An online testing device
By designing an online test device, the positioning of the fixture and the alignment of the test needle is achieved by using the hoisting test module and the downward test module, the problems of low testing efficiency and inaccurate alignment in the existing technology are solved, the testing efficiency is improved and the equipment and products are protected.
Patent Information
- Application Number
- CN202110703843.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-06-24
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2041-06-24
AI Technical Summary
The existing product testing equipment has low testing efficiency and cannot be aligned, which may not be conducted, affecting the testing efficiency, and may cause damage to the test needle and product.
An online testing device is designed, including a hoisting test module and a downward pressure test module. The jig is conveyed through the conveying line, and the jig hoisting mechanism and the jig testing mechanism are used to achieve coarse positioning and precise positioning of the jig to ensure the accurate alignment of the test needle.
Improves testing efficiency, ensures accurate alignment, protects components and products, and avoids damage to test needles and products.
Smart Images

Figure CN113376472B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of testing devices, and in particular to an online testing device. Background Art
[0002] With the continuous development of technology, various types of electronic products have been launched on the market and applied in various fields. On the one hand, there is competition among many products, and on the other hand, consumers have higher and higher requirements for performance and quality, so companies are paying more and more attention to the functions and quality of their products. Faced with mass production and high-quality production, many companies need to purchase relevant testing equipment to conduct efficient and stable testing of the functions of various small chips inside the products. At the same time, with the continuous upgrading of product technology, various small chips inside the products are also becoming smaller and smaller, which brings great challenges to the test module.
[0003] The existing product testing equipment on the market is basically semi-automatic, so the testing efficiency is low. Utility model patent CN207780072U discloses an online test board mechanism, which uses a conveyor line combined with an upper top assembly and a cylinder to press down, so that the test needle contacts the test pin of the PCB board, thereby conducting and realizing the test of the PCB board. However, when testing some products that need to be aligned, the above patent cannot achieve alignment, and in actual use, it may cause conduction failure, which not only affects the test efficiency, but also may cause damage to the test needle and the product. Summary of the invention
[0004] The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide an online testing device with high testing efficiency, precise alignment and the ability to protect components and products.
[0005] The technical solution adopted by the present invention is: the present invention includes a conveyor line, a lifting test module and a pressing test module respectively located above and below the conveyor line, at least one jig is placed on the conveyor line, the lifting test module includes a matching jig lifting mechanism and a lifting test mechanism, a lifting plate of the jig lifting mechanism is provided with a coarse positioning pin, the coarse positioning pin is adapted to a coarse positioning bushing provided on the jig, a lower needle block of the lifting test mechanism is located below the lifting plate and passes through the lifting plate to cooperate with the jig, a lower fine positioning pin is provided on the lower needle block, the lower fine positioning pin is matched with a fine positioning bushing provided on the jig.
[0006] Furthermore, the jig lifting mechanism includes at least one lifting cylinder, the lifting carrier plate is arranged at the output end of the lifting cylinder, a blocking cylinder is arranged on one side of the lifting cylinder, a blocking plate is arranged at the output end of the blocking cylinder, the blocking plate passes through the lifting carrier plate and cooperates with the jig, the lifting test mechanism includes a lifting screw motor arranged on one side of the blocking cylinder, the lower needle block is arranged on the action end of the lifting screw motor, and a plurality of lower Kevin probes cooperating with the jig are arranged on the lower needle block.
[0007] Furthermore, the downward pressure test module includes a mounting frame, a downward pressure cylinder, an upper needle block and two vertical pressure plates. The downward pressure cylinder is arranged on the mounting frame and the output end passes through the mounting frame. The upper needle block is arranged on the output end of the downward pressure cylinder. The two vertical pressure plates are arranged at the lower end of the mounting frame and on both sides of the upper needle block. The two vertical pressure plates cooperate with the jig. The upper needle block is provided with an upper precision positioning pin that cooperates with the precision positioning bushing. The upper needle block is also provided with a plurality of upper Kevin probes that cooperate with the jig.
[0008] Furthermore, the jacking test module also includes an installation base plate, a movable plate is slidably arranged on the installation base plate, a driving motor is arranged on one side of the movable plate, the driving motor is connected to the movable plate through a screw transmission assembly, a makeshift groove is provided on the movable plate, the jacking screw motor is arranged on the installation base plate and located in the makeshift groove, the number of the jacking cylinders is two and they are respectively arranged on the movable plates on both sides of the makeshift groove, the two ends of the jacking carrier plate are respectively connected to the output ends of the two jacking cylinders, and a jacking groove is provided on the jacking carrier plate.
