A dual-channel gluing head for a back panel folding gluing machine

By designing a dual-channel glue head of the back plate folding glue coating machine, the combination of cylinder, servo motor and automatic hot melt glue machine is used to solve the problem of low production efficiency of existing equipment, and efficient processing of four pieces of products is achieved, improving efficiency and saving resources.

CN113117967BActive Publication Date: 2025-04-18泰州市龙洋木业有限公司
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Patent Information

Application Number
CN201911407061.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-12-31
Publication Date
2025-04-18
Estimated Expiration
2039-12-31

AI Technical Summary

Technical Problem

The existing PUR hot melt adhesive adhesive equipment has low production efficiency, high equipment price, long procurement cycle, and only two pieces of products can be processed in one station, so the efficiency improvement is not obvious.

Method used

A dual-channel glue coating head of a back plate folding glue coating machine is designed. Through the combination of cylinder, servo motor and automatic hot melt glue machine, the cutting of the back plate and the uniform coating of PUR glue are achieved, and the production efficiency is improved.

Benefits of technology

It has achieved that one station can process four pieces of products, doubled its efficiency, reduced equipment investment and energy consumption, saved labor, and stable product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a double-channel gluing head of a back panel folding gluing machine, comprising a box body, a U-shaped plate welded on the upper surface of the box body, a first cylinder fixedly installed on the upper surface of the U-shaped plate by bolts, the double-channel gluing head of the invention uniformly applies hot-melt PUR glue between two back panels, leaving 0.1-1 mm on the upper and lower outer surfaces of the two substrates, and taking out the back panels after cooling for 10-20 seconds, because the PUR glue has strong willfulness, the glue layer bonds the two substrates together, so that the two back panels can be unfolded 180 degrees for use, and one station of the device can process four products, which ensures the quality and doubles the efficiency, thereby reducing the production of finished products; the product that originally required two devices to complete in one day can now be completed by one device in one day, reducing equipment investment, thereby reducing energy consumption, being more environmentally friendly and more economical; saving labor, the work that originally required two people to do in one day can now be completed by one person in one day.
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Description

Technical Field

[0001] The invention belongs to the technical field of glue coating heads, and in particular relates to a double-channel glue coating head for a back panel folding glue coating machine. Background Art

[0002] With the continuous development of the furniture industry, a technology of sticking cabinet backboards with adhesive tape has been replaced by PUR hot melt adhesive technology. Since PUR hot melt adhesive has good toughness, high peel strength, good moisture and heat resistance and chemical resistance, good adhesion to metals, plastics and wood, and fast strength growth, and good viscosity, stability and suitable equipment operability in the heated and molten state, PUR glue has been gradually widely used in the furniture industry. PUR adhesive has several major characteristics for backboard sticking technology: environmental protection, low cost, high bonding strength, more stable and reliable quality, but low production efficiency.

[0003] At present, this type of equipment needs to be imported from abroad, the equipment price is relatively high, the procurement cycle is relatively long, and this equipment can only process two products at a time at one workstation, and there is no obvious improvement in efficiency. Summary of the invention

