A wire core robot automatic winding station

Abstract

The application relates to the technical field of automatic winding, in particular to a wire core robot automatic winding workstation, a wire core robot is used for grabbing a wire core to be wound on a wire core storage sliding table to a winding machine tool, and restoring the wire core wound on the winding machine tool to the initial position of the wire core storage sliding table; the winding machine tool is used for winding after pressing the wire core and copper wire; the pulling mechanism is used for pulling off the copper wire on the wire core wound, and pulling the copper wire to the pressing mechanism of the winding machine tool. The standardized robot is used to realize feeding of three winding machines by one robot, the manual workload is simplified, the product yield is improved, and the production efficiency is improved. The winding machine can utilize less space when winding, the wire core robot automatic winding workstation is controlled by a PLC program, and the copper wire is pulled off and pressed after winding in the smallest available space.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of automatic winding, in particular to a wire core robot automatic winding workstation. BACKGROUND

[0002] The existing winding method is manually operated by a simple single-axis winding machine, and the operation process is as follows: first step, manual feeding; second step, manual outer hanging line; third step, machine winding; fourth step, manual cutting; and fifth step, manual discharging. Such a process is low in efficiency, unstable in quality, large in copper wire waste, and uneven in wire arrangement, which affects the appearance.

[0003] In the current era of rapid economic development and advanced mechanical automation, such manual operation method needs to consume a large amount of manpower and material resources, reduces production efficiency, and is increasingly unable to meet the needs of production, and will be eliminated. Therefore, the present application provides a wire core robot automatic winding workstation. SUMMARY

[0004] Based on the technical problems existing in the background art, the present application provides a wire core robot automatic winding workstation, which can realize automatic winding of wire cores through system integration, thereby reducing the labor intensity, improving the product quality and production efficiency, and solving the problems of large labor intensity, low product quality and production efficiency.

[0005] The present application provides the following technical scheme: a wire core robot automatic winding workstation, comprising a wire core storage slide table for storing wire cores to be wound, a wire core robot, a winding machine tool, and a wire pulling mechanism.

[0006] The wire core robot is used to grasp the wire cores to be wound on the wire core storage slide table to the winding machine tool, and restore the wound wire cores on the winding machine tool to the initial position of the wire core storage slide table.

[0007] The winding machine tool is used to press the wire core and the copper wire tightly and then wind the wire core.

[0008] The wire pulling mechanism is used to pull off the copper wire on the wound wire core and pull the copper wire to the pressing mechanism of the winding machine tool.

[0009] The winding machine tool comprises a winding machine, a winding turntable, a rotary pressing cylinder, a wire core tool, a wire core pressing plate, a wire pressing plate, and a winding fly.

[0010] The winding turntable is horizontally rotatably installed on the winding machine, and rotates back and forth when the winding fly winds the wire.

[0011] The rotary pressing cylinder is used to drive the wire core pressing plate to fix the copper wire on the clamping groove of the wire core tool, and simultaneously drive the wire pressing plate to press the pulled-off copper wire to be wound.

[0012] The winding fly is vertically rotatable mounted on the winding machine, the winding fly winds the copper wire on the core through rotation, and rotation axes of the winding turntable and the winding fly are perpendicular.

[0013] Preferably, the pulling mechanism comprises a rotary cylinder, a support frame, a telescopic cylinder, a clamping jaw cylinder and a copper wire chuck.

[0014] The rotary cylinder of the rotary cylinder is connected with the telescopic cylinder through the support frame, one end of the telescopic cylinder is connected with the clamping jaw cylinder, and the clamping jaw cylinder drives the copper wire chuck to clamp the copper wire.

[0015] Preferably, the number of the winding machine tooling and the pulling mechanism is several.

[0016] Preferably, the number of the core storage slide table is several.

[0017] Preferably, the number of the winding machine tooling, the copper wire and the pulling mechanism is three, the number of the core robot is one, and the number of the core storage slide table is two.

[0018] Preferably, the core robot adopts a SCARA robot, the SCARA robot is fixed through a base, and the core is gripped through a core gripper.

[0019] The application provides a core robot automatic winding work station, which utilizes the high-speed flexibility and high-precision characteristics of a standardized robot to realize feeding of three winding machines by one robot, simplifies manual workload, improves product yield and production efficiency. The winding machine can utilize less space when winding, and the core robot automatic winding work station is controlled by a PLC program, realizes copper wire pulling and pressing after winding in a very small available space. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the application;

[0021] Figure 2 It is a structural schematic diagram of the core robot of the application;

[0022] Figure 3 It is a structural schematic diagram of the winding machine tooling of the application;

[0023] Figure 4 It is a structural schematic diagram of the pulling mechanism of the application;

[0024] Figure 5 It is a structural schematic diagram of the core of the application.