[0009] Furthermore, a plurality of follower bearings are arranged on the inner sides of the two vertical pressure plates, the follower bearings cooperate with the fixture, three mobile sensors are arranged on the mounting base plate, and a mobile sensing sheet cooperating with the three mobile sensors is arranged on the mobile plate.
[0010] Furthermore, mounting seats are provided at both ends of the movable plate, the lifting cylinder is provided on the mounting seats, two guide shafts are slidably provided on the mounting seats, the two guide shafts are located on both sides of the lifting cylinder, the upper ends of the two guide shafts are connected to the lifting carrier plate, the lower ends of the two guide shafts pass through the mounting seats and are provided with follower plates, the follower plates are provided with height sensing sheets, and a mounting strip is provided at one end of the movable plate, and two height sensors cooperating with the height sensing sheets are provided on the mounting strip.
[0011] Furthermore, the blocking cylinder is arranged on the mounting seat close to the outflow direction of the conveying line, and two in-place sensors are arranged on the movable plate, and the two in-place sensors are respectively located on both sides of the blocking cylinder.
[0012] Furthermore, the upper Kevin probe and the lower Kevin probe each include two test probes, a gap is provided between the two test probes, and one end of the two test probes that cooperate with the fixture is provided as an inclined surface.
[0013] Furthermore, the number of the fine positioning bushings is sixteen, which are arranged in groups of four at the four corners of the jig, and the number of the coarse positioning bushings is two, which are respectively arranged on both sides of the jig.
[0014] Furthermore, the mounting frame includes two mounting vertical plates arranged on the mounting base plate, the two mounting vertical plates are respectively located on both sides of the conveyor line, the two mounting vertical plates are provided with fixed horizontal plates, the fixed horizontal plates are hinged with mounting horizontal plates, and the downward pressure cylinder and the two vertical pressure plates are respectively arranged at the upper and lower ends of the mounting horizontal plates.
[0015] The beneficial effects of the present invention are as follows: the lifting test module and the pressing test module of the present invention are respectively arranged below and above the conveyor line, the conveyor line is used to convey the jig, the jig is used to load the product, the lifting test module lifts the jig to make it leave the conveyor line, and the pressing test module presses down to test the product on the jig; the lifting test module includes a matching jig lifting mechanism and a lifting test mechanism, during the test, the jig lifting mechanism first lifts the jig to leave the conveyor line through the lifting carrier plate, and then the pressing test module performs a pressing action to conduct the upper contact position of the product on the jig, and then the lifting test mechanism rises and passes through the lifting carrier plate to cooperate with the jig to achieve the lower contact of the product. The position is on. Since the jig is pressed by the downward pressure test module at this time, the jig will not be separated from the cooperation with the lifting carrier plate, and the lifting carrier plate cooperates with the coarse positioning bushing on the jig through the coarse positioning pin to achieve coarse positioning of the jig to avoid large deviations. Therefore, the downward pressure of the downward pressure test module and the upward pressure of the lifting test mechanism can be aligned with the product on the jig. In addition, the lower needle block of the lifting test mechanism is also provided with a fine positioning pin. When the lower fine positioning pin rises, it can cooperate with the fine positioning bushing on the jig to achieve precise alignment, so that the lower needle block can accurately cooperate with the jig, and the cooperation accuracy is high, which can effectively ensure the connection and conduction, improve the test efficiency, and avoid the damage of the test needle parts and products. As can be seen from the above, the overall design of the present invention is reasonable, the test efficiency is high, the alignment is accurate, and it can also protect both components and products. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structural schematic diagram of the present invention;
