A double-curved beam tension pressure sensor for anti-deviating double beams

By using the structural design of the additional shell and the protective cover in the stress sensor of the double -song beam, combining the buffer mechanism of shock -absorbing spring and telescopic long rods, the problem of easy offset of the double beam position and significantly extend the service life of the equipment.

CN113125051BActive Publication Date: 2025-01-28FUJIAN PUTIAN HENGLI SENSOR CO LTD
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Patent Information

Application Number
CN202110536640.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-05-17
Publication Date
2025-01-28
Estimated Expiration
2041-05-17

AI Technical Summary

Technical Problem

The double beam position of the existing hyperbolic beam tension pressure sensor is easily offset by external factors, shortening the service life of the equipment.

Method used

Design a anti -offset dual beam with double -curved beam stretching sensor, adopts the structural design of the additional shell and protective cover, through the coordination of shock -absorbing spring, telescopic long rod and additional shell to relieve the impact of the matrix when colliding, prevent internal internal Components are loose and position offset.

Benefits of technology

Effectively improve the protection capacity of the substrate, reduce damage caused by collision, avoid the offset of the position of the double beam, and extend the service life of the equipment.

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Abstract

The present invention discloses a double-beam tension pressure sensor for an anti-deviating double beam, comprising: a substrate, an upper beam is arranged on the upper part of the substrate, and a lower beam is installed on the lower part of the substrate; a single-point joint is arranged in the middle of the front end of the substrate, and sensor elements are arranged around the front end of the substrate; a shock-absorbing spring is arranged on both sides of the top end of the substrate, and the other end of the shock-absorbing spring is connected to an additional shell, and the substrate and the additional shell are also connected by a telescopic long rod. In the double-beam tension pressure sensor for an anti-deviating double beam, the top and bottom ends of the substrate are connected to the additional shell by the shock-absorbing spring and the telescopic long rod, so that when the substrate touches or collides with a hard object, the impact force can be buffered and released by the structure, thereby protecting and maintaining the original state of the internal structure of the substrate, and avoiding the displacement between parts to affect the normal use of the equipment.
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Description

Technical Field

[0001] The invention relates to the technical field of pressure sensors, in particular to a hyperbolic beam tension pressure sensor for an anti-deviating double beam. Background Art

[0002] Pressure sensors are the most commonly used sensors in industrial practice. The output of ordinary pressure sensors is an analog signal. An analog signal refers to a signal in which information parameters are presented as a continuous signal within a given range. Or within a continuous time interval, the characteristic quantity representing the information can be presented as a signal of any value at any moment. At present, pressure sensors are widely used in various industrial automatic control environments, involving many industries such as water conservancy and hydropower, railway transportation, intelligent buildings, production automatic control, aerospace, military industry, petrochemicals, oil wells, electricity, ships, machine tools, pipelines, etc.

[0003] The double beam positions of the hyperbolic beam tension pressure sensors currently on the market are easily affected by external factors and shifted, which greatly reduces the service life of the hyperbolic beam tension pressure sensors. To this end, we propose a hyperbolic beam tension pressure sensor for anti-shift double beams. Summary of the invention

[0004] The object of the present invention is to provide a double-beam tensile pressure sensor for preventing deflection of double beams, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above object, the present invention provides the following technical solution: a double-curved beam tension pressure sensor for anti-deviating double beams, comprising:

[0006] A base body, wherein an upper beam is arranged on the upper part of the base body, and a lower beam is installed on the lower part of the base body;

[0007] A single-point connector is arranged in the middle of the front end of the substrate, and sensor elements are arranged around the front end of the substrate;

[0008] The shock absorbing spring is arranged on both sides of the top of the base body. The other end of the shock absorbing spring is connected with an additional shell. The base body and the additional shell are also connected by a telescopic long rod.

[0009] Preferably, the upper beam and the lower beam are distributed in a ring shape with respect to the interior of the base, and the center point of the base is consistent with the center point of the single-point joint, and the sensor element is embedded in a ring shape at the front end of the base.