[0004] The object of the present invention is to provide a dual-channel gluing head for a back panel folding gluing machine to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a dual-channel gluing head of a back panel folding gluing machine, comprising a box body, a U-shaped plate welded on the upper surface of the box body, a first cylinder fixedly installed on the upper surface of the U-shaped plate by bolts, a first support plate fixedly installed on the end of the piston rod of the first cylinder by bolts, a first slide rail is arranged on the lower surface of the first support plate, a first slider is slidably connected to the first slide rail, an automatic hot melt glue machine is fixedly installed on the lower surface of the first slider by bolts, a dual-channel gluing head is fixedly installed on the automatic hot melt glue machine, and fastener holes and PU are provided on the dual-channel gluing head. R glue channel, a positioning pin is arranged on the dual-channel glue coating head, a lane wear-resistant sheet is welded between the PUR glue channels, a fastener is threadedly connected to the dual-channel glue coating head, a vertical plate is welded on the side of the first support plate, a second cylinder is fixedly installed on the outer wall of the vertical plate by bolts, the end of the piston rod of the second cylinder is fixedly installed on the outer wall of the first slider by bolts, a through hole is opened on the box body, a third cylinder is fixedly installed on the upper surface of the inner cavity of the box body by bolts, a second slide rail is arranged on the inner wall of the box body, a second slider is slidably connected to the second slide rail, and a third cylinder is welded between the second sliders. The second support plate, the piston rod end of the third cylinder is fixedly mounted on the lower surface of the second support plate by bolts, the upper surface of the second support plate is fixedly mounted with a fourth cylinder by bolts, the upper surface of the second support plate is provided with a third slide rail, the third slide rail is slidably connected with a third slider, the upper surface of the third slider is fixedly mounted with a third support plate by bolts, the piston rod end of the fourth cylinder is fixedly mounted on the outer surface of the third support plate by bolts, the upper surface of the third support plate is fixedly mounted with a first servo motor and a dust suction fan by bolts, a cutting knife is fixedly mounted on the output shaft of the first servo motor, A dust bag is sleeved on the dust outlet pipe of the dust suction fan, a cylindrical box is fixedly installed on the upper surface of the box body by bolts, two groups of bearing seats are fixedly installed on the inner wall of the cylindrical box by bolts, a screw rod is keyed between the two groups of bearing seats, a second bevel gear is welded on the screw rod, a threaded sleeve is threaded on the screw rod, a fourth support plate is welded on the outer wall of the cylindrical box, a second servomotor is fixedly installed on the upper surface of the fourth support plate by bolts, a first bevel gear is keyed to the output shaft of the second servomotor, the first bevel gear and the second bevel gear are meshed and connected, and a pressure plate is welded between the threaded sleeves.

[0006] Preferably, an oblique rod is welded to the outer wall of the cylindrical box, and the other end of the oblique rod is welded to the lower surface of the fourth support plate.

[0007] Preferably, a limiting plate is welded to the other end of the first slide rail, and the limiting plate completely covers the end of the first slide rail.

[0008] Preferably, four groups of support columns are welded to the lower surface of the box body, and four groups of rubber bases are fixedly installed on the lower surfaces of the four groups of support columns by bolts.

[0009] Preferably, a double door is fixedly mounted on the box body via a hinge, and a door handle is fixedly mounted on the outer surface of the double door via bolts.

[0010] Preferably, an air guide cover is sleeved on the dust suction pipe of the dust suction fan, and the center of the air guide cover and the center of the cutting knife are on the same horizontal line.

[0011] Preferably, a through hole is provided on the cylindrical box, and the width of the through hole is greater than the width of the pressing plate.

[0012] Preferably, the automatic hot melt adhesive machine and the dual-channel adhesive coating head are arranged perpendicular to each other.

[0013] The beneficial effects of the dual-channel gluing head of the back panel folding gluing machine provided by the present invention are as follows:

[0014] 1. The present invention overlaps four back panels and places them under the pressure plate. The rotation of the output shaft of the second servo motor drives the pressure plate downward to compact the edge of the back panel. The piston rod of the third cylinder drives the cutting knife to rise or fall. The piston rod of the fourth cylinder drives the cutting knife to move left or right. The rotation of the output shaft of the first servo motor drives the cutting knife to rotate at high speed to cut the back panel. After the edges are cut and milled, the PUR glue is injected into the automatic hot melt glue machine. The piston rod of the first cylinder drives the dual-channel glue coating head to rise or fall. The piston rod of the second cylinder drives the dual-channel glue coating head to rise or fall. The channel glue coating head moves to the left or right, and the automatic hot melt glue machine melts the PUR glue. The double-channel glue coating head evenly coats the hot melt PUR glue between the two back panels, leaving 0.1-1mm on the upper and lower outer surfaces of the two substrates. After cooling for 10-20 seconds, take out the back panel. Since the PUR glue has strong willfulness, the glue coating layer bonds the two substrates together, so that the two back panels can be unfolded 180 degrees for use. One station of the device can process four products, which ensures the quality and doubles the efficiency, thereby reducing the production of finished products;

[0015] 2. The product that originally required two devices to complete in one day can now be completed in one day with one device, which reduces equipment investment, thereby reducing energy consumption, being more environmentally friendly and more economical;

[0016] 3. Save labor. The work that used to take two people a day can now be completed by one person in a day. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the present invention;

[0018] Figure 2 is a cross-sectional view of the present invention;

[0019] Figure 3 for Figure 2 Enlarged view of part A in the middle;

[0020] Figure 4 It is a left side view of the dual-channel glue coating head of the present invention;

[0021] Figure 5 It is a bottom view of the dual-channel glue coating head of the present invention;

[0022] Figure 6 It is a top view of the dual-channel glue coating head of the present invention.