[0017] Figure 2 This is a schematic diagram of the three-dimensional structure of the present invention after removing the conveying line;
[0018] Figure 3 is a schematic diagram of the three-dimensional structure of the jacking test module of the present invention;
[0019] Figure 4 It is a schematic diagram of the three-dimensional structure of the jig lifting mechanism of the present invention;
[0020] Figure 5 It is a schematic diagram of the three-dimensional structure of the jig lifting mechanism of the present invention from another angle;
[0021] Figure 6 It is a three-dimensional structural schematic diagram of the jacking test mechanism of the present invention;
[0022] Figure 7 is a schematic diagram of the three-dimensional structure of the pressure test module of the present invention;
[0023] Figure 8 is a schematic diagram of the three-dimensional structure of the downward pressure test module of the present invention from another angle;
[0024] Fig. 9 It is a schematic diagram of the three-dimensional structure of the fixture of the present invention;
[0025] Fig.10 yes Figure 6 A magnified view of part A;
[0026] Fig.11 yes Figure 8 Magnified view of part B. DETAILED DESCRIPTION
[0027] like Figures 1 to 11As shown, in this embodiment, the present invention includes a conveyor line 100, a lifting test module 2 and a pressing test module 3 respectively located above and below the conveyor line 100, at least one fixture 200 is placed on the conveyor line 100, the lifting test module 2 includes a matching fixture lifting mechanism 21 and a lifting test mechanism 22, a lifting plate 211 of the fixture lifting mechanism 21 is provided with a coarse positioning pin 212, the coarse positioning pin 212 is adapted to the coarse positioning bushing 201 provided on the fixture 200, a lower needle block 221 of the lifting test mechanism 22 is located below the lifting plate 211 and passes through the lifting plate 211 to cooperate with the fixture 200, a lower fine positioning pin 222 is provided on the lower needle block 221, the lower fine positioning pin 222 is matched with the fine positioning bushing 202 provided on the fixture 200. The conveyor line 100 is a symmetrical flat belt conveyor with a gap in the middle, so that the jig 200 can be easily lifted. The jig 200 is movably placed on the conveyor line 100. The jig 200 is provided with multiple product slots for placing products, and the product slots are provided with connection pinholes for penetrating from below to achieve conduction. The lifting test module 2 connects and conducts the products on the jig 200 from bottom to top, and the pressing test module 3 connects and conducts the products on the jig 200 from top to bottom. The connection is conducted, thereby realizing the connection test; the lifting test module 2 includes a matching fixture lifting mechanism 21 and a lifting test mechanism 22. During the test, the fixture lifting mechanism 21 first lifts the fixture 200 through the lifting carrier plate 211 to make it leave the conveyor line 100, and then the pressing test module 3 performs a pressing action to press the fixture 200 down, and at the same time conducts the upper contact position of the product on the fixture 200, and then the lifting test mechanism 22 rises and passes through the The lifting plate 211 cooperates with the jig 200 to realize the conduction of the lower contact position of the product. Since the jig 200 is pressed by the downward pressure test module 3 at this time, the jig 200 will not be separated from the cooperation with the lifting plate 211, and the lifting plate 211 cooperates with the rough positioning bushing 201 on the jig 200 through the rough positioning pin 212 to realize the rough positioning of the jig 200, so that large deviations can be avoided. The lifting test mechanism 22 can be aligned with the product on the fixture 200 when it rises. In addition, the lower needle block 221 of the lifting test mechanism 22 is also provided with the precision positioning pin. The lower precision positioning pin 222 can cooperate with the precision positioning bushing 202 on the fixture 200 to achieve precise alignment when it rises, so that the lower needle block 221 can accurately cooperate with the fixture 200 with high cooperation accuracy, which can effectively ensure the connection and conduction, improve the test efficiency, and avoid damage to the test needle and the product.As can be seen from the above, the overall design of the present invention is reasonable, the testing efficiency is high, the alignment is precise, and it can also protect components and products.
