Agricultural product ingot-shaped engraving machine
By designing the agricultural product Yuanbao shape engraving machine, using the dual-axis output driving mechanism and the compression positioning device, the problem of low engraving efficiency of Yuanbao shape food is solved, efficient and industrialized food processing is achieved, and the original flavor and nutritional value of the ingredients are maintained.
Patent Information
- Application Number
- CN202111017581.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-08-31
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2041-08-31
AI Technical Summary
In the prior art, the engraving efficiency of ingot-shaped food is low and destroys the structure and nutritional value of the food, making it difficult to achieve industrial production.
An agricultural product ingot-shaped engraving machine is designed, including a frame, a conveying device, an engraving rack, a rotary engraving device and an outline engraving device. The up and down movement of the engraving rack and the rotation of the rotary engraving knife are realized through the dual-axis output driving mechanism, and combined with the compression positioning device and the brake mechanism, the stability and efficiency of the engraving process are ensured.
It has achieved efficient carving of ingot-shaped foods, maintained the original flavor and nutritional value of the ingredients, and improved processing efficiency and market sales.
Smart Images

Figure CN113561692B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to an agricultural product ingot-shaped engraving machine, belonging to the technical field of engraving machines. Background Art
[0002] In China, objects shaped like ingots symbolize wealth and good fortune, carrying profound cultural connotations. For a long period of history, ingots were indispensable in people's material lives, used for rewards, taxes, and transactions, and were a symbol of wealth. Furthermore, they are inextricably linked to Chinese folk customs and practices, carrying on traditional Chinese culture while serving as a symbol of prosperity and prosperity for the people, seeking blessings, happiness, and peace in autumn.
[0003] Foods shaped like ingots are very popular in the market, but most of the existing ingot-shaped foods are either hand-carved by chefs or produced by grinding the ingredients into powder and then using molds. The manual carving method not only requires a high level of carving skills from the chefs, but also has low carving efficiency and cannot form an industrialized production model. The method of grinding and then using molds destroys the original structure and nutritional value of the ingredients. Summary of the Invention
[0004] Aiming at the deficiencies in the prior art, the present invention provides an agricultural product ingot-shaped engraving machine.
[0005] The technical solution of the present invention for solving the above-mentioned technical problems is as follows: it includes a frame, and a conveying device, a carving frame, a rotary carving device for carving the raised structure in the middle of the ingot, an outline carving device, a first driving mechanism and a second driving mechanism installed on the frame; the conveying device is arranged at the lower part of the frame, and a plurality of material discharge troughs are arranged at intervals on the conveying device, and the conveying device can intermittently move in the horizontal direction under the drive of the first driving mechanism; the carving frame is horizontally installed on the frame and located at the upper part of the conveying device, and the carving frame can move up and down under the drive of the second driving mechanism; the rotary carving device and the outline carving device are sequentially installed on the carving frame along the direction of material conveying; the rotary carving device includes a rotary driving device and a rotary carving knife, and one end of the rotary carving knife is connected to the output shaft of the rotary driving device.
[0006] On the basis of the above technical solution, the present invention can also be improved as follows.
[0007] Furthermore, the contour carving device includes a longitudinal beam, a knife arm, a shovel bucket, a support leg and an articulated arm. The longitudinal beam spans longitudinally above the conveying device of the frame through the support leg. One end of the knife arm is rotatable around the axis of the longitudinal beam and is connected to the longitudinal beam. The other end of the knife arm is connected to the shovel bucket. One end of the articulated arm is hinged to the knife arm, and the other end of the articulated arm is connected to the carving frame. When the carving frame moves up and down, the shovel bucket is driven to move through the articulated arm, and the shovel bucket makes a reciprocating up and down arc motion.
[0008] The beneficial effect of adopting the above further solution is that the carving frame drives the shovel bucket to move in an upward and downward arc shape, which will not cause the knife to get stuck and improve the carving efficiency.
[0009] Furthermore, it also includes a pressing and positioning device, which is installed on the engraving frame in the conveying direction facing the blank and is located at a position where the blank can pass first.
[0010] The beneficial effect of adopting the above further solution is that by adding a compacting and positioning device in front of the rotary engraving device, the blank can be compacted in the discharge trough before rotary engraving to prevent the blank from moving in the discharge trough or falling out of the discharge trough during the engraving process.
