An automated auxiliary device for friction wheels

Abstract

The present invention discloses an automatic auxiliary device for friction wheels, which includes a blanking part and a picking part. The blanking part includes a weighing module, a feeding module, a nut conveying device, a nut push rod, a blowing rod and a fixed support frame; the picking part includes a picking module and a storage support frame. The present invention can realize the automatic production of friction wheels, with low manufacturing cost and reliable performance, greatly improving the production efficiency of the equipment.

Description

Technical Field

[0001] The present invention relates to the field of machining, and particularly to an automatic auxiliary device for friction wheels. Background Art

[0002] As a part in textile machinery, the usage of friction wheels has been continuously increasing with the expanding demand in the textile market. Since the current production of friction wheels still relies mostly on manual operation, the production efficiency is low and the working environment is relatively harsh, which has put production enterprises in a difficult situation of recruitment, forcing the automation of friction wheel production. Summary of the Invention

[0003] To solve the above technical problems, the present invention provides an automatic auxiliary device for friction wheels, which can realize the automation of friction wheel processing through the operation of each module. The device adopts a layered module installation, with a simple structure, reasonable design, easy maintenance, high reliability, high cost performance, and high production efficiency. The storage support frame with an internal part storage structure is more conducive to the storage of processed parts.

[0004] To achieve the above technical purpose, the technical solution of the present invention is as follows:

[0005] An automatic auxiliary device for friction wheels, comprising: a storage support frame, a blowing rod, a fixed support frame, a nut push rod, a main body of the processing equipment, a weighing module, a feeding module, a nut conveying device, and a picking module; the storage support frame and the fixed support frame are respectively arranged on both sides of the main body of the processing equipment; the weighing module, the feeding module, the blowing rod, and the nut push rod are fixedly arranged inside the fixed support frame; the nut conveying device is arranged on one side of the fixed support frame; and the picking module is arranged on the storage support frame.

[0006] Preferably, a blanking device is provided inside the fixed support frame, and the blanking device and the nut conveying device are arranged on one side of the main body of the processing equipment, while the storage support frame and the picking module are arranged on the other side of the main body of the processing equipment.

[0007] Preferably, the weighing module includes: a blanking funnel and a turntable. The blanking funnel is arranged at the top inside the fixed support frame; the turntable is arranged at the mouth end of the blanking funnel; the turntable is connected to a rotary cylinder through a toothed belt; a loading box is arranged below the turntable; a slider is arranged at the bottom of the loading box, and a first cylinder is connected to one side of the slider.

[0008] Preferably, a gravity sensor is arranged inside the slider.

[0009] Preferably, the feeding module includes: a drainage funnel; the drainage funnel is arranged at the lower end of the blanking funnel; the funnel opening of the drainage funnel is connected to the blanking guide port through a hose; the blanking guide port is connected to the second cylinder.

[0010] Preferably, the nut push rod is arranged at the lower end of the feeding module, and a third cylinder is connected to one side of the nut push rod.

[0011] Preferably, the blowing rod is arranged below the nut push rod, and a fourth cylinder is connected to one side of the blowing rod. The feeding direction of the blowing rod and the fourth cylinder forms an angle of ° with the horizontal.

[0012] Preferably, the picking module is arranged at the upper end of the storage support frame. The picking module includes: a fifth cylinder, a sixth cylinder, and a three-jaw pneumatic chuck; the fifth cylinder and the sixth cylinder are respectively fixed to the upper end of the storage support frame; the three-jaw pneumatic chuck is respectively connected to the fifth cylinder and the sixth cylinder.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0014] A friction wheel automatic auxiliary device of the present invention has high automation, a compact structure, low manufacturing cost, realizes the automatic production of friction wheels, and greatly improves the production efficiency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic structural diagram of a friction wheel automatic auxiliary device of the present invention;

[0016] Figure 2 It is an enlarged schematic diagram of the picking module of a friction wheel automatic auxiliary device of the present invention;

[0017] Figure 3 It is a side view of the picking module of a friction wheel automatic auxiliary device of the present invention;

[0018] Figure 4 It is an enlarged schematic diagram of the blanking part of a friction wheel automatic auxiliary device of the present invention;