[0028] In this embodiment, the jig lifting mechanism 21 includes at least one lifting cylinder 213, the lifting carrier plate 211 is arranged at the output end of the lifting cylinder 213, a blocking cylinder 214 is arranged on one side of the lifting cylinder 213, and a blocking plate 215 is arranged at the output end of the blocking cylinder 214, and the blocking plate 215 passes through the lifting carrier plate 211 to cooperate with the jig 200, and the lifting test mechanism 22 includes a lifting screw motor 223 arranged on one side of the blocking cylinder 214, and the lower needle block 221 is arranged on the action end of the lifting screw motor 223, and a plurality of lower Kevin probes 224 cooperating with the jig 200 are arranged on the lower needle block 221. The jig lifting mechanism 21 includes the lifting plate 211, the lifting cylinder 213, the blocking cylinder 214 and the blocking plate 215. The lifting cylinder 213 is used to drive the lifting plate 211 to move up and down. The lifting plate 211 is used to lift the jig 200 from the conveyor line 100, and when lifting, the coarse positioning pin 212 is first used to cooperate with the coarse positioning bushing 201 to achieve positioning. The blocking cylinder 214 is used to drive the blocking plate 215 to move up and down. The blocking plate 215 15 is used to block the jig 200. When working, when the jig 200 flows along the conveyor line 100 to the top of the lifting plate 211, the blocking plate 215 rises to block the jig 200. At this time, the jig 200 is just above the lifting plate 211. Therefore, when the lifting plate 211 rises, the coarse positioning pin 212 can quickly engage with the coarse positioning bushing 201 to achieve coarse positioning; the lifting test mechanism 22 includes the lifting screw motor 223, the lower needle block 221 and a plurality of lower Kevin probes 224, the lifting screw motor 223 is used to drive the lower needle block 221 to move up and down, so that the lower needle block 221 can pass through the lifting carrier plate 211 and fit with the fixture 200, the lower needle block 221 is used for the installation of multiple lower Kevin probes 224, the upper end of the lower Kevin probe 224 is driven by the lifting screw motor 223 to move through the fixture 200 and contact the lower contact position of the product on the fixture 200, thereby realizing the lower end of the product guide When the lower needle block 221 cooperates with the jig 200, the lower precision positioning pin 222 on the upper end surface of the lower needle block 221 is engaged with the precision positioning bushing 202 on the jig 200, thereby ensuring that the lower Kevin probe 224 can accurately pass through the jig 200 and contact the product; a total of 432 lower Kevin probes 224 are arranged on the lower needle block 221, and each product needs to contact 8 lower Kevin probes 224, so it is divided into 54 groups, and the 54 groups are arranged in a 9×6 square array.
[0029] In this embodiment, the downward pressure test module 3 includes a mounting frame 31, a downward pressure cylinder 32, an upper needle block 33 and two vertical pressure plates 34. The downward pressure cylinder 32 is arranged on the mounting frame 31 and the output end passes through the mounting frame 31. The upper needle block 33 is arranged on the output end of the downward pressure cylinder 32. The two vertical pressure plates 34 are arranged at the lower end of the mounting frame 31 and on both sides of the upper needle block 33. The two vertical pressure plates 34 cooperate with the jig 200. The upper needle block 33 is provided with an upper precision positioning pin 35 that cooperates with the precision positioning bushing 202. The upper needle block 33 is also provided with a plurality of upper Kevin probes 36 that cooperate with the jig 200. The downward pressure cylinder 32 is used to drive the upper needle block 33 and the two vertical pressure plates 34 to move up and down. The upper needle block 33 and the two vertical pressure plates 34 are all located above the fixture 200. The two vertical pressure plates 34 are used to limit the fixture 200. When the fixture 200 moves upward driven by the lifting plate 211, it will abut against the lower ends of the two vertical pressure plates 34. The lower end of the upper needle block 33 is provided with the upper precision positioning pin 35. When the upper needle block 33 moves downward and When the jig 200 is matched, the upper precision positioning pin 35 will be embedded in the precision positioning bushing 202 to achieve precise alignment, so that the upper Kevin probe 36 can accurately contact and conduct with the product on the jig 200, thereby achieving upper end conduction, thereby performing testing; a total of 432 upper Kevin probes 36 are arranged on the upper needle block 33, and each product needs to contact with 8 upper Kevin probes 36, so it is divided into 54 groups, and the 54 groups are arranged in a 9×6 square array.
[0030] In this embodiment, the jacking test module 2 also includes an installation base plate 23, on which a movable plate 24 is slidably arranged, and a driving motor 25 is arranged on one side of the movable plate 24. The driving motor 25 is connected to the movable plate 24 through a screw transmission assembly 26, and a clearance groove 27 is provided on the movable plate 24. The jacking screw motor 223 is arranged on the installation base plate 23 and is located in the clearance groove 27. The number of the jacking cylinders 213 is two and they are respectively arranged on the movable plate 24 on both sides of the clearance groove 27. The two ends of the jacking carrier plate 211 are respectively connected to the output ends of the two jacking cylinders 213, and a jacking groove 216 is provided on the jacking carrier plate 211. The movable plate 24 is slidably arranged on the mounting base plate 23, and the driving motor 25 drives the movable plate 24 to move parallel to the conveyor line 100 through the screw transmission assembly 26. There are two lifting cylinders 213, and the two lifting cylinders 213 are respectively arranged at both ends of the movable plate 24. The lifting carrier plate 211 is driven by the two lifting cylinders 213 to move up and down, so the force is balanced. The lifting groove 216 is provided on the lifting carrier plate 211 for the up and down movement of the lower needle block 221, so that the jig 200 can be lifted while the lifting force of the lower needle block 221 can be satisfied. The lower needle block 221 cooperates with the fixture 200, and the movable plate 24 is provided with the give way groove 27 to avoid interference with the lifting screw motor 223, so that the movable plate 24 can move freely; a screw seat is arranged on the mounting base plate 23, and the screw seat is arranged on the mounting base plate 23 through four sliding rods, and the four sliding rods are slidably matched with the mounting base plate 23 through four sliding sleeves, and the lifting screw motor 223 is arranged on the mounting base plate 23 and the output end is connected to the screw seat to drive the screw seat to move upward, and the lower needle block 221 is arranged on the screw seat.