[0011] Furthermore, it also includes a dual-axis output drive mechanism, and the first drive mechanism and the second drive mechanism are respectively connected to the first output shaft and the second output shaft of the dual-axis output drive mechanism.
[0012] The beneficial effect of adopting the above further solution is that the dual-axis output drive mechanism drives the first drive mechanism and the second drive mechanism simultaneously, achieving a linkage effect of the first drive mechanism and the second drive mechanism, with a simple structure and economical applicability.
[0013] Furthermore, the conveying device includes a rotatable gear shaft mounted on a frame, a conveying gear mounted on the gear shaft, and a conveying chain / belt meshing with the conveying gear. The multiple discharge troughs are hinged on the conveying chain / belt, and the first driving mechanism drives the gear shaft to perform unidirectional intermittent rotational motion.
[0014] The beneficial effect of adopting the above further scheme is that the discharge trough is connected to the chain by an articulated manner, so that the discharge trough can be flipped at the end of the conveying device, making it convenient for the processed products to fall off the discharge trough; the first driving mechanism drives the gear shaft to perform unidirectional intermittent rotational motion. When the blank reaches the workstation, the gear shaft stops rotating, the conveying stops, and the engraving device processes the blank. After the processing is completed, the gear shaft continues to rotate, the conveying device starts to move forward, and the semi-finished blank is conveyed to the next processing station.
[0015] Furthermore, the first driving mechanism includes an active transmission mechanism, a first connecting rod mechanism and a driven transmission mechanism, the first connecting rod mechanism includes a first connecting rod and a second connecting rod, the first connecting rod is fixedly connected to the first driven wheel and rotates synchronously, one end of the second connecting rod is hinged to the first connecting rod, and the other end is hinged to the driven transmission mechanism, the active transmission mechanism is connected to the first output shaft of the dual-axis output drive mechanism, and the driven transmission mechanism is connected to the gear shaft.
[0016] The beneficial effect of adopting the above further solution is that it can not only realize the function of the first driving mechanism to intermittently move the conveying device in the horizontal direction, but also indirectly realize the linkage function with the second driving mechanism, the braking mechanism and the lever mechanism.
[0017] Furthermore, the second driving mechanism includes at least one eccentric bearing, wherein the inner ring of one of the eccentric bearings is connected to the second output shaft of the dual-axis output driving mechanism, the outer ring of the eccentric bearing is hinged to the engraving frame, and the outer rings of the remaining eccentric bearings are hinged to the engraving frame.
[0018] The beneficial effect of adopting the above-mentioned further solution is that the outer ring of the eccentric bearing is hingedly connected to the engraving frame. When the eccentric bearing rotates, it can drive the engraving frame to move up and down but not forward and backward. The remaining outer ring of the eccentric bearing is hingedly connected to the engraving frame to ensure the balance of the lifting frame.
[0019] Furthermore, a braking mechanism is included, which is used to prevent the conveying device from running forward or reverse due to external force when the conveying stops and the engraving is performed.
[0020] The braking mechanism includes a gear set linked to the active transmission mechanism, a braking gear, a first braking pawl, and a second braking pawl. The gear set includes a second driven gear and a third driven gear that mesh with each other. The braking gear is mounted on the gear shaft. The first braking pawl is hinged to the frame at one end and engaged with the braking gear at the other end, thereby limiting counterclockwise rotation of the conveyor. The second braking pawl is hinged to the frame at one end and engaged with the braking gear at the other end, thereby limiting clockwise rotation of the conveyor.
[0021] The second braking pawl is connected to the third driven gear through a second connecting rod mechanism, so that the braking effect of the second braking pawl is linked to the conveying process of the conveying device. The second connecting rod mechanism includes a third connecting rod, a fourth connecting rod and a fifth connecting rod. One end of the third connecting rod is eccentrically hinged to the third driven gear, the other end of the third connecting rod is hinged to one end of the fourth connecting rod, the other end of the fourth connecting rod is connected to the fifth connecting rod through a sliding sleeve, and the fifth connecting rod is vertically fixedly connected to the second braking pawl, so that the third driven gear drives the second braking pawl to perform an arc-shaped up and down rotation around the intersection point.
