Injection zipper cutting, threading and injection top stop all-in-one machine
By designing an injection molding zipper cutting, through-head, injection molding top-end integrated machine, using lateral feeding and discharge, combined with a lateral conveying device and top-end molding set, the existing zipper belt manufacturing equipment has solved the problems of long processing cycle and large space occupation, and achieved efficient production line operation and compact equipment layout.
Patent Information
- Application Number
- CN202110028052.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-01-11
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2041-01-11
AI Technical Summary
When processing longer zipper tapes, existing zipper tapes, the processing cycle is longer, resulting in low efficiency and large space in the equipment, which is not conducive to the compactness of the production line.
An injection molding zipper cutting, through-head and injection molding top-end integrated machine is designed, using lateral feeding and lateral feeding devices, combined with lateral conveying devices and top-end molding mold sets, achieving a compact production line structure and a shortened processing cycle.
By lateral feeding and discharge, the feeding and discharge time of the zipper tape is shortened, the efficiency of the overall processing cycle is improved, and the production line structure is more compact and the space occupied is reduced.
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Figure CN112895292B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of zipper manufacturing, in particular to an injection-molded zipper cutting, threading and injection-molded top-stop integrated machine. Background Art
[0002] The zipper includes a zipper tape, chain teeth arranged on the zipper tape, and a slider connected to the zipper tape for engaging or disengaging the chain teeth. Zipper components such as an upper stop, a lower stop or a square latch are generally provided at both ends of the zipper tape.
[0003] The existing zipper tape manufacturing method generally sets a cutting device, a threading device, a top stop forming device, and a discharging device in sequence. During operation, the continuous zipper tape made through the previous process is cut by the cutting device to obtain a single semi-finished zipper tape; the single semi-finished zipper tape moves forward with the top end stop as the head, passes through the threading device to put on the slider, passes through the top stop forming device to form the top stop, and then is discharged by the discharging device, thus completing the manufacturing of a zipper.
[0004] In the existing method, when the zipper tape is long, the time required for the semi-finished zipper tape to be input into the upper stop forming device and output from the upper stop forming device is long, especially when the semi-finished zipper tape is long, the time required is even longer, resulting in a long processing cycle and low processing efficiency. The linear zipper tape manufacturing equipment occupies a long space, which is not conducive to the compactness of the entire production line.
[0005] Therefore, it is necessary to provide an injection zipper cutting, threading, injection top stop integrated machine with a compact structure and a short processing cycle to solve the above problems. Summary of the invention
[0006] The object of the present invention is to provide an injection zipper cutting, threading and injection top stop integrated machine with compact structure and short processing cycle.
[0007] To achieve the above-mentioned purpose, the technical solution of the present invention is: to provide an injection molding zipper cutting, threading and injection molding top stop integrated machine, which includes a guide belt input device, a cutting device, a lateral feeding device, a zipper belt transverse conveying device, a top stop molding mold set, an injection molding device and a lateral discharging device; wherein the injection molding device is docked on the top of the top stop molding mold set; the conveying direction of the guide belt input device is transverse, and the guide belt input device is used to turn the continuous zipper belt into input; the cutting device is arranged on the input path of the guide belt input device and is used to cut the zipper belt after the U-turn to obtain a semi-finished zipper belt; the lateral feeding device is docked The zipper belt is located on the side of the front end of the zipper belt transverse conveying device and the feeding direction is longitudinal, and it is used to convey the semi-finished zipper belt to the zipper belt transverse conveying device laterally; the rear end of the zipper belt transverse conveying device is connected to the front of the upper stop forming mold set and the conveying direction is transverse, it clamps the semi-finished zipper belt for conveying and pierces the head when passing through the threading device, and conveys the semi-finished zipper belt after the threading to the upper stop forming mold set; the lateral discharging device is arranged on the side of the upper stop forming mold set and its discharging direction is longitudinal, and it is used to output the finished zipper belt with the upper stop laterally, wherein the discharging direction is opposite to the feeding direction.
[0008] Preferably, the belt guide input device includes a belt guide mechanism and a clamping mechanism; the belt guide mechanism includes a first guide wheel rod, a second guide wheel rod and a plurality of guide wheels arranged on the first guide wheel rod and the second guide wheel rod, and the first guide wheel rod is arranged in a transverse direction; the clamping mechanism includes a clamping motor, a clamping pulley, a clamping belt, a clamping guide rail, a clamping slider, a clamping connecting plate and a clamping clamp, the clamping guide rail is arranged in a transverse direction and is located below the first guide wheel rod, the clamping belt is wound around two clamping pulleys arranged at intervals, the clamping motor is connected to one of the clamping pulleys, the clamping slider is slidably connected to the clamping guide rail and fixed to the clamping belt, and the clamping clamp is installed on the clamping slider through the clamping connecting plate.
[0009] Preferably, the lateral feeding device includes a feeding drive, a feeding guide rail, a feeding slider, a feeding mounting plate, and a feeding clamp. The feeding guide rail is longitudinally arranged, the feeding slider is slidably connected to the feeding guide rail and connected to the feeding drive, the feeding drive is used to drive the feeding slider to slide back and forth on the feeding guide rail, and the feeding clamp is installed on the feeding slider through the feeding mounting plate.
[0010] Preferably, the feeding clamp comprises an upper clamp group and a lower clamp group; the upper clamp group comprises an upper connecting rod, an upper cylinder, an upper flip block and an upper opening and closing clamp, the upper connecting rod is fixed to the feeding mounting plate and extends longitudinally, one end of the upper flip block is pivoted to the upper connecting rod, and the upper opening and closing clamp is vertically fixed to the other end of the upper flip block, the upper cylinder is fixed to the feeding mounting plate and the telescopic end is pivoted to the upper flip block, and the telescopic end of the upper cylinder drives the upper flip block to rotate when it is telescopic; the lower clamp group comprises a lower connecting rod, a lower cylinder, a lower flip block and a lower opening and closing clamp, the lower connecting rod is fixed below the upper connecting rod and is parallel thereto, one end of the lower flip block is pivoted to the lower connecting rod, the lower opening and closing clamp is vertically fixed to the other end of the lower flip block, the lower cylinder is fixed to the feeding mounting plate and the telescopic end is pivoted to the lower flip block, and the telescopic end of the lower cylinder drives the lower flip block to rotate when it is telescopic.
[0011] Preferably, the upper stop forming mold set includes a mold base, an upper mold assembly, a lower mold assembly and a driving assembly; wherein the mold base has an upper seat and a lower seat arranged at intervals, and a first cleaning hole is provided on the rear side; the upper mold assembly includes an upper mold fixed to the upper seat, an upper mold core detachably connected to the upper mold, and two positioning columns arranged on the rear side of the upper mold; the lower mold assembly includes a lower mold movably mounted on the lower seat, a lower mold core detachably connected to the lower mold and corresponding to the upper mold core, and a lower mold core arranged on the rear side of the lower mold and corresponding to the positioning columns. corresponding positioning holes; the driving assembly includes a first motor, a screw, a screw sleeve, a driving plate, and a driving column, the output shaft of the first motor is fixedly connected to the screw, the screw sleeve is threadedly connected to the screw and fixedly connected to the driving plate, the driving column is movably penetrated through the lower seat and the two ends are respectively connected to the driving plate and the lower mold, when the first motor drives the screw to rotate, the screw sleeve moves up and down, and the screw sleeve drives the driving plate and the driving column to move to push the lower mold to move up and down to close or open with the upper mold. In the present invention, the upper seat and the lower seat of the mold base are spaced apart so that three sides thereof are open, and only two positioning columns are arranged on the rear side of the upper mold, so that the conveying clamp of the zipper tape transverse conveying device can be moved into the mold base to realize transverse feeding, and at the same time, the lateral discharge device can be extended into the mold base to clamp the finished zipper tape for lateral discharge, thereby shortening the processing cycle of the upper stop molding mold set and simplifying the production line structure; and, only the lower mold assembly is movably arranged, and since the weight of the lower mold assembly is small, the energy consumption required for driving is greatly reduced, which is conducive to energy saving.