[0031] In this embodiment, a plurality of follower bearings 37 are provided on the inner sides of the two vertical pressure plates 34 , and the follower bearings 37 cooperate with the fixture 200 . Three mobile sensors 28 are provided on the mounting base plate 23 , and a mobile sensing sheet 29 cooperating with the three mobile sensors 28 is provided on the mobile plate 24 . The number of the follower bearings 37 on the inner side of the two vertical pressure plates 34 is five, so there are ten in total in two rows; during the test, when the lifting plate 211 lifts the fixture 200, the two sides of the fixture 200 will contact the two rows of follower bearings 37, and then the upper needle block 33 presses down to make the upper Kevin probe 36 contact the upper end of the product, and the lower needle block 221 moves up to make the lower Kevin probe 224 contact the lower end of the product, thereby realizing the conduction test of the product. Since the square array on the fixture 200 is loaded with 216 products, only 54 products on the fixture 200 can be tested for conduction at one time. Therefore, in order to complete the test of all the products on the fixture 200, shifting is required during the test. After a test is completed, the upper needle block 33 and the lower needle block 221 are reset, and the drive motor 25 drives the movable plate 24 to move to the set position along the conveying direction of the conveyor line 100. During the movement, the fixture The jig 200 is still between the lifting plate 211 and the two rows of follower bearings 37, but its position has moved relative to the upper needle block 33 and the lower needle block 221. Then, the upper needle block 33 and the lower needle block 221 are moved again to perform a conduction test on the second batch of products to be tested. Then, the above steps are repeated twice to test all products, that is, a total of four conduction tests are required. When the last batch of 54 products is tested, the upper needle block 33 and the lower needle block 221 are reset, and the moving plate 24 is also reset under the drive of the driving motor 25, ready to test the next product on the jig 200. The moving sensing sheet 29 is provided on the moving plate 24 for cooperating with the three moving sensors 28 provided on the mounting base plate 23, so as to sense the moving distance and position of the moving plate 24, so as to control the movement of the moving plate 24, so as to perform a batch change test on the products on the jig 200.
[0032] In this embodiment, mounting seats 217 are provided at both ends of the movable plate 24, the lifting cylinder 213 is provided on the mounting seats 217, two guide shafts 218 are slidably provided on the mounting seats 217, the two guide shafts 218 are located on both sides of the lifting cylinder 213, the upper ends of the two guide shafts 218 are connected to the lifting carrier plate 211, the lower ends of the two guide shafts 218 pass through the mounting seats 217 and are provided with follower plates 219, a height sensing sheet 2110 is provided on the follower plate 219, a mounting strip 2111 is provided at one end of the movable plate 24, and two height sensors 2112 cooperating with the height sensing sheet 2110 are provided on the mounting strip 2111. The two mounting seats 217 are located at both ends of the movable plate 24, the two lifting cylinders 213 are respectively arranged on the two mounting seats 217, the two guide shafts 218 are slidably arranged on the mounting seats 217 through two guide sleeves, and the two guide shafts 218 can make the movement of the lifting carrier plate 211 more stable and smooth, the follower plate 219 is connected to the lower ends of the two guide shafts 218, and moves with the movement of the guide shafts 218, and the follower plate 219 is provided with an avoidance hole for cooperating with the lifting cylinder 213 to avoid interference. When the lifting plate 211 is driven to move upward, the guide shaft 218 and the follower plate 219 move upward synchronously, and the height sensing sheet 2110 and the two height sensors 2112 cooperate to monitor the rise of the lifting plate 211, thereby facilitating the control of the height of the lifting plate 211; in addition, a blocking member is also provided on the follower plate 219, and the upper end of the blocking member cooperates with the mounting seat 217 to limit the driving stroke of the lifting cylinder 213, thereby controlling the maximum rising height of the lifting plate 211 and keeping it within a reasonable range.
