Terminal crimping machine cutting tool with automatic chip removal

By designing automatic chip removal grooves in the cutting tool of the terminal crimping machine, the burrs and tool damage caused by debris accumulation during the cutting process are solved, and the tool service life is extended and product quality is improved.

CN113224611BActive Publication Date: 2025-04-22HUANGSHI DONGBEI MOTOR CO LTD
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Patent Information

Application Number
CN202110424630.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-04-20
Publication Date
2025-04-22
Estimated Expiration
2041-04-20

AI Technical Summary

Technical Problem

Existing cutting tools are prone to metal breakage when cutting crimping materials, resulting in an increase in the gap between the tool and parts, which in turn leads to product burrs and tool damage.

Method used

An automatic terminal crimping machine cutting tool is designed, and a tool body with a rectangular thin plate structure is adopted, which includes a V-shaped cutting port and a chip removal groove extending to the bottom end surface. The upper groove edge of the chip removal groove is located above the corner of the V-shaped cutting opening, the lower groove edge is inclined down, and the bottom surface of the groove is an inclined inclined surface, and the depth gradually increases from left to right to ensure that the debris can automatically slide out and avoid accumulation.

Benefits of technology

Through the automatic chip removal design, debris enters the installation gap effectively, extends the service life of the tool, and avoids product burrs and tool damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a terminal crimping machine cutting tool capable of automatically removing chips, comprising a tool body, wherein the tool body is a thin plate structure, the tool body comprises a mounting end face for fitting with a fixed component, and a bottom end face opposite to the mounting end face, the mounting end face is provided with two penetrating mounting through holes, the left side of the tool body is provided with a V-shaped cutting opening, the mounting end face is provided with a chip removal groove, the upper groove edge of the chip removal groove is located above the corner of the V-shaped cutting opening, the lower groove edge of the chip removal groove is inclined downward, the groove bottom surface of the chip removal groove is an inclined slope, and the ratio of the chip removal groove to the area of ​​the mounting end face does not exceed 15%; the cutting tool of the present invention discharges chips entering the mounting gap through the chip removal groove, thereby avoiding the problems of burrs on the product and tool damage.
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Description

Technical Field

[0001] The invention relates to the field of cutting tool equipment, and in particular to a cutting tool for a terminal crimping machine capable of automatically removing chips. Background Art

[0002] The quality, life and reliability of the tool are one of the key indicators that reflect the quality level of the entire equipment. They are an indispensable part of any equipment. Therefore, the design optimization of the tool has become the focus of attention of various equipment manufacturers and users. One side of the tool fits tightly with the other parts of the crimping machine, and the crimping material is placed on the inside of the tool. When ordinary tools cut the crimping material, the metal fragments generated are easily squeezed into the fitting surface of the tool and the parts. When these chips accumulate to a certain extent, a gap is generated between the cutter and other parts. When the gap reaches a certain level, it will cause burrs on the product, tool breakage and other problems. Ensuring good quality, long life and high reliability during the use of the tool is an inevitable requirement for the technological development of the equipment manufacturing industry. Therefore, by optimizing the tool design, the purpose of improving the quality level of the entire equipment and reducing the cost of tool use can be achieved. Summary of the invention

[0003] The purpose of the present invention is to provide a terminal crimping machine cutting tool that can realize automatic chip removal in order to solve the problems existing in the prior art. The chips entering the installation gap are discharged through the chip removal groove, thereby avoiding the problems of burrs on the product and tool damage.

