A sorting device
By designing sorting equipment for bolts or studs, automatic sorting of diameters and lengths is achieved using adjustment components and camera systems, solving the problems of low manual sorting efficiency and low accuracy, and improving sorting efficiency and Accuracy.
Patent Information
- Application Number
- CN202110098050.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-01-25
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2041-01-25
AI Technical Summary
When the diameters and lengths of bolts or studs are close and the number is large, manual sorting efficiency is low and the accuracy is not high, resulting in waste of resources and increased costs.
A sorting equipment is designed, including adjustment components, vibrating structures and loading structures. The bolts or studs of different diameters are gradually screened through the filtering ports of the adjustment components, and the camera and controller system are used to automatically identify and toggle screws. Column to aggregate station for length sorting.
It realizes efficient and precise sorting of bolts or studs of different diameters and lengths, reducing manual errors and resource waste, and improving sorting efficiency and accuracy.
Smart Images

Figure CN112934733B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of circuit board processing equipment, and in particular relates to a sorting device. Background Art
[0002] At present, when the diameter and length of bolts or studs are quite different and the number is small, they can still be sorted manually. However, when the diameter and length of the bolts or studs to be sorted are very close and the number is large, manual sorting requires a lot of energy and time, and the error rate will gradually increase as the sorting time increases.
[0003] Therefore, most companies generally take two measures to deal with the situation where bolts and studs of different diameters and lengths are mixed together. One is manual sorting, which is inefficient and has low sorting accuracy. The other is to directly discard the mixed studs and bolts and purchase a new batch, which undoubtedly increases costs and causes waste. Summary of the invention
[0004] The purpose of the embodiments of the present application is to provide a sorting device to solve the problem of how to classify and sort studs or bolts of different lengths and diameters.
[0005] To achieve the above-mentioned purpose, the technical solution adopted by the present application is: to provide a sorting device for sorting a target object in a columnar shape, wherein a plurality of the target objects are provided, and at least two of the target objects have unequal diameters, and at least two of the target objects have unequal lengths, and the sorting device is provided with a sorting station and a collection station corresponding to the sorting station, wherein the collection station is used to collect the target objects of a predetermined length, and the sorting station is provided with at least two collection stations corresponding to the sorting station, and the sorting device comprises:
[0006] The feeding structure includes an adjustment component, the adjustment component includes two adjustment plates arranged relatively obliquely, the two adjustment plates together form a feeding trough, the sorting station is arranged adjacent to one end of the feeding trough, the trough width of the feeding trough is gradually reduced from top to bottom, the trough bottom of the feeding trough has a filter opening, and the filter opening allows the target object with a maximum diameter smaller than the width of the filter opening to pass through;
[0007] a material vibration structure, used for driving the adjustment plate to vibrate, so that each of the target objects in the feeding trough vibrates together with the adjustment plate and moves to the sorting station in sequence; and
[0008] A material shifting structure is arranged at the sorting station, and comprises a camera, a controller and a material shifting component arranged adjacent to the camera, wherein the camera is used to photograph the length of the target object at the sorting station and transmit the length information of the target object to the controller, and the controller controls the material shifting component to shift the target object to the corresponding material collecting station according to the length information;
[0009] Among them, there are multiple adjustment components, each of which is arranged in sequence at intervals along the vertical direction, the width of each filter material port is arranged to decrease from top to bottom, and any adjustment component receives the target object from the filter material port located above and adjacent to it, and one end of each feeding trough is correspondingly provided with a sorting station, and each sorting station is correspondingly provided with the material shifting structure.
[0010] In one embodiment, at least one adjusting plate in the adjusting assembly is slidably arranged, and the adjusting plate slides a predetermined distance along a plane parallel to its plate surface to adjust the width of the filter material opening.