[0033] In this embodiment, the blocking cylinder 214 is arranged on the mounting seat 217 close to the outflow direction of the conveyor line 100, and two in-position sensors 2113 are arranged on the moving plate 24, and the two in-position sensors 2113 are respectively located on both sides of the blocking cylinder 214. The blocking cylinder 214 is arranged on the mounting seat 217, so that the blocking plate 215 can more easily block the fixture 200, shorten the driving stroke of the blocking cylinder 214, and make the structure more compact. The blocking plate 215 is also provided with a proximity sensor for sensing the position of the fixture 200, so as to feed back the signal to the blocking cylinder 214 at the appropriate time, so as to drive the blocking plate 215 to rise and block the fixture 200. The two in-position sensors 2113 are respectively used to sense whether the fixture 200 is above the lifting plate 211 (i.e., the test station) and whether it flows out of the test station, so as to determine the next step of the action.
[0034] In this embodiment, the upper Kevin probe 36 and the lower Kevin probe 224 each include two test probes 300, a gap is set between the two test probes 300, and one end of the two test probes 300 that cooperate with the fixture 200 is set as a bevel. The upper Kevin probe 36 and the lower Kevin probe 224 are both composed of two test probes 300. The connecting ends of the two test probes 300 are beveled, which can be more easily inserted and have a guiding effect. In addition, a double-needle structure is adopted, in which the product contact type has two contact points, which can ensure that the product is turned on and achieve stable testing. In addition, in the present invention, the length × width of the pad point of the product is 0.5 × 0.4mm, the gap between the two test probes 300 is 0.1mm, and the tolerance analysis is: RSS ± 0.105, Worst Case ± 0.188. From the results of the tolerance analysis, considering the Worst Case, the probe can still be inserted into the pad point. It should be noted that Kevin probe is Kelvin probe (Kelvin Probe / Pitch Kelvin).
[0035] In this embodiment, the number of the precision positioning bushings 202 is sixteen, and they are arranged in groups of four at the four corners of the jig 200. The number of the coarse positioning bushings 201 is two, and they are respectively arranged on both sides of the jig 200. There are a total of sixteen precision positioning bushings 202 on the jig 200, and the number of the upper precision positioning pins 35 and the lower precision positioning pins 222 are both two. The two lower precision positioning pins 222 are respectively arranged at the lower left corner and the upper right corner of the upper end face of the lower needle block 221, and the two upper precision positioning pins 35 are respectively arranged at the upper left corner and the lower right corner of the lower end face of the upper needle block 33. Therefore, during each test, when the upper needle block 33 and the lower needle block 221 cooperate with each other, the two upper precision positioning pins 35 and the two lower precision positioning pins 35 are respectively arranged at the lower left corner and the lower right corner of the lower end face of the upper needle block 33. The positioning pins 222 are respectively embedded in four different precision positioning bushings 202. When the same fixture 200 is tested four times, the two upper precision positioning pins 35 and the two lower precision positioning pins 222 are all embedded in different precision positioning bushings 202. The number of the coarse positioning bushings 201 is two and they are respectively arranged on both sides of the fixture 200. Correspondingly, the number of the coarse positioning pins 212 is also two, which are respectively arranged on both sides of the upper end of the lifting plate 211, thereby corresponding to the two coarse positioning bushings 201.
[0036] In this embodiment, the mounting frame 31 includes two mounting vertical plates 311 arranged on the mounting base plate 23, and the two mounting vertical plates 311 are respectively located on both sides of the conveyor line 100. A fixed horizontal plate 312 is arranged on the two mounting vertical plates 311, and a mounting horizontal plate 313 is hinged on the fixed horizontal plate 312. The downward pressure cylinder 32 and the two vertical pressure plates 34 are respectively arranged at the upper and lower ends of the mounting horizontal plate 313. The mounting frame 31 includes a fixed transverse plate 312, a mounting transverse plate 313 and two mounting vertical plates 311. The two mounting vertical plates 311 are located on both sides of the conveyor line 100. The two ends of the fixed transverse plate 312 are respectively connected to the front upper ends of the two mounting vertical plates 311. One end of the mounting transverse plate 313 is hinged to the fixed transverse plate 312, so that the mounting transverse plate 313 can be flipped. The two sides of the mounting transverse plate 313 are placed on the upper ends of the two mounting vertical plates 311, so that they are supported by the two mounting vertical plates 311. The downward pressure cylinder 32 and the two vertical pressure plates 34 are respectively arranged on the upper and lower ends of the mounting transverse plate 313. When maintenance is required, the mounting transverse plate 313 can be lifted up, thereby facilitating the maintenance of the jacking test module 2. The mounting transverse plate 313 can be fixed on the two mounting vertical plates 311 by screw connection, thereby ensuring the stability of the overall structure when maintenance is not required.
