An automatic detection system for foreign matter on the appearance of plastic ampoules
By designing an automatic detection system for foreign objects in the appearance of plastic ampoules, using linear conveying and smart camera detection, the problem of low manual detection efficiency in the existing technology is solved, and efficient automatic detection and automatic removal of unqualified products of multiple plastic ampoules are realized.
Patent Information
- Application Number
- CN202110937826.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-08-16
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2041-08-16
AI Technical Summary
In the prior art, the appearance inspection of plastic ampoules mainly relies on manual completion, resulting in high labor intensity and low efficiency. The existing automatic detection equipment cannot meet the same batch of inspections of multiple plastic ampoules, and the detection efficiency is limited.
Design a plastic ampoule automatic detection system for foreign objects, including conveying devices, detection devices and removal devices. Through image acquisition and smart camera detection during linear conveying, comprehensive inspection of plastic ampoules is realized, and unqualified products are automatically eliminated based on the detection results.
It realizes efficient automatic detection of plastic ampoules, and the number of detection is not limited, which improves detection efficiency, reduces labor intensity, and protects workers' health.
Smart Images

Figure CN113477556B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of plastic ampoule quality inspection, in particular to an automatic detection system for foreign matter on the appearance of plastic ampoules. Background Art
[0002] Plastic ampoules are small-volume bottles made of PP or PE, typically consisting of multiple connected cavities. During the blowing, filling, sealing, cutting, and sterilization processes, defects such as bottle breakage, scratches, foreign matter, and insufficient filling may occur. Therefore, it is necessary to inspect the appearance of plastic ampoules.
[0003] Currently, the inspection of plastic ampoules is mostly done manually. Manual light inspections are labor-intensive, with limited efficiency. Prolonged exposure to strong light can damage workers' eyes and affect their health. Currently, there are a variety of automated light inspection equipment on the market for oral liquids and glass ampoules. These use a brick-tower structure, holding individual oral liquid and glass ampoules in a fixture. The bottles are rotated to capture an image, and product quality is determined through image recognition. However, this type of inspection and recognition is only sufficient for testing single glass-packaged products, not for testing multiple bottles within the same batch, limiting inspection efficiency.
[0004] Therefore, how to provide an automatic detection system for foreign matter on the appearance of plastic ampoules that solves the above technical problems is a technical problem that those skilled in the art urgently need to solve. Summary of the Invention
[0005] The purpose of the present invention is to provide an automatic detection system for foreign matter on the appearance of plastic ampoules, which performs image acquisition during linear conveying to achieve comprehensive detection of plastic ampoules. The number of plastic ampoules that can be detected is not limited, thereby improving detection efficiency.
[0006] To achieve the above objectives, the present invention provides an automatic detection system for foreign matter in the appearance of plastic ampoules, comprising a conveying device for holding and conveying plastic ampoules, a detection device arranged along the conveying direction of the conveying device, a rejection device arranged at the conveying end of the conveying device, and a control device connected to the conveying device, the detection device and the rejection device, wherein the control device is used to control the rejection device to reject unqualified plastic ampoules based on the detection results of the detection device.
[0007] Preferably, the conveying device comprises a bottle-gripping conveyor belt having a pair of belt bodies for holding and conveying the plastic ampoule bottles.
[0008] Preferably, the bottle clamping conveyor belt includes a top conveyor belt and a bottom conveyor belt extending in the same direction in the conveying direction and staggered in the height direction. The top conveyor belt is used to support the upper part of the plastic ampoule bottle, and the bottom conveyor belt is used to support the lower part of the plastic ampoule bottle.
[0009] Preferably, the bottom conveyor belt is arranged at the starting end of the conveying device, and the top conveyor belt is arranged at the ending end of the conveying device.
[0010] Preferably, the detection device includes a plurality of smart cameras arranged along the conveying direction, and different smart cameras are used to detect the plastic ampoule bottles in different orientations.