[0011] In one embodiment, the adjustment component also includes a support member, the lower end of which is fixedly arranged, and the upper end of which is slidably connected to the adjustment plate; an adjustment hole is provided at the upper end of the support member, and a sliding groove is provided on the adjustment plate corresponding to the position of the adjustment hole; the adjustment component also includes a positioning member, one end of which is penetrated by the adjustment hole and is slidably arranged in the sliding groove.
[0012] In one embodiment, the adjustment component also includes a material guide plate, each of the adjustment plates is correspondingly provided with a material guide plate, the two material guide plates are vertically arranged and together form a material guide trough, the lower end of the support member is connected to the corresponding material guide plate, and the material guide trough is used to connect the two adjacent feeding troughs.
[0013] In one embodiment, at least one of the adjustment plates in the adjustment assembly is slidably arranged in a horizontal direction, and the adjustment plate slides a predetermined distance in the horizontal direction to adjust the width of the filter material opening.
[0014] In one embodiment, the adjustment assembly further includes an adjustment driver and a screw mechanism, one end of the screw mechanism is connected to the adjustment driver, and the other end of the screw mechanism is connected to the slidably arranged adjustment plate.
[0015] In one embodiment, the material tapping assembly includes a material tapping drive, a material tapping disk connected to the material tapping drive, and a material tapping piece connected to the edge of the material tapping disk. There are multiple material tapping pieces, each of which is arranged at circumferential intervals around the material tapping disk, and the target object at the sorting station is between two adjacent material tapping pieces.
[0016] In one embodiment, the material transfer assembly includes a transfer tray, a transfer drive, a pushing mechanism connected to the transfer tray, and a card plate connected to the edge of the transfer tray and arranged corresponding to the pushing mechanism. The card plate is provided with a material clamping groove, and there are multiple card plates, each of which is arranged at intervals around the circumference of the transfer tray. The number of the pushing mechanisms is adapted to the number of the card plates and is arranged one-to-one. The transfer drive drives the transfer tray to rotate so that each of the material clamping grooves receives the target object at the sorting station in turn, and the rotation path of each of the card plates passes through the shooting area of the camera.
[0017] In one embodiment, a fixing groove is provided at a position of the transfer tray corresponding to the clamping plate, and the clamping plate can be detachably inserted into the corresponding fixing groove.
[0018] In one embodiment, the pushing mechanism includes an air nozzle connected to the rotating disk, an air source for supplying air to the air nozzle, and a solenoid valve for controlling the air source.
[0019] The beneficial effect of the present application is that multiple targets are first placed in the topmost feed trough, and the vibration structure drives each adjustment component to vibrate, and each filter port filters and sorts targets of different diameters, so that targets of corresponding diameters are retained in the corresponding feed trough from top to bottom. The targets in the same feed trough are moved to the corresponding sorting stations along the corresponding guide troughs in sequence, and the camera shoots the targets at the sorting stations and analyzes and determines the length of the targets, and then sends the length information to the controller. The controller controls the material shifting component according to the length information, so that the material shifting component shifts the targets at the sorting stations to the corresponding collection stations, and so on. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0021] Figure 1 A schematic diagram of the three-dimensional structure of a sorting device provided in an embodiment of the present application;
[0022] Figure 2 yes Figure 1 An exploded schematic diagram of a sorting device in one embodiment;
[0023] Figure 3 yes Figure 1 An exploded schematic diagram of a sorting device in another embodiment of the present invention;
[0024] Figure 4 yes Figure 2 A schematic diagram of the structure of the regulating component;
[0025] Figure 5 It is a structural schematic diagram of a screw mechanism provided in yet another embodiment of the present application.
[0026] Figure 6 yes Figure 3 An exploded schematic diagram of the material-selecting structure;
[0027] Figure 7 is a structural schematic diagram of a material shifting assembly provided in yet another embodiment of the present application;
[0028] Figure 8 yes Figure 7 A schematic top view of a material shifting assembly;
[0029] Fig. 9 yes Figure 8 A cross-sectional schematic diagram of a material shifting assembly;
[0030] Fig.10 This is a schematic structural diagram of a card board in yet another embodiment of the present application;
[0031] Fig.11 yes Fig.10 A schematic structural diagram of a card board in yet another embodiment.