[0004] To achieve the above object, the technical solution adopted by the present invention is:

[0005] The terminal crimping machine cutting tool capable of realizing automatic chip removal comprises a tool body, the tool body is a rectangular thin plate structure, the tool body comprises a mounting end face for fitting with a fixed component, and a bottom end face opposite to the mounting end face, the mounting end face is provided with two penetrating mounting through holes, the tool body comprises a left side edge and a right side edge opposite to each other, the left side edge of the tool body is provided with a V-shaped cutting opening, the V-shaped cutting opening penetrates the two end faces of the tool body, the mounting end face is provided with a cutting opening extending toward the bottom end face Chip groove, one side of the chip groove extends to the right side edge of the tool body, the upper groove edge of the chip groove is located above the corner of the V-shaped cutting opening, the lower groove edge of the chip groove is inclined downward, the groove bottom surface of the chip groove is an inclined slope, the depth of the chip groove gradually increases from left to right, the distance between the right end of the groove bottom surface of the chip groove and the mounting end face is 0.2-0.4 mm, the thickness of the tool body is 1.65 mm, and the ratio of the area of ​​the chip groove to the mounting end face does not exceed 15%.

[0006] In the above scheme, the tool body is fixed by the combination of the mounting end face and the fixed component, and the crimped material is cut off by the V-shaped cutting opening. During the cutting process, due to the manufacturing tolerance of the tool body, there is a mounting gap between the mounting end face and the fixed component, and the cutting debris enters the mounting gap. The chip removal groove is used to discharge the entered debris to avoid burrs on the product and tool damage.

[0007] Wherein, by locating the upper groove edge of the chip removal groove above the corner of the V-shaped cutting opening and tilting the lower groove edge of the chip removal groove downward, the chips can directly enter the chip removal groove, and the chips are prevented from entering the installation gap;

[0008] By setting the bottom surface of the chip removal groove as an inclined slope and making the depth of the chip removal groove gradually increase from left to right, it is convenient for the debris entering the installation gap to slide out automatically and avoid accumulation;

[0009] By extending one side of the chip removal groove to the right side of the tool body, the chips entering the chip removal groove are discharged from the right side of the tool body;

[0010] By making the distance between the right end of the bottom surface of the chip removal groove and the mounting end surface 0.2-0.4 mm and the thickness of the tool body 1.65 mm, it is avoided that the tool body is partially damaged due to being too thin and insufficient in strength;

[0011] By making the ratio of the chip removal groove to the area of ​​the mounting end face not exceed 15%, it is avoided that the tool body is mounted unsteadily and the cutting effect is affected by vibration.

[0012] Furthermore, the corner of the V-shaped cutting opening is located on the center line of the tool body, and the two oblique sides of the V-shaped cutting opening are symmetrically arranged relative to the center line. The V-shaped cutting opening is arranged on the center line of the tool body so that the tool body can be evenly stressed during cutting.

[0013] Furthermore, the distance between the left end of the groove bottom surface of the chip removal groove and the mounting end surface is zero. The debris slides into the chip removal groove from the left end and automatically slides out on the inclined groove bottom surface to avoid accumulation.

[0014] Furthermore, the diameter of the mounting through hole is 5.0-5.5 mm, and the area ratio of the two mounting through holes to the mounting end surface does not exceed 10%. The mounting through hole is used to connect the tool body with the fixed component by bolts or pins.

[0015] Furthermore, the two mounting through holes are symmetrically arranged relative to the center line of the tool body.

[0016] Furthermore, the side connection of the tool body is provided with an anti-fool chamfer, which is used to make the tool body and the fixed component symmetrical in appearance and avoid reverse installation.

[0017] Furthermore, the cross-section of the chip removing groove is a right-angled trapezoid, and the left groove side of the chip removing groove is perpendicular to the center line of the tool body.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] 1. The tool body is fixed by the mounting end face and the fixed parts, and the crimping material is cut through the V-shaped cutting opening. During the cutting process, the debris of the cutting material enters the installation gap, and the chip removal groove is used to discharge the incoming debris to avoid burrs on the product and tool damage;

[0020] 2. By locating the upper groove edge of the chip removal groove above the corner of the V-shaped cutting opening and tilting the lower groove edge of the chip removal groove downward, the chips can directly enter the chip removal groove, and the chips are prevented from entering the installation gap;

[0021] 3. By setting the bottom surface of the chip removal groove as an inclined slope and making the depth of the chip removal groove gradually increase from left to right, it is convenient for the debris entering the installation gap to slide out automatically and avoid accumulation;

