Straight-tooth steel roller gap-adjustable forage conditioning device

By designing a straight-tooth steel roller device with adjustable gaps, the problem of large losses and slow drying speed in the harvesting process of existing forage is solved, and efficient and reliable straw harvest is achieved, suitable for natural and artificial grasslands.

CN113519261BActive Publication Date: 2025-08-29HUHHOT BRANCH OF CHINESE ACAD OF AGRI MECHANIZATION SCI
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Patent Information

Application Number
CN202010342375.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-04-17
Publication Date
2025-08-29
Estimated Expiration
2040-04-17

AI Technical Summary

Technical Problem

The existing forage has large losses and slow drying speed during harvesting. The existing forage modulation device cannot effectively adjust the steel roller gap to meet the needs of different grassland conditions.

Method used

A forage modulation device with adjustable gap between straight-tooth steel rollers is designed. The gap between the upper and lower spurred steel rollers is adjusted through the adjustment mechanism, and the reverse rotation is driven with the tractor power to achieve efficient collection of straws.

Benefits of technology

It improves the efficiency and quality of forage harvesting, reduces losses, meets the requirements of straw harvesting under different grassland conditions, and enhances the reliability and efficiency of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of agricultural and animal husbandry machinery, specifically a forage preparation device with adjustable gaps between spur-toothed steel rollers for harvesting natural or artificially planted forage. The device primarily comprises a frame, an adjustment mechanism, spur-toothed steel rollers, an upper baffle, a bearing seat plate, and left and right baffles. The device is primarily used for preparing and gathering cut forage on natural or artificially planted grasslands. It features adjustable gaps between the steel rollers, strong gripping and folding capabilities, significant folding effects, high efficiency, and high reliability.
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Description

Technical Field

[0001] The invention belongs to the technical field of agricultural and animal husbandry machinery, and in particular relates to a forage preparation device with adjustable gaps of straight-toothed steel rollers for harvesting natural forage or artificially planted forage. Background Art

[0002] To reduce forage losses during harvest and accelerate forage stalk drying, a mower and conditioner is essential. This invention is part of a mower and conditioner system and is applicable to traction-type, rotary, and self-propelled rotary mowers. Compared to existing forage conditioners on the market, this invention features adjustable steel roller gaps, strong gripping and crushing capabilities, significant crushing effects, high efficiency, and high reliability. Summary of the Invention

[0003] The object of the present invention is to provide a forage conditioning device with adjustable gap of straight tooth steel rollers, which can condition and collect cut forage on natural grassland or artificial grassland.

[0004] The purpose of the present invention is achieved through the following technical solutions:

[0005] The forage conditioning device with adjustable gaps between spur-tooth steel rollers mainly includes a frame, an adjustment mechanism, spur-tooth steel rollers, an upper baffle, a bearing seat plate, a left baffle, and a right baffle. The adjustment mechanism is placed on the frame, and the two ends of the adjustment mechanism are hinged to the left and right sides of the frame respectively. The bearing seat plate is placed on the left side of the frame and is fixed to the frame. Two spur-tooth steel rollers are placed on the inner side of the frame, one above and one below. The tooth tops and tooth roots of the upper and lower spur-tooth steel rollers are meshed with each other. The two ends of the upper spur-tooth steel roller are hinged to the bearings at both ends of the adjustment mechanism respectively. The left end of the lower spur-tooth steel roller is hinged to the bearing of the bearing seat plate, and the right end is hinged to the bearing on the right side of the frame. The upper baffle is placed at the rear of the frame, and the two ends are hinged to the two sides of the frame respectively. The left baffle is placed at the left rear of the frame and is fixed to the frame. The right baffle is placed at the right rear of the frame and is fixed to the frame.

