Exhaust device, method of installing same, and turbine fracturing apparatus

By designing the fixing plate and pressure plate of the exhaust device, and utilizing the plug-in fit of pre-installed components and fine adjustment of the set screw, the problem of difficult assembly of the diffuser tube and turbine in fracturing equipment was solved, and an efficient and precise assembly process was achieved.

CN112901292BActive Publication Date: 2025-12-09YANTAI JEREH PETROLEUM EQUIP & TECH CO LTD
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Patent Information

Application Number
CN202110339066.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-03-30
Publication Date
2025-12-09
Estimated Expiration
2041-03-30

AI Technical Summary

Technical Problem

The assembly of the diffuser tube and turbine in fracturing equipment is difficult, especially since the diffuser tube is large and heavy, making the assembly process labor-intensive and time-consuming.

Method used

The diffuser tube is pre-fixed by using a fixed plate and pressure plate design in the exhaust device, and the assembly process is simplified by plugging in pre-installed components. Accurate connection is achieved by fine-tuning with set screws.

Benefits of technology

It simplifies the assembly process of the diffuser and turbine, saves manpower and time, and improves assembly efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

An exhaust device, a mounting method thereof and a turbofracturing device. The exhaust device comprises a body, a fixing plate, a pressing plate and a diffusion pipe. The body comprises a side wall. The fixing plate is configured to be fixed to the side wall. The pressing plate is configured to be pre-fixedly connected with the fixing plate and fixedly connected. The diffusion pipe is configured to be fixed to the side wall through the pressing plate and the fixing plate. The fixing plate further comprises a first pre-installation part. The pressing plate further comprises a second pre-installation part. The second pre-installation part is cooperable with the first pre-installation part to realize pre-fixing of the diffusion pipe. In the assembly process of the diffusion pipe, the second pre-installation part and the first pre-installation part are cooperable to realize pre-fixing of the diffusion pipe, and then the diffusion pipe is fixed. Therefore, accurate connection of the diffusion pipe is realized, the assembly process is simplified and manpower is saved.
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Description

TECHNICAL FIELD

[0001] Embodiments of the present disclosure relate to an exhaust device and a mounting method thereof, and a turbofrac equipment. BACKGROUND

[0002] In recent years, with the increasing demand for unconventional natural gas such as shale gas, the demand for fracturing equipment has also increased substantially. The fracturing equipment usually includes a main power device and a plurality of auxiliary power devices, as well as some auxiliary devices, such as diffusion pipes, silencers and other functional components. These components are usually arranged transversely and have a large volume, and the assembly process is an important link in forming the turbofrac equipment. SUMMARY

[0003] At least one embodiment of the present disclosure provides an exhaust device, which includes a body, a fixing plate, a pressing plate and a diffusion pipe. The body includes a side wall. The fixing plate is configured to be fixed to the side wall. The pressing plate is configured to be pre-fixedly connected with the fixing plate and fixedly connected. The diffusion pipe is configured to be fixed to the side wall through the pressing plate and the fixing plate. The fixing plate further includes a first pre-installation part. The pressing plate further includes a second pre-installation part. The second pre-installation part cooperates with the first pre-installation part to realize the pre-fixing of the diffusion pipe.

[0004] For example, in the exhaust device provided by at least one embodiment of the present disclosure, the second pre-installation part and the first pre-installation part are configured to realize the pre-fixing of the diffusion pipe by insertion. One of the second pre-installation part and the first pre-installation part includes a recessed part, and the other of the second pre-installation part and the first pre-installation part includes a protruding part. At least part of the protruding part is located in the recessed part when the second pre-installation part and the first pre-installation part are inserted.

[0005] For example, in the exhaust device provided by at least one embodiment of the present disclosure, the side wall has a mounting opening. The fixing plate has a first opening through which the diffusion pipe passes. The pressing plate has a second opening through which the diffusion pipe passes. The diffusion pipe is configured to be fixed on the side wall by passing through the mounting opening, the first opening and the second opening.

[0006] For example, in the exhaust device provided by at least one embodiment of the present disclosure, the fixing plate includes a first plate surface. The first pre-installation part includes a first installation part protruding from the first plate surface in an axial direction. The first installation part at least partially surrounds the first opening. The first pre-installation part further includes a first baffle protruding from a side of the first installation part facing the first opening towards the first opening. The first baffle is spaced apart from a first surface of the first installation part which is spaced apart from the first plate surface in the axial direction by a predetermined distance, so that at least part of the recessed part is defined by the first baffle and the first installation part.

[0007] For example, in the exhaust device provided by at least one embodiment of the present disclosure, when the first pre-installation part and the second pre-installation part are matched, the first surface of the first installation part faces at least part of the pressing plate.

[0008] For example, in the exhaust device provided by at least one embodiment of the present disclosure, the pressing plate comprises a second plate surface, the second pre-installation part comprises a first protruding part protruding from the second plate surface in the axial direction, and the first protruding part at least partially surrounds the second opening; when the first pre-installation part and the second pre-installation part are matched, a second surface of the first protruding part spaced from the second plate surface in the axial direction faces a third surface of the first baffle, and at least part of the first protruding part is located in the first pre-installation part, wherein the third surface serves as at least part of the bottom surface of the recessed part.

[0009] For example, the exhaust device provided by at least one embodiment of the present disclosure further comprises a first sealing part between the first surface and the pressing plate and / or a second sealing part between the second surface and the first baffle.

[0010] For example, in the exhaust device provided by at least one embodiment of the present disclosure, the first installation part has at least one threaded hole extending in a direction parallel to the first plate surface and communicating with the first opening, and the at least one threaded hole is located between the first baffle and the first surface in a direction perpendicular to the first plate surface.

[0011] For example, in the exhaust device provided by at least one embodiment of the present disclosure, the fixed plate comprises a first plate surface, the first pre-installation part comprises a second installation part protruding from the first plate surface in the axial direction, the second installation part at least partially surrounds the first opening, and a surface of the second installation part spaced from the first plate surface in the axial direction comprises a groove extending toward the first plate surface in a direction perpendicular to the first plate surface, and the groove is configured to accommodate at least part of the protruding part.