[0022] The beneficial effect of adopting the above further solution is that the braking mechanism can prevent the conveyor device from rotating forward or backward due to external forces when conveying stops and engraving is in progress. The second braking pawl is connected to the third driven gear via a second linkage mechanism, thereby interlocking the second braking pawl with the conveyor device during the conveying process. When the active transmission mechanism drives the conveyor device to convey, the second braking pawl rises upward under the action of the third driven gear and the second linkage mechanism and separates from the braking gear. When the conveyor device stops conveying and engraving is in progress, the second braking pawl descends under the action of the third driven gear and the second linkage mechanism and engages with the braking gear.
[0023] Furthermore, the active drive mechanism includes a driving wheel, a first driven wheel and a first rotating shaft, the driving wheel is connected to the first output shaft of the dual-axis output drive mechanism, the first rotating shaft is installed on the frame through a positioning bearing, the first driven wheel is installed on the first rotating shaft, and the driving wheel and the first driven wheel are connected by a transmission chain / belt.
[0024] The beneficial effect of adopting the above further scheme is that the active drive mechanism includes a driving wheel, a first driven wheel and a first rotating shaft, which not only meets the size requirements of the engraving machine, but also can realize the linkage function of the first drive mechanism and the second drive mechanism, the braking mechanism and the lever mechanism, and the design is ingenious.
[0025] Furthermore, the driven transmission mechanism includes a rack or chain, a transmission gear, a ratchet and a driving pawl. The rack or chain can be arranged on the frame and can move up and down in the vertical direction. The rack or chain is hinged to the first connecting rod mechanism. The rack or chain is engaged with the transmission gear. The transmission gear is rotatably mounted on one end of the gear shaft. The ratchet is fixedly mounted on the gear shaft. One end of the driving pawl is fixed on the transmission gear, and the other end is engaged with the ratchet.
[0026] The beneficial effect of adopting the above further scheme is that the active drive mechanism includes a driving wheel, a first driven wheel and a first rotating shaft, which not only meets the size requirements of the engraving machine, but also can realize the linkage function of the first drive mechanism and the second drive mechanism, the braking mechanism and the lever mechanism, and the design is ingenious.
[0027] Furthermore, the frame is provided with a finished product outlet and a residual material outlet at the end of the conveying device.
[0028] The beneficial effect of adopting the above further solution is that the discharge port includes a finished product outlet and a residual material outlet, and the engraved parts are discharged from the corresponding outlets respectively, saving the step of re-sorting and improving work efficiency.
[0029] The beneficial effects of the present invention are:
[0030] 1. The present invention can process vegetables with roots and stems, such as potatoes, taro, carrots, pumpkins, wax gourds, konjac, yams and sweet potatoes, into ingot shapes, thereby maintaining the original flavor and nutritional value of the ingredients, increasing the aesthetics of the ingredients, and improving market sales;
[0031] 2. The present invention can also be used to carve and process ingot-shaped crafts;
[0032] 3. The present invention has a simple structure, low manufacturing cost, and high processing efficiency for ingot-shaped products. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 It is a structural schematic diagram of the present invention;
[0034] Figure 2 It is a schematic structural diagram of the conveying device of the present invention;
[0035] Figure 3 This is a schematic diagram of the installation position structure of the engraving stand of the present invention;
[0036] Figure 4 Schematic diagram of the structure of the first driving mechanism of the present invention;
[0037] Figure 5 This is an enlarged structural diagram of point A of the present invention;
[0038] Figure 6 It is a structural schematic diagram of the rotary engraving device of the present invention;
[0039] Figure 7 This is a schematic structural diagram of the rotary engraving tool of the present invention;
[0040] Figure 8 This is a schematic structural diagram of the contour engraving device of the present invention;
[0041] Figure 9A side view of the contour engraving device of the present invention;
[0042] Figure 10 It is an isometric view of the front structure of the engraving machine with the brake mechanism installed according to the present invention;