[0011] Preferably, the smart cameras include a first smart camera, a second smart camera and a third smart camera arranged adjacent to the bottom conveyor belt, and a fourth smart camera, a fifth smart camera and a sixth smart camera arranged adjacent to the top conveyor belt; the first smart camera is used to detect the liquid level of the plastic ampoule bottle, the second smart camera is used to detect the upper right side of the plastic ampoule bottle, the third smart camera is used to detect the upper left side of the plastic ampoule bottle, the fourth smart camera is used to detect the lower left side of the plastic ampoule bottle, the fifth smart camera is used to detect the lower right side of the plastic ampoule bottle, and the sixth smart camera is used to detect the bottom of the plastic ampoule bottle.
[0012] Preferably, the conveying device further comprises a bottle inlet chain plate line and a bottle outlet chain plate line, the bottle inlet chain plate line is arranged at the starting end of the conveying device, and the bottle outlet chain plate line is arranged at the ending end of the conveying device.
[0013] Preferably, the conveying device further comprises an adjusting component, and the adjusting component is used to adjust the center distance of the bottle clamping conveyor belt.
[0014] Preferably, the rejecting device includes a rejecting cylinder, and the rejecting cylinder is arranged on one side of the bottle discharge chain line.
[0015] Preferably, a material receiving box and a chute connecting the material receiving box and the bottle discharging chain plate line are provided on the other side of the bottle discharging chain plate line.
[0016] Compared with the above-mentioned background technology, the automatic detection system for foreign matter in the appearance of plastic ampoules provided by the present invention includes a conveying device, a detection device, a rejection device and a control device. The conveying device is used to hold and convey plastic ampoules, the detection device is arranged along the conveying direction of the conveying device, the rejection device is arranged at the conveying end of the conveying device, and the control device is connected to the conveying device, the detection device and the rejection device. The control device is used to control the rejection device to reject unqualified plastic ampoules according to the detection results of the detection device.
[0017] During the operation of this automatic inspection system for foreign matter in plastic ampoules, the control device, serving as the control center of the entire system, first controls the conveying device, which enables the plastic ampoules to be loaded and transported; then controls the inspection device, which detects external defects in the plastic ampoules; and finally controls the rejection device, which removes unqualified products from the plastic ampoules. In summary, this automatic inspection system for foreign matter in plastic ampoules performs image acquisition during linear conveying, achieving comprehensive inspection of plastic ampoules. This allows for an unlimited number of plastic ampoules to be inspected, improving inspection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are merely embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying any creative work.
[0019] Figure 1 A front view of an automatic detection system for foreign matter in plastic ampoules provided by an embodiment of the present invention;
[0020] Figure 2 A top view of an automatic detection system for foreign matter in plastic ampoules provided by an embodiment of the present invention;
[0021] Figure 3 for Figure 1 An enlarged schematic diagram of the bottle discharging chain plate line;
[0022] Figure 4 for Figure 1 An enlarged schematic diagram of the top conveyor belt;
[0023] Figure 5 for Figure 1 An enlarged schematic diagram of the conveyor belt at the bottom of the middle;
[0024] Figure 6 for Figure 1 An enlarged schematic diagram of the middle bottle feeding chain plate line;
[0025] Figure 7 for Figure 2 An enlarged schematic diagram of the cylinder being removed;
[0026] Figure 8 for Figure 2 An enlarged schematic diagram of the sixth smart camera;
[0027] Figure 9 for Figure 2 An enlarged schematic diagram of the fifth smart camera;
[0028] Figure 10 for Figure 2 An enlarged schematic diagram of the first smart camera in FIG.
[0029] Figure 11 for Figure 10 An enlarged schematic diagram of the middle adjustment component;
[0030] Figure 12 for Figure 6 Enlarged diagram of the plastic ampoule.