[0012] For example, in the exhaust device provided by at least one embodiment of the present disclosure, the pressing plate comprises a second plate surface, the second pre-installation part comprises a second protruding part protruding from the second plate surface in the axial direction, the second protruding part at least partially surrounds the second opening, and the second protruding part is configured to be insertable into the groove, so that at least part of the second protruding part is located in the groove of the second installation part.

[0013] For example, in the exhaust device provided by at least one embodiment of the present disclosure, a first side wall of the second installation part away from the first opening in the radial direction has at least one threaded hole extending in a direction parallel to the second plate surface and penetrating through the first side wall.

[0014] For example, in at least one embodiment of the exhaust device provided in this disclosure, the fixing plate includes a first plate surface, the first pre-installation portion includes a third mounting portion protruding axially from the first plate surface, the third mounting portion at least partially surrounding the first opening, and the third mounting portion constituting the protrusion; the pressure plate includes a second plate surface, the second pre-installation portion includes a third protrusion protruding axially from the second plate surface, the third protrusion at least partially surrounding the second opening, and a portion of the recess is defined by the third protrusion; when the first pre-installation portion and the second pre-installation portion cooperate, at least a portion of the third mounting portion is inserted into the second pre-installation portion.

[0015] For example, in the exhaust device provided in at least one embodiment of this disclosure, the third mounting portion is a first closed ring structure surrounding the first opening, and the third protrusion is a second closed ring structure surrounding the second opening. When the first pre-mounted portion and the second pre-mounted portion cooperate, the second closed ring structure is located radially outside the first closed ring structure and is the radially outermost part of the pressure plate. The side surface of the recess is formed by the radially inner surface of the third protrusion, and the bottom surface of the recess is the second plate surface.

[0016] For example, in at least one embodiment of the exhaust device provided in this disclosure, the third protrusion has at least one threaded hole extending in a direction parallel to the second plate surface and penetrating the third protrusion.

[0017] At least one embodiment of this disclosure also provides a turbine fracturing device, which includes a silencing chamber and an exhaust device provided in the embodiments of this disclosure. The silencing chamber contains a turbine and an exhaust manifold. The silencing chamber has a side wall, and a diffuser is installed on the side wall. The two ends of the diffuser are respectively connected to the turbine and the exhaust manifold.

[0018] At least one embodiment of this disclosure also provides a method for installing an exhaust device, comprising: fixing the fixing plate to the side wall; cooperating the second pre-installation part with the first pre-installation part to pre-fix the diffuser tube; and fixing the pressure plate to the fixing plate to fix the diffuser tube to the side wall.

[0019] For example, the second pre-installation part and the first pre-installation part are configured to realize pre-fixing of the diffuser pipe by plugging in the mounting method provided by at least one embodiment of the present disclosure, one of the second pre-installation part and the first pre-installation part comprises a recessed part, and the other of the second pre-installation part and the first pre-installation part comprises a protruding part, at least a part of the protruding part is located in the recessed part, and the mounting method further comprises: inserting at least a part of the protruding part into the recessed part to realize pre-fixing of the diffuser pipe. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present disclosure, the drawings of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only related to some embodiments of the present disclosure, and not limit the present disclosure.

[0021] Figure 1 It is a schematic view of a diffuser device;

[0022] Figure 2 It is an exploded view of the diffuser device provided by at least one embodiment of the present disclosure;

[0023] Figure 3 It is a partial enlarged schematic view of the diffuser device in Figure 2

[0024] It is a plan view of the fixing plate of the diffuser device provided by at least one embodiment of the present disclosure; Figure 4

[0025] It is another partial enlarged schematic view of the diffuser device in Figure 5 Figure 2 It is a sectional view of the first pre-installation part of the fixing plate and the second pre-installation part of the pressing plate in the cooperating state in the diffuser device provided by at least one embodiment of the present disclosure;

[0026] Figure 6 It is another sectional view of the first pre-installation part of the fixing plate and the second pre-installation part of the pressing plate in the cooperating state in the diffuser device provided by at least one embodiment of the present disclosure; and

[0027] Figure 7 It is a schematic view of a turbofracturing device provided by at least one embodiment of the present disclosure.

[0028] DETAILED DESCRIPTION Figure 8

[0029] ​​To make the objectives, technical solutions, and advantages of the embodiments of this disclosure clearer, the technical solutions of the embodiments of this disclosure will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this disclosure. All other embodiments obtained by those skilled in the art based on the described embodiments of this disclosure without creative effort are within the scope of protection of this disclosure.

[0030] Unless otherwise defined, the technical or scientific terms used in this disclosure shall have the ordinary meaning understood by one of ordinary skill in the art to which this disclosure pertains. The terms “first,” “second,” and similar terms used in this disclosure do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as “comprising” or “including” mean that the element or object preceding the word encompasses the elements or objects listed following the word and their equivalents, without excluding other elements or objects. Terms such as “connected” or “linked” are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. Terms such as “upper,” “lower,” “left,” and “right” are used only to indicate relative positional relationships, and these relative positional relationships may change accordingly when the absolute position of the described objects changes.

[0031] As mentioned above, fracturing equipment typically includes a main power unit, multiple auxiliary power units, and some supporting devices. These supporting devices include functional components such as diffusers and silencers to achieve functions such as exhaust and noise reduction. During assembly, these components of fracturing equipment are usually arranged laterally and are large in size and weight, which makes assembly difficult and labor-intensive.

[0032] Figure 1 A schematic diagram of the diffuser and silencer sections of a fracturing device is shown, such as... Figure 1 As shown, the fracturing equipment has a chamber sidewall 1, and a diffuser 2 is installed on the chamber sidewall 1. One end of the diffuser 2 passes through a bellows 3 and connects to a silencer 4, while the other end connects to a turbine (not shown in the figure). During the installation of the diffuser 2 onto the chamber sidewall 1, due to its weight, large size, and relatively soft sealing connection with the chamber sidewall 1, it is difficult to align the diffuser 2 with the turbine and fix it to the chamber sidewall 1, often requiring multiple people to assist in the installation. For example, after aligning the diffuser 2 with the turbine, the fixing plate 5 of the diffuser 2 needs to be fixed to the chamber sidewall 1 by welding or bolting to complete the assembly of the diffuser 2. This assembly method is difficult, labor-intensive, and time-consuming.