[0012] Preferably, the injection molding device includes a fixed frame, an injection mechanism, and a lifting mechanism; wherein the fixed frame is fixed to the rear side of the mold base and is provided with a second cleaning hole corresponding to the first cleaning hole; the injection mechanism includes a barrel, a second motor, a synchronous wheel transmission assembly, and a hopper, wherein the second motor is connected to the upper end of the barrel through the synchronous wheel transmission assembly to drive it to rotate, the hopper is connected to the upper end of the barrel, and the lower end of the barrel is provided with an injection nozzle docking with the upper mold; the lifting mechanism includes a lifting cylinder, a vertical fixed plate, a lifting slider, and a lifting slide rail, wherein the lifting slide rail is fixed to the fixed frame, the vertical fixed plate is slidably connected to the lifting slide rail through the lifting slider, the injection mechanism is installed on the vertical fixed plate, and the lifting cylinder is fixed to the fixed frame and is used to drive the vertical fixed plate to slide up and down to drive the injection mechanism to lift. In the present invention, the overall structure of the injection molding device is simplified, and the energy consumption required by its lifting mechanism to drive the injection mechanism to lift is also greatly reduced, which is conducive to reducing production costs and saving energy.
[0013] Preferably, the injection molding zipper cutting, threading and injection molding upper stop integrated machine of the present invention also includes a blowing device, which includes a blowing nozzle, a first material receiving trough and an outer cover; wherein the blowing nozzle is installed on the front side of the mold base and faces the first cleaning hole and the second cleaning hole; the first material receiving trough is obliquely arranged in the first cleaning hole and the second cleaning hole and one end is connected to the lower mold; the outer cover is fixed to the fixed frame and covers the outside of the second cleaning hole; the gas blown out by the blowing nozzle can blow the waste on the upper stop molding mold set into the first cleaning hole and the second cleaning hole and be discharged through the first material receiving trough, so that the waste generated during the molding process can be cleaned online to keep the mold clean.
[0014] Preferably, the zipper tape transverse conveying device includes a linear module, a conveying cantilever, and a conveying clamp. The linear module is transversely arranged in front of the upper stop forming mold set, the lower end of the conveying cantilever is installed on the linear module, and the conveying clamp is installed on the upper end of the conveying cantilever. The linear module is used to drive the conveying cantilever to move back and forth in the transverse direction; the head threading device includes a slider holding mechanism, a slider tidying mechanism and a slider conveying mechanism connected therebetween, the slider holding mechanism is arranged on the side of the linear module and below the conveying clamp for clamping and fixing the slider, the slider tidying mechanism neatly transports a large number of disorderly sliders to the slider conveying mechanism, and the slider conveying mechanism transports the sliders one by one to the slider holding mechanism.
[0015] Preferably, the conveying clamp includes a first clamp group and a second clamp group; the first clamp group includes a first linear motor and a first pneumatic clamp, the first linear motor is installed at one end of the input cantilever and connected to the first pneumatic clamp, and is used to drive the first pneumatic clamp to move longitudinally; the second clamp group includes a second linear motor and a second pneumatic clamp, the second linear motor is installed at the other end of the input cantilever and connected to the second pneumatic clamp, the second pneumatic clamp is arranged opposite to the first pneumatic clamp, and the second linear motor drives the second pneumatic clamp to move longitudinally.
[0016] Preferably, the lateral discharging device includes a discharging drive, a first discharging guide rail, a first discharging slider, a second discharging guide rail, a second discharging slider, a discharging cylinder, a finger cylinder and a discharging fixture. The first discharging guide rail is longitudinally arranged on the side of the upper stop forming mold set, the first discharging slider is slidably connected to the first discharging guide rail and connected to the discharging drive, the discharging drive is used to drive the first discharging slider to slide reciprocatingly along the first discharging guide rail, the second discharging guide rail is installed on the first discharging slider through the first side plate and is longitudinally arranged, the second discharging slider is slidably connected to the second discharging guide rail and fixedly connected to the second side plate, the finger cylinder is connected to the discharging fixture and installed on the front end of the second side plate, and the discharging cylinder is connected to the rear end of the second side plate for driving it to slide along the second discharging guide rail.
[0017] Compared with the prior art, the present invention is an all-in-one machine for cutting, threading and top stop of injection molding zippers. Firstly, the lateral feeding device and the lateral discharging device are respectively arranged perpendicularly to the zipper tape transverse conveying device, thereby realizing the lateral feeding and side discharging of the zipper tape, thereby shortening the feeding and discharging time of the zipper tape, and further shortening the overall processing cycle of the zipper tape, and improving production efficiency; secondly, the guide belt input device and the zipper tape transverse conveying device are arranged in parallel and the conveying directions of both are transverse, and the lateral feeding device and the lateral discharging device are respectively arranged perpendicularly between the two, so that the structure of the entire production line is more compact. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 The invention is a structural schematic diagram of an injection zipper cutting, threading and injection top stop integrated machine.
[0019] Figure 2 yes Figure 1 Schematic diagram of the structure of the center guide belt input device, cutting device and side feeding device.
[0020] Figure 3 yes Figure 2 Schematic diagram of the structure of the mid-guide belt input device.
[0021] Figure 4 yes Figure 2 Schematic diagram of the structure of the middle side feeding device.
[0022] Figure 5 yes Figure 4 Schematic diagram of the structure from another angle.
[0023] Figure 6 yes Figure 1 Schematic diagram of the structure of the middle zipper belt transverse conveying device, the upper stop molding die set, the injection molding device, and the lateral discharge device.
[0024] Figure 7 yes Figure 6 Schematic diagram of the structure of the lateral conveying device of the middle zipper belt.
[0025] Figure 8 yes Figure 6 Schematic diagram of the structure of the auxiliary conveying mechanism.
[0026] Fig. 9 yes Figure 8 Exploded diagram of .
[0027] Fig.10 yes Figure 6 Schematic diagram of the structure of the middle and upper stop molding mold set, injection molding device, and blowing device.
[0028] Fig.11 yes Fig.10 Schematic diagram of the decomposition from another angle.
[0029] Fig.12 It is a structural schematic diagram of the upper stop forming die set in the present invention.
[0030] Fig.13 yes Fig.12 Exploded diagram of .
[0031] Fig.14 yes Fig.13 Exploded view of the middle and upper mold assembly from another angle.
[0032] Fig.15 yes Fig.13 Enlarged view of the middle and lower mold components.
[0033] Fig.16 It is a schematic structural diagram of the injection molding device in the present invention.
[0034] Fig.17 yes Fig.16 Exploded diagram of .
[0035] Fig.18 yes Fig.16 Schematic diagram from another angle.
[0036] Fig.19 It is a schematic structural diagram of the lateral discharging device in the present invention.
[0037] Fig. 20 yes Fig.19 Schematic diagram from another angle. DETAILED DESCRIPTION
[0038] Embodiments of the present invention will now be described with reference to the accompanying drawings, wherein like reference numerals represent like elements throughout the several views.