[0031] in:
[0032] 1-frame, 2-bottle clamping conveyor belt, 3-bottle inlet chain plate line, 4-bottle outlet chain plate line, 5-adjustment component, 6-material receiving box, 7-chute, 8-rejection cylinder, 9-plastic ampoule, 101-first smart camera, 102-second smart camera, 103-third smart camera, 104-fourth smart camera, 105-fifth smart camera, 106-sixth smart camera, 201-conveyance drive motor, 202-bottle clamping conveyor belt drive wheel, 203-top conveyor belt, 204-conversion pulley, 205-bottom conveyor belt, 206-driven pulley. DETAILED DESCRIPTION
[0033] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0034] In order to enable those skilled in the art to better understand the solutions of the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0035] Please refer to Figures 1 to 12 ,in, Figure 1 A front view of an automatic detection system for foreign matter in plastic ampoules according to an embodiment of the present invention. Figure 2 A top view of an automatic detection system for foreign matter in plastic ampoules provided by an embodiment of the present invention. Figure 3 for Figure 1 An enlarged schematic diagram of the bottle discharging chain plate line. Figure 4 for Figure 1 An enlarged diagram of the top conveyor belt. Figure 5 for Figure 1 An enlarged diagram of the bottom conveyor belt. Figure 6 for Figure 1 An enlarged diagram of the middle bottle feeding chain plate line. Figure 7 for Figure 2 The enlarged schematic diagram of the cylinder is removed. Figure 8 for Figure 2 The enlarged diagram of the sixth smart camera in the figure is as follows: Figure 9 for Figure 2 The enlarged diagram of the fifth smart camera, Figure 10 for Figure 2 An enlarged diagram of the first smart camera in the figure. Figure 11 for Figure 10 An enlarged diagram of the middle adjustment component. Figure 12 for Figure 6 Enlarged diagram of the plastic ampoule.
[0036] In a first specific embodiment, the automatic detection system for foreign matter in the appearance of plastic ampoules provided by the present invention includes a conveying device, a detection device, a rejection device and a control device, and the above-mentioned devices are installed and fixed with the frame 1 as the reference; wherein the control device serves as the control center of the entire system, connecting and controlling the conveying device, the detection device and the rejection device; the function of the conveying device is to support and fix the plastic ampoule bottle 9 and drive its conveying and transfer; the function of the detection device is to detect whether the plastic ampoule bottle 9 has defects by observing the appearance, and it is arranged along the conveying direction of the conveying device, so that the detection is performed synchronously during the conveying process of the plastic ampoule bottle 9; the function of the rejection device is to reject defective unqualified plastic ampoule bottles 9 by applying outward force, and it is arranged at the conveying end of the conveying device, so that the plastic ampoule bottles 9 are rejected at the end of conveying.
[0037] During the operation of this automatic inspection system for foreign matter in plastic ampoules, the conveying device is first controlled to hold and transport the plastic ampoules 9; the inspection device is then controlled to inspect the plastic ampoules 9 for defects; and finally, the rejection device is controlled to reject unqualified products from the plastic ampoules 9. In summary, this automatic inspection system for foreign matter in plastic ampoules performs image acquisition during linear transport, achieving comprehensive inspection of the plastic ampoules 9. The number of plastic ampoules 9 that can be inspected is unlimited, thereby improving inspection efficiency.
[0038] It should be noted that the core improvement of the present invention lies in the detection method during the above-mentioned linear conveying process. In addition, the conveying device can only use a conveyor belt to achieve conveying and holding, or combine conveying with a conveyor belt and holding with a clamp, which should also fall within the scope of the description of this embodiment; the detection device can use image detection technology, first taking pictures, then processing the image information, and finally comparing to obtain the results, or other detection technologies can be used, which should also fall within the scope of the description of this embodiment; the rejection device can use a cylinder to directly drive the force, or a connecting rod mechanism can be used to apply force outward after being driven, which should also fall within the scope of the description of this embodiment; the control device can use a controller, such as a PLC, a computer, etc., which should also fall within the scope of the description of this embodiment.
[0039] In a specific embodiment, the conveying device includes a bottle-gripping conveyor belt 2 , which has a pair of belt bodies for holding and conveying plastic ampoule bottles 9 .