[0033] The exhaust device provided by at least one embodiment of the present disclosure comprises a body, a fixing plate, a pressing plate and a diffusion pipe; the body comprises a side wall; the fixing plate is configured to be fixed to the side wall; the pressing plate is configured to be pre-fixedly connected and fixedly connected with the fixing plate; the diffusion pipe is configured to be fixed to the side wall through the pressing plate and the fixing plate; the fixing plate further comprises a first pre-mounting portion, and the pressing plate further comprises a second pre-mounting portion, and the second pre-mounting portion cooperates with the first pre-mounting portion to realize pre-fixing of the diffusion pipe. In the assembly process of the exhaust device, the first pre-mounting portion of the fixing plate and the second pre-mounting portion of the pressing plate can realize pre-fixing of the diffusion pipe through cooperation, and then the diffusion pipe is fixed, so that the diffusion pipe and other components (for example, a turbine) can be initially aligned through pre-fixing, and then the diffusion pipe is accurately connected through fixing, and in the subsequent alignment and fixing process, the diffusion pipe does not need to be supported by manpower and the alignment of the diffusion pipe does not need to be operated by manpower, so that although the pre-fixing process is increased, the assembly process can be actually simplified and manpower and time can be saved, and the assembly efficiency is improved.

[0034] The exhaust device provided by at least one embodiment of the present disclosure, the mounting method thereof and the fracturing equipment are described in detail below through several specific examples.

[0035] The exhaust device provided by at least one embodiment of the present disclosure, Figure 2 An exploded view of the exhaust device is shown. As shown in the figure, Figure 2 The exhaust device comprises a body 100, a fixing plate 10, a pressing plate 11 and a diffusion pipe S; the body 100 comprises a side wall 100A; the fixing plate 10 is configured to be fixed to the side wall 100A; the pressing plate 11 is configured to be pre-fixedly connected and fixedly connected with the fixing plate 10; and the diffusion pipe S is configured to be fixed to the side wall 100A through the pressing plate 11 and the fixing plate 10.

[0036] For example, in the embodiment of the present disclosure, the body 100, the fixing plate 10, the pressing plate 11 and the diffusion pipe S can be in a state to be assembled or a state to be assembled.

[0037] For example, Figure 3 An exploded view of the exhaust device in Figure 2 is shown. As shown in the figure, Figure 2 and Figure 3 The fixing plate 10 further comprises a first pre-mounting portion 101, and the pressing plate 11 further comprises a second pre-mounting portion 111, and the second pre-mounting portion 111 cooperates with the first pre-mounting portion 101 to realize pre-fixing of the diffusion pipe S. For example, the cooperation between the second pre-mounting portion 111 and the first pre-mounting portion 101 can comprise plug-in connection, lap joint, clamping connection and the like, and the cooperation mode between the second pre-mounting portion 111 and the first pre-mounting portion 101 is not limited in the embodiment of the present disclosure.

[0038] For example, in some embodiments, the second pre-mounting portion 111 and the first pre-mounting portion 101 are configured to achieve pre-fixing of the diffuser pipe S by plugging. For example, one of the second pre-mounting portion 111 and the first pre-mounting portion 101 comprises a recessed portion, and the other of the second pre-mounting portion 111 and the first pre-mounting portion 101 comprises a protruding portion, at least part of the protruding portion is located in the recessed portion in the case of plugging of the second pre-mounting portion 111 and the first pre-mounting portion 111, thereby achieving pre-fixing of the diffuser pipe S.

[0039] For example, as shown in FIG. 1A, the side wall 100A has a mounting opening 100B, the fixing plate 10 has a first opening 10A through which the diffuser pipe S passes, and the pressing plate 11 has a second opening 11A through which the diffuser pipe S passes; the diffuser pipe S is configured to be fixed on the side wall 100A by passing through the mounting opening 100B, the first opening 10A and the second opening 11A. For example, the middle portion S0 of the diffuser pipe S is configured as a portion fixed to the side wall 100A. Figure 2

[0040] For example, in some embodiments, as shown in FIG. 1A, the fixing plate 10 can comprise a first plate surface 102, the first pre-mounting portion 101 comprises a first mounting portion 103 protruding from the first plate surface 102 in the axial direction (i.e. the horizontal direction in the figure), and the first mounting portion 103 at least partially surrounds the first opening 10A. As shown in FIG. 1A, the first pre-mounting portion 10 further comprises a first baffle plate 104 protruding from the side of the first mounting portion 103 facing the first opening 10A towards the first opening 10A, and the first baffle plate 104 is spaced apart from the first surface 103A of the first mounting portion 103 which is spaced apart from the first plate surface 102 in the axial direction by a predetermined distance, so that the first pre-mounting portion 101 is configured as a recessed portion for plugging, and at least part of the recessed portion is defined by the first baffle plate 104 and the first mounting portion 103, i.e. the portion shown by the dashed line in FIG. 1A. Figure 2 Figure 3 Figure 3 Figure 3

[0041] For example, in the case of cooperation of the first pre-mounting portion 101 and the second pre-mounting portion 111, the first surface 103A of the first mounting portion 10 faces at least part of the pressing plate 11. For example, a sealing ring can be provided between the first surface 103A and the pressing plate 11 for sealing the fixing plate 10 and the pressing plate 11.

[0042] For example, in some embodiments, as shown in FIG. 1A, the fixing plate 10 can comprise a first plate surface 102, the first pre-mounting portion 101 comprises a first mounting portion 103 protruding from the first plate surface 102 in the axial direction (i.e. the horizontal direction in the figure), and the first mounting portion 103 at least partially surrounds the first opening 10A. As shown in FIG. 1A, the first pre-mounting portion 10 further comprises a first baffle plate 104 protruding from the side of the first mounting portion 103 facing the first opening 10A towards the first opening 10A, and the first baffle plate 104 is spaced apart from the first surface 103A of the first mounting portion 103 which is spaced apart from the first plate surface 102 in the axial direction by a predetermined distance, so that the first pre-mounting portion 101 is configured as a recessed portion for plugging, and at least part of the recessed portion is defined by the first baffle plate 104 and the first mounting portion 103, i.e. the portion shown by the dashed line in FIG. 1A. Figure 2 Figure 3 ​​​​​​As shown, the pressing plate 11 can include a second plate surface 112, and the second pre-mounting portion 111 includes a first protruding portion 113 protruding from the second plate surface 112 in the axial direction (i.e., the horizontal direction in the figure), and the first protruding portion 113 at least partially surrounds the second opening 11A. In the case where the first pre-mounting portion 101 cooperates with the second pre-mounting portion 111, a second surface 113A of the first protruding portion 113 spaced apart from the second plate surface 112 in the axial direction faces the third surface 104A of the first baffle plate 104. For example, a sealing ring can be arranged between the second surface 113A and the third surface 104A of the first baffle plate 104 for sealing the fixing plate 10 and the pressing plate 11.