[0039] See below first Figure 1 As shown, the injection molding zipper cutting, threading and injection molding top stop integrated machine provided by the present invention comprises a guide belt input device 1, a cutting device 2, a lateral feeding device 3, a zipper tape transverse conveying device 4, a top stop molding mold set 5, an injection molding device 6, an air blowing device 7, a lateral discharging device 8 and a threading device. Among them, the conveying directions of the guide belt input device 1 and the zipper tape transverse conveying device 4 are both transverse, and the guide belt input device 1 is used to turn the continuous zipper tape for input; the cutting device 2 is arranged on the input path of the guide belt input device 1 and is used to cut the zipper tape after the U-turn to obtain a semi-finished zipper tape; the lateral feeding device 3 is connected to the side of the front end of the zipper tape transverse conveying device 4 and the feeding direction is longitudinal (the direction shown by the arrow F1 in the figure), which is used to input the cut semi-finished zipper tape laterally into the zipper tape transverse conveying device 4; the rear end of the zipper tape transverse conveying device 4 is connected to the front of the top stop molding mold set 5, which clamps the semi-finished zipper tape and conveys it in the transverse direction (the direction shown by the arrow F2 in the figure), and during the conveying process During the process, the semi-finished zipper tape is pierced when passing through the slider holding mechanism 46 of the piercing device (described later for details), and then the pierced semi-finished zipper tape is transported to the upper stop molding mold set 5; the injection molding device 6 is arranged above the upper stop molding mold set 5 and docked with it, and is used to inject the injection molding material into the upper stop molding mold set 5; the blowing device 7 is arranged on the front and rear sides of the upper stop molding mold set 5, and is used to clean the waste generated on the upper stop molding mold set 5 online; the lateral discharging device 8 is arranged on the side of the upper stop molding mold set 5 and its discharging direction is longitudinal (the direction indicated by the arrow F3 in the figure), which is used to output the finished zipper tape formed with the upper stop along the side, and the discharging direction is opposite to the feeding direction (the direction indicated by the arrow F1 in the figure).
[0040] Combination Figure 1 , Figure 6 As shown, the injection molding zipper cutting, threading, and injection molding upper stop integrated machine of the present invention further includes a feeding device 9, which is arranged at the rear end of the lateral discharge device 8 to output the finished zipper tape on the feeding device 9. The structure and output method of the feeding device 9 are conventional methods in the field, and therefore will not be described in detail.
[0041] Combine the following Figure 1-Figure 3As shown, the tape guide input device 1 includes a tape guide mechanism 11 and a clamping and pulling mechanism 12. The tape guide mechanism 11 includes a first guide wheel rod 111 and a second guide wheel rod 112 arranged vertically, and a plurality of guide wheels 113 arranged on the first guide wheel rod 111 and the second guide wheel rod 112 arranged vertically. The clamping and pulling mechanism 12 includes a clamping and pulling motor 121, a clamping and pulling pulley 122, a clamping and pulling belt 123, a clamping and pulling guide rail 124, a clamping and pulling slider 125, a clamping and pulling connecting plate 126 and a clamping and pulling clamp 127. The clamping and pulling guide rail 124 is horizontally arranged and is arranged below the first guide wheel rod 111. The two clamping and pulling pulleys 122 are arranged axially at intervals along the clamping and pulling guide rail 124. The clamping and pulling belt 123 is wound around the two clamping and pulling pulleys 122. The clamping and pulling motor 121 is connected to one of the clamping and pulling pulleys 122. The clamping and pulling slider 125 is slidably connected to the clamping and pulling guide rail 124 and fixed to the clamping and pulling belt 123. The clamping and pulling connecting plate 126 is installed on the clamping and pulling slider 125. The clamping and pulling clamp 127 is installed on the clamping and pulling connecting plate 126.
[0042] See also Figure 2 As shown, the cutting device 2 includes a positioning mechanism 21 and a cutting mechanism 22. The positioning mechanism 21 and the cutting mechanism 22 are arranged in sequence along the direction in which the continuous zipper tape turns around. Figure 2 The direction is opposite to the direction indicated by the arrow F2, and both are conventional structures in the art.
[0043] Recombination Figure 1-Figure 3 As shown, during the zipper tape input process, the continuous zipper tapes are sequentially input laterally along the first guide wheel rod 111, that is, along Figure 2-3 In the direction indicated by the middle arrow F2, the zipper tape passes through the second guide wheel rod 112 and then turns around for transportation. During this process, the clamping motor 121 rotates forward to make the clamping pulley 122 run, thereby driving the clamping slider 125 to slide along the clamping guide rail 124 toward the second guide wheel rod 112, that is, along the Figure 2-3 The clamping and pulling motor 121 rotates in the reverse direction to make the clamping and pulling pulley 122 run, thereby driving the clamping and pulling slider 125 to slide along the clamping and pulling guide rail 124 away from the second guide wheel rod 112, that is, along the clamping and pulling guide rail 124. Figure 2 The zipper tape moves in the reverse direction indicated by the middle arrow F2, thereby turning around along the horizontal U-shaped route to achieve the input and flipping of the zipper tape. When the clamping and pulling slider 125 slides to the end of the clamping and pulling guide rail 124, the positioning mechanism 21 fixes the end of the zipper tape close to the second guide wheel rod 112, and then the cutting mechanism 22 cuts it to obtain a single semi-finished zipper tape.
[0044] Combine the following Figure 1-2 , Figure 4-5As shown, the lateral feeding device 3 is longitudinally arranged below the clamping and pulling mechanism 12, and includes a feeding drive 31, a feeding slider 32, a feeding guide rail 33, a feeding mounting plate 34, and a feeding fixture 35. Among them, the feeding guide rail 33 is longitudinally arranged below the clamping and pulling guide rail 124, the feeding slider 34 is slidably connected to the feeding guide rail 33, the feeding drive 31 is connected below the feeding slider 34, and the feeding fixture 35 is installed above the feeding slider 34 through the feeding mounting plate 34. The feeding drive 31 can drive the feeding slider 34 to move back and forth longitudinally on the feeding guide rail 33, thereby driving the feeding fixture 35 to move back and forth to clamp the semi-finished zipper tape and convey it longitudinally to the zipper tape transverse conveying device 4, so as to realize lateral feeding.
[0045] In the present invention, the feed drive member 31 is preferably a rodless cylinder, but is not limited thereto. For example, the feed slider 34 may be driven to reciprocate by cooperation of a motor, a screw rod, and a nut sleeve.
[0046] Continue to view Figure 4-5 As shown, the feed clamp 35 includes an upper clamp group and a lower clamp group. The upper clamp group includes an upper connecting rod 351, an upper cylinder 352, an upper flip block 353 and an upper opening and closing clamp 354. The upper connecting rod 351 is fixed to the feed mounting plate 34 and extends longitudinally. One end of the upper flip block 353 is pivoted to the upper connecting rod 351 and extends upward. The upper opening and closing clamp 354 is vertically fixed to the other end of the upper flip block 353. The upper cylinder 352 is installed on the feed mounting plate 34 and the telescopic end is pivoted to the upper flip block 353. When the telescopic end of the upper cylinder 352 is extended and retracted, the upper flip block 353 is driven to rotate, thereby causing the upper opening and closing clamp 354 to flip up and down. The lower clamp group includes a lower connecting rod 355, a lower cylinder 356, a lower flip block 357 and a lower opening and closing clamp 358. The lower connecting rod 355 is fixed below the upper connecting rod 351 and is parallel thereto. One end of the lower flip block 357 is pivoted to the lower connecting rod 355 and extends downward, that is, the lower flip block 357 and the upper flip block 353 are symmetrically arranged. The lower opening and closing clamp 358 is vertically fixed to the other end of the lower flip block 357, and its protruding direction is the same as that of the upper opening and closing clamp 354. The lower cylinder 356 is installed on the feed mounting plate 34 and the telescopic end is pivoted to the lower flip block 357. When the telescopic end of the lower cylinder 356 is extended and retracted, it drives the lower flip block 357 to rotate, thereby causing the lower opening and closing clamp 358 to flip up and down.