[0010] Preferably, the shock absorbing springs are symmetrically distributed about the vertical center axis of the base, and the base, the shock absorbing springs and the additional shell are elastically connected.

[0011] Preferably, the substrate is further provided with:

[0012] A traction belt connected to the middle part of the right side of the base, a protective cover is arranged at the other end of the traction belt, sealing rods are fixed around the front end of the protective cover, and a filling layer is connected to the front end of the protective cover;

[0013] The heat sink is tightly fitted to the rear end surface of the protective cover, and heat-conducting convex points are arranged around the rear end of the protective cover.

[0014] Preferably, the base, the traction belt and the protective cover are fixedly connected, and the inner diameter of the protective cover is consistent with the outer diameter of the base.

[0015] Preferably, the sealing rods are distributed in a ring shape at the front end of the protective cover, and the number of the sealing rods is consistent with the number of sensor elements.

[0016] Preferably, the substrate is further provided with:

[0017] A cable is connected to the middle part of the left side of the base, a flexible sheath is sleeved at the connection between the cable and the base, and binding ropes are connected to both the top and bottom ends of the flexible sheath.

[0018] Preferably, the inner diameter of the flexible sheath matches the outer diameter of the cable, and the binding ropes are symmetrically distributed about the transverse center axis of the flexible sheath.

[0019] Preferably, the binding rope is replaced with a storage component, which includes a winding roller for winding the cable, and guards are provided on both sides of the winding roller to prevent the cable from falling off. A mounting hole is provided in the middle of the winding roller, and the mounting hole is rotatably connected to a fixed shaft on the side of the mounting frame. The conductive sheet on the inner wall of the mounting hole is electrically connected to the conductive sheet on the outer wall of the fixed shaft, and the conductive sheet on the fixed outer wall is connected to one end of the terminal. One end of the cable wound on the winding roller is electrically connected to the conductive sheet on the inner wall of the mounting hole, and the other end of the cable passes through a guide ring, and the outer side of the guide ring is connected to the conductive sheet on the inner wall of the mounting hole. The positioning rod is connected and fixed to the mounting frame, a locking bolt is screwed onto the outer side of the mounting frame, a pressure pad is provided at the end of the locking bolt for pressing against the surface of the winding roller to achieve locking, a second wiping block and a first wiping block are provided on the inner wall of the guide ring for wiping dust off the outer wall of the cable, a plurality of camera blocks for acquiring surface information of the cable are distributed in an array on the inner wall of the guide ring between the first wiping block and the second wiping block, the camera block is electrically connected to an alarm arranged on the surface of the mounting frame, a comparison module is provided inside the alarm for comparing acquired photos with pre-stored photos.

[0020] The present invention provides a double-curved beam tension pressure sensor for an anti-deviating double beam, which has the following beneficial effects:

[0021] The anti-deviation double-beam hyperbolic beam tension pressure sensor adopts a structural design of an additional shell and a protective cover, so that the protection capability of the base is improved. When the base collides with a hard object, the impact force it receives can be alleviated by the cooperation of the shock-absorbing spring, the telescopic long rod and the additional shell, thereby reducing the damage to the base itself and avoiding the loosening of internal components and causing position deviation.

[0022] 1. The single-point joint of the present invention has a spherical structure. Through the design of the single-point joint, the double-layer beam curved beam structure can be used for single-output and dual-output dual-control signal sensors. The top and bottom ends of the base are connected to the additional shell through a shock-absorbing spring and a telescopic long rod. When the base touches or collides with a hard object, the impact force can be buffered and released by the structure, thereby protecting and maintaining the original state of the internal structure of the base and avoiding displacement between parts that affects the normal use of the equipment.

[0023] 2. The present invention covers the front end surface of the base body with one side of the protective cover provided with the sealing rod, and makes the position between the sealing rod and the sensor element correspond one to one, thereby effectively preventing dirt from invading the interior of the sensor element, thereby affecting its service life and sensitivity.