[0043] For example, in the case where the first pre-mounting portion 101 cooperates with the second pre-mounting portion 111, as shown in FIG. 1C, at least part of the first protruding portion 113 is located in the first pre-mounting portion 101, i.e., at least part of the first protruding portion 113 is located in the recess defined by the first baffle plate 104 and the first mounting portion 103, and at this time, the third surface 104A of the first baffle plate 104 serves as at least part of the bottom surface of the recess. Figure 3 For example, in the case where the first pre-mounting portion 101 cooperates with the second pre-mounting portion 111, as shown in FIG. 1C, at least part of the first protruding portion 113 is located in the first pre-mounting portion 101, i.e., at least part of the first protruding portion 113 is located in the recess defined by the first baffle plate 104 and the first mounting portion 103, and at this time, the third surface 104A of the first baffle plate 104 serves as at least part of the bottom surface of the recess.

[0044] For example, in some embodiments, the first mounting portion 103 is a first closed ring structure surrounding the first opening 10A, and the first protruding portion 113 is a second closed ring structure surrounding the second opening 11A. In the case where the first pre-mounting portion cooperates with the second pre-mounting portion, the second closed ring structure is located radially inside the first closed ring structure, i.e., in this embodiment, the first pre-mounting portion 101 includes a recess defined by the first baffle plate 104 and the first mounting portion 103, and the second pre-mounting portion 111 includes a protrusion defined by the first protruding portion 113, and in the case where the first pre-mounting portion 101 cooperates with the second pre-mounting portion 111, at least part of the second pre-mounting portion 111 (e.g., the protrusion defined by the first protruding portion 113) is inserted into the first pre-mounting portion (e.g., the recess defined by the first baffle plate 104 and the first mounting portion 103), thereby achieving insertion and further achieving pre-fixing of the diffusion pipe.

[0045] For example, in some embodiments, as shown in FIG. 1C and FIG. 1D, Figure 2 and Figure 3 For example, in some embodiments, as shown in FIG. 1C and FIG. 1D, For example, in some embodiments, as shown in FIG. 1C and FIG. 1D,

[0046] For example, as shown in Figure 2 and Figure 3 The exhaust device can further include a third sealing portion S3, which can be arranged between the fixed plate 10 and the diffuser pipe S, for sealing the fixed plate 10 and the diffuser pipe S.

[0047] For example, Figure 4 A plan view of the fixed plate is shown, Figure 5 A partial cross-sectional view of the exhaust device in Figure 2 is shown in the lower dashed box area after assembly. For example, in some embodiments, the first mounting portion 103 has at least one threaded hole 1031 extending in a direction parallel to the first plate surface 102 (vertical direction in Figure 5 , which communicates with the first opening 10A, in a direction perpendicular to the first plate surface 102 (horizontal direction in Figure 5 , the at least one threaded hole 1031 is located between the first baffle 104 and the first surface 103A of the first mounting portion 103, as shown in Figure 5 .

[0048] For example, a jackscrew 1032 can be screwed into the at least one threaded hole 1031, at which time the jackscrew 1032 can abut against the first protrusion 113 on the pressing plate 11, thereby achieving fine adjustment of the position of the pressing plate 11 and further achieving fine adjustment of the diffuser pipe S.

[0049] For example, as shown in Figure 4 The at least one threaded hole 1031 can include a plurality of threaded holes 1031, which can be arranged around the first opening 10A. For example, in some examples, the plurality of threaded holes 1031 can be arranged around the first opening 10A once, or around the first opening 10A half on the lower side of the first opening 10A (as shown in Figure 4 Since the fixed plate 10 on the lower side of the first opening 10A is the side that bears the weight of the diffuser pipe S, the threaded hole 1031 and the jackscrew 1032 can be arranged on the lower side of the first opening 10A to achieve fine adjustment of the position of the diffuser pipe S at least in the direction of gravity, thereby achieving the effect of accurately installing the diffuser pipe S.

[0050] In the assembly process of the above-described exhaust device provided by the embodiments of the present disclosure, the first pre-mounting portion 101 of the fixed plate 10 and the second pre-mounting portion 111 of the pressing plate 11 can cooperate to achieve pre-fixing of the diffuser pipe S, thereby achieving initial alignment of the diffuser pipe S with other components (such as a turbine), and then the diffuser pipe S is fixed, for example, the fixed plate 10 and the pressing plate 11 are fixedly connected by using the bolts 131, as shown in Figure 2 and Figure 5As shown, the accurate connection of the diffusion pipe can be achieved by the assembly method of pre-fixing and then fixing, which can simplify the assembly process, save labor and time, and improve the assembly efficiency. Furthermore, the position of the diffusion pipe S can be adjusted by the jack screw, and the diffusion pipe is fixed after being adjusted to the appropriate position, thereby improving the assembly efficiency and assembly accuracy.

[0051] For example, in some embodiments, the first pre-mounting part 101 on the fixing plate 10 and the second pre-mounting part 111 on the pressing plate 11 can also adopt a structure different from the above-described embodiments.

[0052] For example, Figure 6 Another cross-sectional view of the cooperation between the first pre-mounting part and the second pre-mounting part according to at least one embodiment of the present disclosure is shown. In combination with Figure 2 and Figure 6 In this embodiment, the fixing plate 10 includes a first plate surface 101, the first pre-mounting part 101 includes a second mounting part 201 protruding from the first plate surface 102 in the axial direction, the second mounting part 201 at least partially surrounds the first opening 10A, and the surface 201A of the second mounting part 201 spaced apart from the first plate surface 101 in the axial direction includes a groove 202 extending toward the first plate surface 101 in a direction perpendicular to the first plate surface 101 (the horizontal direction in the figure), and the groove 202 is configured to accommodate at least part of the protruding part (for example, the second protruding part 211 described later).