[0047] Recombination Figure 1-2 , Figure 4-5 As shown, when feeding from the side, the telescopic end of the upper cylinder 352 extends to drive the upper flip block 353 to rotate downward, so that the upper opening and closing clamp 354 flips downward, and correspondingly, the telescopic end of the lower cylinder 356 extends to drive the lower flip block 357 to rotate upward, so that the lower opening and closing clamp 358 flips upward, and then the upper opening and closing clamp 354 and the lower opening and closing clamp 358 that are flipped and attached hold the semi-finished zipper tape. Figure 1After being transported to the zipper tape transverse conveying device 4 in the direction indicated by the middle arrow F1, the telescopic ends of the upper cylinder 352 and the lower cylinder 356 are retracted, driving the upper flip block 353 to rotate upward and the lower flip block 357 to rotate downward, so that the upper opening and closing clamp 354 and the lower opening and closing clamp 358 are released, and then the feed drive member 31 drives the feed clamp 35 along the Figure 1 Slide in the opposite direction indicated by the middle arrow F1 to retract.
[0048] Combine the following Figure 1 , Figure 6-Figure 7 As shown, the zipper tape transverse conveying device 4 includes a linear module, a conveying cantilever 44, and a conveying fixture 45. The linear module is transversely arranged in front of the upper stop forming mold set 5, the conveying cantilever 44 is slidably connected to the linear module, and the upper end of the conveying cantilever 44 is equipped with a conveying fixture 45, and the linear module can drive the conveying cantilever 44 to slide back and forth transversely.
[0049] In a specific embodiment of the present invention, the linear module includes a conveying motor 41, a conveying screw (not shown), a conveying nut sleeve (not shown), a conveying guide rail 42, and a conveying slider 43. The conveying guide rail 42 is transversely arranged in front of the upper stop forming mold set 5, and one end of the conveying guide rail 42 extends into the mold base 51 (described later). The conveying screw is transversely arranged below the conveying guide rail 42 and one end is fixedly connected to the driving shaft of the conveying motor 41. The conveying nut sleeve is threadedly connected to the conveying screw and fixedly connected to the conveying slider 43. The conveying slider 43 is slidably connected to the conveying guide rail 42, and the conveying slider 43 is fixedly connected to the lower end of the conveying cantilever 44. When the conveying motor 41 drives the conveying screw to rotate forward or reverse, the conveying nut sleeve is reciprocated along the conveying screw, thereby driving the conveying slider 43 to reciprocate on the conveying guide rail 42, and the conveying slider 43 drives the conveying fixture 45 to slide reciprocatingly along the conveying guide rail 42, and repeatedly conveys the semi-finished zipper tape to the upper stop forming mold set 5.
[0050] It is understandable that the linear module is not limited to the above structure. For example, in another embodiment, the linear module is a rodless cylinder, which drives the conveying cantilever 44 to slide back and forth, so as to simplify the structure of the zipper tape transverse conveying device 4. In another embodiment, the linear module can also be a belt module, which drives the conveying cantilever 44 to slide back and forth.
[0051] like Figure 7As shown, the conveying cantilever 44 includes a column 441, a beam 442, a left arm 443, and a right arm 444. The lower end of the column 441 is fixed to the conveying slider 43, and the upper end of the column 441 is fixedly connected to the front end of the beam 442. The beam 442 is horizontally and longitudinally arranged and straddles the top of the conveying guide rail 42. The front end of the beam 442 is fixedly connected to the left arm 443, and the rear end of the beam 442 is fixedly connected to the right arm 444. The left arm 443 and the right arm 444 are arranged opposite to each other, and the conveying clamp 45 is respectively installed on the left arm 443 and the right arm 444.
[0052] The conveying clamp 45 includes a first pneumatic clamp 451, a second pneumatic clamp 452, a first linear motor 453 and a second linear motor 454. The first linear motor 453 is installed on the left arm 443 and connected to the first pneumatic clamp 451, and the first linear motor 453 can drive the first pneumatic clamp 451 to move longitudinally; the second linear motor 454 is installed on the right arm 444 and connected to the second pneumatic clamp 452, and the second pneumatic clamp 452 is arranged opposite to the first pneumatic clamp 451, and the second linear motor 454 is used to drive the second pneumatic clamp 452 to move longitudinally.
[0053] Combination Figure 1 , Figure 6-Figure 7 As shown, in the present invention, the head threading device includes a slider holding mechanism 46, a slider regularizing mechanism 47, and a slider conveying mechanism (not shown) connected therebetween; the slider holding mechanism 46 is arranged on the side of the conveying guide rail and below the conveying fixture 45, and is used to clamp and fix the slider, the slider regularizing mechanism 47 uniformly transports the disordered sliders to the slider conveying mechanism, and the slider conveying mechanism transports the sliders to the slider holding mechanism 46 one by one. Among them, the structures and working methods of the slider holding mechanism 46, the slider regularizing mechanism 47, and the slider conveying mechanism are all conventional methods in the art, and therefore will not be described in detail.
[0054] Continue to combine Figure 1 , Figure 6-Figure 7As shown, when conveying the semi-finished zipper tape, the conveying motor 41 drives the conveying screw to rotate so that the conveying nut sleeve drives the conveying slider 43 to move to the front end of the guide rail 42, and the conveying slider 43 moves the conveying clamp 45 to the front end of the conveying guide rail 42 through the conveying cantilever 44, and then clamps the semi-finished zipper tape through the first pneumatic clamp 451 and the second pneumatic clamp 452 respectively. After the feeding clamp 35 releases the semi-finished zipper tape, the conveying motor 41 drives the conveying screw to rotate in the opposite direction so that the conveying nut sleeve drives the conveying slider 43 to slide along the conveying guide rail 42 to the rear end, that is, slides in the direction indicated by the arrow F2, thereby pulling the semi-finished zipper tape to move toward the upper stop forming mold set 5. During this conveying process, the first linear motor 453 drives the first pneumatic clamp 451 and the second linear motor 454 drives the second pneumatic clamp 452 to move forward and backward in the longitudinal direction to tear open the semi-finished zipper tape. When the semi-finished zipper tape passes through the slider holding mechanism 46, the slider is put on. Then, the conveying cantilever 44 is driven to continue to drive the conveying clamp 45 to slide in the direction indicated by the arrow F2 to convey the semi-finished zipper tape to the upper stop forming mold set 5.
[0055] When the conveying slide block 43 slides to the rear end of the conveying guide rail 42, the conveying motor 41 stops running, and the first pneumatic clamp 451 and the second pneumatic clamp 452 enter the die base 51 of the upper stop forming mold set 5 until the upper mold assembly 52 and the lower mold assembly 53 (described later) of the upper stop forming mold set 5 are closed, and then the first pneumatic clamp 451 and the second pneumatic clamp 452 release the semi-finished zipper tape. Then, the conveying motor 41 drives the conveying screw to rotate in the reverse direction so that the conveying nut sleeve drives the conveying slide block 43 to slide in the reverse direction indicated by the arrow F2 until the conveying slide block 43 slides to the front end of the conveying guide rail 42 again to receive the next semi-finished zipper tape.
[0056] Combine the following Figure 6 , Figure 8-Figure 9 As shown, the zipper tape transverse conveying device 4 further includes an auxiliary conveying mechanism 48, which is arranged between the slider holding mechanism 46 and the upper stop forming mold set 5. The auxiliary conveying mechanism 48 includes an auxiliary input motor 481, a driving pulley 482, a driven pulley 483, a transmission belt 484, an auxiliary input rotating wheel 485 and an auxiliary feed pulley 486. Among them, the driving shaft of the auxiliary input motor 481 is connected to the driving pulley 482, the transmission belt 484 is sleeved on the driving pulley 482 and the driven pulley 483, the driven pulley 483 is coaxially fixed with the auxiliary input rotating wheel 485, and the auxiliary feed pulley 486 is arranged above the auxiliary input rotating wheel 485 and elastically pressed downward, and the semi-finished zipper tape is clamped by the auxiliary feed pulley 486 and the auxiliary input rotating wheel 485. When the zipper tape transverse conveying device 4 clamps the semi-finished zipper tape and conveys it to the upper stop forming mold set 5, the auxiliary conveying mechanism 48 can help the zipper trailing behind to be conveyed to the upper stop forming mold set 5, which is particularly suitable for conveying longer semi-finished zipper tapes.