[0025] In the figure: 1, wire core storage sliding table; 2, wire core robot; 201, SCARA robot; 202, base; 203, wire core gripper; 3, winding machine tooling; 301, winding machine; 302, winding turntable; 303, rotary pressing cylinder; 304, wire core tooling; 305, wire core pressing plate; 306, wire pressing plate; 307, winding flyover; 4, wire pulling mechanism; 401, rotary cylinder; 402, support frame; 403, telescopic cylinder; 404, clamping jaw cylinder; 405, copper wire chuck. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.

[0027] As shown in Figure 1 , the present application provides a technical solution: a wire core robot automatic winding work station, comprising a wire core storage sliding table 1 storing a wire core to be wound (such as shown in Figure 5 ), a wire core robot 2, a winding machine tooling 3, and a wire pulling mechanism 4;

[0028] The wire core robot 2 is used to grab the wire core to be wound on the wire core storage sliding table 1 to the winding machine tooling 3, and restore the wound wire core on the winding machine tooling 3 to the initial position of the wire core storage sliding table 1;

[0029] The winding machine tooling 3 is used to press the wire core and copper wire tightly before winding;

[0030] The wire pulling mechanism 4 is used to pull the copper wire on the wound wire core to break, and pull the copper wire to the pressing mechanism of the winding machine tooling 3.

[0031] The number of winding machine tooling 3, copper wire, and wire pulling mechanism 4 is three, the number of wire core robot 2 is one, and the number of wire core storage sliding table 1 is two. The number of winding machine tooling 3 and wire pulling mechanism 4 can be one or a combination of several. The number of wire core storage sliding table 1 can also be one or several.

[0032] As shown in Figure 2 , the wire core robot 2 adopts a SCARA robot 201, the SCARA robot 201 is fixed through a base 202, and the wire core is grabbed through a wire core gripper 203. By using the high speed and high precision characteristics of the SCARA robot 201, the automatic feeding and discharging of the wire core are met.

[0033] As shown in Figure 3As shown, the winding machine tool 3 includes a winding machine 301, a winding turntable 302, a rotary pressing cylinder 303, a core tool 304, a core pressing plate 305, a wire pressing plate 306, and a winding flyer 307;

[0034] The winding turntable 302 is horizontally rotatably mounted on the winding machine 301, and rotates back and forth when the winding flyer 307 winds the copper wire.

[0035] The rotary pressing cylinder 303 is used to drive the core pressing plate 305 to fix the copper wire on the clamping groove of the core tool 304, and drive the wire pressing plate 306 to press the broken copper wire to be wound.

[0036] The winding flyer 307 is vertically rotatably mounted on the winding machine 301, and winds the copper wire on the core by rotating. The rotation axes of the winding turntable 302 and the winding flyer 307 are perpendicular.

[0037] The robot places the core in the clamping groove of the core tool 304, and the rotary pressing cylinder 303 drives the core pressing plate 305 to press the core, and drives the wire pressing plate 306 to press the broken copper wire to be wound. The winding machine 301 starts to work, winds the copper wire by rotating the winding flyer 307, and rotates back and forth by the winding turntable 302, so that the core can uniformly wind the copper wire. The core positioning and copper wire pressing are realized under the control of the control system.

[0038] As shown, Figure 4 The pulling mechanism 4 includes a rotary cylinder 401, a support frame 402, an extension cylinder 403, a jaw cylinder 404, and a copper wire chuck 405.

[0039] The rotary cylinder 401 is connected to the extension cylinder 403 through the support frame 402, and the extension cylinder 403 is connected to the jaw cylinder 404 at one end, and the jaw cylinder 404 drives the copper wire chuck 405 to clamp the copper wire.

[0040] After the winding of the core is completed, the winding machine 301 rotates the pressing cylinder 303 to rotate the core pressing plate 305 and the wire pressing plate 306 to be lifted, the telescopic cylinder 403 drives the jaw cylinder 404 and the copper wire clamp 405 to move forward to the wire clamping position, the copper wire clamp 405 is clamped, the copper wire on the core is connected to the copper wire of the winding machine 301 after the winding of the copper wire is completed, the telescopic cylinder 403 is retracted to pull the copper wire on the core and clamp the copper wire to be wound on the winding machine 301, and the rotating cylinder 401 rotates the copper wire to be wound to the lower side of the wire pressing plate 306 of the winding machine 301, so that the next core winding is provided. Under the control of the control system, the copper wire is pulled off and pulled to the core positioning tool wire pressing mechanism. The wire pulling mechanism can effectively pull off the copper wire on the wound core, and simultaneously pull the copper wire to the pressing position, facilitate the next winding, realize the transition of winding of each core, completely without manual operation, greatly improve the processing efficiency, and produce more safely.