[0019] Figure 5 It is a rear view of the blanking part of a friction wheel automatic auxiliary device of the present invention;

[0020] Figure 6 It is an enlarged schematic diagram of the rotary cylinder of the blanking part of a friction wheel automatic auxiliary device of the present invention;

[0021] Figure 7 It is an enlarged schematic diagram of the upper nut device of a friction wheel automatic auxiliary device of the present invention;

[0022] Figure 8 This is an enlarged schematic diagram of the nut conveying device of an automatic auxiliary device for a friction wheel according to the present invention;

[0023] Reference numerals: 1, storage part support frame; 2, fifth cylinder; 3, picking module; 4, sixth cylinder; 5, three-jaw pneumatic chuck; 6, toothed belt; 7, slider; 8, drainage funnel; 9, blanking guide port; 10, blowing rod; 11, base; 12, blanking funnel; 13, fixed support frame; 14, loading box; 15, first cylinder; 16, second cylinder; 17, third cylinder; 19, seventh cylinder; 20, fixed support base; 21, fourth cylinder; 22, nut receiving plate; 24, magnet; 25, turntable; 26, rotary cylinder; 27, nut push rod; 28, main body of processing equipment. Detailed implementation manners

[0024] To make the technical problems, technical solutions and advantages to be solved by the present invention clearer, the present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments. In the following description, providing specific configuration and component feature details is only to help comprehensively understand the embodiments of the present invention. Therefore, those skilled in the art should clearly understand that various changes and modifications can be made to the embodiments described herein without departing from the scope and spirit of the present invention. In addition, descriptions of known functions and structures are omitted for clarity and conciseness.

[0025] It should be understood that "an embodiment" or "an embodiment" mentioned throughout the specification means that a specific feature, structure or characteristic related to the embodiment is included in at least one embodiment of the present invention. Therefore, the appearances of "in an embodiment" or "in an embodiment" throughout the specification do not necessarily refer to the same embodiment. In addition, these specific features, structures or characteristics can be combined in one or more embodiments in any suitable manner.

[0026] In various embodiments of the present invention, it should be understood that the magnitudes of the serial numbers of the following processes do not mean the order of execution, and the execution order of each process should be determined according to its function and internal logic, and should not constitute any limitation to the implementation process of the embodiments of the present invention.

[0027] It should be understood that the term " / and" in this article is only a description of the association relationship of associated objects, indicating that three relationships can exist. For example, A and / or B can represent: A exists alone, A and B exist simultaneously, and B exists alone. In addition, the character " / " in this article generally represents an "or" relationship between the associated objects before and after.

[0028] In the embodiments provided in this application, it should be understood that "B corresponding to A" means that B is associated with A, and B can be determined according to A. However, it should also be understood that determining B according to A does not mean determining B only according to A, and B can also be determined according to A and / or other information.

[0029] Combined with the attached Figure 1-8 , the present invention provides an automated auxiliary device for a friction wheel, including: a storage support frame 1, a blowing rod 10, a fixed support frame 13, a nut push rod 27, a processing equipment main body 28, a weighing module, a feeding module, a nut conveying device, and a picking module 3; the storage support frame 1 and the fixed support frame 13 are respectively arranged on both sides of the processing equipment main body 28; the weighing module, the feeding module, the blowing rod 10, and the nut push rod 27 are fixedly arranged in the fixed support frame 13; the nut conveying device is arranged on one side of the fixed support frame 13; the picking module is arranged on the storage support frame 1.

[0030] In one embodiment, a blanking device is arranged in the fixed support frame 13, and the blanking device and the nut conveying device are arranged on one side of the processing equipment main body 28, while the storage support frame 1 and the picking module are arranged on the other side of the processing equipment main body 28.

[0031] Preferably, the weighing module includes: a blanking funnel 12 and a turntable 25. The blanking funnel 12 is arranged at the top inside the fixed support frame 13; the turntable 25 is arranged at the mouth end of the blanking funnel 12; the turntable 25 is connected to a rotary cylinder 26 through a toothed belt 6; a loading box 14 is arranged below the turntable 25; a slider 7 is arranged at the bottom of the loading box 14, and a first cylinder 15 is connected to one side of the slider 7.