[0057] Combine the following Figure 10-13 As shown, the upper stop molding die set 5 comprises a fixedly mounted die base 51, an upper die assembly 52 fixed to the die base 51, a lower die assembly 53 movably disposed on the die base 51, and a driving assembly 54 connected to the lower die assembly 53. The upper die assembly 52 and the lower die assembly 53 constitute the upper stop molding die.
[0058] Combine first Figure 12-13 As shown, the mold base 51 has an upper base 511, a lower base 512 and two brackets 513 connected to the rear ends of the upper base 511, the lower base 512 and the brackets 513, and an installation area is formed between the upper base 511, the lower base 512 and the brackets 513. The two brackets 513 are spaced apart to form a first cleaning hole 514 connected to the installation area. The first cleaning hole 514 is set so that the waste generated during the molding process can be cleaned online to keep the mold clean. At the same time, the front end of the mold base 51 forms an open end, and the two sides of the mold base 51 are also set in an open manner, that is, except for the bracket 513 at the rear end of the mold base 51, the other three sides are all open. This structural setting of the mold base 51 allows the linear module of the zipper tape transverse conveying device 4 to be input into the mold base 51 (see Figure 1 , Figure 7 ), and enables its input fixture 45 to clamp the semi-finished zipper tape into the mold base 51 to realize lateral feeding. In addition, it also enables the output fixture 88 of the lateral discharge device 8 (described later) to enter the mold base 51 to clamp the finished zipper tape to realize lateral discharge, so that the zipper tape lateral conveying device 4 and the lateral discharge device 8 that are perpendicular to the conveying direction can cooperate with the upper stop molding mold set 5, simplifying the production line structure and shortening the upper stop molding and zipper tape conveying time.
[0059] Continue to combine Figure 10-13 As shown, the upper mold assembly 52 is fixed to the upper seat 511 and is located in the installation area, and the lower mold assembly 53 is movably installed on the lower seat 512, which can move up and down in the installation area to close or open with the upper mold assembly 52. The driving assembly 54 is connected to the lower mold assembly 53 to drive it to move up and down. Since the weight of the lower mold assembly 53 is small, the energy consumption required for driving is greatly reduced.
[0060] Combination Figure 13-Figure 15 As shown, the upper mold assembly 52 includes an upper mold 521, an upper mold core 522, an upper pressure band block 523, two positioning columns 524, and a fixed block 525. The upper mold 521 is fixed to the upper seat 511. The upper mold 521 is also provided with an injection hole connected to the upper mold core 522. The upper mold core 522 is detachably connected to the upper mold 521. The two positioning columns 524 are spaced apart at the rear end of the upper mold 521. The fixed block 525 is fixed to the front end of the upper mold 521. The upper pressure band block 523 is slidably connected to the fixed block 525. When the upper mold 521 and the lower mold 531 are closed, the upper pressure band block 523 can slide along the fixed block 525.
[0061] The lower mold assembly 53 includes a lower mold 531, a lower mold core 532, a lower pressure belt block 533, a positioning hole 534 and a lower mold plate 535. The lower mold 531 is movably arranged on the lower seat 512. The lower mold core 532 is detachably connected to the lower mold 531 and corresponds to the upper mold core 522. The lower pressure belt block 533 is fixed to the front end of the lower mold 531 and corresponds to the upper pressure belt block 523. Two positioning holes 534 are opened at the rear end of the lower mold 531 and correspond to the two positioning columns 524. The lower mold plate 535 is fixed to the bottom of the lower mold 531. In the present invention, only two positioning columns 524 are set at the rear end of the upper mold 521, so that the input fixture 45 of the zipper tape transverse conveying device 4 can be moved to the position corresponding to the upper mold 521 and the lower mold 531, and at the same time, the structure of the upper stop molding mold set 5 is simplified, which is convenient for installation with the blowing device 7 (see below for details).
[0062] Continue to combine Figure 13-Figure 15 As shown, the driving assembly 54 includes a first motor 541, a screw rod 542, a screw rod sleeve 543, a driving plate 544, and a driving column 545. The output shaft of the first motor 541 is fixedly connected to the screw rod 542, the screw rod sleeve 543 is threadedly connected to the screw rod 542 and fixes the driving plate 544, and two driving columns 545 are movably arranged on the lower seat 512 and connected to the driving plate 544 and the lower mold plate 535 at both ends. The first motor 541 can drive the screw rod 542 to rotate forward and reverse, thereby making the screw rod sleeve 543 move up and down along the screw rod 542, and the movement of the screw rod sleeve 543 drives the driving plate 544 to move, and then drives the lower mold 531 to move up and down through the driving column 545 to close or open with the upper mold 521.
[0063] like Fig.13 As shown, more specifically, the driving assembly 54 further includes a guide rod 546, a guide plate 547, a bottom plate 548, a suspension column 549, an upper connecting plate 550 and a guide sleeve 551. The upper connecting plate 550 can be detachably connected to the lower side of the lower seat 512, the guide sleeve 551 is mounted on the upper connecting plate 550, the bottom plate 548 is fixed to the upper connecting plate 550 through a plurality of suspension columns 549, the first motor 541 is mounted on the bottom plate 548 and its output shaft passes through the bottom plate 548 to fix the screw rod 542, and two driving columns 545 pass through the guide sleeve 551 and the bottom seat 512 to connect the lower template 535; the guide plate 547 is fixed to the bottom plate 548, and a vertically extending guide groove is provided on the guide plate 547, the guide rod 546 is connected to the driving plate 544 and slidably connected in the guide groove, and the cooperation of the guide rod 546 and the guide groove guides the up and down movement of the driving plate 544. In the present invention, by setting the upper connecting plate 550, when the drive assembly 54 needs to be repaired or replaced, the upper connecting plate 550 is removed from the lower seat 512, so that the entire drive assembly 54 can be quickly disassembled, making the repair and replacement of the drive assembly 54 more convenient.
[0064] Combination Figure 10-15 As shown, when the zipper tape is clamped by the zipper tape transverse conveying device 4 and conveyed to the position corresponding to the upper mold 521 and the lower mold 531, the first motor 541 is activated and drives the lower mold 531 to move up and close with the upper mold 521. At this time, the two positioning columns 524 extend into the two positioning holes 554 respectively, and at the same time, the upper pressure belt block 523 and the lower pressure belt block 555 are pressed together to clamp the semi-finished zipper tape for positioning, and the upper mold core 522 and the lower mold core 552 are closed to injection mold the upper stop. After the upper stop is formed, the first motor 541 is activated and drives the lower mold 531 to move down, and the finished zipper tape with the upper stop is output from the side by the lateral discharge device 6. In the above process, the opening and closing of the upper stop molding mold is completed only by the up and down movement of the lower mold assembly 53, so the power consumption when the motor is driven can be greatly saved, achieving the purpose of saving energy and reducing production costs.
[0065] Combine the following Figure 10-11 , Figure 16-18 As shown, the injection molding device 6 includes a fixing frame 61, an injection mechanism 62 and a lifting mechanism 63. The fixing frame 61 is fixed to the rear side of the mold base 51 and is provided with a second cleaning hole 611 corresponding to the first cleaning hole 514. In one embodiment of the present invention, the lower end of the fixing frame 61 is H-shaped, and the opening at the lower end forms the second cleaning hole 611. The lifting mechanism 63 is installed on the fixing frame 61 and connected to the injection mechanism 62, and is used to drive the injection mechanism 62 to rise and fall.
