A closed square cabin power station

By designing a closed-type square cabin power station and adopting water-cooled heat dissipation and heat exchange radiator, the problem of difficult noise control in the existing technology is solved, and more effective noise control and heat dissipation effect is achieved, while simplifying maintenance and reducing costs.

CN112963242BActive Publication Date: 2025-03-28ZHENGZHOU FOGUANG ELECTRIC POWER EQUIPMENT CO LTD
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Patent Information

Application Number
CN202110411389.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-04-16
Publication Date
2025-03-28
Estimated Expiration
2041-04-16

AI Technical Summary

Technical Problem

While ensuring heat dissipation, the noise value of the existing square cabin power stations is difficult to meet the requirements, and it is difficult to install and repair later.

Method used

A closed square cabin power station was designed, adopting a rectangular cabin structure, which separates the smoke exhaust silencer, generator set room and electrical control room through partition walls. The generator and engine use water-cooled heat dissipation, and the radiator is installed in different cabins. An independent sound insulation chamber is provided on the top of the generator set room, and a heat exchange radiator is installed in the generator set room.

Benefits of technology

It realizes the effective control of power station noise while ensuring the heat dissipation effect, simplifies the cabin production, improves the convenience of post-maintenance and maintenance, and reduces production and use costs.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN112963242B_ABST
    Figure CN112963242B_ABST
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Abstract

The invention discloses a closed square cabin power station, including a cabin, wherein a smoke exhaust and silencer room, a generator set room and an electrical control room are separated in sequence by partition walls in the cabin; the generator and the engine are installed in the generator set room, the cooling circulation pipeline of the generator is connected to the generator radiator, the cooling circulation pipeline of the engine is connected to the engine radiator, the generator radiator is installed in the smoke exhaust and silencer room, and the engine radiator is installed in the electrical control room; the top of the generator set room is constructed with an independent soundproof cavity, the bottom of the soundproof cavity is constructed with a through hole, the through hole is connected to the air filter inlet of the engine, and the side wall of the soundproof cavity is also constructed with an air inlet connected to the outside; a heat exchange radiator is also installed in the generator set room, and the cooling circulation pipeline of the heat exchange radiator is connected to the generator radiator. The closed square cabin power station adopts a closed cabin structure, which can more effectively control the noise of the power station while ensuring the heat dissipation effect.
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Description

Technical Field

[0001] The invention mainly relates to the field of power generation equipment, in particular to a closed square cabin power station. Background Art

[0002] In order to ensure that the heat and radiant heat of the generator set installed in the cabin can be effectively discharged outside the cabin, and sufficient fresh air can enter the cabin, the existing square cabin power stations and automobile power stations need to open air inlets and exhaust vents near the generator set, as well as strong exhaust vents for radiant heat. This structural method will cause the main noise in the cabin to be discharged from various openings. Although the heat dissipation is met, the noise value often cannot meet the requirements, and the subsequent installation is difficult.

[0003] In view of this, this invention is proposed. Summary of the invention

[0004] The purpose of the present invention is to provide a closed square cabin power station which can ensure the heat dissipation effect and has low noise.

[0005] In order to achieve the above-mentioned object, the present invention provides a closed square cabin power station, which includes a cabin body, wherein the cabin body is laterally separated into a smoke exhaust and silencing room, a generator set room and an electrical control room in sequence by partition walls;

[0006] The side walls of the smoke exhaust and silencing room and the electrical control room are provided with normally open shutters;

[0007] The side wall of the generator room is provided with an inspection door;

[0008] The generator and the engine are installed in the generator set room. The generator and the engine are both water-cooled. The cooling circulation pipeline of the generator is connected to the generator radiator, and the cooling circulation pipeline of the engine is connected to the engine radiator. The generator radiator is installed in the smoke exhaust and silencer room, and the engine radiator is installed in the electrical control room;

[0009] The top of the generator set room is constructed with an independent soundproof cavity, the bottom of the soundproof cavity is constructed with a through hole, the through hole is connected to the air filter inlet of the engine, and the side wall of the soundproof cavity is also constructed with an air inlet connected to the outside;

[0010] A heat exchange radiator is also installed in the generator set room, and a cooling circulation pipeline of the heat exchange radiator is connected to the generator radiator.