[0032] Among them, the reference numerals in the figure are:
[0033] 300, sorting equipment; 101, rack; 200, length sorting device; 11, adjustment component; 12, adjustment plate; 13, filter port; 14, feed trough; 15, guide plate; 17, fastener; 18, guide trough; 121, sliding slot; 161, first support plate; 162, second support plate; 163, adjustment hole; 172, fastening bolt; 171, fastening nut; 141, discharge port; 10, feed structure; 191, adjustment driver; 194, lead screw mechanism; 192, lead screw; 193, lead screw nut ; 16, support member; 30, material shifting structure; 41, sorting station; 42, material collection station; 43, material collection box; 31, camera; 32, material shifting assembly; 36, material shifting driver; 35, material shifting plate; 37, material shifting sheet; 33, fixed seat; 34, material blocking seat; 321, material transfer plate; 322, material pushing mechanism; 323, material transfer driver; 324, fixed slot; 325, transmission shaft; 326, synchronous belt; 327, through hole; 329, card plate; 3291, card strip; 3292, material clamping slot; 3241, positioning slot; DETAILED DESCRIPTION
[0034] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0035] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0036] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0037] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0038] See also Figure 1 and Figure 3 The embodiment of the present application provides a sorting device 300 for sorting columnar targets, wherein there are multiple targets, and at least two targets have unequal diameters, and at least two targets have unequal lengths. Optionally, the targets in the present embodiment are bolts or studs, the bolts are round-head bolts, and the studs are double-head studs. The specifications of the bolts are M4*25, M4*30, M6*25, M6*30, M10*25, M10*30; the specifications of the studs are M8*30, M8*35, M8*50, M10*30, M10*35, M10*50. Please refer to Figure 1 and Figure 3The sorting device 300 is provided with a sorting station 41 and a collection station 42 corresponding to the sorting station 41. The collection station 42 is used to collect target objects of a predetermined length, and at least two collection stations 42 are corresponding to the sorting station 41. Optionally, the lengths of the target objects collected by the two collection stations 42 are different, while the lengths of the target objects collected by the same collection station 42 are the same. The sorting device 300 includes a feeding structure 10, a vibrating structure and a diverting structure 30. The feeding structure 10 includes an adjusting component 11, and the adjusting component 11 includes two adjusting plates 12 arranged at an angle relative to each other. The two adjusting plates 12 together form a feeding trough 14. The sorting station 41 is arranged at one end of the feeding trough 14 adjacent to the feeding trough 14, and the trough width of the feeding trough 14 is gradually reduced from top to bottom. Optionally, the two adjustment plates 12 are deflected at a certain angle relative to the vertical direction, so that the cross-sectional shape of the feed trough 14 is set in a trapezoidal shape, and the long bottom side of the trapezoid is located above the short bottom side, so as to facilitate the target object to enter the feed trough 14. Optionally, the angle between the two adjustment plates 12 is 135 degrees. The bottom of the feed trough 14 has a filter port 13. When the maximum diameter of the target object is less than the width of the filter port 13, the filter port 13 allows the target object to pass through the filter port 13 and fall downward. When the maximum diameter of the target object is greater than the width of the filter port 13, the target object cannot pass through the filter port 13 and remains in the feed trough 14, thereby realizing the sorting of targets of different diameters. The vibration material structure is used to drive the adjustment plate 12 to vibrate, so that each target object located in the feed trough 14 vibrates together with the adjustment plate 12 and moves to the sorting station 41 in sequence; the vibration material structure is used to drive the adjustment plate 12 to vibrate, so that each target object vibrates together with the adjustment plate 12. Optionally, the vibrating material structure can be a vibration motor, which drives the two adjustment plates 12 to vibrate simultaneously, so that each target object rolls and moves in the feeding trough 14. It is understood that when multiple adjustment components 11 are provided, the vibrating material structure also drives each adjustment component 11 to vibrate together. It is understood that the target objects in the guide trough 18 are first sorted by diameter through the filter port 13, and then moved to the sorting station 41 for length sorting, that is, the diameters of the targets moved to the sorting station 