[0043] Figure 11 It is an isometric view of the back structure of the engraving machine with the brake mechanism installed according to the present invention;
[0044] Figure 12 It is a schematic structural diagram of the braking mechanism of the present invention;
[0045] Figure 13 This is a schematic diagram of the structure of a rectangular blank after being processed by a rotary engraving device;
[0046] Figure 14 This is a schematic diagram of the structure of the rectangular blank after being cut by the rotary engraving device and the left shovel bucket;
[0047] Figure 15 This is a schematic diagram of the structure of the rectangular blank after carving;
[0048] In the figure, 1 frame, 101 main frame, 1021 upper first crossbeam, 1022 upper second crossbeam, 1031 lower first crossbeam, 1032 lower second crossbeam, 2 conveying device, 201 first gear shaft, 202 second gear shaft, 203 conveying gear, 204 conveying chain, 205 material discharge chute, 3 engraving frame, 4 rotary engraving device, 401 rotary driving device, 402 rotary engraving knife, 5 contour engraving device, 50 1 longitudinal beam, 502 left blade arm, 503 right blade arm, 504 left shovel bucket, 505 right shovel bucket, 506 left articulated arm, 507 right articulated arm, 508 inverted T-shaped mounting frame, 6 first drive mechanism, 601 active transmission mechanism, 6011 driving wheel, 6012 first driven wheel, 6013 first rotating shaft, 602 first connecting rod mechanism, 6021 first connecting rod, 6022 second connecting rod, 603 driven transmission mechanism Mechanism, 6031 rack or chain / chain, 6032 transmission gear, 6033 ratchet, 6034 driving pawl, 701 first eccentric bearing, 702 second eccentric bearing, 8 driving motor, 9 dual-axis reduction motor, 901 first output shaft, 902 second output shaft, 10 braking mechanism, 11 gear set, 1101 second driven gear, 1102 third driven gear, 12 brake gear, 13 first brake pawl, 14 second Braking pawl, 15 second connecting rod mechanism, 1501 third connecting rod, 1502 fourth connecting rod, 1503 fifth connecting rod, 16 discharge port, 1601 finished product outlet, 1602 residual material outlet, 17 support leg, 18 guide slide, 19 clamping positioning device, 20 carving knife, 21 blade, 211 curved blade, 212 straight edge blade, 22 blade, 221 first edge, 222 second edge, 23 fixed frame, 24 rotating shaft. DETAILED DESCRIPTION
[0049] The principles and features of the present invention are described below with reference to examples. The examples are only used to explain the present invention and are not used to limit the scope of the present invention.
[0050] Figure 1-10 The structure of the agricultural product ingot-shaped engraving machine and the structures of its components of the present invention are schematically shown.
[0051] In a first embodiment, the present invention discloses an agricultural product ingot-shaped engraving machine, which includes a frame 1, and a conveying device 2 installed on the frame, an engraving frame 3, a rotary engraving device 4 for engraving the raised structure in the middle of the ingot, an outline engraving device 5, a first driving mechanism 6 and a second driving mechanism; the conveying device 2 is arranged at the lower part of the frame 1, and a plurality of material discharge troughs 205 are spaced apart on the conveying device 2, and the conveying device 2 can intermittently move in the horizontal direction under the drive of the first driving mechanism 6; the engraving frame 3 is horizontally installed on the frame 1 and is located at the upper part of the conveying device 2, and the engraving frame 3 can move up and down under the drive of the second driving mechanism; the rotary engraving device 4 and the outline engraving device 5 are sequentially installed on the engraving frame along the direction of material conveying; the rotary engraving device 4 includes a rotary driving device 401 and a rotary engraving knife 402, and one end of the rotary engraving knife 402 is connected to the output shaft of the rotary driving device 401.
[0052] Here, as Figure 3 As shown, facing the conveying direction of the blank (i.e. the conveying direction of the conveying device), the rotary engraving device 4 is arranged in front of the contour engraving device 5. Of course, those skilled in the art know that the rotary engraving device 4 can also be arranged behind the contour engraving device 5.
[0053] In a second embodiment, the present invention discloses an agricultural product ingot-shaped engraving machine, which includes a frame 1, a conveying device 2, an engraving frame 3, a pressing and positioning device 19, a rotating engraving device 4 for engraving the raised structure in the middle of the ingot, an outer contour engraving device 5, a first drive mechanism 6 and a second drive mechanism; wherein, facing the conveying direction of the blank, the pressing and positioning device 19 is installed on the engraving frame and is located at a position where the blank can pass first.