[0006] The present invention is used in conjunction with a rotary harvesting table. Before operation, the position of the upper spur-tooth steel roller is adjusted by adjusting the adjustment points on the left and right sides of the adjustment mechanism connected to the frame, thereby adjusting the gap between the upper and lower spur-tooth steel rollers to meet the forage preparation requirements. The upper baffle limit point is selected appropriately based on the forage growth density and plant height to meet the forage strip harvesting requirements. During operation, the tractor transmits power through two counter-rotating drive shafts, driving the upper and lower spur-tooth steel rollers to rotate in opposite directions, preparing and collecting the forage continuously fed from the front end into strips of a certain width. BRIEF DESCRIPTION OF THE DRAWINGS

[0007] Figure 1 This is a schematic diagram of the axial side of the present invention Figure 1 ;

[0008] Figure 2This is a schematic diagram of the axial side of the present invention Figure 2 ;

[0009] Figure 3 This is a schematic diagram of the frame axis side;

[0010] Figure 4 It is a schematic diagram of the shaft side of the adjustment mechanism;

[0011] Figure 5 This is a schematic diagram of the straight tooth steel roller shaft side.

[0012] In the accompanying drawings, 1 is the frame, 2 is the adjusting mechanism, 3 is the straight-toothed steel roller, 4 is the upper baffle, 5 is the bearing seat plate, 6 is the left baffle, and 7 is the right baffle; 1-1 is the left side plate, 1-2 is the cover plate, 1-3 is the right side plate, 1-4 is the fixed plate, 1-5 is the support sleeve, 1-6 is the adjusting plate, 1-7 is the shaft sleeve, 1-8 is the middle support plate, and 1-9 is the support bent plate; 2-1 is the left connecting plate, 2-2 is the right connecting plate, 2-3 is the short connecting rod, 2-4 is the long connecting rod, 2-5 is the lifting adjusting rod, 2-6 is the long shaft, 2-7 is the rotating arm, and 2-8 is the pressing adjusting rod; 3-1 is the half shaft, 3-2 is the fixed wheel, 3-3 is the center tube, and 3-4 is the spoke. DETAILED DESCRIPTION

[0013] The present invention will be further described below in conjunction with the accompanying drawings:

[0014] like Figure 1-5 As shown, the forage preparation device with adjustable gap of spur-tooth steel roller mainly comprises a frame (1), an adjustment mechanism (2), a spur-tooth steel roller (3), an upper baffle (4), a bearing seat plate (5), a left baffle (6) and a right baffle (7). The adjustment mechanism (2) is placed on the frame (1), and the two ends of the adjustment mechanism (2) are respectively hinged to the left and right sides of the frame (1). The bearing seat plate (5) is placed on the left side of the frame (1) and fixed to the frame (1). Two spur-tooth steel rollers (3) are placed on the inner side of the frame (1) one above and one below, and the tooth tops and tooth roots of the upper and lower spur-tooth steel rollers (3) are meshed with each other. The two ends of the upper spur-tooth steel roller (3) are respectively hinged to the bearings at the two ends of the adjustment mechanism (2), the left end of the lower spur-tooth steel roller (3) is hinged to the bearing of the bearing seat plate (5), and the right end is hinged to the bearing of the right side of the frame (1). The upper baffle (4) is placed at the rear of the frame (1), and the two ends are respectively hinged to the two sides of the frame (1). The left baffle (6) is placed at the left rear of the frame (1) and is fixedly connected to the frame (1). The right baffle (7) is placed at the right rear of the frame (1) and is fixedly connected to the frame (1).

[0015] Preferably, the frame (1) mainly includes a left side plate (1-1), a cover plate (1-2), a right side plate (1-3), a fixed plate (1-4), a support sleeve (1-5), an adjustment plate (1-6), a shaft sleeve (1-7), an intermediate support plate (1-8) and a support bent plate (1-9). The left side plate (1-1) and the right side plate (1-3) are respectively placed on the left and right sides, the cover plate (1-2) is placed directly above the left side plate (1-1) and the right side plate (1-3), and the left and right ends of the cover plate (1-2) are respectively welded to the left side plate (1-1) and the right side plate (1-3). The fixed plate (1-4) is placed on the right side of the right side plate (1-3) and is welded to the right side plate (1-3). The two support sleeves (1-5) are respectively placed on the upper and rear sides of the left side plate (1-1) and the right side plate (1-3) and are respectively welded to the left side plate (1-1) and the right side plate (1-3). The adjustment plate (1-6) is placed on the right side of the right side plate (1-3) and is welded to the right side plate (1-3). The two shaft sleeves (1-7) are respectively passed through the upper and rear ends of the left side plate (1-1) and the right side plate (1-3) and are respectively welded to the left side plate (1-1) and the right side plate (1-3). The middle support plate (1-8) is placed directly below the center of the cover plate (1-2) and is welded to the cover plate (1-2). The support bent plate (1-9) is placed on the right side of the left side plate (1-1) and is welded to the left side plate (1-1).