41 are the same. The material shifting structure 30 is arranged at the sorting station 41, and includes a camera 31, a controller and a material shifting component 32 arranged adjacent to the camera 31. The camera 31 is used to shoot the length of the target object located at the sorting station 41 and transmit the length information of the target object to the controller. The controller controls the material shifting component 32 to shift the target object to the corresponding material collection station 42 according to the length information; optionally, the camera 31 transmits the captured image back to the NUC and determines the length of the target object through image algorithm analysis, and then transmits the length information of the target object to the controller. The controller controls the material shifting component 32 to shift the target object to the corresponding material collection station 42 according to the length information.Among them, there are multiple adjustment components 11, each adjustment component 11 is arranged in sequence along the vertical direction, the width of each filter material port 13 is arranged to decrease from top to bottom, and any feed trough 14 receives the target object from the filter material port 13 located above and adjacent to it, and one end of each feed trough 14 is correspondingly provided with a sorting station 41, and each sorting station 41 is correspondingly provided with a material-diverting structure 30. Under the control of the corresponding controller, each material-diverting structure 30 respectively sorts the target object located at the corresponding sorting station 41. By setting multiple adjustment components 11 and material-diverting structures 30, targets of different diameters and lengths can be sorted continuously.
[0039] See also Figure 1 and Figure 3 , firstly place multiple targets in the topmost feeding trough 14, and drive each adjustment component 11 to vibrate through the vibration structure, and each filter port 13 filters and sorts targets of different diameters, so that targets of corresponding diameters are retained in the corresponding feeding trough 14 from top to bottom. The targets in the same feeding trough 14 move to the corresponding sorting station 41 along the corresponding guide trough 18 in sequence, and the camera 31 shoots the targets at the sorting station 41 and analyzes and determines the length of the targets, and then sends the length information to the controller, and the controller controls the material shifting component 32 according to the length information, so that the material shifting component 32 shifts the targets at the sorting station 41 to the corresponding collection station 42, and finally achieves the sorting of targets of different lengths and diameters.
[0040] It is understandable that the number of adjustment components 11 is set by analyzing the types of diameters of the targets. The adjustment component 11 at the top sorts out the targets with the largest diameter, and each adjustment component 11 sorts targets with different diameters by different diameters, so that the diameters of the targets moved to the same sorting station 41 are the same.
[0041] See also Figure 4 In one embodiment, at least one adjusting plate 12 is slidably arranged in the adjusting assembly 11, and the adjusting plate 12 slides a predetermined distance along a plane parallel to its plate surface to adjust the width of the filter material opening 13. Optionally, in this embodiment, both adjusting plates 12 are slidably arranged, and the width of the filter material opening 13 is increased or decreased by sliding the adjusting plates 12 a predetermined distance, so that the corresponding filter material opening 13 is adapted to the diameter of the target object to be sorted, thereby improving the application range of the sorting device 300.
[0042] In one embodiment, the adjustment assembly 11 further includes a support member 16, the lower end of the support member 16 is fixedly arranged, and the upper end of the support member 16 is slidably connected to the adjustment plate 12; it can be understood that after the adjustment plate 12 slides into place, the support member 16 is used to position and support the adjustment plate 12, thereby achieving the fixation of the width of the corresponding filter material port 13, which is conducive to the stable operation of the diameter adjustment device. In this embodiment, the support member 16 is an angle member, and the angle member includes a first support plate 161 and a second support plate 162, wherein the first support plate 161 is slidably connected to the adjustment plate 12, and the second support plate 162 is fixedly arranged, and the angle between the first support plate 161 and the second support plate 162 is 135 degrees. Optionally, two support members 16 are arranged on each adjustment plate 12 at intervals.