[0022] 4. By extending one side of the chip removal groove to the right side of the tool body, the chips entering the chip removal groove are discharged from the right side of the tool body;

[0023] 5. By setting the distance between the right end of the bottom surface of the chip removal groove and the mounting end surface to 0.2-0.4 mm, the thickness of the tool body is 1.65 mm, so as to avoid the tool body being easily damaged due to being too thin and insufficient in strength;

[0024] 6. By ensuring that the chip removal groove accounts for no more than 15% of the area of ​​the mounting end surface, it is possible to avoid unstable installation of the tool body and affect the cutting effect due to vibration. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 A top view of a cutting tool for a terminal crimping machine capable of automatically removing chips according to the present invention;

[0026] Figure 2 A side view of a cutting tool for a terminal crimping machine capable of automatically removing chips according to the present invention;

[0027] Figure 3 A three-dimensional diagram of a cutting tool for a terminal crimping machine capable of automatically removing chips according to the present invention;

[0028] In the figure: 1. Tool body; 2. Mounting end face; 3. V-shaped cutting opening; 4. Mounting through hole; 5. Chip removal groove; 6. Groove bottom surface; 7. Crimping material; 8. Anti-fool chamfer. DETAILED DESCRIPTION

[0029] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] In the description of the present invention, it should be noted that the terms "up", "down", "left", "right", "top", "bottom", "inside", "outside", "horizontal", "vertical", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0031] like Figures 1 to 3 As shown, a terminal crimping machine cutting tool capable of realizing automatic chip removal comprises a tool body 1, wherein the tool body 1 is a rectangular thin plate structure, wherein the tool body 1 comprises a mounting end face 2 for fitting with a fixed component, and a bottom end face opposite to the mounting end face 2, wherein the mounting end face 2 is provided with two penetrating mounting through holes 4, wherein the tool body 1 comprises opposite left and right sides, wherein the left side of the tool body 1 is provided with a V-shaped cutting opening 3, wherein the V-shaped cutting opening 3 penetrates through the two end faces of the tool body 1, wherein the mounting end face 2 is provided with a chip removal groove 5 extending toward the bottom end face, wherein one side of the chip removal groove 5 extends to the right side of the tool body 1, wherein the upper groove edge of the chip removal groove 5 is located above the corner of the V-shaped cutting opening 3, wherein the lower groove edge of the chip removal groove 5 is inclined downwardly arranged, wherein the groove bottom face 6 of the chip removal groove 5 is an inclined slope, wherein the depth of the chip removal groove 5 gradually increases from left to right, and the ratio of the chip removal groove 6 to the area of ​​the mounting end face 2 does not exceed 15%.

[0032] In the above scheme, the tool body 1 is fixed by the mounting end face 2 and the fixed component, and the crimping material 7 is cut through the V-shaped cutting opening 3. During the cutting process, due to the manufacturing tolerance of the tool body 1, there is a mounting gap between the mounting end face 2 and the fixed component, and the cutting debris enters the mounting gap. The chip removal groove 5 is used to discharge the entered debris to avoid burrs on the product and tool damage.

[0033] The upper groove edge of the chip removal groove 5 is located above the corner of the V-shaped cutting opening 3, and the lower groove edge of the chip removal groove 5 is tilted downward, so that the debris can directly enter the chip removal groove 5, and the debris is prevented from entering the installation gap;

[0034] By setting the bottom surface of the chip removal groove 5 as an inclined slope, and making the depth of the chip removal groove 5 gradually increase from left to right, it is convenient for the debris entering the installation gap to slide out automatically and avoid accumulation;

[0035] By extending one side of the chip removal groove 5 to the right side of the tool body 1, the debris entering the chip removal groove 5 is discharged from the right side of the tool body 1;

[0036] By making the distance between the right end of the bottom surface of the chip removal groove 5 and the mounting end surface 2 0.2-0.4 mm, the thickness of the tool body 1 is 1.65 mm, so as to avoid the tool body 1 being easily damaged due to being too thin and insufficient in strength;

[0037] By making the ratio of the chip removal groove 5 to the area of ​​the mounting end surface 2 not exceed 15%, it is avoided that the tool body 1 is mounted unsteadily and the cutting effect is affected by vibration.