[0041] Working process:

[0042] 1. The worker places the to-be-wound core on the core storage sliding table 1 according to the requirements, and the core storage sliding table 1 conveys the to-be-wound core to the material taking position of the core robot 2.

[0043] 2. The core robot 2 grabs the to-be-wound core and places it on the winding machine tool 3, and the winding machine tool 3 presses the core and the copper wire after winding.

[0044] 3. After winding is completed, the core robot 2 extracts the core to a certain height and simultaneously pulls the copper wire to a certain length, the wire pulling mechanism 4 pulls off the copper wire and simultaneously pulls the copper wire to the pressing mechanism of the winding machine tool 3, and when the core robot 2 continues to feed, the winding machine tool 3 simultaneously presses the core and the copper wire.

[0045] 4. After the copper wire is pulled off by the wire pulling mechanism 4, the core robot 2 restores the wound core to the initial position of the core storage sliding table 1, and the core robot 2 continues to grab the to-be-wound core and place it on the winding machine tool 3 for winding.

[0046] 5. When all the cores on one core storage sliding table 1 are wound, the core storage sliding table 1 is automatically conveyed to the manual position, the worker takes away the core and places the to-be-wound core, and the core robot 2 grabs the to-be-wound core from the other core storage sliding table 1 for winding.

[0047] In the application, the high-speed flexibility and high-precision characteristics of the standardized robot are utilized to realize feeding of three winding machines 301 by one core robot 2, simplify the workload of manual operation, improve the production efficiency while improving the product yield. The winding machine 301 can utilize less space when winding, and the core robot 2 automatic winding workstation is controlled by a PLC program, and realizes pulling off and pressing of the copper wire after winding in a very small available space.

[0048] The above merely describes preferred specific embodiments of the present application, but the protection scope of the present application is not limited thereto, and any person skilled in the art, according to the technical solution and inventive concept of the present application, makes equivalent replacement or change within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. A wire core robotic auto-winding station, characterized by: The winding machine device comprises a bobbin storage sliding platform (1), a bobbin robot (2), a winding machine tool (3) and a copper wire pulling mechanism (4). The bobbin robot (2) is used for grabbing the bobbin to be wound on the bobbin storage sliding platform (1) to the winding machine tool (3) and restoring the wound bobbin on the winding machine tool (3) to the initial position of the bobbin storage sliding platform (1). The winding machine tool (3) is used for winding the copper wire after pressing the bobbin and the copper wire. The winding machine tool (3) comprises a winding machine (301), a winding turntable (302), a rotary pressing cylinder (303), a bobbin tool (304), a bobbin pressing plate (305), a wire pressing plate (306) and a winding fork (307). The winding turntable (302) is horizontally rotatably installed on the winding machine (301). The winding turntable (302) rotates back and forth when the winding fork (307) winds the copper wire. The rotary pressing cylinder (303) is used for driving the bobbin pressing plate (305) to fix the copper wire on the clamping groove of the bobbin tool (304) and driving the wire pressing plate (306) to press the copper wire to be wound after being pulled off. The winding fork (307) is vertically rotatably installed on the winding machine (301). The winding fork (307) winds the copper wire on the bobbin by rotating. The rotation axes of the winding turntable (302) and the winding fork (307) are perpendicular. The copper wire pulling mechanism (4) is used for pulling off the copper wire on the wound bobbin and pulling the copper wire to the pressing mechanism of the winding machine tool (3). The copper wire pulling mechanism (4) comprises a rotary cylinder (401), a support frame (402), an extension cylinder (403), a clamping jaw cylinder (404) and a copper wire chuck (405). The rotary cylinder (401) is connected with the extension cylinder (403) through the support frame (402). The extension cylinder (403) is connected with the clamping jaw cylinder (404) at one end. The clamping jaw cylinder (404) drives the copper wire chuck (405) to clamp the copper wire. The number of the winding machine tool (3), the copper wire and the copper wire pulling mechanism (4) is three. The number of the bobbin robot (2) is one. The number of the bobbin storage sliding platform (1) is two. The bobbin robot (2) adopts a SCARA robot (201). The SCARA robot (201) is fixed through a base (202) and grabs the bobbin through a bobbin gripper (203).

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