[0043] See also Figure 1 and Figure 3 In one embodiment, an adjustment hole 163 is provided at the upper end of the support member 16, a sliding groove 121 is provided at a position of the adjustment hole 163 corresponding to the adjustment hole 163 on the adjustment plate 12, and the adjustment assembly 11 further comprises a positioning member, one end of which is provided with the adjustment hole 163 and is slidably disposed in the sliding groove 121. Optionally, the adjustment hole 163 is provided in the first support plate 161. After the adjustment plate 12 slides into place relative to the first support plate 161, the first support plate 161 and the adjustment plate 12 are fixed by the positioning member. Optionally, the positioning member comprises a positioning bolt and a positioning nut.
[0044] In one embodiment, the adjustment assembly 11 further includes a guide plate 15, each adjustment plate 12 is provided with a corresponding guide plate 15, the two guide plates 15 are vertically arranged and together form a guide trough 18, the lower end of the support member 16 is connected to the corresponding guide plate 15, and the guide trough 18 is used to connect two adjacent feed troughs 14. Optionally, the target object dropped from the upper feed trough 14 falls into the corresponding feed trough 14 below through the guide trough 18, and the target object is effectively sorted through the guide trough 18 to avoid being scattered everywhere.
[0045] Optionally, the adjustment assembly 11 further includes a fastener 17, the two ends of which are respectively connected to two oppositely arranged material guide plates 15, so that the material guide plates 15 remain stable during vibration. The fastener 17 includes a fastening bolt 172 and a fastening nut 171 threadedly matched with the fastening bolt 172.
[0046] See also Figure 1 and Figure 3In one embodiment, at least one adjusting plate 12 in the adjusting assembly 11 is slidably arranged in the horizontal direction, and the adjusting plate 12 slides a predetermined distance in the horizontal direction to adjust the width of the filter material opening 13. Optionally, in this embodiment, both adjusting plates 12 are slidably arranged, and the adjusting plates 12 slide a predetermined distance in the horizontal direction to increase or decrease the width of the filter material opening 13, so that the corresponding filter material opening 13 is adapted to the diameter of the target object to be sorted, thereby improving the application range of the sorting device 300.
[0047] See also Figure 5 In one embodiment, the adjustment assembly 11 further includes an adjustment driver 191 and a screw mechanism 194, one end of the screw mechanism 194 is connected to the adjustment driver 191, and the other end of the screw mechanism 194 is connected to the slidable adjustment plate 12. The adjustment driver 191 and the screw mechanism 194 cooperate to drive the adjustment plate 12 to slide smoothly. Optionally, the screw mechanism 194 includes a screw rod 192 connected to the adjustment driver 191, a screw rod 192 connected to the adjustment plate 12, and a screw nut 193 connected to the adjustment plate 12, and the screw rod 192 is threadedly connected to the screw nut 193.
[0048] Optionally, each adjustment plate 12 is provided with an adjustment driver 191 and a screw mechanism 194. In one embodiment, the sorting device 300 further includes a frame 101, which is in a hollow state and is used to fix the feeding structure 10 and the shifting structure 30.
[0049] See also Figure 1 and Figure 3 In one embodiment, each adjustment plate 12 has a first end and a second end opposite to the first end, the height of the first end is greater than the height of the second end, and the feed trough 14 has a discharge port 141 located at the second end. Optionally, the angle between the extension direction of the feed trough 14 and the horizontal plane is 25 degrees. According to the friction principle, the target object can move smoothly in the feed trough 14 along the extension direction of the feed trough 14 to the discharge port 141, thereby improving the discharge efficiency.