[0054] Based on the first or second embodiment, the present invention further provides a third embodiment. In this third embodiment, the agricultural product ingot shape engraving machine further includes a dual-axis output drive mechanism, the dual-axis output drive mechanism including a drive motor 8 and a dual-axis reduction motor 9, the output shaft of the drive motor 8 is connected to the dual-axis reduction motor 9, and the first drive mechanism 6 and the second drive mechanism are respectively connected to the first output shaft 901 and the second output shaft 902 of the dual-axis reduction motor 9.
[0055] In addition, in the specific example:
[0056] Frame 1: includes a main frame 101, an upper crossbeam, and a lower crossbeam, both of which are mounted on the main frame 101. The upper crossbeam includes an upper first crossbeam 1021 and an upper second crossbeam 1022 at the same height, and the lower crossbeam includes a lower first crossbeam 1031 and a lower second crossbeam 1032 at the same height.
[0057] Conveyor device 2 includes a first gear shaft 201, a second gear shaft 202, a conveyor gear 203 mounted on the gear shaft, and a conveyor chain 204 meshing with the conveyor gear. The first gear shaft 201 and the second gear shaft 202 are rotatably connected between the lower first crossbeam 1031 and the lower second crossbeam 1032. The conveyor chain 204 is hinged with multiple material discharge troughs 205 at intervals along the conveying direction. The material discharge troughs 205 are square structures. Before engraving, the blank must first be cut into a cube or rectangular shape. The first drive mechanism 6 drives the first gear shaft 201 and the second gear shaft 202 to perform unidirectional intermittent rotational motion.
[0058] Engraving frame 3: The engraving frame 3 is a horizontal bar that is horizontally installed between the upper first crossbeam 1021 and the upper second crossbeam 1022 of the frame and can move up and down. The second driving mechanism drives the engraving frame 3 to move up and down. The pressing and positioning device 19, the rotary engraving device 4, and the outline engraving device 5 are installed on the engraving frame 3 in sequence along the direction of conveying the blank;
[0059] Rotating engraving device 4 (such as Figure 6 、 7 As shown): It includes a fixed frame 23, a rotary drive device 401, and a rotary engraving tool 402. One end of the rotary engraving tool 402 is connected to the output shaft of the rotary drive device 401. The rotary drive device 401 is installed on the fixed frame 23. The rotary engraving tool 402 (as shown) Figure 7As shown) includes a rotating shaft 24 and a carving tool 20, the rotating shaft 24 of the rotating carving tool 402 is connected to the output shaft of the rotating drive device 401, the carving tool 20 includes a blade 21 and a blade 22, the blade 22 includes a first edge 221 and a second edge 222, a part of the blade 22 is fixedly mounted on the rotating shaft 24, the blade 22 and the fixed part of the rotating shaft 24 are opposite to the blade 21, the blade 21 includes an arc-shaped blade 211 and two straight-edge blades 212, the arc-shaped blade 211 is concave, one end of the arc-shaped blade 211 contacts one end of a straight-edge blade 212, the other end of the arc-shaped blade 211 contacts one end of the other straight-edge blade 212, the other end of the one straight-edge blade 212 contacts one end of the first edge 221 of the blade 22, and the other end of the other straight-edge blade 212 contacts one end of the second edge 222 of the blade 22. The portion of the blade including the two straight-edge blades 212 is curved, and the curvature direction of the portion of the blade including one straight-edge blade 212 is opposite to the curvature direction of the portion of the blade including the other straight-edge blade 212.
[0060] The rotary engraving device 4 is connected to the lower first beam 1031 and the lower second beam 1032 via a guide slide 18. The setting of the guide slide 18 enables the rotary engraving device 4 to be positioned accurately during the up and down movement without deviation, thereby ensuring the accuracy of the engraving position.
[0061] Outline carving device 5 (such as Figure 8 、 9 As shown): It includes a longitudinal beam 501, a left blade arm 502, a right blade arm 503, a left shovel bucket 504, a right shovel bucket 505, a support leg 17, a left articulated arm 506 and a right articulated arm 507, the longitudinal beam 501 is vertically spanned above the conveying device 2 through the support leg 17, one end of the left blade arm 502 and the right blade arm 503 are respectively installed on the side of the longitudinal beam 501 and the left blade arm 502 and the right blade arm 503 can rotate around the central axis of the longitudinal beam 501, and the axes of the left blade arm 502 and the right blade arm 503 coincide, the left blade arm 502 and the other end of the right blade arm 503 are connected to the left shovel bucket 504 and the right shovel bucket 505 respectively, one end of the left articulated arm 506 is hinged to the left blade arm 502, and the other end of the left articulated arm 506 is connected to the carving frame 3 through an inverted T-shaped mounting frame 508, one end of the right articulated arm 507 is hinged to the right blade arm 503, and the other end of the right articulated arm 507 is connected to the carving frame 3 through an inverted T-shaped mounting frame 508, and the left shovel bucket 504 and the right shovel bucket 505 make up and down arc movements as the carving frame 3 moves up and down.