[0053] For example, in combination with Figure 2 and Figure 6 The pressing plate 11 includes a second plate surface 112, the second pre-mounting part 111 includes a second protruding part 211 protruding from the second plate surface 112 in the axial direction, the second protruding part 211 at least partially surrounds the second opening 11A, and the second protruding part 211 is configured to be inserted into the groove 202, so that at least part of the second protruding part 211 is located in the groove 202 of the second mounting part 201, realizing the insertion of the first pre-mounting part and the second pre-mounting part.

[0054] For example, in some embodiments, the second mounting part 201 is a first closed ring structure surrounding the first opening 10A, and the second protruding part 211 is a second closed ring structure surrounding the second opening 11A. In this embodiment, the first pre-mounting part 101 includes a recess defined by the groove 202 of the second mounting part 201, and the second pre-mounting part 111 includes a protruding part defined by the second protruding part 211. When the first pre-mounting part and the second pre-mounting part cooperate, at least part of the second pre-mounting part (for example, the second protruding part 211) is inserted into the first pre-mounting part (for example, the groove 202 of the second mounting part 201), thereby realizing the insertion, and further realizing the pre-fixing of the diffusion pipe.

[0055] For example, asFigure 6 As shown, the first side wall 201A of the second mounting portion 201, which is away from the first opening 10A in the radial direction (vertical direction in the figure), has at least one threaded hole 221 extending in a direction parallel to the second plate surface 111 (vertical direction in the figure) and penetrating through the first side wall 201A.

[0056] For example, a jackscrew 222 can be screwed into the at least one threaded hole 221, and the jackscrew 222 can abut against the second protrusion 211 on the pressure plate 11, so as to fine-tune the position of the pressure plate 11, and further fine-tune the position of the diffuser pipe S.

[0057] For example, similar to Figure 4 As shown, the at least one threaded hole 221 can include a plurality of threaded holes 221, which can be arranged around the first opening 10A. For example, in some examples, the plurality of threaded holes 221 can be arranged around the first opening 10A in one circle, or around the first opening 10A in half a circle on the lower side of the first opening 10A. Since the fixed plate 10 on the lower side of the first opening 10A is the side that bears the weight of the diffuser pipe S, the threaded holes 221 and the jackscrews 222 can be arranged on the lower side of the first opening 10A to fine-tune the position of the diffuser pipe S at least in the direction of gravity, and further achieve the effect of accurately installing the diffuser pipe S.

[0058] Similarly, in the assembly process of the exhaust device provided in the above embodiment of the present disclosure, the first pre-mounting portion 101 of the fixed plate 10 and the second pre-mounting portion 111 of the pressure plate 11 can cooperate to pre-fix the diffuser pipe S, and further pre-align the diffuser pipe S with other components (such as a turbine), and then fix the diffuser pipe S, for example, use the bolts 131 to fixedly connect the fixed plate 10 and the pressure plate 11, as shown in Figure 2 and Figure 6 As shown, the pre-fixing and then fixing assembly method can achieve accurate connection of the diffuser pipe, which can simplify the assembly process, save labor and time, and improve assembly efficiency.

[0059] For example, Figure 7 Another cross-sectional view of the cooperation between the first pre-mounting portion and the second pre-mounting portion is shown. In combination with Figure 2 and Figure 7 In this embodiment, the fixed plate 10 includes a first plate surface 102, the first pre-mounting portion 101 includes a third mounting portion 301 protruding from the first plate surface 102 in the axial direction (horizontal direction in the figure), the third mounting portion 301 at least partially surrounds the first opening 10A, and the third mounting portion 301 constitutes a protrusion.

[0060] For example, the pressing plate 11 includes a second plate surface 112, and the second pre-mounting portion includes a third protruding portion 311 protruding from the second plate surface 112 in the axial direction (horizontal direction in the figure), the third protruding portion 311 at least partially surrounding the second opening 11A. In this embodiment, the recessed portion is defined by the third protruding portion 311. For example, when the first pre-mounting portion 101 cooperates with the second pre-mounting portion 111, at least part of the third mounting portion 301 is inserted into the recessed portion defined by the third protruding portion 311 and the second plate surface 111, as shown in Figure 7 .

[0061] For example, in some embodiments, the third mounting portion 301 is a first closed ring-like structure surrounding the first opening 10A, and the third protruding portion 311 is a second closed ring-like structure surrounding the second opening 11A. When the first pre-mounting portion cooperates with the second pre-mounting portion, the second closed ring-like structure is radially outside the first closed ring-like structure and is radially the outermost of the pressing plate 11, the side surface of the recessed portion is constituted by the radially inner surface of the third protruding portion 311, and the bottom surface of the recessed portion is the second plate surface 111.

[0062] For example, in some embodiments, as shown in Figure 7 , the third protruding portion 311 has at least one threaded hole 312 extending in a direction parallel to the second plate surface 111 (vertical direction in the figure) and penetrating through the third protruding portion 311.

[0063] For example, a jackscrew 313 can be screwed into the at least one threaded hole 312, and the jackscrew 313 can abut against the third mounting portion 301, thereby achieving fine adjustment of the position of the fixing plate 10 and further achieving fine adjustment of the position of the diffusion tube S.

[0064] For example, similar to the case shown in Figure 4 , the at least one threaded hole 312 can include a plurality of threaded holes 312, and the plurality of threaded holes 312 can be arranged around the first opening 10A. For example, in some examples, the plurality of threaded holes 312 can be arranged around the first opening 10A in one circle, or around the first opening 10A in half a circle on the lower side of the first opening 10A. Since the fixing plate 10 on the lower side of the first opening 10A is the side that bears the weight of the diffusion tube S, by arranging the threaded holes 312 and the jackscrews 313 on the lower side of the first opening 10A, fine adjustment of the position of the diffusion tube S in at least the direction of gravity can be achieved, thereby achieving the effect of accurately installing the diffusion tube S.

[0065] Similarly, in the assembly process of the exhaust device provided in the embodiments of the present disclosure, the first pre-mounting portion 101 of the fixed plate 10 and the second pre-mounting portion 111 of the pressing plate 11 can realize the pre-fixing of the diffusion pipe S through mutual cooperation, and then realize the initial alignment of the diffusion pipe S and other components (for example, a turbine), and then the diffusion pipe S is fixed, for example, the fixed plate 10 and the pressing plate 11 are fixed and connected by using the bolts 131, as shown in Figure 2 and Figure 7 Thus, the accurate connection of the diffusion pipe can be realized through the assembly method of pre-fixing and then fixing, which can simplify the assembly process and save manpower and time, thereby improving the assembly efficiency.