[0050] Optionally, the extending directions of the feeding troughs 14 are arranged in parallel, and the discharge ports 141 are located on the same side of the rack 101 , so that the target objects flow out of the rack 101 on the same side of the rack 101 .
[0051] Optionally, each feeding trough 14 is arranged in a zigzag shape in the frame 101, and a discharge port 141 is provided on both sides of the frame 101, so as to facilitate the collection of target objects from both sides of the frame 101 and reduce the occupation of the site.
[0052] See also Figure 3In one embodiment, the material-digging assembly 32 includes a material-digging driver 36, a material-digging disk 35 connected to the material-digging driver 36, and a material-digging sheet 37 connected to the edge of the disk of the material-digging disk 35. A plurality of material-digging sheets 37 are provided, and each material-digging sheet 37 is arranged at intervals around the circumference of the material-digging disk 35, and the target object located at the sorting station 41 is between two adjacent material-digging sheets 37. Optionally, the material-digging driver 36 drives the material-digging disk 35 to rotate under the control of the controller, and then abuts the target object through the material-digging sheet 37, so that the target object is moved to the corresponding material-collecting station 42. Optionally, four material-digging sheets 37 are provided in this embodiment. Optionally, in this embodiment, at least two material-collecting stations 42 are correspondingly arranged at each sorting station 41, and each material-collecting station 42 is arranged around the sorting station 41. It can be understood that the forward and reverse rotation of the material-digging sheet 37 at the same sorting station 41 can realize the sorting of targets of two lengths.
[0053] See also Figure 6 and Figure 8 In one embodiment, the material-digging plate 35 is located above the camera 31, and the material-digging structure 30 further includes a material-blocking seat 34, which is located between the material-digging plate 35 and the camera 31 and is used to limit the target object at the sorting station 41 from completely leaving the feeding trough 14 along the extension direction of the feeding trough 14. It can be understood that by driving the material-digging piece 37, the target object can be separated from the material-blocking seat 34 and the feeding trough 14, and then fall into the corresponding material-collecting station 42.
[0054] Optionally, each material collection station 42 is provided with a material collection box 43, and the material collection box 43 is used to collect target objects of corresponding length.
[0055] In one embodiment, the material-digging structure 30 further includes a fixing seat 33, and the camera 31, the material-blocking seat 34, and the material-digging assembly 32 are sequentially connected to the fixing seat 33 from bottom to top. The fixing seat 33 is used to fix the camera 31, the material-blocking seat 34, and the material-digging assembly 32, so that the length sorting device 200 can operate stably.
[0056] See also Figure 8 and Fig.11In one embodiment, the material transfer assembly 32 includes a rotating material tray 321, a rotating material drive 323, a material pushing mechanism 322 connected to the rotating material tray 321, and a card plate 329 connected to the edge of the rotating material tray 321 and corresponding to the material pushing mechanism 322. The card plate 329 is provided with a material clamping groove 3292, and a plurality of card plates 329 are provided. Each card plate 329 is arranged at intervals around the circumference of the rotating material tray 321. The number of material pushing mechanisms 322 matches the number of card plates 329 and is arranged one by one. The rotating material drive 323 drives the rotating material tray 321 to rotate so that each material clamping groove 3292 sequentially receives the target object at the sorting station 41, and the rotation path of each card plate 329 passes through the shooting area of the camera 31. In this embodiment, the camera 31 is arranged adjacent to the rotating material tray 321 and is located below the rotating material tray 321, which is conducive to the camera 31 shooting the target object and the compact structure. Optionally, the transfer plate 321 is driven by the transfer driver 323 to rotate in a predetermined direction so that each clamping groove 3292 receives the target object at the sorting station 41. When the target object is in the shooting area of the camera 31, the camera 31 shoots the target object and analyzes and determines the length of the target object, and transmits the length information to the controller. The controller controls the transfer driver 323 to rotate the target object to the corresponding collection station 42 according to the length information. At the same time, the controller controls the pushing mechanism 322 to operate to push the target object into the corresponding collection station 42.
