter the driving area through the air intake pipe 17.

[0026] The functional principle of this embodiment can be explained through the following operation mode: each time the telescopic cylinder 4 drives the pressure plate 7 to move, the pressure plate 7 will drive the moving contact 9 to move upward through the traction line 10 to compress the driving area, and the gas in the driving area will be quickly blown toward the material to be detected through the air guide pipe 16, thereby assisting in removing dust or moisture on the material, which is highly practical. Moreover, since the inner bottom wall of the sorting trough 2 is inclined, it is easier to gather and discharge dust and moisture without polluting the work surface.

[0027] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An automatic sorting and rejecting device for hard food materials used in food processing, comprising a conveying box (1), It is characterized in that The conveying box (1) is provided with a sorting slot (2) on the upper end surface, and the bottom slot wall of the sorting slot (2) is inclined. A conveying belt (3) is provided on the inner bottom wall of the sorting slot (2). A discharge port (12) corresponding to the conveying belt (3) is provided on the lower side slot wall of the sorting slot (2) close to the inner bottom wall. An opening and closing mechanism is provided in the discharge port (12). Telescopic cylinders (4) are symmetrically installed in the conveying box (1). The output end of each telescopic cylinder (4) extends into the sorting slot (2) and is fixedly connected to a movable plate (5). The movable plate (5) is located on the high side of the inner bottom wall of the sorting slot (2). A pressure plate (7) is elastically connected to the side surface of the movable plate (5) away from the telescopic cylinder (4) through a plurality of buffer springs (6). A control mechanism is provided in the conveying box (1), and the output end of the control mechanism is connected to the input end of the opening and closing mechanism. The opening and closing mechanism comprises a sliding groove (13) horizontally provided on the inner wall of the discharge port (12), and a baffle (15) cooperating with the discharge port (12) is elastically connected to the groove wall of the sliding groove (13) via a conductive spring (14); The control mechanism comprises a placement groove (8) vertically opened in the conveying box (1), a moving contact (9) is slidably connected in the placement groove (8), a traction line (10) is fixedly connected between the moving contact (9) and the pressure plate (7), and a stationary contact (11) cooperating with the moving contact (9) is provided on the inner wall of the placement groove (8), and the stationary contact (11) is located above the moving contact (9); The movable contact (9) is in sealed sliding connection with the groove wall of the placement groove (8); an air guide pipe (16) is provided in communication with the inner top wall of the placement groove (8); the other end of the air guide pipe (16) extends into the sorting groove (2) and faces the upper end surface of the conveyor belt (3); an air inlet pipe (17) is provided between the upper side of the groove wall of the placement groove (8) and the outside.

2. The automatic sorting and removing device for hard food materials used in food processing according to claim 1, It is characterized in that The moving contact (9) and the stationary contact (11) are electrically connected to two ends of the conductive spring (14) and an external power source through wires, respectively.

3. The automatic sorting and removing device for hard food materials used in food processing according to claim 1, It is characterized in that A first one-way valve and a second one-way valve are respectively installed in the air guide pipe (16) and the air intake pipe (17).

Citation Information

Patent Citations

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