[0066] At least one embodiment of the present disclosure also provides a turbofracturing device, Figure 8 a schematic view of the turbofracturing device is shown. As shown in Figure 8 the turbofracturing device includes a silencing cabin 41 and the exhaust device provided in the embodiments of the present disclosure. For example, the turbine 42 is arranged in the silencing cabin 41, for example, the silencing cabin 41 has a containing space 110, and the turbine 42 is arranged in the containing space 110. For example, the silencing cabin 41 is provided with a silencer 43 outside, the silencing cabin 41 has a side wall (i.e., the position indicated by the mark 41), the diffusion pipe S is mounted on the side wall, and the two ends of the diffusion pipe S are connected with the turbine 42 and the silencer 43 respectively, and the silencer 43 is used for silencing and guiding the exhaust gas discharged from the turbine 42 through the diffusion pipe S to be discharged into the atmosphere.

[0067] For example, in some embodiments, as shown in Figure 8 the silencer 43 includes an L-shaped gas transmission passage 201, one end of the gas transmission passage 201 has an air inlet which communicates with the turbine 42 through the diffusion pipe S to intake air, and the other end has an upward air outlet to facilitate the exhaust gas generated by the turbine 42 to be discharged to the atmosphere.

[0068] For example, as shown in Figure 8 the turbofracturing device can further include an air inlet device 44 and a cleaning device 140 and the like. For example, the turbine 42 and the cleaning device 140 are located in the containing space 110. For example, the air inlet device 44 is located at the top of the silencing cabin 41 and communicates with the turbine 42 through an air inlet pipe 131 and is configured to provide combustion-supporting gas to the turbine 42. For example, the air inlet device 44 includes a plurality of air inlets 132 arranged side by side. For example, the air inlet device 44 is fixed on the top of the silencing cabin 41 by welding or the like. For example, the cleaning device 140 is located on the side of the turbine 42 away from the air inlet device 44, i.e., below the turbine engine. For example, the cleaning device 140 includes a water tank 141 and a cleaning pump 142.

[0069] For example, as shown inFigure 8 As shown, the turbine fracturing equipment may also include a reduction gear 16 and a second lubrication system 161 located within the anechoic chamber 41. The second lubrication system 161 is configured to lubricate the reduction gear 16. The reduction gear 16 is connected to the output shaft of the turbine 42 and is arranged axially with the turbine 42. For example, the second lubrication system 161 includes a second lubricating oil tank 161a and a second drive mechanism 161b, which includes an electric motor; that is, the second lubrication system 161 is electrically driven, thus allowing for a smaller size.

[0070] For example, such as Figure 8 As shown, the turbine fracturing equipment may also include an air inlet assembly 18 and an air outlet assembly 19. The air inlet assembly 18 and the air outlet assembly 19 are used to create a circulating environment within the anechoic chamber, which helps with heat dissipation within the chamber. For example, the air outlet assembly 19 includes an air outlet duct 191 and a discharge section 192 connected to the air outlet duct 191. The discharge section 192 is used to change the orientation of the air outlet of the air outlet assembly, thereby effectively reducing the damage caused by windblown sand entering the anechoic chamber from the air outlet assembly and affecting the materials within the chamber.

[0071] For example, such as Figure 8 As shown, the turbine fracturing equipment may further include a transmission mechanism 45, a fracturing pump 21, and a third lubrication system 22 for lubricating the fracturing pump 21. The third lubrication system 22 includes an electric motor 221 located on the side of the transmission mechanism 45 away from the air intake device 44. The third lubrication system 22 also includes a lubricating oil tank 222.

[0072] For example, such as Figure 8 As shown, the turbine fracturing equipment may also include a lubricating oil cooling device 23 for dissipating heat from the third lubrication system 22. For example, the lubricating oil cooling device 23 includes an electric motor 231 and a radiator 232.

[0073] For example, such as Figure 8 As shown, the turbine fracturing equipment may also include a fracturing pump base 24 located below the fracturing pump 21. The fracturing pump base 24 is used to elevate the fracturing pump 21 so that the fracturing pump 21 and the turbine 42 are aligned in a straight line along the axial direction of the turbine 42, thereby improving transmission efficiency.

[0074] For example, such as Figure 8 As shown, the turbine fracturing equipment may also include a skid 6, on which the aforementioned components are mounted for fixation.

[0075] For example, the turbine fracturing equipment may also include other necessary structures, and the embodiments disclosed herein do not limit the specific construction of the turbine fracturing equipment.

[0076] The diffusion device of the turbine fracturing equipment provided by the embodiments of the present disclosure can be assembled in a simple and easy-to-implement manner. The specific assembly manner can be referred to the above embodiments, and will not be described again. In this way, the assembly efficiency of the turbine fracturing equipment can be improved, and manpower and time can be saved.

[0077] The mounting method of the exhaust device also provided by at least one embodiment of the present disclosure includes: fixing the fixing plate to the side wall; pre-fixing the diffusion pipe by matching the second pre-installation part with the first pre-installation part; and fixedly connecting the pressing plate with the fixing plate to fix the diffusion pipe on the side wall.

[0078] For example, in some embodiments, with reference to Figure 2 During the mounting process, the fixing plate 10 can be first fixed to the side wall 100A, then the diffusion pipe S is passed through the first opening 10A of the fixing plate 10, and then the diffusion pipe S is passed through the second opening 11A of the pressing plate 11, and then the second pre-installation part 111 of the pressing plate 11 is matched with the first pre-installation part 101 of the fixing plate 10 to pre-fix the diffusion pipe S. Alternatively, in other embodiments, the diffusion pipe S can be first passed through the first opening 10A of the fixing plate 10 and the second opening 11A of the pressing plate 11, then the fixing plate 10 is fixed to the side wall 100A, and then the second pre-installation part 111 of the pressing plate 11 is matched with the first pre-installation part 101 of the fixing plate 10 to pre-fix the diffusion pipe S. The embodiments of the present disclosure do not make specific limitations on the matching order of the diffusion pipe S, the fixing plate 10 and the pressing plate 11.