[0066] Specifically, the injection mechanism 62 is installed on the fixed frame 61 and is located above the mold base 51. The injection mechanism 62 includes a barrel 621, a hopper 622, a second motor 623 and a synchronous wheel transmission assembly. The lower end of the barrel 621 is provided with an injection nozzle connected to the upper mold 521. The hopper 622 is connected to the upper end of the barrel 621 for injecting injection material into the barrel 621. The second motor 623 is connected to the upper end of the barrel 621 through the synchronous wheel transmission assembly to drive it to rotate. The second motor 623 and the hopper 622 are respectively arranged on both sides of the barrel 621.
[0067] More specifically, the synchronous wheel transmission assembly includes a first pulley 624, a second pulley 625 and a belt 626 wound around the first pulley 624, the second pulley 625 is fixed to the output end of the second motor 623, and the second pulley 625 is fixed to the upper end of the barrel 621. When the second motor 623 drives the first pulley 624 to rotate, the barrel 621 is driven to rotate through the belt 626 and the second pulley 625.
[0068] Furthermore, the injection mechanism 62 further includes a first connecting plate 627, a second connecting plate 628 and a third connecting plate 629, the first connecting plate 627 and the third connecting plate 629 are respectively vertically connected to the second connecting plate 628 and protrude in opposite directions, and the first connecting plate 627 and the third connecting plate 629 are parallel to each other, that is, there is a certain height difference between the first connecting plate 627 and the third connecting plate 629. The upper end of the barrel 621 is mounted on the first connecting plate 627, and the second motor 623 is mounted on the third connecting plate 629, so that the barrel 621 and the second motor 623 are respectively arranged on both sides of the second connecting plate 628 with a certain distance, so as to facilitate the installation with the lifting mechanism 63, so as to achieve the purpose of compact structure.
[0069] Continue to combine Figure 10-11 , Figure 16-18 As shown, the lifting mechanism 63 includes a lifting cylinder 631, a vertical fixed plate 632, a lifting slider 633, a lifting rail 634, a horizontal fixed plate 635 and a connecting column 636. The lifting rail 634 is fixed to the fixed frame 61 and extends along its height direction, the vertical fixed plate 632 is slidably connected to the lifting rail 634 through the lifting slider 633, the horizontal fixed plate 635 is vertically fixed to the vertical fixed plate 632, the barrel 621 is inserted through the horizontal fixed plate 635 so that the injection nozzle at the lower end is connected to the upper mold 521, and the first connecting plate 627 at the upper end of the barrel 621 is parallel to the horizontal fixed plate 635, and the two ends of the first connecting plate 627 in the length direction protrude from the horizontal fixed plate 635. At both ends of the fixing frame 61, two connecting columns 636 are respectively connected between the horizontal fixing plate 635 and the first connecting plate 627, and the two connecting columns 636 are arranged on both sides of the barrel 621; the lifting cylinder 631 is fixed to the fixing frame 61 and connected to the first connecting plate 627. When the lifting cylinder 631 pushes the first connecting plate 627, it will drive the vertical fixing plate 632 to slide up and down along the lifting rail 634 through the connecting column 636 and the horizontal fixing plate 635, thereby driving the barrel 621 and the second motor 623 to move up and down as a whole. In addition, the second connecting plate 628 is arranged parallel to the fixing frame 61, and the second motor 623 of the injection mechanism 62 is located on the outside of the fixing frame 61, that is, the second motor 623 and the barrel 621 are arranged on both sides of the fixing frame 61, so that the structure of the entire injection molding device 6 is compact and the occupied space is reduced. The lifting mechanism 63 has a simple structure and is easy to drive. The energy consumption required in the process of driving the injection mechanism 62 to lift is also greatly reduced, which is conducive to reducing production costs and saving energy.
[0070] like Figure 16-18As shown, the lifting mechanism 63 drives the barrel 621 to rise and fall through two lifting cylinders 631. Correspondingly, two mounting plates 637 are fixed on both sides of the fixed frame 61. The two mounting plates 637 are located at the same horizontal height. The two lifting cylinders 631 are respectively fixed to the two mounting plates 637 and connected to the two ends of the first connecting plate 627. The two lifting cylinders 631 synchronously push the two ends of the first connecting plate 627 to drive it to rise and fall, so that the force is balanced.
[0071] Continue to combine Figure 10-11 As shown, in the present invention, the blowing device 7 includes a blowing nozzle 71, a first material receiving trough 72, a second material receiving trough 73 and an outer cover 74. The blowing nozzle 71 is installed on the front side of the mold base 71, that is, on the side of the open end of the mold base 71, the first material receiving trough 72 is clamped in the first cleaning hole 514 and the second cleaning hole 611 and is arranged obliquely, the upper end of the first material receiving trough 72 is connected to the lower mold 531, the second material receiving trough 73 is arranged below the fixed frame 61 and is arranged obliquely, and the oblique direction of the second material receiving trough 73 is staggered with the oblique direction of the first material receiving trough 72, thereby saving installation space, and the outer cover 74 is fixed to the fixed frame 61 and covers the outside of the second cleaning hole 611. When the blowing nozzle 71 is working, the gas blown out blows the waste on the lower mold 531 into the first cleaning hole 514 and the second cleaning hole 611. The waste falls into the first receiving groove 72 and then slides down it into the second receiving groove 73, and then automatically slides down and is discharged along the second receiving groove 73. In this way, the purpose of online cleaning of the lower mold 531 at any time is achieved, the cleanliness of the upper stop molding mold set 5 is maintained, and the injection molding quality is guaranteed. On the other hand, there is no need for people to clean or stop the machine to clean the upper stop molding mold set 5, thereby improving production efficiency.
[0072] Continue to combine Figure 1 , Figure 19-20As shown, the lateral discharge device 8 includes a discharge drive 81, a first discharge guide 82, a first discharge slider 83, a second discharge guide 84, a second discharge slider 85, a discharge cylinder 86, a finger cylinder 87 and a discharge fixture 88. The first discharge guide 82 is longitudinally arranged on the side of the upper stop forming mold set 5, the first discharge slider 83 is slidably connected to the first discharge guide 84 and connected to the discharge drive 81, and the discharge drive 81 drives the first discharge slider 83 to slide back and forth along the first discharge guide 84. The second discharging guide rail 84 is installed on the first side plate 8a and also extends longitudinally. The first side plate 8a is fixed to the first discharging slider 83. The second discharging slider 85 is slidably connected to the second discharging guide rail 84, and the second side plate 8b is fixed on the second discharging slider 85. A finger cylinder 87 is installed at the front end of the second side plate 8b. The finger cylinder 87 is connected to the discharging fixture 88. The finger cylinder 87 is used to drive the discharging fixture 88 to open or close. The rear end of the second side plate 8b is connected to the discharging cylinder 86. The discharging cylinder 86 is installed on the first side plate 8a. The discharging cylinder 86 can drive the second side plate 8b to slide along the second discharging guide rail 84 to realize the longitudinal sliding of the discharging fixture 88.
[0073] In the present invention, the discharging driving member 81 is preferably a rodless cylinder, but is not limited thereto. For example, the first discharging sliding block 83 may be driven to reciprocate by cooperation of a motor, a screw rod, and a nut sleeve.
[0074] Recombination Figure 1 , Figure 19-20 As shown in the figure, when the material needs to be discharged laterally after the upper stop injection molding, first, the discharge drive member 81 drives the first discharge slide block 83 to move along the first discharge guide rail 84 to the upper stop molding mold set 5, that is, the first discharge slide block 83 moves along the Figure 1 , Figure 19-20 The first side plate 8a slides in the opposite direction to the direction indicated by the middle arrow F3, so that the first side plate 8a drives the second side plate 8b, the discharge cylinder 86, the finger cylinder 87, and the discharge clamp 88 installed thereon to move as a whole. After the first discharge slider 83 slides to the front end of the first discharge guide rail 84, the discharge drive member 81 stops running; then, the finger cylinder 87 drives the discharge clamp 88 to open, and the discharge cylinder 86 pushes the second side plate 8b to continue to move in the opposite direction indicated by the arrow F3 along the second discharge guide rail 84. When the second discharge slider 85 moves to the front end of the second discharge guide rail 84, the discharge clamp 88 extends into the upper stop molding mold set 5. At this time, the finger cylinder 87 drives the discharge clamp 88 to close and clamp the finished zipper tape.