[0024] 3. The present invention protects the connection between the cable and the base by means of a flexible sheath sleeved on the end of the cable. At the same time, with the addition of a binding rope, the cable can be rolled up and bound after use of the hyperbolic beam tension pressure sensor, thereby avoiding cable entanglement. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the overall structure of a hyperbolic beam tension pressure sensor for an anti-deviating double beam of the present invention;

[0026] Figure 2 It is a schematic diagram of the side view of the base structure of a double-curved beam tension pressure sensor for anti-deviating double beams of the present invention;

[0027] Figure 3 The present invention is a schematic diagram of the rear-view stereoscopic structure of a protective cover of a double-curved beam tension pressure sensor for an anti-deviating double beam.

[0028] Figure 4 The present invention is a schematic structural diagram of a storage component in a double-beam tension pressure sensor for an anti-deviating double beam.

[0029] Figure 5 The present invention is a schematic structural diagram of a guide ring in a double-beam tension pressure sensor for preventing deviation of double beams.

[0030] In the figure: 1, base; 2, upper beam; 3, lower beam; 4, single point joint; 5, sensor element; 6, shock absorbing spring; 7, additional shell; 8, telescopic long rod; 9, traction belt; 10, protective cover; 11, sealing rod; 12, filling layer; 13, heat sink; 14, heat conductive bump; 15, cable; 16, flexible sheath; 17, binding rope;

[0031] Winding roller 101 , guide ring 102 , positioning rod 103 , mounting frame 104 , alarm 105 , connection terminal 106 , locking bolt 107 , first wiping block 108 , second wiping block 109 , camera block 110 . DETAILED DESCRIPTION

[0032] See also Figure 1-3 The present invention provides a technical solution: a double-curved beam tension pressure sensor for anti-deviating double beams, comprising:

[0033] A base body 1, an upper beam 2 is arranged on the upper part of the base body 1, and a lower beam 3 is installed on the lower part of the base body 1;

[0034] The single-point connector 4 is arranged at the middle of the front end of the substrate 1. Sensor elements 5 are arranged around the front end of the substrate 1.

[0035] A shock absorbing spring 6 is arranged on both sides of the top of the base 1, and the other end of the shock absorbing spring 6 is connected to an additional shell 7. The base 1 and the additional shell 7 are also connected by a telescopic long rod 8;

[0036] The upper beam 2 and the lower beam 3 are distributed in a ring shape with respect to the inside of the base 1, and the center point of the base 1 is consistent with the center point of the single-point joint 4, and the sensor element 5 is annularly embedded in the front end of the base 1, and the single-point joint 4 is a spherical structure. Through the design of the single-point joint 4, the double-layer beam curved beam structure can be used for single-output and dual-output dual-control signal sensors;

[0037] The shock absorbing springs 6 are symmetrically distributed about the vertical center axis of the base 1, and the base 1, the shock absorbing springs 6 and the additional shell 7 are elastically connected. The top and bottom ends of the base 1 are connected to the additional shell 7 through the shock absorbing springs 6 and the telescopic long rods 8, so that when the base 1 touches or collides with a hard object, the impact force can be buffered and released by the structure, thereby protecting and maintaining the original state of the internal structure of the base 1, and avoiding the displacement between parts to affect the normal use of the equipment;

[0038] The base body 1 also has:

[0039] A traction belt 9 is connected to the middle of the right side of the base 1. A protective cover 10 is provided at the other end of the traction belt 9. Sealing rods 11 are fixed around the front end of the protective cover 10. A filling layer 12 is connected to the front end of the protective cover 10.

[0040] The heat sink 13 is closely attached to the rear end surface of the protective cover 10. The rear end of the protective cover 10 is surrounded by heat-conducting bumps 14.

[0041] The base 1, the traction belt 9 and the protective cover 10 are fixedly connected, and the inner diameter of the protective cover 10 is consistent with the outer diameter of the base 1;

[0042] The sealing rods 11 are distributed in a ring shape at the front end of the protective cover 10, and the number of the sealing rods 11 and the sensor element 5 are consistent. The side of the protective cover 10 provided with the sealing rods 11 is covered on the front end surface of the substrate 1, and the positions of the sealing rods 11 and the sensor element 5 are in one-to-one correspondence, thereby effectively preventing dirt from invading the interior of the sensor element 5, which would affect its service life and sensitivity.