[0079] For example, the fixing plate 10 can be fixed to the side wall 100A by bolt connection or the like. The second pre-installation part 111 of the pressing plate 11 and the first pre-installation part 101 of the fixing plate 10 can be matched by plug-in, lap joint or clamping, etc. to pre-fix the diffusion pipe S.

[0080] For example, after the pre-fixing is completed, the fixing plate 10 and the pressing plate 11 can be fixed by bolt connection or the like, so as to fix the diffusion pipe S on the side wall 100A.

[0081] For example, in some embodiments, as described in the above embodiments, the second pre-installation part 111 and the first pre-installation part 101 can be configured to pre-fix the diffusion pipe S by plug-in. At this time, one of the second pre-installation part 111 and the first pre-installation part 101 includes a recessed part, and the other of the second pre-installation part 111 and the first pre-installation part 101 includes a protruding part. At least a part of the protruding part is located in the recessed part when the second pre-installation part 111 and the first pre-installation part 101 are matched. At this time, the matching of the second pre-installation part 111 and the first pre-installation part 101 to pre-fix the diffusion pipe S includes: inserting at least part of the protruding part into the recessed part to pre-fix the diffusion pipe.

[0082] For example, corresponding to Figure 3 In the embodiment shown, the first pre-mounting part 101 includes a recess defined by the first baffle 104 and the first mounting part 103, and the second pre-mounting part 111 includes a protrusion defined by the first protrusion 113, at this time, the pre-assembly process includes: inserting at least part of the second pre-mounting part 111 (for example, the protrusion defined by the first protrusion 113) into the first pre-mounting part (for example, the recess defined by the first baffle 104 and the first mounting part 103), thereby realizing splicing, and further realizing pre-fixing of the diffusion pipe S.

[0083] For example, corresponding to Figure 6 In the embodiment shown, the first pre-mounting part 101 includes a recess defined by the groove 202 of the second mounting part 201, and the second pre-mounting part 111 includes a protrusion defined by the second protrusion 211, at this time, the pre-assembly process includes: inserting at least part of the second pre-mounting part 111 (for example, the second protrusion 211) into the first pre-mounting part (for example, the groove 202 of the second mounting part 201), thereby realizing splicing, and further realizing pre-fixing of the diffusion pipe.

[0084] For example, corresponding to Figure 7 In the embodiment shown, the first pre-mounting part 101 includes a protrusion defined by the third mounting part 301, and the second pre-mounting part 111 includes a recess defined by the third protrusion 311, at this time, the pre-assembly process includes: inserting at least part of the third mounting part 301 into the recess defined by the third protrusion 311, thereby realizing splicing, and further realizing pre-fixing of the diffusion pipe.

[0085] For example, after the diffusion pipe S is fixed to the side wall 100A, the position of the fixing plate 10 or the pressing plate 11 can also be fine-tuned by the jackscrew, thereby realizing fine-tuning of the position of the diffusion pipe S, and further realizing accurate connection of the diffusion pipe.

[0086] In summary, through the above-mentioned mounting method of the exhaust device provided by the embodiments of the present disclosure, the first pre-mounting part of the fixing plate and the second pre-mounting part of the pressing plate can realize pre-fixing of the diffusion pipe through mutual cooperation, so that the diffusion pipe and other components can be roughly aligned through pre-fixing, and then the diffusion pipe is fixed, and the position of the diffusion pipe can be fine-tuned through the jackscrew, which can improve the assembly accuracy of the diffusion pipe, improve the assembly efficiency of the diffusion pipe, and save manpower and time.

[0087] The following points need to be explained:

[0088] (1) The drawings of the embodiments of the present disclosure only involve the structures involved in the embodiments of the present disclosure, and other structures can be referred to the general design.

[0089] (2) For the sake of clarity, the thickness of structures or regions in the drawings used to describe embodiments of the present disclosure is exaggerated or reduced, i.e., the drawings are not drawn to scale.

[0090] (3) Embodiments of the present disclosure and features in the embodiments can be combined with each other to obtain new embodiments, without conflict.

[0091] The above is only a specific implementation of the present disclosure, but the protection scope of the present disclosure is not limited thereto, and the protection scope of the present disclosure should be subject to the protection scope of the claims.

Claims

1. An exhaust device, comprising: a body comprising a side wall; a fixing plate configured to be fixed to the side wall; a pressing plate configured to be pre-fixedly connected and fixedly connected with the fixing plate; a diffusion pipe configured to be fixed to the side wall through the pressing plate and the fixing plate, an intermediate portion of the diffusion pipe being configured to be a fixed portion of the side wall; wherein the fixing plate further comprises a first pre-mounting portion, the pressing plate further comprises a second pre-mounting portion, and the second pre-mounting portion cooperates with the first pre-mounting portion to realize pre-fixing of the diffusion pipe, the fixing plate comprises a first plate face, the first pre-mounting portion comprises a first mounting portion protruding from the first plate face in an axial direction, and the fixing plate has a first opening through which the diffusion pipe passes, the first mounting portion at least partially surrounding the first opening, the first pre-mounting portion further comprises a first baffle protruding from a side of the first mounting portion facing the first opening towards the first opening, the first baffle being spaced apart from a first surface of the first mounting portion spaced apart from the first plate face in the axial direction by a predetermined distance, the first pre-mounting portion being configured as a recess for insertion, at least a portion of the recess being defined by the first baffle and the first mounting portion.

2. The exhaust apparatus according to claim 1, wherein the second pre-mounting portion and the first pre-mounting portion are configured to realize pre-fixing of the diffusion pipe by insertion, the second pre-mounting portion comprises a protruding portion, at least a portion of the protruding portion is located in the recess when the second pre-mounting portion and the first pre-mounting portion are inserted.

3. The exhaust apparatus according to claim 1 or 2, wherein the side wall has a mounting opening, and the pressing plate has a second opening through which the diffusion pipe passes; the diffusion pipe is configured to be fixed on the side wall by passing through the mounting opening, the first opening and the second opening.

4. The exhaust apparatus according to claim 1, wherein the first surface of the first mounting portion faces at least a portion of the pressing plate when the first pre-mounting portion cooperates with the second pre-mounting portion.