[0075] When discharging the material laterally, the discharging driving member 81 first drives the first discharging slide block 83 to slide in the direction indicated by the arrow F3, so that the first side plate 8a drives the second side plate 8b, the discharging cylinder 86, the finger cylinder 87, and the discharging clamp 88 to move as a whole. When the first discharging slide block 83 slides to the rear end of the first discharging guide rail 84, the discharging clamp 88 corresponds to the clamp of the unloading device 9; then, the finished zipper tape is clamped by the clamp of the unloading device 9, and at this time, the finger cylinder 87 drives the discharging clamp 88 to open to release the finished zipper tape; then, the discharging cylinder 86 drives the second side plate 8b to slide toward the rear end of the first discharging guide rail 88, that is, along the Figure 1 , Figure 19-20 The unloading device 9 moves in the direction indicated by the middle arrow F3, so that the finished zipper tape can be driven to move horizontally for output.
[0076] In the present invention, the lateral discharge device 8 is set with a two-stage stroke to prevent the unloading device 9 from pulling the zipper tape inconveniently or scratching the zipper tape due to the discharge clamp 88 not opening at a large enough angle, so that the lateral discharge of the zipper tape is smoother. At the same time, the lateral discharge can shorten the discharge time of the zipper tape, thereby shortening the processing cycle of the upper stop molding mold set 5, improving production efficiency, and making the structure of the entire production line more compact.
[0077] Combine again below Figure 1-Figure 20 As shown, the working principle of the injection zipper cutting, threading and injection top stop integrated machine of the present invention is explained.
[0078] First, the continuous zipper tape is turned around and fed along a horizontal U-shaped route through the tape guide mechanism 11 to realize the turning over of the zipper tape. The clamping and pulling mechanism 12 clamps the end of the zipper tape and pulls it to the end, and the other end of the zipper tape is fixed by the positioning mechanism 21. The zipper tape is cut by the cutting mechanism 22 to obtain a semi-finished zipper tape, such as Figure 1-3 shown.
[0079] Then, the feeding fixture 35 of the lateral feeding device 3 clamps the semi-finished zipper tape and moves along the longitudinal direction ( Figure 1 The semi-finished zipper tape is moved in the direction indicated by the middle arrow F1 to be sent into the zipper tape transverse conveying device 4. When the conveying clamp 45 of the zipper tape transverse conveying device 4 clamps the semi-finished zipper tape, the feeding clamp 35 is released and returned.
[0080] Next, the zipper tape transverse conveying device 4 drives its input clamp 45 to clamp the semi-finished zipper tape and convey it in the transverse direction ( Figure 1During this process, the slider is put on after passing through the slider holding mechanism 46, and then the conveying fixture 45 is driven to continue sliding in the direction indicated by the arrow F2. When the first pneumatic clamp 451 and the second pneumatic clamp 452 of the input fixture 45 move into the die base 51 and are conveyed to between the upper die 521 and the lower die 531, the driving assembly 54 operates to drive the lower die 531 to move upward and the upper die 521 to close. Then the first pneumatic clamp 451 and the second pneumatic clamp 452 release the semi-finished zipper tape and are driven by the linear module to return horizontally to clamp the next semi-finished zipper tape.
[0081] The semi-finished zipper tape is formed into an upper stop in the upper stop forming mold set 5, and the process is as described above. The waste generated during the injection molding process is blown toward the lower mold 531 by the blowing nozzle 71 of the blowing device 7, and the gas blows the waste into the first cleaning hole 514 and the second cleaning hole 611, so that the waste automatically slides down along the first receiving groove 72 to the second receiving groove 73, and automatically slides down along the second receiving groove 73 for recovery. In this process, the outer cover 74 prevents the blown waste from flying around and contaminating other parts of the equipment, thereby ensuring the cleanliness of the upper stop forming mold set 5 and other equipment. Figure 10-11 shown.
[0082] After the injection molding of the upper stop is completed, the finished zipper tape is obtained. At this time, the lateral discharge device 8 drives its discharge fixture 88 to move longitudinally into the die base 51 of the upper stop molding die set 5, and the finished zipper tape is clamped by the discharge fixture 88. At this time, the upper die 521 and the lower die 531 are opened to release the finished zipper tape, and the lateral discharge device 8 drives the discharge fixture 88 to move longitudinally ( Figure 1 The machine moves in the direction indicated by the middle arrow F3 to complete the lateral discharge.
[0083] After the lateral discharging device 8 outputs the finished zipper tape, the finished zipper tape is clamped by the clamp of the unloading device 9 and pulled out in the lateral direction, and then outputted by the unloading device 9.
[0084] In summary, due to the injection molding zipper cutting, threading, and injection molding upper stop integrated machine of the present invention, firstly, the side feeding device 3 and the side discharging device 8 are respectively arranged perpendicularly to the zipper tape transverse conveying device 4, thereby realizing the side feeding and side discharging of the zipper tape, thereby shortening the feeding and discharging time of the zipper tape, and then shortening the overall processing cycle of the zipper tape, and improving production efficiency; secondly, the guide belt input device 1 and the zipper tape transverse conveying device 4 are arranged in parallel and the conveying direction of both is transverse, and the side feeding device 3 and the side discharging device 8 are respectively arranged perpendicularly between the two, so that the structure of the entire production line is more compact.
[0085] The above disclosure is only the preferred embodiment of the present invention, which certainly cannot be used to limit the scope of rights of the present invention. Therefore, equivalent changes made according to the scope of the patent application of the present invention are still within the scope covered by the present invention.
Claims
1. An injection molding zipper cutting, threading, and injection molding top stop integrated machine, comprising a guide belt input device, a cutting device, a lateral feeding device, a zipper belt transverse conveying device, a threading device, a top stop molding mold set, an injection molding device, and a lateral discharge device, characterized in that: The injection molding device is docked above the upper stop molding die set; The conveying direction of the guide belt input device is horizontal, and the guide belt input device is used to turn around and input the continuous zipper belt; The cutting device is arranged on the input path of the guide belt input device and is used to cut the zipper tape after the U-turn to obtain a semi-finished zipper tape; The lateral feeding device is docked at the side of the front end of the zipper tape transverse conveying device and the feeding direction is longitudinal, and is used to laterally convey the semi-finished zipper tape to the zipper tape transverse conveying device; The rear end of the zipper tape transverse conveying device is connected to the front of the upper stop forming mold set and the conveying direction is transverse. It clamps the semi-finished zipper tape for conveying and pierces the semi-finished zipper tape when passing through the threading device, and conveys the threaded semi-finished zipper tape to the upper stop forming mold set; The lateral discharge device is arranged on the side of the upper stop forming mold set and its discharge direction is longitudinal, and is used to output the finished zipper tape formed with the upper stop laterally, wherein the discharge direction is opposite to the feeding direction; The upper stop forming mold set includes a fixed mold base, an upper mold assembly fixed to the mold base, a lower mold assembly movably arranged on the mold base, and a driving assembly connected to the lower mold assembly, wherein the driving assembly drives the lower mold assembly to move up and down to close or open with the upper mold assembly; The front end of the mold base forms an open end, and the two sides of the mold base are also open, so that the zipper tape transverse conveying device can clamp the semi-finished zipper tape into the mold base to realize transverse feeding, and the lateral discharge device can enter the mold base to clamp the finished zipper tape to realize lateral discharge.