[0040] In this embodiment, the conveying device adopts a bottle clamping conveyor belt 2 to achieve the holding and conveying of the plastic ampoule bottle 9; during its operation, the plastic ampoule bottle 9 moves to the center of the bottle clamping conveyor belt 2, and under the action of the bottle clamping conveyor belt 2, it is simultaneously held and fixed and continues to be conveyed forward.
[0041] More specifically, the bottle clamping conveyor belt 2 includes a top conveyor belt 203 and a bottom conveyor belt 205 which are extended in the same direction in the conveying direction and staggered in the height direction. The top conveyor belt 203 is used to support the upper part of the plastic ampoule bottle 9, and the bottom conveyor belt 205 is used to support the lower part of the plastic ampoule bottle 9.
[0042] In this embodiment, the bottle clamping conveyor belt 2 is arranged in the middle of the frame 1, and the bottle clamping conveyor belt 2 includes a conveying drive motor 201, a bottle clamping conveyor belt driving wheel 202, a top conveyor belt 203, a conversion pulley 204, a bottom conveyor belt 205 and a driven pulley 206. The conveying drive motor 201 is arranged at the end of the bottle clamping conveyor belt 2, the bottle clamping conveyor belt driving wheel 202 is installed at the end of the conveying drive motor 201, the conversion pulley 204 is arranged in the middle of the bottle clamping conveyor belt 2, the top conveyor belt 203 is arranged between the bottle clamping conveyor belt driving wheel 202 and the conversion pulley 204, the driven pulley 206 is arranged at the front end of the bottle clamping conveyor belt 2, and the bottom conveyor belt 205 is arranged between the driven pulley 206 and the conversion pulley 204. The top conveyor belt 203 is located at the top, and the bottom conveyor belt 205 is located at the bottom.
[0043] During the linear conveying of the plastic ampoules 9, the bottle-clamping conveyor belt 2 always conveys the plastic ampoules 9 in a forward direction. However, the bottle-clamping conveyor belt 2 supports the plastic ampoules 9 in two different ways: one is supported by the top conveyor belt 203, and the other is supported by the bottom conveyor belt 205. Based on this, when the plastic ampoules 9 are supported by the top, the bottom is exposed, making it easier to capture images during inspection, thereby achieving automatic inspection of appearance and foreign matter. When the plastic ampoules 9 are supported by the bottom, the top is exposed, making it easier to capture images during inspection, thereby achieving automatic inspection of appearance and foreign matter.
[0044] Exemplarily, the bottom conveyor belt 205 is disposed at the starting end of the conveying device, and the top conveyor belt 203 is disposed at the ending end of the conveying device.
[0045] In this embodiment, the bottom conveyor belt 205 is located before the top conveyor belt 203. During the linear conveying process of the plastic ampoule 9, the plastic ampoule 9 first enters the bottom conveyor belt 205. At this time, the plastic ampoule 9 is in a state of lower support and upright placement. As it moves forward, it is convenient to inspect any position in the middle and upper part. Subsequently, the plastic ampoule 9 leaves the bottom conveyor belt 205 and enters the top conveyor belt 203. At this time, the plastic ampoule 9 is in a state of upper support and upright hanging. As it moves forward, it is convenient to inspect any position in the middle and lower part.
[0046] In a specific embodiment, the detection device includes a plurality of smart cameras arranged along the conveying direction, and different smart cameras are used to detect the plastic ampoule bottles 9 at different orientations.
[0047] In this embodiment, the detection device uses image detection to detect the appearance of the plastic ampoule bottle 9; the number of smart cameras is not limited and is adjusted according to the points to be detected.
[0048] Exemplarily, the smart cameras include a first smart camera 101 , a second smart camera 102 , and a third smart camera 103 disposed adjacent to the bottom conveyor belt 205 , and a fourth smart camera 104 , a fifth smart camera 105 , and a sixth smart camera 106 disposed adjacent to the top conveyor belt 203 .