5. The exhaust apparatus according to claim 1, wherein the pressing plate comprises a second plate face, the pressing plate has a second opening through which the diffusion pipe passes, and the second pre-mounting portion comprises a first protruding portion protruding from the second plate face in an axial direction, the first protruding portion at least partially surrounding the second opening; a second surface of the first protruding portion spaced apart from the second plate face in the axial direction faces a third surface of the first baffle when the first pre-mounting portion cooperates with the second pre-mounting portion, and at least a portion of the first protruding portion is located in the first pre-mounting portion, wherein the third surface serves as at least a portion of a bottom surface of the recess.

6. The exhaust apparatus of claim 5, further comprising: a first sealing portion between the first surface and the pressing plate and / or a second sealing portion between the second surface and the first baffle.

7. The exhaust apparatus according to claim 1, wherein the first mounting portion has at least one threaded hole extending in a direction parallel to the first plate face and communicating with the first opening, in a direction perpendicular to the first plate face, the at least one threaded hole is located between the first baffle and the first surface.

8. An exhaust device, comprising: a body comprising a side wall; a fixing plate configured to be fixed to the side wall; a pressing plate configured to be pre-fixedly connected and fixedly connected with the fixing plate; a diffusion pipe configured to be fixed to the side wall through the pressing plate and the fixing plate, an intermediate portion of the diffusion pipe being configured to be a portion fixed to the side wall; wherein the fixing plate further comprises a first pre-mounting portion, and the pressing plate further comprises a second pre-mounting portion, the second pre-mounting portion cooperating with the first pre-mounting portion to realize pre-fixing of the diffusion pipe, the side wall has a mounting opening, the fixing plate has a first opening through which the diffusion pipe passes, the pressing plate has a second opening through which the diffusion pipe passes, and the diffusion pipe is configured to be fixed on the side wall by passing through the mounting opening, the first opening and the second opening, wherein the fixing plate comprises a first plate face, the first pre-mounting portion comprises a second mounting portion protruding from the first plate face in an axial direction, and the second mounting portion at least partially surrounds the first opening, a surface of the second mounting portion spaced apart from the first plate face in the axial direction comprises a groove extending toward the first plate face in a direction perpendicular to the first plate face, and the second pre-mounting portion comprises a protrusion, the groove being configured to accommodate at least a portion of the protrusion.

9. The exhaust apparatus of claim 8 wherein, the pressing plate comprises a second plate face, the second pre-mounting portion comprises a second protrusion protruding from the second plate face in an axial direction, and the second protrusion at least partially surrounds the second opening, the second protrusion being configured to be insertable into the groove such that at least a portion of the second protrusion is located in the groove of the second mounting portion.

10. The exhaust apparatus according to claim 9, wherein a first side wall of the second mounting portion, which is away from the first opening in a radial direction, has at least one threaded hole extending in a direction parallel to the second plate face and penetrating through the first side wall.

11. An exhaust device, comprising: a body comprising a side wall; a fixing plate configured to be fixed to the side wall; a pressing plate configured to be pre-fixedly connected and fixedly connected with the fixing plate; a diffusion pipe configured to be fixed to the side wall through the pressing plate and the fixing plate, an intermediate portion of the diffusion pipe being configured to be a portion fixed to the side wall; wherein the fixing plate further comprises a first pre-mounting portion, and the pressing plate further comprises a second pre-mounting portion, the second pre-mounting portion cooperating with the first pre-mounting portion to realize pre-fixing of the diffusion pipe, the side wall has a mounting opening, the fixing plate has a first opening through which the diffusion pipe passes, the pressing plate has a second opening through which the diffusion pipe passes, and the diffusion pipe is configured to be fixed on the side wall by passing through the mounting opening, the first opening and the second opening, wherein the fixing plate comprises a first plate face, the first pre-mounting portion comprises a third mounting portion protruding from the first plate face in an axial direction, and the third mounting portion at least partially surrounds the first opening, the third mounting portion constituting a protrusion; the pressing plate comprises a second plate face, the second pre-mounting portion comprises a third protrusion protruding from the second plate face in an axial direction, and the third protrusion at least partially surrounds the second opening, the second pre-mounting portion comprising a recess, a portion of the recess being defined by the third protrusion; at least part of the third mounting portion is inserted into the second pre-mounting portion when the first pre-mounting portion cooperates with the second pre-mounting portion, the third protruding portion has at least one threaded hole extending through the third protruding portion in parallel to the second plate surface direction.

12. The exhaust apparatus of claim 11, wherein, the third mounting portion is a first closed ring structure around the first opening, and the third protruding portion is a second closed ring structure around the second opening, the second closed ring structure is radially outside the first closed ring structure and is radially the outermost of the pressure plate when the first pre-mounting portion cooperates with the second pre-mounting portion, the side surface of the recessed portion is formed by the radially inner surface of the third protruding portion, and the bottom surface of the recessed portion is the second plate surface.

13. The exhaust apparatus of claim 11, wherein, the at least one threaded hole includes a plurality of threaded holes arranged around the first opening.

14. A turbofracturing device, comprising: a soundproof cabin, and the exhaust device of any one of claims 1-13; wherein the soundproof cabin is provided with a turbine inside and a muffler outside, the soundproof cabin has the side wall, the diffusion pipe is mounted on the side wall, and both ends of the diffusion pipe are connected to the turbine and the muffler respectively, the turbofracturing device further comprises an air inlet assembly and an air outlet assembly.

15. A mounting method of the exhaust device of any one of claims 1, 8, and 11, comprising: fixing the fixed plate to the side wall; cooperating the second pre-mounting portion with the first pre-mounting portion to realize pre-fixing of the diffusion pipe; and fixing and connecting the pressure plate to the fixed plate to fix the diffusion pipe to the side wall. The second pre-mounting portion and the first pre-mounting portion are configured to realize pre-fixing of the diffusion pipe by insertion, one of the second pre-mounting portion and the first pre-mounting portion includes a recessed portion, and the other of the second pre-mounting portion and the first pre-mounting portion includes a protruding portion, at least part of the protruding portion is located in the recessed portion, 16. The mounting method of claim 15, wherein, the mounting method further comprises: inserting at least part of the protruding portion into the recessed portion to realize pre-fixing of the diffusion pipe. ​

Citation Information

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