[0043] The base body 1 also has:

[0044] A cable 15 is connected to the middle of the left side of the base 1. A flexible sheath 16 is provided at the connection between the cable 15 and the base 1. Binding ropes 17 are connected to both the top and bottom ends of the flexible sheath 16.

[0045] The inner diameter of the flexible sheath 16 is consistent with the outer diameter of the cable 15, and the binding rope 17 is symmetrically distributed about the transverse center axis of the flexible sheath 16. The design of the flexible sheath 16 being sleeved on the end of the cable 15 can protect the connection between the cable 15 and the substrate 1. At the same time, with the addition of the binding rope 17, the hyperbolic beam tension pressure sensor can be rolled up and bound to the cable 15 after use, thereby avoiding the cable 15 from being tangled.

[0046] In summary, the anti-deviated double beam uses a hyperbolic beam to pull the pressure sensor. When used, first Figure 1The upper beam 2 and the lower beam 3 of the structure shown are equidistantly distributed in a ring on the upper surface and the lower surface inside the base 1. The spherical single-point joint 4 is added in the middle of the base 1, so that the double-layer beam curved beam structure can be used for single-output and dual-output dual-control signal sensors. The connection between the base 1 and the cable 15 is covered with a flexible sheath 16 to prevent the connection from breaking after bending. The protective cover 10 and the base 1 are connected by a traction belt 9 with excellent flexibility. When the user uses it, the side of the protective cover 10 with the heat-conducting protrusion 14 corresponds to the rear surface of the base 1, and the heat-conducting protrusion 14 is used to conduct the heat accumulated in the base 1 to the heat sink 13, and the heat sink 13 is used to increase the speed of heat dissipation. Conversely, after use, the side of the protective cover 10 with the sealing rod 11 is covered On the front end surface of the substrate 1, the positions of the sealing rod 11 and the sensor element 5 can correspond one to one, thereby effectively preventing dirt from invading the interior of the sensor element 5. At the same time, the filling layer 12 is filled on the front end surface of the substrate 1 to enhance the fit between the two and reduce the possibility of decreased sensitivity. Then, the binding rope 17 is used to roll up and bind the cable 15, so as to prevent the cable 15 from being too long and entangled, affecting the next use. The outer side of the substrate 1 is connected with the shock-absorbing spring 6, the telescopic long rod 8 and the additional shell 7 in sequence, so that when the substrate 1 touches or collides with a hard object, the impact force can be buffered and released by the structure, so as to protect and maintain the original state of the internal structure of the substrate 1, and avoid the displacement between parts affecting the normal use of the equipment.

[0047] See also Figure 4-5In order to further optimize the binding of the cable 15, the binding rope 17 is replaced with a storage component, which includes a winding roller 101 for winding the cable 15, and the winding roller 101 is provided with enclosures on both sides to prevent the cable 15 from falling off. A mounting hole is provided in the middle position of the winding roller 101, and the mounting hole is rotatably connected to the fixed shaft on the side of the mounting frame 104. The conductive sheet on the inner wall of the mounting hole is electrically connected to the conductive sheet on the outer wall of the fixed shaft, and the conductive sheet on the fixed outer wall is connected to one end of the terminal 106. One end of the cable 15 wound on the winding roller 101 is electrically connected to the conductive sheet on the inner wall of the mounting hole, and the other end of the cable 15 passes through the guide ring 102. The outer side of the guide ring 102 is connected and fixed to the mounting frame 104 through a positioning rod 103, and the outer side of the mounting frame 104 is rotated with a lock Tightening bolt 107, the end of the locking bolt 107 is provided with a tightening pad for pressing against the surface of the winding roller 101 to achieve locking, the inner wall of the guide ring 102 is provided with a second wiping block 109 and a first wiping block 108 for wiping dust on the outer wall of the cable 15, and the inner wall array of the guide ring 102 between the first wiping block 108 and the second wiping block 109 is provided with a plurality of camera blocks 110 for obtaining surface information of the cable 15, and the camera block 110 is electrically connected to the alarm 105 arranged on the surface of the mounting frame 104, and the alarm 105 is provided with a comparison module for comparing the obtained photos with the pre-stored photos. When the comparison does not meet the requirements, the alarm 105 sends an alarm signal to remind the staff that cracks appear on the surface of the cable 15 and timely maintenance is required to avoid safety hazards.