[0049] In this embodiment, a first smart camera 101, a second smart camera 102, a third smart camera 103, a fourth smart camera 104, a fifth smart camera 105, and a sixth smart camera 106 are arranged sequentially along the conveying direction. The first smart camera 101 is used to detect the liquid level of the plastic ampoule 9, the second smart camera 102 is used to detect the upper right side of the plastic ampoule 9, the third smart camera 103 is used to detect the upper left side of the plastic ampoule 9, the fourth smart camera 104 is used to detect the lower left side of the plastic ampoule 9, the fifth smart camera 105 is used to detect the lower right side of the plastic ampoule 9, and the sixth smart camera 106 is used to detect the bottom of the plastic ampoule 9.
[0050] It should be noted that the plastic ampoule 9 is sterilized after blowing, filling, and cutting. After a series of production processes, the plastic ampoule 9 needs to be inspected for appearance and foreign matter to prevent drugs with quality problems from entering the market. The automatic detection system for foreign matter in plastic ampoules uses an intelligent camera to capture images of the plastic ampoule 9 during transportation. Through the recognition and judgment unit in the control device or the image recognition system connected to the detection device, its focus is to identify surface damage, scratches, foreign matter, liquid level, etc. of the product through image recognition technology, and then make a quality judgment on the product to determine whether the plastic ampoule 9 has defects. The defective products are rejected by the rejection device, realizing automatic detection of the plastic ampoule 9.
[0051] In addition, the automatic detection system for foreign matter on the appearance of plastic ampoules also adopts an upper and lower segmented supporting conveying method to transport the plastic ampoule bottle 9. Through double-sided and dual-area image acquisition, it realizes comprehensive detection of the plastic ampoule bottle 9, and performs image acquisition during the linear conveying process, with high production efficiency.
[0052] In addition, the conveying device further includes a bottle inlet chain plate line 3 and a bottle outlet chain plate line 4. The bottle inlet chain plate line 3 is arranged at the starting end of the conveying device, and the bottle outlet chain plate line 4 is arranged at the ending end of the conveying device.
[0053] In this embodiment, the bottle inlet chain plate line 3 and the bottle outlet chain plate line 4 respectively serve to feed and discharge plastic ampoules 9 to and from the bottle clamping conveyor belt 2. The center lines of the bottle inlet chain plate line 3 and the bottle outlet chain plate line 4 coincide with the center line of the bottle clamping conveyor belt 2. The plastic ampoules 9 are placed on the bottle inlet chain plate line 3 along this center line, thereby being fed into the bottle clamping conveyor belt 2 along this center line and discharged by the bottle outlet chain plate line 4 along this center line.
[0054] In addition, the conveying device further comprises an adjusting component 5 , which is used to adjust the center distance of the bottle clamping conveyor belt 2 .
[0055] In this embodiment, the adjustment component 5 is provided on one side of the bottle clamping conveyor belt 2 , and the center distance of the bottle clamping conveyor belt 2 can be adjusted by rotating the hand wheel of the adjustment component 5 .
[0056] In a specific embodiment, the rejecting device includes a rejecting cylinder 8 , which is arranged on one side of the bottle discharge chain line 4 .
[0057] In this embodiment, the rejecting device is driven by a cylinder to reject unqualified plastic ampoules 9 .
[0058] In addition, a material receiving box 6 and a chute 7 connecting the material receiving box 6 and the bottle discharging chain plate line 4 are provided on the other side of the bottle discharging chain plate line 4.
[0059] In this embodiment, the bottle inlet chain line 3 is arranged on one side of the frame 1, the bottle outlet chain line 4 is arranged on the other side of the frame 1, the material receiving box 6 is arranged at the lower part of one side of the bottle outlet chain line 4, for holding the rejected products, the chute 7 is arranged between the rejection port of the bottle outlet chain line 4 and the material receiving box 6, and the rejection cylinder 8 is arranged on the other side of the bottle outlet chain line 4.
[0060] In a specific work process:
[0061] The plastic ampoule 9 is conveyed by the bottle feeding chain plate line 3 into the bottom conveyor belt 205 of the bottle clamping conveyor belt 2. The bottom conveyor belt 205 supports the plastic ampoule 9 and conveys it forward. During the conveying process, the plastic ampoule 9 reaches the imaging area of the first smart camera 101. The first smart camera 101 captures an image of the upper area of the plastic ampoule 9. The image recognition system determines whether the liquid level of the plastic ampoule 9 is within an acceptable range.