[0032] Further explanation, a gravity sensor is arranged inside the slider 7.

[0033] Further explanation, the feeding module includes: a diversion funnel 8; the diversion funnel 8 is arranged at the lower end of the blanking funnel 12; the funnel mouth of the diversion funnel 8 is connected to a blanking guide port 9 through a hose; the blanking guide port 9 is connected to a second cylinder 16.

[0034] Preferably, the nut push rod 27 is arranged at the lower end of the feeding module, and a third cylinder 17 is connected to one side of the nut push rod 27.

[0035] Preferably, the blowing rod 10 is arranged below the nut push rod 27, and a fourth cylinder 21 is connected to one side of the blowing rod 10. The feeding direction of the blowing rod 10 and the fourth cylinder 21 forms an angle of 45° with the horizontal.

[0036] Preferably, the picking module is arranged at the upper end of the storage support frame 1. The picking module includes: a fifth cylinder 2, a sixth cylinder 4, and a three-jaw pneumatic chuck 5; the fifth cylinder 2 and the sixth cylinder 4 are respectively fixed to the upper end of the storage support frame 1; the three-jaw pneumatic chuck 5 is respectively connected to the fifth cylinder 2 and the sixth cylinder 4.

[0037] Example 1

[0038] The present invention includes a fixed support frame 13, a storage support frame 1, and a processing equipment main body 28. A weighing module, a feeding module, a nut push rod 27, and a blowing rod 10 are respectively and fixedly installed on the fixed support frame 13; an upper nut device is placed on one side of the fixed support frame; a picking module is fixedly installed on the storage support frame 1.

[0039] The weighing module includes a blanking funnel 12; the weighing module is installed on the upper layer of the fixed support frame 13; a turntable 25 is installed at the mouth of the blanking funnel 12; the turntable 25 is connected to a rotary cylinder 26 through a toothed belt 6; a loading box 14 is installed under the turntable 25; a slider 7 made of a gravity sensor is installed at the bottom of the loading box 14; one side of the slider 7 is connected to a first cylinder 15.

[0040] The feeding module includes a diversion funnel 8; the diversion funnel 8 is installed under the slider 7 and is connected to a blanking guide port 9 through a hose; one side of the blanking guide port 9 is connected to a second cylinder 16.

[0041] The upper nut device is connected to the fixed support frame 13 through a guide rail; the upper nut device includes a fixed support seat 20; a seventh cylinder 19 is installed on the fixed support seat 20; the seventh cylinder 19 is connected to a base 11; a nut receiving plate 22 is installed on the base 11; a magnet 24 is installed at the bottom of the nut receiving plate 22.

[0042] The nut push rod 27 is installed under the feeding module and one side is connected to a third cylinder 17; the blowing rod 10 is installed under the nut push rod 27 and one side is connected to a fourth cylinder 21.

[0043] The processing equipment main body 28 is placed between the fixed support frame 13 and the storage support frame 1 and is a friction wheel injection molding actuator.

[0044] A picking module is installed on the storage support frame 1; the picking module realizes horizontal movement through a fifth cylinder 2 and vertical movement through a sixth cylinder 4; the picking module uses a pneumatic three-jaw chuck 5 to clamp the workpiece.

[0045] In actual production, the moving parts of all operating procedures in this embodiment need to be connected to the PLC control system to achieve full-automatic operation. The material falls into the loading box 14 in the feeding hopper 12. While weighing the material, after the upper nut device pushes the nut to the designated position, the nut receiving plate 22 rotates 90°, and the nut push rod 27 pushes forward. Under the action of magnetism, the nut will firmly clamp on the push rod and be pushed into the nut hole of the injection mold of the processing equipment main body 28. After the gravity sensor at the bottom of the loading box 7 measures that the material reaches the specified quantity, the rotating cylinder 26 rotates, driving the turntable 25 to rotate and close the feeding hopper opening. After the system receives that the processed workpiece in the equipment has been taken out from the processing equipment main body 28, the second cylinder 16 extends, and the feeding guide port 9 reaches above the feeding port of the processing equipment main body 28. The first cylinder 15 contracts to drive the slider 7 to slide, and the material falls from the loading box 14 into the diversion hopper 8, and then through the hose to the feeding port.