[0023] In the figure: 1, box; 2, U-shaped plate; 3, first cylinder; 4, first support plate; 5, first slide rail; 6, first slider; 7, automatic hot melt glue machine; 8, dual-channel glue coating head; 802, fastener; 803, fastener hole; 804, positioning pin; 805, PUR glue channel; 806, lane wear-resistant sheet; 9, vertical plate; 10, second cylinder; 11, through hole; 12, third cylinder; 13, second slide rail; 14, second slider; 15, second support plate; 16, fourth cylinder; 17, third Slide rail; 18. third slider; 19. third support plate; 20. first servo motor; 21. cutting knife; 22. dust suction fan; 23. air guide cover; 24. dust bag; 25. cylindrical box; 26. bearing seat; 27. screw rod; 28. fourth support plate; 29. ​​second servo motor; 30. first bevel gear; 31. second bevel gear; 32. threaded sleeve; 33. pressure plate; 34. inclined rod; 35. limit plate; 36. support column; 37. rubber base; 38. double door; 39. door handle. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] See also Figure 1-6The present invention provides a technical solution: a dual-channel gluing head of a back panel folding gluing machine, comprising a box body 1, four groups of support columns 36 are welded on the lower surface of the box body 1, four groups of rubber bases 37 are fixedly installed on the lower surfaces of the four groups of support columns 36 by bolts, the support columns 36 make the lower surface of the box body 1 leave the ground, effectively preventing the stains on the ground from corroding the lower surface of the box body 1, a U-shaped plate 2 is welded on the upper surface of the box body 1, a first cylinder 3 is fixedly installed on the upper surface of the U-shaped plate 2 by bolts, a first support plate 4 is fixedly installed on the end of the piston rod of the first cylinder 3 by bolts, a first slide rail 5 is arranged on the lower surface of the first support plate 4, a first slider 6 is slidably connected to the first slide rail 5, a limiting plate 35 is welded on the other end of the first slide rail 5, the limiting plate 35 completely covers the end of the first slide rail 5, and the limiting plate 35 effectively prevents To prevent the first slider 6 from sliding out of the first slide rail 5, an automatic hot melt glue machine 7 is fixedly installed on the lower surface of the first slider 6 by bolts, and a double-channel glue coating head 8 is fixedly installed on the automatic hot melt glue machine 7. The automatic hot melt glue machine 7 and the double-channel glue coating head 8 are arranged perpendicular to each other, so that the PUR glue can be more evenly applied between the back plates. A fastener hole 803 and a PUR glue channel 805 are opened on the double-channel glue coating head 8, and a positioning pin 804 is arranged on the double-channel glue coating head 8. A dividing wear-resistant sheet 806 is welded between the PUR glue channels 805. A fastener 802 is threadedly connected to the double-channel glue coating head 8, and a vertical plate 9 is welded on the side of the first support plate 4. A second cylinder 10 is fixedly installed on the outer wall of the vertical plate 9 by bolts, and the end of the piston rod of the second cylinder 10 is fixedly installed on the outer wall of the first slider 6 by bolts.

[0026] See also Figure 2A through hole 11 is provided on the box body 1, a third cylinder 12 is fixedly installed on the upper surface of the inner cavity of the box body 1 by bolts, a second slide rail 13 is provided on the inner wall of the box body 1, a second slider 14 is slidably connected to the second slide rail 13, a second support plate 15 is welded between the second sliders 14, the end of the piston rod of the third cylinder 12 is fixedly installed on the lower surface of the second support plate 15 by bolts, a fourth cylinder 16 is fixedly installed on the upper surface of the second support plate 15 by bolts, a third slide rail 17 is provided on the upper surface of the second support plate 15, a third slider 18 is slidably connected to the third slide rail 17, a third support plate 19 is fixedly installed on the upper surface of the third slider 18 by bolts, the end of the piston rod of the fourth cylinder 16 is fixedly installed by bolts It is installed on the outer surface of the third support plate 19, and the first servo motor 20 and the dust suction fan 22 are fixedly installed on the upper surface of the third support plate 19 by bolts. The dust suction pipe of the dust suction fan 22 is sleeved with an air guide cover 23, and the center of the air guide cover 23 and the center of the cutting knife 21 are on the same horizontal line. The air guide cover 23 is convenient for quickly sucking the dust generated when cutting the back plate into the dust collecting bag 24, and the cutting knife 21 is fixedly installed on the output shaft of the first servo motor 20. The dust collecting bag 24 is sleeved on the dust outlet pipe of the dust suction fan 22. A double-opening door 38 is fixedly installed on the box body 1 through a hinge, and a door handle 39 is fixedly installed on the outer surface of the double-opening door 38 by bolts. The double-opening door 38 is convenient for taking the dust collecting bag 24 out of the box body 1.