[0011] Preferably, the bulkhead of the cabin body is a structure in which sound-absorbing rock wool is laid inside the outer skin.

[0012] Preferably, the outer skin is fixed to the cabin frame of the cabin by riveting.

[0013] Preferably, the cabin frame is formed by welding profiles.

[0014] Preferably, the heat exchange radiator further includes a fan, and the heat exchange radiator is arranged above the generator.

[0015] Preferably, cooling fans are installed on both the generator radiator and the engine radiator.

[0016] Preferably, a circulation pump is also provided on the circulation pipeline of the generator.

[0017] Preferably, a circulation pump is also provided on the circulation pipeline of the engine.

[0018] The enclosed square cabin power station provided by the present invention has the following beneficial effects:

[0019] The closed square cabin power station described in the present invention adopts a closed cabin structure, which can more effectively control the noise of the power station while ensuring the heat dissipation effect. At the same time, the cabin is simple to manufacture, which is more convenient for subsequent repair and maintenance, further reducing the production and use costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 A schematic diagram of the external structure of the enclosed square cabin power station provided by the present invention;

[0021] Figure 2 A schematic diagram of the water cooling and heat dissipation part of the closed square cabin power station provided by the present invention;

[0022] Figure 3 A schematic diagram of a closed-type square cabin power station heat exchange radiator provided by the present invention;

[0023] Figure 4 A schematic diagram of the structure of the soundproof chamber of the closed square cabin power station provided by the present invention.

[0024] In the figure:

[0025] 1. Cabin 11. Partition wall 12. Soundproof cavity 13. Air inlet 14. Normally open shutter 15. Maintenance door 101. Generator room 102. Smoke exhaust silencing room 103. Electrical control room 2. Engine 3. Generator 4. Generator radiator 5. Engine radiator 6. Heat exchange radiator. DETAILED DESCRIPTION

[0026] The technical solution of the present invention is further described below in conjunction with specific implementation methods.

[0027] The present invention provides a closed square cabin power station.

[0028] like Figure 1-2As shown, the closed square cabin power station adopts a rectangular cabin 1, and the cabin 1 is laterally separated into a smoke exhaust and silencer room 102, a generator set room 101 and an electrical control room 103 in sequence by partition walls 11.

[0029] The cabin 1 is made of a cabin frame made of welded steel sections by riveting an outer skin, and sound-absorbing rock wool is laid inside the outer skin to reduce noise.

[0030] The partition wall 11 separating the cabins is a skeleton-skinned partition wall, which is made by fixing a double-layer skin on a rectangular frame of the partition wall and filling the space between the two layers with sound-absorbing rock wool.

[0031] The side walls of the smoke exhaust and silencing room 102 and the electrical control room 103 are provided with normally open shutters 14 for heat dissipation. As required, normally open shutters 14 can also be provided on multiple side walls, but space for the inspection door still needs to be reserved.

[0032] The generator room 101 is located in the middle of the closed square cabin power station, and a maintenance door 15 is provided on the side wall for the maintenance and repair of the generator set. The door is closed during operation to seal the noise generated by the generator set in the generator room.

[0033] The generator set includes a generator 3 and an engine 2 , both of which are installed in the generator set room 101 .

[0034] For the purpose of reducing noise, the generator 3 and the engine 2 are both water-cooled. The cooling circulation pipeline of the generator 3 is connected to the generator radiator 4, and the cooling circulation pipeline of the engine 2 is connected to the engine radiator 5. The generator radiator 4 is installed in the smoke exhaust and silencer room 102, and the engine radiator 5 is installed in the electrical control room 103. The cooling circulation pipeline of the generator 3 and the cooling circulation pipeline of the engine 2 are both provided with pumps for circulating the coolant.

[0035] In order to further enhance the heat dissipation effect of the generator radiator 4 and the engine radiator 5 , fans are also installed on the generator radiator 4 and the engine radiator 5 .

[0036] In order to further reduce noise, the present invention further improves the structure of the air intake of the engine 2.

[0037] Please refer to Figure 4 The top of the generator room 101 is constructed with an independent soundproof cavity 12, the bottom of the soundproof cavity 12 is constructed with a through hole, the through hole is connected to the air filter inlet of the engine 2, and the side wall of the soundproof cavity 12 is also constructed with an air inlet 13 connected to the outside. Through this structure, while ensuring the intake volume required for the operation of the engine 2, the sound insulation effect of the generator room is further enhanced by adding the soundproof cavity 12.