[0046] After the feeding is completed, the first cylinder 15 and the second cylinder 16 return to their original positions. At this time, the processing equipment main body 28 compresses the material. At the same time, the rotating cylinder 26 rotates to drive the turntable 25 to rotate and open the feeding hopper 12. After the compression is completed, the nut push rod 27 returns to its original position, and the upper nut device returns to its original position. The air blowing rod 10 extends to blow air into the upper nut hole of the processing equipment main body 28. At the same time, the fifth cylinder 2 operates. After the picking device extends to the picking position of the processing equipment main body 28, the sixth cylinder 4 operates to push the pneumatic three-jaw chuck 5 into the friction wheel, clamp and take out the friction wheel, and return to the storage support frame 1 to put down the workpiece.

[0047] So far, the device has completed the entire operation process.

[0048] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the previous embodiments, those skilled in the art should understand that they can still modify the technical solutions recorded in the previous embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. An automated auxiliary device for a friction wheel, characterized in that, Including: a storage support frame (1), a blowing rod (10), a fixed support frame (13), a nut push rod (27), a processing equipment main body (28), a weighing module, a feeding module, a nut conveying device, and a picking module (3); the storage support frame (1) and the fixed support frame (13) are respectively arranged on both sides of the processing equipment main body (28); the weighing module, the feeding module, the blowing rod (10), and the nut push rod (27) are fixedly arranged in the fixed support frame (13); the nut conveying device is arranged on one side of the fixed support frame (13); the picking module (3) is arranged on the storage support frame (1); the blowing rod (10) is arranged below the nut push rod (27), and a fourth cylinder (21) is connected to one side of the blowing rod (10), and the feeding directions of the blowing rod (10) and the fourth cylinder (21) form an angle of 45° with the horizontal; the picking module (3) is arranged at the upper end of the storage support frame (1), and the picking module (3) includes: a fifth cylinder (2), a sixth cylinder (4), and a three-jaw pneumatic chuck (5); the fifth cylinder (2) and the sixth cylinder (4) are respectively fixed to the upper end of the storage support frame (1); the three-jaw pneumatic chuck (5) is respectively connected to the fifth cylinder (2) and the sixth cylinder (4); the fifth cylinder (2) drives horizontal movement, the sixth cylinder (4) drives vertical lifting, and the three-jaw pneumatic chuck (5) adaptively fits the outer diameter of the friction wheel when picking up parts.

2. The automated auxiliary device for a friction wheel according to claim 1, wherein, a blanking device is arranged in the fixed support frame (13), and the blanking device and the nut conveying device are arranged on one side of the processing equipment main body (28), and the storage support frame (1) and the picking module (3) are arranged on the other side of the processing equipment main body (28).

3. An automated auxiliary device for a friction wheel according to claim 1, characterized in that, The weighing module includes: a blanking funnel (12) and a turntable (25), the blanking funnel (12) is arranged at the inner top of the fixed support frame (13); the turntable (25) is arranged at the mouth end of the blanking funnel (12); the turntable (25) is connected to a rotary cylinder (26) through a toothed belt (6); a loading box (14) is arranged below the turntable (25); a slider (7) is arranged at the bottom of the loading box (14), and a first cylinder (15) is connected to one side of the slider (7).

4. An automated auxiliary device for a friction wheel according to claim 3, characterized in that, A gravity sensor is arranged in the slider (7).

5. An automatic auxiliary device for a friction wheel according to claim 3, characterized in that, The feeding module includes: a diversion funnel (8); the diversion funnel (8) is arranged at the lower end of the blanking funnel (12); the funnel mouth of the diversion funnel (8) is connected to a blanking guide port (9) through a hose; the blanking guide port (9) is connected to a second cylinder (16).

6. The automated auxiliary device for a friction wheel according to claim 1, wherein The nut push rod (27) is arranged at the lower end of the feeding module, and a third cylinder (17) is connected to one side of the nut push rod (27).

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