[0037] The working principle of the present invention is as follows: the jig 200 flows from the conveyor line 100 to the top of the jacking test module 2, and the proximity sensor senses the position of the jig 200 and feeds back the information to the blocking cylinder 214, the blocking cylinder 214 is driven, the blocking plate 215 is raised, and the jig 200 cannot continue to move under the blocking of the blocking plate 215; the two jacking cylinders 213 act synchronously to lift the jacking carrier plate 211, and the two coarse positioning pins 212 on the jacking carrier plate 211 are inserted into the two coarse positioning bushings 201 of the jig 200, and then the jacking carrier plate 2 11 Continue to move upward so that the fixture 200 is separated from the conveyor line 100 and the upper end surface of the fixture 200 is against the lower ends of the two rows of follower bearings 37. At this time, the fixture 200 is clamped and fixed under the action of the lifting assembly and the follower bearings 37; the first batch of product testing begins, the downward pressure cylinder 32 drives the upper needle block 33 to move downward, and the upper needle block 33 is fitted on the upper end surface of the fixture 200 through the two upper precision positioning pins 35 and the two precision positioning bushings 202. The upper Kevin probe 36 contacts the pad point at the upper end of the first batch of tested products, and the lifting screw motor 22 3 drives the lower needle block 221 to move upward, and the upper needle block 33 is fitted on the lower end surface of the fixture 200 through the engagement of the two lower precision positioning pins 222 and the two precision positioning bushings 202, and the lower Kevin probe 224 contacts the pad point at the lower end of the first batch of tested products, thereby achieving conduction and completing the test. After the test of the first batch of products is completed, the upper needle block 33 and the lower needle block 221 are reset; then the driving motor 25 drives, and the moving plate 24 moves the set distance along the conveying direction of the conveyor line 100. At this time, the fixture 200 is synchronously moved under the drive of the lifting carrier plate 211. Due to the functional characteristics of the follower bearing 37, the fixture 200 can move smoothly, and then the second batch of product testing begins, and the action steps are consistent with the first batch of product testing; the third and fourth batches of product testing are carried out according to the above steps; after the fourth batch of product testing is completed, the upper needle block 33 and the lower needle block 221 are reset, the lifting plate 211 is reset, the fixture 200 returns to the conveyor line 100, the blocking cylinder 214 is retracted, the fixture 200 is taken away by the conveyor line 100, and the moving plate 24 is reset at the same time, preparing for the test of the next fixture 200 product.
[0038] Although the embodiments of the present invention are described with practical solutions, they do not constitute limitations on the meaning of the present invention. For those skilled in the art, it is obvious to modify the implementation scheme and combine it with other solutions based on this description.