[0016] Preferably, the adjustment mechanism (2) mainly includes a left connecting plate (2-1), a right connecting plate (2-2), a short connecting rod (2-3), a long connecting rod (2-4), an upward adjustment rod (2-5), a long shaft (2-6), a rotating arm (2-7) and a downward adjustment rod (2-8). The left connecting plate (2-1) and the right connecting plate (2-2) are respectively placed on the left and right sides of the frame (1) and are respectively hinged to the frame. The rotating arm (2-7) is passed through the long shaft (2-6) and is close to the left inner side of the frame (1). The rotating arm (2-7) is fixedly connected to the long shaft (2-6) by a pin. The left and right ends of the long shaft (2-6) respectively pass through the shaft sleeves (1-7) on the left plate (1-1) and the right plate (1-3). The two long connecting rods (2-4) are respectively placed on the left and right sides of the frame (1), and the large ends of the long connecting rods (2-4) are respectively fixedly connected to the left and right ends of the long shaft (2-6). The four short connecting rods (2-3) are divided into two groups. One group is placed on the left side of the frame (1). One end of the group is hinged to the small end of the left long connecting rod (2-4) and the other end is hinged to the left connecting plate (2-1). The other group of short connecting rods (2-3) is placed on the right side of the frame (1). One end of the group is hinged to the small end of the right long connecting rod (2-4) and the other end is hinged to the right connecting plate (2-2). The downward adjustment rod (2-8) is placed on the inner side of the frame (1). One end is hinged to the rotating arm (2-7) and the other end is connected to the supporting bent plate (1-9). Two lifting adjustment rods (2-5) are respectively placed on the left and right sides of the frame (1); the upper end of the left lifting adjustment rod (2-5) is connected to the cover plate (1-2), and the lower end is connected to the left connecting plate (2-1); the upper end of the right lifting adjustment rod (2-5) is connected to the cover plate (1-2), and the lower end is connected to the right connecting plate (2-2).

[0017] Preferably, the spur gear steel roller (3) mainly comprises a half shaft (3-1), a fixed wheel (3-2), a central tube (3-3) and spokes (3-4). The two half shafts (3-1) are respectively placed at the left and right ends of the central tube (3-3) and welded to the central tube (3-3). Eleven fixed wheels (3-2) are symmetrically passed through the central tube (3-3) at equal intervals and welded to the central tube (3-3). Fourteen spokes (3-4) are arranged circumferentially in the slots of the fixed wheel (3-2) and welded to the central tube (3-3).