[0027] See also Figure 2 and Figure 3 A cylindrical box 25 is fixedly installed on the upper surface of the box body 1 by bolts, two sets of bearing seats 26 are fixedly installed on the inner wall of the cylindrical box 25 by bolts, a screw rod 27 is keyed between the two sets of bearing seats 26, a second bevel gear 31 is welded on the screw rod 27, a threaded sleeve 32 is threadedly connected on the screw rod 27, a fourth support plate 28 is welded on the outer wall of the cylindrical box 25, a second servo motor 29 is fixedly installed on the upper surface of the fourth support plate 28 by bolts, an inclined rod 34 is welded on the outer wall of the cylindrical box 25, and the other end of the inclined rod 34 is welded On the lower surface of the fourth support plate 28, the outer wall of the cylindrical box 25, the inclined rod 34 and the fourth support plate 28 form a triangular structure, so that the second servo motor 29 is more firmly fixed on the upper surface of the fourth support plate 28, and the first bevel gear 30 is keyed to the output shaft of the second servo motor 29. The first bevel gear 30 and the second bevel gear 31 are meshed and connected. A pressing plate 33 is welded between the threaded sleeves 32. A through hole is opened on the cylindrical box 25, and the width of the through hole is greater than the width of the pressing plate 33, so that the pressing plate 33 can rise or fall more stably.

[0028] Working principle: overlap four back panels and place them under the pressure plate 33, start the second servo motor 29, the rotation of the output shaft of the second servo motor 29 drives the pressure plate 33 downward to compact the edge of the back panel, start the third cylinder 12, the fourth cylinder 16, the first servo motor 20 and the dust suction fan 22, the piston rod of the third cylinder 12 drives the cutting knife 21 to rise or fall, the piston rod of the fourth cylinder 16 drives the cutting knife 21 to move left or right, the rotation of the output shaft of the first servo motor 20 drives the cutting knife 21 to rotate at high speed to cut the back panel, after the edges are cut and milled, inject PUR glue into the automatic hot melt glue machine 7, start the first cylinder 3, the second cylinder 10 and the automatic hot melt glue machine 7, the piston rod of the first cylinder 3 drives the dual-channel glue coating head 8 to rise or fall, the piston rod of the second cylinder 10 drives the dual The channel glue coating head 8 moves to the left or right, the automatic hot melt glue machine 7 melts the PUR glue, and the double-channel glue coating head 8 evenly coats the hot melt PUR glue between the two back panels, leaving 0.1-1mm on the upper and lower outer surfaces of the two substrates. After cooling for 10-20 seconds, take out the back panel. Since the PUR glue has a strong willfulness, the glue layer bonds the two substrates together, so that the two back panels can be unfolded 180 degrees for use. One station of the device can process four products, which ensures the quality and doubles the efficiency, thereby reducing the production of finished products; the product that originally required two devices to complete in one day can now be completed by one device in one day, reducing equipment investment, thereby reducing energy consumption, being more environmentally friendly and more economical; saving labor, the work that originally two people did in a day can now be completed by one person in one day.