Claims
1. An online testing device, comprising a conveyor line (100), a lifting test module (2) and a pressing test module (3) respectively located above and below the conveyor line (100), characterized in that: At least one jig (200) is placed on the conveyor line (100), the jacking test module (2) comprises a jig jacking mechanism (21) and a jacking test mechanism (22) that cooperate with each other, a coarse positioning pin (212) is arranged on the jacking carrier plate (211) of the jig jacking mechanism (21), the coarse positioning pin (212) is matched with a coarse positioning bushing (201) arranged on the jig (200), a lower needle block (221) of the jacking test mechanism (22) is located below the jacking carrier plate (211) and passes through the jacking carrier plate (211) to cooperate with the jig (200), a lower fine positioning pin (222) is arranged on the lower needle block (221), and the lower fine positioning pin (222) ) cooperates with a precision positioning bushing (202) arranged on the fixture (200), the fixture lifting mechanism (21) comprises at least one lifting cylinder (213), the lifting carrier plate (211) is arranged at the output end of the lifting cylinder (213), a blocking cylinder (214) is arranged on one side of the lifting cylinder (213), a blocking plate (215) is arranged at the output end of the blocking cylinder (214), the blocking plate (215) passes through the lifting carrier plate (211) and cooperates with the fixture (200), the lifting test mechanism (22) comprises a lifting screw motor (223) arranged on one side of the blocking cylinder (214), and the lower needle block (221) is arranged on the lifting screw motor The lower needle block (221) is provided with a plurality of lower Kevin probes (224) matched with the jig (200), and the downward pressure test module (3) comprises a mounting frame (31), a downward pressure cylinder (32), an upper needle block (33) and two vertical pressure plates (34). The downward pressure cylinder (32) is arranged on the mounting frame (31) and the output end passes through the mounting frame (31). The upper needle block (33) is arranged on the output end of the downward pressure cylinder (32). The two vertical pressure plates (34) are arranged at the lower end of the mounting frame (31) and on both sides of the upper needle block (33). The two vertical pressure plates (34) match with the jig (200). The upper needle block (3 3) is provided with an upper precision positioning pin (35) matched with the precision positioning bushing (202), and the upper needle block (33) is also provided with a plurality of upper Kevin probes (36) matched with the fixture (200), the jacking test module (2) also includes a mounting base plate (23), a movable plate (24) is slidably provided on the mounting base plate (23), a driving motor (25) is provided on one side of the movable plate (24), the driving motor (25) is connected to the movable plate (24) through a screw transmission assembly (26), a clearance groove (27) is provided on the movable plate (24), and the jacking screw motor (223) is arranged on the mounting base plate (23) and is located in the clearance groove (27),The number of the jacking cylinders (213) is two and they are respectively arranged on the movable plate (24) on both sides of the clearance groove (27); the two ends of the jacking carrier plate (211) are respectively connected to the output ends of the two jacking cylinders (213); the jacking carrier plate (211) is provided with a jacking groove (216); the number of the fine positioning bushings (202) is sixteen and they are arranged in groups of four at the four corners of the jig (200); the number of the coarse positioning bushings (201) is two and they are respectively arranged on both sides of the jig (200).
2. An online testing device according to claim 1, characterized in that: A plurality of follower bearings (37) are disposed on the inner sides of the two vertical pressure plates (34), and the follower bearings (37) cooperate with the fixture (200). Three movement sensors (28) are disposed on the mounting base plate (23), and a movement sensing sheet (29) that cooperates with the three movement sensors (28) is disposed on the movement plate (24).
3. An online testing device according to claim 2, characterized in that: Both ends of the movable plate (24) are provided with mounting seats (217), the lifting cylinder (213) is arranged on the mounting seats (217), two guide shafts (218) are slidably arranged on the mounting seats (217), the two guide shafts (218) are located on both sides of the lifting cylinder (213), the upper ends of the two guide shafts (218) are connected to the lifting carrier plate (211), the lower ends of the two guide shafts (218) pass through the mounting seats (217) and are provided with follower plates (219), the follower plates (219) are provided with height sensing sheets (2110), and one end of the movable plate (24) is provided with a mounting strip (2111), and the mounting strip (2111) is provided with two height sensors (2112) that match the height sensing sheets (2110).
4. An online testing device according to claim 3, characterized in that: The blocking cylinder (214) is arranged on the mounting seat (217) close to the outflow direction of the conveying line (100), and two in-position sensors (2113) are arranged on the moving plate (24), and the two in-position sensors (2113) are respectively located on both sides of the blocking cylinder (214).
5. The online testing device according to claim 1, characterized in that: The upper Kevin probe (36) and the lower Kevin probe (224) each comprise two test probes (300), a gap is provided between the two test probes (300), and one end of the two test probes (300) that cooperate with the fixture (200) is provided as an inclined surface.
6. An online testing device according to claim 1, characterized in that: The mounting frame (31) comprises two mounting vertical plates (311) arranged on the mounting base plate (23), the two mounting vertical plates (311) being respectively located on both sides of the conveyor line (100), a fixed horizontal plate (312) being arranged on the two mounting vertical plates (311), a mounting horizontal plate (313) being hingedly connected to the fixed horizontal plate (312), and the downward pressure cylinder (32) and the two vertical pressure plates (34) being respectively arranged at the upper and lower ends of the mounting horizontal plate (313).
Citation Information
Patent Citations
FCT fixture
CN106645813A
Online test crosses trigger and constructs
CN207780072U
Online testing device
CN216052006U