[0038] Please refer to Figure 3 In actual application, simply using water cooling will still cause the engine 2 and generator 3 in the closed generator set room 101 to overheat. Therefore, further, a heat exchange radiator 6 is installed in the generator set room 101. As a more preferred solution, the heat exchange radiator 6 is installed in the space between the upper part of the generator and the top of the generator set room, and the coolant circulation pipeline of the heat exchange radiator 6 is connected to the generator radiator 4. By connecting the circulation pipeline to the generator radiator 4, low-temperature coolant can be continuously provided to the heat exchange radiator 6, and then the cold air cooled by the heat exchange radiator is blown to the generator through the fan on the heat exchange radiator 6 to neutralize the radiant heat generated by the generator and the engine, thereby controlling the temperature in the cabin.

[0039] The above-mentioned enclosed shelter power station and the conventional shelter power station of the same specifications were selected for the test related to the operation noise. The results are as follows:

[0040] Shelter form Average weighted noise on both sides of the generator room Conventional Shelter Power Station 85dB(A) Closed Cabin Power Station 76.5dB(A)

[0041] It can be seen from the above results that the noise of the closed square cabin power station on both sides of the generator set room in the present invention is much lower than that of the existing conventional square cabin power station, achieving a better silent effect.

[0042] The closed square cabin power station of the present invention adopts a closed cabin structure, which can more effectively control the noise of the power station. At the same time, the cabin is simple to manufacture, which is more convenient for later repair and maintenance, and further reduces the production and use costs.

[0043] The invention concept is described in detail using specific examples herein, and the description of the above embodiments is only used to help understand the core idea of ​​the invention. It should be pointed out that any obvious modification, equivalent substitution or other improvement made by a person of ordinary skill in the art without departing from the invention concept should be included in the protection scope of the present invention.

Claims

1. A closed cabin power station, characterized in that: The enclosed square cabin power station comprises a cabin (1), wherein the cabin is laterally divided into a smoke exhaust and silencer room (102), a generator set room (101) and an electrical control room (103) in sequence by partition walls (11); The side walls of the smoke exhaust and silencing room (102) and the electrical control room (103) are provided with normally open shutters (14); A maintenance door (15) is provided on the side wall of the generator set room (101); The generator (3) and the engine (2) are installed in a generator set room (101); the generator (3) and the engine (2) are both water-cooled; the cooling circulation pipeline of the generator (3) is connected to the generator radiator (4); the cooling circulation pipeline of the engine (2) is connected to the engine radiator (5); the generator radiator (4) is installed in a smoke exhaust and silencer room; and the engine radiator (5) is installed in an electrical control room; The top of the generator set room is configured with an independent soundproof cavity (12), the bottom of the soundproof cavity (12) is configured with a through hole, the through hole is connected to the air filter inlet of the engine (2), and the side wall of the soundproof cavity (12) is also configured with an air inlet (13) connected to the outside; A heat exchange radiator (6) is also installed in the generator set room (101), and a cooling circulation pipeline of the heat exchange radiator (6) is connected to the generator radiator (4); the heat exchange radiator also includes a fan, and the heat exchange radiator is arranged above the generator, and the fan on the heat exchange radiator (6) blows cold air cooled by the heat exchange radiator toward the generator to neutralize the radiant heat generated by the generator and the engine; The generator radiator (4) and the engine radiator (5) are both equipped with cooling fans.

2. The closed square cabin power station according to claim 1, characterized in that: The bulkhead of the cabin (1) is a structure in which sound-absorbing rock wool is laid inside the outer skin.

3. The closed square cabin power station according to claim 2, characterized in that: The outer skin is fixed to the cabin frame of the cabin (1) by riveting.

4. The closed square cabin power station according to claim 3 is characterized in that: The cabin frame is formed by welding profiles.

5. The closed-type shelter power station according to claim 1, characterized in that: A circulating pump is also provided on the circulating pipeline of the generator (3).

6. The closed square cabin power station according to claim 1, characterized in that: A circulation pump is also provided on the circulation pipeline of the engine (2).

Citation Information

Patent Citations

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    CN105545483A

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    CN214616764U