[0038] Furthermore, the corner of the V-shaped cutting opening 3 is located on the center line of the tool body 1, and the two oblique sides of the V-shaped cutting opening 3 are symmetrically arranged relative to the center line. The V-shaped cutting opening 3 is arranged on the center line of the tool body 1 so that the tool body 1 can be evenly stressed during cutting.

[0039] Furthermore, the distance between the left end of the groove bottom surface of the chip removal groove 5 and the mounting end surface 2 is zero. The debris slides into the chip removal groove 5 from the left end and automatically slides out on the inclined groove bottom surface to avoid accumulation.

[0040] Furthermore, the diameter of the mounting through hole 4 is 5.0-5.5 mm, and the area ratio of the two mounting through holes 4 to the mounting end surface 2 does not exceed 10%. The mounting through hole 4 is used to connect the tool body 1 with the fixed parts through bolts and pins.

[0041] Furthermore, the two mounting through holes 4 are symmetrically arranged relative to the center line of the tool body 1 .

[0042] Furthermore, the side connection of the tool body 1 is provided with an anti-fool chamfer 8. The anti-fool chamfer 8 is used to make the tool body 1 and the fixed component symmetrical in shape and profile to avoid reverse installation.

[0043] Furthermore, the cross section of the chip removing groove 5 is a right-angled trapezoid, and the left groove side of the chip removing groove 5 is perpendicular to the center line of the tool body 1.

[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A terminal crimping machine cutting tool capable of automatically removing chips, characterized in that: The tool body comprises a tool body, which is a thin plate structure, and the tool body comprises a mounting end face for fitting with a fixed component, and a bottom end face opposite to the mounting end face, and the mounting end face is provided with two penetrating mounting through holes, and the tool body comprises a left side edge and a right side edge opposite to each other, and the left side edge of the tool body is provided with a V-shaped cutting opening, and the V-shaped cutting opening penetrates the two end faces of the tool body, and the mounting end face is provided with a chip removal groove extending toward the bottom end face, and one side of the chip removal groove extends to the right side edge of the tool body, and the upper groove edge of the chip removal groove is located at the Above the corner of the V-shaped cutting mouth, the lower groove edge of the chip removing groove is inclined downward, the groove bottom surface of the chip removing groove is an inclined slope, the depth of the chip removing groove gradually increases from left to right, the distance between the right end of the groove bottom surface of the chip removing groove and the mounting end surface is 0.2 to 0.4 mm, the thickness of the tool body is 1.65 mm, the ratio of the area of ​​the chip removing groove to the mounting end surface does not exceed 15%, the corner of the V-shaped cutting mouth is located on the center line of the tool body, and the two oblique sides of the V-shaped cutting mouth are symmetrically arranged relative to the center line.

2. The terminal crimping machine cutting tool capable of automatically removing chips according to claim 1, characterized in that: The distance between the left end of the groove bottom surface of the chip removing groove and the mounting end surface is zero.

3. The terminal crimping machine cutting tool capable of automatically removing chips according to claim 1, characterized in that: The diameter of the mounting through hole is 5.0-5.5 mm, and the ratio of the area of ​​the two mounting through holes to the area of ​​the mounting end surface does not exceed 10%.

4. The terminal crimping machine cutting tool capable of automatic chip removal according to claim 1, characterized in that: The two mounting through holes are symmetrically arranged relative to the center line of the tool body.

5. The terminal crimping machine cutting tool capable of automatically removing chips according to claim 1, characterized in that: The side connection of the tool body is provided with an anti-fool chamfer.

6. The terminal crimping machine cutting tool capable of automatically removing chips according to claim 1, characterized in that: The cross section of the chip removing groove is a right-angled trapezoid, and the left groove side of the chip removing groove is perpendicular to the center line of the tool body.

Citation Information

Patent Citations

  • Terminal crimping machine cutting tool capable of realizing automatic chip removal

    CN214899281U