2. The zipper cutting, threading and top-stopping machine according to claim 1, characterized in that: The guide belt input device comprises: The belt guide mechanism comprises a first guide wheel rod and a second guide wheel rod which are arranged vertically, and a plurality of guide wheels arranged on the first guide wheel rod and the second guide wheel rod, wherein the first guide wheel rod is arranged in a transverse direction; The clamping and pulling mechanism includes a clamping and pulling motor, a clamping and pulling pulley, a clamping and pulling belt, a clamping and pulling guide rail, a clamping and pulling slider, a clamping and pulling connecting plate and a clamping and pulling clamp. The clamping and pulling guide rail is arranged horizontally and located below the first guide wheel rod. The clamping and pulling belt is wound around two clamping and pulling pulleys arranged at intervals. The clamping and pulling motor is connected to one of the clamping and pulling pulleys. The clamping and pulling slider is slidably connected to the clamping and pulling guide rail and fixed to the clamping and pulling belt. The clamping and pulling clamp is installed on the clamping and pulling slider through the clamping and pulling connecting plate.
3. The zipper cutting, threading and top-stopping machine according to claim 1, characterized in that: The lateral feeding device includes: a feeding drive, a feeding guide rail, a feeding slider, a feeding mounting plate, and a feeding clamp. The feeding guide rail is longitudinally arranged, the feeding slider is slidably connected to the feeding guide rail and connected to the feeding drive, the feeding drive is used to drive the feeding slider to slide back and forth on the feeding guide rail, and the feeding clamp is installed on the feeding slider through the feeding mounting plate.
4. The zipper cutting, threading and top-stopping machine according to claim 3, characterized in that: The feeding fixture comprises: An upper clamping group includes an upper connecting rod, an upper cylinder, an upper turning block and an upper opening and closing clamp, wherein the upper connecting rod is fixed to the feed mounting plate and extends longitudinally, one end of the upper turning block is pivotally connected to the upper connecting rod, the upper opening and closing clamp is vertically fixed to the other end of the upper turning block, the upper cylinder is fixed to the feed mounting plate and the telescopic end is pivotally connected to the upper turning block, and the telescopic end of the upper cylinder drives the upper turning block to rotate when it is extended and retracted; The lower clamp group includes a lower connecting rod, a lower cylinder, a lower flip block and a lower opening and closing clamp. The lower connecting rod is fixed below the upper connecting rod and is parallel to the upper connecting rod. One end of the lower flip block is pivotally connected to the lower connecting rod. The lower opening and closing clamp is vertically fixed to the other end of the lower flip block. The lower cylinder is fixed to the feed mounting plate and the telescopic end is pivotally connected to the lower flip block. The telescopic end of the lower cylinder drives the lower flip block to rotate when it is extended or retracted.
5. The zipper cutting, threading and top-stopping machine according to claim 1, characterized in that: The mold base has an upper base and a lower base which are arranged at intervals, and a first cleaning hole is provided at the rear side; The upper mold assembly includes an upper mold fixed to the upper seat, an upper mold core detachably connected to the upper mold, and two positioning columns arranged on the rear side of the upper mold; The lower mold assembly includes a lower mold movably mounted on the lower seat, a lower mold core detachably connected to the lower mold and corresponding to the upper mold core, and a positioning hole provided at the rear side of the lower mold and corresponding to the positioning column; The driving assembly includes a first motor, a screw, a screw sleeve, a driving plate, and a driving column. The output shaft of the first motor is fixedly connected to the screw. The screw sleeve is threadedly connected to the screw and fixedly connected to the driving plate. The driving column is movably inserted into the lower seat and has two ends respectively connected to the driving plate and the lower mold. When the first motor drives the screw to rotate, the screw sleeve moves up and down. The screw sleeve drives the driving plate and the driving column to move to push the lower mold to move up and down to close or open with the upper mold.
6. The zipper cutting, threading and top-stopping machine according to claim 5, characterized in that: The injection molding device comprises: A fixing frame, fixed to the rear side of the mold base and having a second cleaning hole corresponding to the first cleaning hole; The injection mechanism includes a barrel, a second motor, a synchronous wheel transmission assembly and a hopper, wherein the second motor is connected to the upper end of the barrel through the synchronous wheel transmission assembly to drive the barrel to rotate, the hopper is connected to the upper end of the barrel, and the lower end of the barrel is provided with an injection nozzle docking with the upper mold; The lifting mechanism includes a lifting cylinder, a vertical fixed plate, a lifting slider and a lifting slide rail, the lifting slide rail is fixed to the fixed frame, the vertical fixed plate is slidably connected to the lifting slide rail through the lifting slider, the injection mechanism is installed on the vertical fixed plate, the lifting cylinder is fixed to the fixed frame and is used to drive the vertical fixed plate to slide up and down to drive the injection mechanism to move up and down.
7. The zipper cutting, threading and top-stopping machine according to claim 6, characterized in that: Also included is an air blowing device, the air blowing device comprising: An air blowing nozzle is installed on the front side of the mold base and faces the first cleaning hole and the second cleaning hole; a first material receiving trough is obliquely arranged in the first cleaning hole and the second cleaning hole and one end of the first material receiving trough is butted against the lower mold; An outer cover, fixed to the fixing frame and covering the outside of the second cleaning hole; The gas blown out from the blowing nozzle can blow the waste on the upper stop forming mold set into the first cleaning hole and the second cleaning hole and discharge it through the first material receiving trough.
8. The zipper cutting, threading and top-stopping machine according to claim 1, characterized in that: The zipper tape transverse conveying device comprises: a linear module, a conveying cantilever, and a conveying fixture. The linear module is transversely arranged in front of the upper stop forming mold set, the lower end of the conveying cantilever is installed on the linear module, and the upper end of the conveying cantilever is installed with the conveying fixture. The linear module is used to drive the conveying cantilever to reciprocate in the transverse direction. The head threading device includes: a pull head holding mechanism, a pull head tidying mechanism and a pull head conveying mechanism connected therebetween. The pull head holding mechanism is arranged on the side of the linear module and is located below the conveying fixture for clamping and fixing the pull head. The pull head tidying mechanism tidies up a large number of disorderly pull heads and conveys them to the pull head conveying mechanism. The pull head conveying mechanism conveys the pull heads one by one to the pull head holding mechanism.
9. The zipper cutting, threading and top-stopping machine according to claim 8, characterized in that: The conveying fixture comprises: A first clamp group, comprising a first linear motor and a first pneumatic clamp, wherein the first linear motor is installed at one end of the input cantilever and connected to the first pneumatic clamp, and is used to drive the first pneumatic clamp to move longitudinally; The second clamp group includes a second linear motor and a second pneumatic clamp. The second linear motor is installed at the other end of the input cantilever and connected to the second pneumatic clamp. The second pneumatic clamp is arranged opposite to the first pneumatic clamp. The second linear motor drives the second pneumatic clamp to move longitudinally.
10. The zipper cutting, threading and top-stopping machine according to claim 1, characterized in that: The lateral discharging device includes: a discharging drive, a first discharging guide rail, a first discharging slider, a second discharging guide rail, a second discharging slider, a discharging cylinder, a finger cylinder and a discharging fixture. The first discharging guide rail is longitudinally arranged on the side of the upper stop forming mold set, the first discharging slider is slidably connected to the first discharging guide rail and connected to the discharging drive, the discharging drive is used to drive the first discharging slider to slide reciprocatingly along the first discharging guide rail, the second discharging guide rail is installed on the first discharging slider through the first side plate and is longitudinally arranged, the second discharging slider is slidably connected to the second discharging guide rail and fixedly connected to the second side plate, the finger cylinder is connected to the discharging fixture and installed on the front end of the second side plate, and the discharging cylinder is connected to the rear end of the second side plate for driving it to slide along the second discharging guide rail.
Citation Information
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