[0057] In one embodiment, a fixing slot 324 is provided at a position of the rotating material tray 321 corresponding to the clamping plate 329, and the clamping plate 329 is detachably plugged into the corresponding fixing slot 324. Optionally, the slot width of the material clamping slot 3292 on the clamping plate 329 is adapted to the diameter of the object to be sorted, and the clamping plate 329 is detachably connected to the rotating material tray 321 through the fixing slot 324, so that different clamping plates 329 can be replaced to adapt to the sorting of objects with different diameters, thereby improving the application range of the length sorting device 200.
[0058] See also Figure 8 and Fig.11 Optionally, both sides of the fixing groove 324 are provided with positioning grooves 3241, and the two sides of the plate edge of the clamping plate 329 are provided with clamping strips 3291 at positions corresponding to the two positioning grooves 3241, and the two clamping strips 3291 are respectively slidably inserted into the two positioning grooves 3241. Through the cooperation between the clamping strips 3291 and the positioning grooves 3241, the clamping plate 329 is detachably fixed in the fixing groove 324.
[0059] In one embodiment, each clamping groove 3292 is arranged at equal intervals around the circumference of the rotating material tray 321. Optionally, in this embodiment, there are 10 clamping plates 329, and the material transfer driver 323 drives the rotating material tray 321 to rotate 36 degrees each time, so that each clamping groove 3292 sequentially receives the target object at the corresponding sorting station 41, so as to achieve continuous sorting and improve sorting efficiency.
[0060] See also Figure 8 and Fig.11 In one embodiment, the pushing mechanism 322 includes an air nozzle connected to the rotating material disc 321, an air source for supplying air to the air nozzle, and an electromagnetic valve for controlling the air source. Optionally, when the target object rotates to the corresponding material collection station 42, the electromagnetic valve controls the air source to deliver high-pressure gas to the air nozzle, and the air nozzle blows the high-pressure gas toward the target object, thereby blowing the target object into the corresponding material collection station 42.
[0061] In one embodiment, the material pushing mechanism 322 includes an electromagnetic catapult connected to the rotating material tray 321 and a relay for controlling the electromagnetic catapult. The disk surface of the rotating material tray 321 is provided with a through hole 327, and the through hole 327 is used for the wire to pass through to electrically connect the relay and the electromagnetic catapult. By providing the through hole 327, it is convenient to connect the relay and the electromagnetic catapult with a wire. Optionally, when the target object rotates to the corresponding material collection station 42, the relay controls the operation of the electromagnetic catapult, so that the push rod of the electromagnetic catapult applies a momentary force to the target object, thereby ejecting the target object to the corresponding material collection station 42.
[0062] In one embodiment, the material shifting assembly 32 further includes a transmission shaft 325 connected to the rotating material disc 321 and a synchronous belt 326 connecting the transmission shaft 325 and the material transfer driver 323. The synchronous belt 326 allows the material transfer driver 323 to smoothly drive the transmission shaft 325 to rotate, thereby allowing the rotating material disc 321 to smoothly rotate.