[0029] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A dual-channel gluing head for a backboard folding gluing machine, comprising a box (1), characterized in that: A U-shaped plate (2) is welded to the upper surface of the box body (1), a first cylinder (3) is fixedly installed on the upper surface of the U-shaped plate (2) by means of bolts, a first support plate (4) is fixedly installed on the end of the piston rod of the first cylinder (3) by means of bolts, a first slide rail (5) is arranged on the lower surface of the first support plate (4), a first slider (6) is slidably connected to the first slide rail (5), an automatic hot melt glue machine (7) is fixedly installed on the lower surface of the first slider (6) by means of bolts, a dual-channel glue coating head (8) is fixedly installed on the automatic hot melt glue machine (7), a fastener hole (803) and a PUR glue channel (805) are provided on the dual-channel glue coating head (8), and a first slide rail (5) is provided on the lower surface of the first slide rail (5). There is a positioning pin (804), a lane wear-resistant sheet (806) is welded between the PUR glue channels (805), a fastener (802) is threadedly connected to the dual-channel glue coating head (8), a vertical plate (9) is welded to the side of the first support plate (4), a second cylinder (10) is fixedly installed on the outer wall of the vertical plate (9) by bolts, the piston rod end of the second cylinder (10) is fixedly installed on the outer wall of the first slider (6) by bolts, a through hole (11) is opened on the box body (1), a third cylinder (12) is fixedly installed on the upper surface of the inner cavity of the box body (1) by bolts, the inner wall of the box body (1) is provided with a second slide rail (13), and the second slide rail (13) is slidably connected to A second slider (14), a second support plate (15) is welded between the second sliders (14), the end of the piston rod of the third cylinder (12) is fixedly mounted on the lower surface of the second support plate (15) by bolts, the upper surface of the second support plate (15) is fixedly mounted with a fourth cylinder (16) by bolts, the upper surface of the second support plate (15) is provided with a third slide rail (17), the third slider (18) is slidably connected to the third slide rail (17), the upper surface of the third slider (18) is fixedly mounted with a third support plate (19) by bolts, the end of the piston rod of the fourth cylinder (16) is fixedly mounted on the outer surface of the third support plate (19) by bolts, the outer surface of the third support plate (19) is fixedly mounted with a third slider (18) by bolts, A first servo motor (20) and a dust suction fan (22) are fixedly mounted on the upper surface by bolts, a cutting knife (21) is fixedly mounted on the output shaft of the first servo motor (20), a dust collecting bag (24) is sleeved on the dust outlet pipe of the dust suction fan (22), a cylindrical box (25) is fixedly mounted on the upper surface of the box body (1) by bolts, two groups of bearing seats (26) are fixedly mounted on the inner wall of the cylindrical box (25) by bolts, a screw rod (27) is keyed between the two groups of bearing seats (26), a second bevel gear (31) is welded on the screw rod (27), a threaded sleeve (32) is threadedly connected on the screw rod (27), and a fourth support plate (28) is welded on the outer wall of the cylindrical box (25).A second servo motor (29) is fixedly mounted on the upper surface of the fourth support plate (28) by bolts, a first bevel gear (30) is keyed to the output shaft of the second servo motor (29), the first bevel gear (30) and the second bevel gear (31) are meshed and connected, and a pressure plate (33) is welded between the threaded sleeves (32).

2. The dual-channel gluing head of the back panel folding gluing machine according to claim 1, characterized in that: An oblique rod (34) is welded to the outer wall of the cylindrical box (25), and the other end of the oblique rod (34) is welded to the lower surface of the fourth support plate (28).

3. The dual-channel gluing head of the back panel folding gluing machine according to claim 1, characterized in that: A limiting plate (35) is welded to the other end of the first slide rail (5), and the limiting plate (35) completely covers the end of the first slide rail (5).

4. The dual-channel gluing head of the back panel folding gluing machine according to claim 1, characterized in that: Four groups of support columns (36) are welded to the lower surface of the box body (1), and four groups of rubber bases (37) are fixedly mounted on the lower surfaces of the four groups of support columns (36) by means of bolts.

5. The dual-channel gluing head of the back panel folding gluing machine according to claim 1, characterized in that: A double-opening door (38) is fixedly mounted on the box body (1) via a hinge, and a door handle (39) is fixedly mounted on the outer surface of the double-opening door (38) via bolts.

6. The dual-channel glue coating head of the back panel folding glue coating machine according to claim 1, characterized in that: The dust suction pipe of the dust suction fan (22) is sleeved with an air guide cover (23), and the center of the air guide cover (23) and the center of the cutting knife (21) are on the same horizontal line.

7. The dual-channel glue coating head of the back panel folding glue coating machine according to claim 1, characterized in that: The cylindrical box (25) is provided with a through hole, and the width of the through hole is greater than the width of the pressing plate (33).

8. The dual-channel glue coating head of the back panel folding glue coating machine according to claim 1, characterized in that: The automatic hot melt adhesive machine (7) and the dual-channel adhesive coating head (8) are arranged perpendicular to each other.

Citation Information

Patent Citations

  • Double-channel gluing head of backboard folding gluing machine

    CN212093010U