[0062] As the plastic ampoule 9 continues to be transported forward, it enters the imaging area of the second smart camera 102. The second smart camera 102 captures an image of the upper right side of the plastic ampoule 9. The image recognition system determines whether the scratches, foreign matter, or damaged bottle defects in the upper right side of the plastic ampoule 9 are within an acceptable range.
[0063] As the plastic ampoule 9 continues to be transported forward, it enters the imaging area of the third smart camera 103. The third smart camera 103 captures an image of the upper left side of the plastic ampoule 9. The image recognition system determines whether the scratches, foreign matter, or damaged bottle defects in the upper left side of the plastic ampoule 9 are within an acceptable range.
[0064] As the plastic ampoule 9 continues to be conveyed forward, it passes the conversion pulley 204 and is supported by the top conveyor belt 203 on the top of the plastic ampoule 9 and continues to be conveyed. When the plastic ampoule 9 enters the imaging area of the fourth smart camera 104, the fourth smart camera 104 captures an image of the lower left side of the plastic ampoule 9. The image recognition system determines whether the scratches, foreign matter, or damaged bottle defects in the lower left side of the plastic ampoule 9 are within an acceptable range.
[0065] As the plastic ampoule 9 continues to be transported forward, it enters the imaging area of the fifth smart camera 105. The fifth smart camera 105 captures an image of the lower right side of the plastic ampoule 9. The image recognition system determines whether the scratches, foreign matter, or damaged bottle defects in the lower right side of the plastic ampoule 9 are within an acceptable range.
[0066] As the plastic ampoule 9 continues to be transported forward, it enters the imaging area of the sixth smart camera 106. The sixth smart camera 106 captures an image of the bottom area of the plastic ampoule 9. The image recognition system determines whether the scratches, foreign matter, or damaged bottle defects on the bottom area of the plastic ampoule 9 are within an acceptable range.
[0067] The plastic ampoule bottle 9 continues to be conveyed out of the area by the bottle clamping conveyor belt 2 to the bottle discharging connecting line 4. The image recognition situation collected by multiple intelligent cameras is integrated to determine whether the plastic ampoule bottle 9 flowing out is qualified. If the plastic ampoule bottle 9 is determined to be unqualified, when the plastic ampoule bottle 9 reaches the area of the rejection cylinder 8, the rejection cylinder 8 extends and pushes the unqualified product into the chute 7. The chute 7 slides the unqualified bottle into the receiving box 6, and the qualified plastic ampoule bottle 9 is conveyed to the subsequent process to realize the automatic detection of the plastic ampoule bottle 9.
[0068] It should be noted that, in this specification, relational terms such as first and second are merely used to distinguish one entity from other entities, but do not necessarily require or imply any actual relationship or order between these entities.
[0069] The above describes in detail the automatic detection system for foreign matter in plastic ampoules provided by the present invention. Specific examples are used herein to illustrate the principles and implementation methods of the present invention. The description of the above examples is intended only to facilitate understanding of the method and core concepts of the present invention. It should be noted that those skilled in the art will be able to make various improvements and modifications to the present invention without departing from the principles of the present invention, and such improvements and modifications are also within the scope of protection of the claims of the present invention.