Claims

1. Forage preparation device with adjustable gap of straight tooth steel rollers, characterized by: It mainly includes a frame (1), an adjusting mechanism (2), a straight-tooth steel roller (3), an upper baffle (4), a bearing seat plate (5), a left baffle (6) and a right baffle (7), wherein the adjusting mechanism (2) is placed on the frame (1), and the two ends of the adjusting mechanism (2) are respectively hinged to the left and right sides of the frame (1), the bearing seat plate (5) is placed on the left side of the frame (1) and fixed to the frame (1), two straight-tooth steel rollers (3) are placed on the inner side of the frame (1) one above and one below, the tooth tops and tooth roots of the upper and lower straight-tooth steel rollers (3) are meshed with each other, the two ends of the upper straight-tooth steel roller (3) are respectively hinged to the bearings at the two ends of the adjusting mechanism (2), the left end of the lower straight-tooth steel roller (3) is hinged to the bearing of the bearing seat plate (5), and the right end is hinged to the bearing of the right side of the frame (1), and the upper baffle (4) is placed at the rear of the frame (1). The two ends are respectively hinged to the two sides of the frame (1); the left baffle (6) is placed at the left rear of the frame (1) and fixed to the frame (1); the right baffle (7) is placed at the right rear of the frame (1) and fixed to the frame (1); the frame (1) mainly comprises a left side plate (1-1), a cover plate (1-2), a right side plate (1-3), a fixing plate (1-4), a support sleeve (1-5), an adjustment plate (1-6), a shaft sleeve (1-7), an intermediate support plate (1-8) and a support bent plate (1-9); the left side plate (1-1) and the right side plate (1-3) are respectively placed on the left and right sides; the cover plate (1-2) is placed directly above the left side plate (1-1) and the right side plate (1-3); the left and right ends of the cover plate (1-2) are respectively welded to the left side plate (1-1) and the right side plate (1-3); The fixing plate (1-4) is placed on the right side of the right side plate (1-3) and is welded to the right side plate (1-3). The two supporting sleeves (1-5) are respectively placed on the upper back of the left side plate (1-1) and the right side plate (1-3) and are respectively welded to the left side plate (1-1) and the right side plate (1-3). The adjusting plate (1-6) is placed on the right side of the right side plate (1-3) and is welded to the right side plate (1-3). The two shaft sleeves (1-7) are respectively passed through the upper back of the left side plate (1-1) and the right side plate (1-3) and are respectively welded to the left side plate (1-1) and the right side plate (1-3). The middle supporting plate (1-8) is placed just below the center of the cover plate (1-2) and is welded to the cover plate (1-2). The supporting bent plate (1-9) is placed on the right side of the left side plate (1-1) and is welded to the left side plate (1-3). -1) are welded, and the adjustment mechanism (2) mainly includes a left connecting plate (2-1), a right connecting plate (2-2), a short connecting rod (2-3), a long connecting rod (2-4), an upward adjustment rod (2-5), a long shaft (2-6), a rotating arm (2-7) and a downward adjustment rod (2-8). The left connecting plate (2-1) and the right connecting plate (2-2) are respectively placed on the left and right sides of the frame (1) and are respectively hinged to the frame. The rotating arm (2-7) is passed through the long shaft (2-6) and is close to the left inner side of the frame (1). The rotating arm (2-7) and the long shaft (2-6) are fixedly connected by a pin. The left and right ends of the long shaft (2-6) respectively pass through the shaft sleeves (1-7) on the left plate (1-1) and the right plate (1-3). The two long connecting rods (2-4) are respectively placed on the left and right sides of the frame (1).The large ends of the long connecting rods (2-4) are respectively fixed to the left and right ends of the long shaft (2-6). The four short connecting rods (2-3) are divided into two groups. One group is placed on the left side of the frame (1). One end of the group is hinged with the small end of the left long connecting rod (2-4) and the other end is hinged with the left connecting plate (2-1). The other group of short connecting rods (2-3) is placed on the right side of the frame (1). One end of the group is hinged with the small end of the right long connecting rod (2-4) and the other end is hinged with the right connecting plate (2-2). The adjusting rod (2-8) is placed inside the frame (1), one end of which is hinged to the rotating arm (2-7), and the other end is connected to the supporting bent plate (1-9). The two lifting adjusting rods (2-5) are respectively placed on the left and right sides of the frame (1). The upper end of the left lifting adjusting rod (2-5) is connected to the cover plate (1-2), and the lower end is connected to the left connecting plate (2-1); the upper end of the right lifting adjusting rod (2-5) is connected to the cover plate (1-2), and the lower end is connected to the right connecting plate (2-2).

2. The forage preparation device with adjustable gap between straight-toothed steel rollers according to claim 1, characterized in that: The spur-tooth steel roller (3) mainly comprises a half-shaft (3-1), a fixed wheel (3-2), a central tube (3-3) and spokes (3-4). The two half-shafts (3-1) are respectively placed at the left and right ends of the central tube (3-3) and welded to the central tube (3-3). Eleven fixed wheels (3-2) are symmetrically passed through the central tube (3-3) at equal intervals and welded to the central tube (3-3). Fourteen spokes (3-4) are arranged circumferentially in the slots of the fixed wheels (3-2) and welded to the central tube (3-3).

Citation Information

Patent Citations

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