Claims

1. A double-curved beam tension pressure sensor for anti-deviating double beams, characterized in that: include: A base body, wherein an upper beam is arranged on the upper part of the base body, and a lower beam is installed on the lower part of the base body; A single-point connector is arranged in the middle of the front end of the substrate, and sensor elements are arranged around the front end of the substrate; A shock absorbing spring is arranged on both sides of the top of the base, the other end of the shock absorbing spring is connected to an additional shell, and the base and the additional shell are also connected by a telescopic long rod; The substrate also includes: A traction belt connected to the middle of the right side of the base, a protective cover is provided at the other end of the traction belt, sealing rods are fixed around the front end of the protective cover, and a filling layer is connected to the front end of the protective cover; A heat sink, which is tightly attached to the rear end surface of the protective cover, and heat-conducting bumps are arranged around the rear end of the protective cover; The base, the traction belt and the protective cover are fixedly connected, and the inner diameter of the protective cover is consistent with the outer diameter of the base; The sealing rods are distributed in an annular manner at the front end of the protective cover, and the number of the sealing rods is consistent with that of the sensor elements.

2. The anti-deviating double-beam double-curved beam tension pressure sensor according to claim 1, characterized in that: The upper beam and the lower beam are distributed in a ring shape with respect to the interior of the base, and the center point of the base is consistent with the center point of the single-point joint, and the sensor element is embedded in a ring shape at the front end of the base.

3. The anti-deviating double-beam double-curved beam tension pressure sensor according to claim 1, characterized in that: The damping springs are symmetrically distributed about the vertical center axis of the base body, and the base body, the damping springs and the additional shell are elastically connected.

4. The anti-deviating double-beam double-curved beam tension pressure sensor according to claim 1, characterized in that: The substrate also includes: A cable is connected to the middle part of the left side of the base, a flexible sheath is sleeved at the connection between the cable and the base, and binding ropes are connected to both the top and bottom ends of the flexible sheath.

5. The anti-deviating double-beam double-curved beam tension pressure sensor according to claim 4, characterized in that: The inner diameter of the flexible sheath matches the outer diameter of the cable, and the binding ropes are symmetrically distributed about the transverse center axis of the flexible sheath.

6. The anti-deviating double-beam double-curved beam tension pressure sensor according to claim 1, characterized in that: The base is also provided with a storage assembly for storing cables, and the storage assembly includes a winding roller for winding the cable, and enclosures are provided on both sides of the winding roller to prevent the cable from falling off. A mounting hole is provided in the middle of the winding roller, and the mounting hole is rotatably connected to a fixed shaft on the side of the mounting frame. The conductive sheet on the inner wall of the mounting hole is electrically connected to the conductive sheet on the outer wall of the fixed shaft, and the conductive sheet on the outer wall of the fixed shaft is connected to one end of the terminal. One end of the cable wound on the winding roller is electrically connected to the conductive sheet on the inner wall of the mounting hole, and the other end of the cable passes through a guide ring, and the outer side of the guide ring It is connected and fixed to the mounting frame through a positioning rod, a locking bolt is screwed onto the outer side of the mounting frame, the end of the locking bolt is provided with a pressing pad for pressing against the surface of the winding roller to achieve locking, the inner wall of the guide ring is provided with a second wiping block and a first wiping block for wiping dust off the outer wall of the cable, a plurality of camera blocks for acquiring surface information of the cable are distributed in an array on the inner wall of the guide ring between the first wiping block and the second wiping block, the camera block is electrically connected to an alarm arranged on the surface of the mounting frame, and a comparison module for comparing acquired photos with pre-stored photos is provided inside the alarm.

Citation Information

Patent Citations

  • Anti-offset hyperbolic beam tension and pressure sensor for double beams

    CN214471430U