Claims
1. An automatic detection system for foreign matter on the appearance of plastic ampoules, characterized in that: The invention comprises a conveying device for holding and conveying plastic ampoule bottles (9), a detection device arranged along the conveying direction of the conveying device, a rejection device arranged at the conveying end of the conveying device, and a control device connected to the conveying device, the detection device and the rejection device, wherein the control device is used to control the rejection device to reject unqualified plastic ampoule bottles (9) according to the detection result of the detection device; the conveying device comprises a bottle clamping conveyor belt (2), the bottle clamping conveyor belt (2) has a pair of belt bodies for holding and conveying the plastic ampoule bottles (9); the bottle clamping conveyor belt (2) comprises a top conveyor belt (203) and a bottom conveyor belt (205) which are arranged to extend in the same direction in the conveying direction and are staggered in the height direction; the top conveyor belt (203) is used to hold the upper part of the plastic ampoule bottle (9), and the bottom conveyor belt (205) is used to hold the lower part of the plastic ampoule bottle (9); The bottle clamping conveyor belt (2) comprises a conveying drive motor (201), a bottle clamping conveyor belt driving wheel (202), a conversion pulley (204) and a driven pulley (206); the conveying drive motor (201) is arranged at the end of the bottle clamping conveyor belt (2); the bottle clamping conveyor belt driving wheel (202) is installed at the end of the conveying drive motor (201); the conversion pulley (204) is arranged in the middle of the bottle clamping conveyor belt (2); the top conveyor belt (203) is arranged between the bottle clamping conveyor belt driving wheel (202) and the conversion pulley (204); the driven pulley (206) is arranged at the front end of the bottle clamping conveyor belt (2); and the bottom conveyor belt (205) is arranged between the driven pulley (206) and the conversion pulley (204); When the plastic ampoule bottle (9) is in an upper supporting state, the lower portion thereof is in an exposed state, and image acquisition is facilitated during detection, thereby realizing automatic detection of appearance and foreign matter; when the plastic ampoule bottle (9) is in a lower supporting state, the upper portion thereof is in an exposed state, and image acquisition is facilitated during detection, thereby realizing automatic detection of appearance and foreign matter.
2. The automatic detection system for foreign matter in plastic ampoules according to claim 1 is characterized in that: The bottom conveyor belt (205) is arranged at the starting end of the conveying device, and the top conveyor belt (203) is arranged at the ending end of the conveying device.
3. The automatic detection system for foreign matter in plastic ampoules according to claim 1, characterized in that: The detection device comprises a plurality of smart cameras arranged along the conveying direction, and different smart cameras are used to detect the plastic ampoule bottles (9) at different orientations.
4. The automatic detection system for foreign matter on the appearance of plastic ampoules according to claim 3 is characterized in that: The smart camera comprises a first smart camera (101), a second smart camera (102) and a third smart camera (103) arranged adjacent to the bottom conveyor belt (205), and a fourth smart camera (104), a fifth smart camera (105) and a sixth smart camera (106) arranged adjacent to the top conveyor belt (203); the first smart camera (101) is used to detect the liquid level of the plastic ampoule bottle (9), the second smart camera (102) is used to detect the upper right side of the plastic ampoule bottle (9), the third smart camera (103) is used to detect the upper left side of the plastic ampoule bottle (9), the fourth smart camera (104) is used to detect the lower left side of the plastic ampoule bottle (9), the fifth smart camera (105) is used to detect the lower right side of the plastic ampoule bottle (9), and the sixth smart camera (106) is used to detect the bottom of the plastic ampoule bottle (9).
5. The automatic detection system for foreign matter on the appearance of plastic ampoules according to any one of claims 1 to 4, characterized in that: The conveying device further comprises a bottle inlet chain plate line (3) and a bottle outlet chain plate line (4); the bottle inlet chain plate line (3) is arranged at the starting end of the conveying device, and the bottle outlet chain plate line (4) is arranged at the ending end of the conveying device.
6. The automatic detection system for foreign matter on the appearance of plastic ampoules according to any one of claims 1 to 4, characterized in that: The conveying device further comprises an adjusting component (5), and the adjusting component (5) is used to adjust the center distance of the bottle clamping conveyor belt (2).
7. The automatic detection system for foreign matter in plastic ampoules according to claim 5, characterized in that: The rejection device comprises a rejection cylinder (8), and the rejection cylinder (8) is arranged on one side of the bottle discharge chain plate line (4).
8. The automatic detection system for foreign matter on the appearance of plastic ampoules according to claim 7, characterized in that: A material receiving box (6) and a chute (7) connecting the material receiving box (6) and the bottle discharging chain plate line (4) are provided on the other side of the bottle discharging chain plate line (4).
Citation Information
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