[0063] The above are only preferred embodiments of the present application and are not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. A sorting device for sorting columnar targets, wherein a plurality of the targets are provided, and at least two of the targets have unequal diameters, and at least two of the targets have unequal lengths, and the sorting device is provided with a sorting station and a collection station corresponding to the sorting station, wherein the collection station is used to collect targets of a predetermined length, and the sorting station is provided with at least two collection stations corresponding to the sorting station, characterized in that: The sorting equipment comprises: The feeding structure includes an adjustment component, the adjustment component includes two adjustment plates arranged relatively obliquely, the two adjustment plates together form a feeding trough, the sorting station is arranged adjacent to one end of the feeding trough, the trough width of the feeding trough is gradually reduced from top to bottom, the trough bottom of the feeding trough has a filter opening, and the filter opening allows the target object with a maximum diameter smaller than the width of the filter opening to pass through; a vibrating structure for driving the adjusting plate to vibrate, so that each of the target objects in the feeding trough vibrates along with the adjusting plate and moves to the sorting station in sequence; and A material shifting structure is arranged at the sorting station, and comprises a camera, a controller and a material shifting component arranged adjacent to the camera, wherein the camera is used to photograph the length of the target object at the sorting station and transmit the length information of the target object to the controller, and the controller controls the material shifting component to shift the target object to the corresponding material collecting station according to the length information; Among them, there are multiple adjustment components, each of which is arranged in sequence at intervals along the vertical direction, the width of each filter material port is arranged to decrease from top to bottom, and any adjustment component receives the target object from the filter material port located above and adjacent to it, and one end of each feeding trough is correspondingly provided with a sorting station, and each sorting station is correspondingly provided with the material shifting structure.
2. The sorting device according to claim 1, characterized in that: At least one adjusting plate is slidably arranged in the adjusting assembly, and the adjusting plate slides a predetermined distance along a plane parallel to its plate surface to adjust the width of the filter material opening.
3. The sorting device according to claim 2, characterized in that: The adjustment component also includes a support member, the lower end of which is fixedly arranged, and the upper end of which is slidably connected to the adjustment plate; an adjustment hole is provided at the upper end of the support member, and a sliding groove is provided on the adjustment plate corresponding to the position of the adjustment hole; the adjustment component also includes a positioning member, one end of which passes through the adjustment hole and is slidably arranged in the sliding groove.
4. The sorting device according to claim 3, characterized in that: The adjustment assembly also includes a material guide plate, each of the adjustment plates is correspondingly provided with a material guide plate, the two material guide plates are vertically arranged and together form a material guide trough, the lower end of the support member is connected to the corresponding material guide plate, and the material guide trough is used to connect the two adjacent feeding troughs.
5. The sorting device according to claim 1, characterized in that: At least one of the adjustment plates in the adjustment assembly is slidably arranged in a horizontal direction, and the adjustment plate slides a predetermined distance in the horizontal direction to adjust the width of the filter material opening.
6. The sorting device according to claim 5, characterized in that: The adjustment assembly also includes an adjustment driver and a screw mechanism, one end of the screw mechanism is connected to the adjustment driver, and the other end of the screw mechanism is connected to the adjustment plate which is slidably arranged.
7. The sorting device according to any one of claims 1 to 6, characterized in that: The material tapping assembly includes a material tapping driver, a material tapping disk connected to the material tapping driver, and a material tapping sheet connected to the edge of the material tapping disk. A plurality of the material tapping sheets are provided, each of which is arranged at intervals around the circumference of the material tapping disk, and the target object at the sorting station is located between two adjacent material tapping sheets.
8. The sorting device according to any one of claims 1 to 6, characterized in that: The material transfer assembly includes a transfer tray, a transfer drive, a pushing mechanism connected to the transfer tray, and a card plate connected to the edge of the transfer tray and arranged corresponding to the pushing mechanism. The card plate is provided with a material clamping groove, and there are multiple card plates, each of which is arranged at intervals around the circumference of the transfer tray. The number of the pushing mechanisms matches the number of the card plates and is arranged one-to-one. The transfer drive drives the transfer tray to rotate so that each of the material clamping grooves receives the target object at the sorting station in turn, and the rotation path of each of the card plates passes through the shooting area of the camera.
9. The sorting device according to claim 8, characterized in that: The transfer tray is provided with a fixing groove at a position corresponding to the clamping plate, and the clamping plate is detachably plugged into the corresponding fixing groove.
10. The sorting device according to claim 8, characterized in that: The pushing mechanism comprises an air nozzle connected to the rotating material disc, an air source for supplying air to the air nozzle, and an electromagnetic valve for controlling the air source.
Citation Information
Patent Citations
A sorting device
CN215088969U