[0062] When the conveying device 2 transports the rectangular / rectangular blank to the bottom of the left shovel bucket 504, the conveying stops, the carving frame 3 moves downward to drive the left shovel bucket 504 to cut the blank downward, and after the cutting is completed, the carving frame 3 moves upward to drive the left shovel bucket 504 to rise, and the conveying device 2 continues to move forward. When the conveying device 2 transports the blank to the bottom of the right shovel bucket 505, the conveying stops, and the right shovel bucket 505 cuts and carves the right contour of the blank.
[0063] The clamping positioning device 19 includes a clamping end of a cylindrical structure. The clamping positioning device 19 is connected to the lower first crossbeam 1031 and the lower second crossbeam 1032 through a guide slide 18. The setting of the guide slide 18 enables the clamping positioning device 19 to be accurately positioned during the up and down movement without offset, thereby ensuring the accuracy of the clamping position.
[0064] The first driving mechanism 6 includes an active transmission mechanism 601, a first connecting rod mechanism 602, and a driven transmission mechanism 603. The active driving mechanism includes a driving wheel 6011, a first driven wheel 6012, and a first rotating shaft 6013. The driving wheel 6011 is connected to the first output shaft 901 of the dual-axis reducer 9. The first rotating shaft 6013 is installed across the upper first crossbeam 1021 and the upper second crossbeam 1022 of the frame 1 through a positioning bearing. The first driven wheel 6012 is installed on the first rotating shaft 6013. The active wheel 6011 and the first driven wheel 6012 are connected by a transmission chain 204. The first connecting rod mechanism includes a first connecting rod 6021 and a second connecting rod 6022. The first connecting rod 6021 is fixedly connected to the first driven wheel 6012 and rotates synchronously. One end of the second connecting rod 6022 is hinged to the first connecting rod 6021, and the other end is hinged to the driven transmission mechanism. The driven transmission mechanism includes a rack or chain 6031, a transmission gear 6032, a ratchet 6033 and a driving pawl 6034. The rack or chain 6031 can be moved up and down in the vertical direction and is arranged on the lower first crossbeam 1031 of the frame 1. The rack or chain 6031 is hinged to the second connecting rod 6022. The rack or chain 6031 is engaged with the transmission gear 6032. The transmission gear 6032 is rotatably mounted on one end of the first gear shaft 201. The ratchet is fixedly mounted on the first gear shaft 201. One end of the driving pawl 6034 is fixed on the transmission gear 6032, and the other end is engaged with the ratchet 6033.
[0065] The second driving mechanism includes a first eccentric bearing 701 and a second eccentric bearing 702. The inner ring of the first eccentric bearing 701 is connected to the second output shaft 902 of the dual-axis reducer 9. The outer ring of the first eccentric bearing 701 is hinged to one end of the engraving frame 3. The inner ring of the second eccentric bearing 702 is connected to the first driving mechanism. The outer ring of the second eccentric bearing 702 is hinged to the other end of the engraving frame 3. The first eccentric bearing 701 and the second eccentric bearing 702 rotate synchronously. Eccentric bearings are designed at both ends of the engraving frame 3 to prevent the engraving frame 3 from tilting and ensure that the engraving machine 3 moves up and down smoothly.
[0066] The steps for engraving machine to process the shape of ingot are as follows:
[0067] The first step is cutting and placing the root vegetables. First, the root vegetables are cut into rectangular / cuboid structures and the cut semi-finished blanks are clamped into the discharge chute 205. The conveyor device 2 drives the semi-finished blanks forward. Driven by the first drive mechanism 6, the conveyor device 2 can intermittently move horizontally. During the conveying process, the drive motor 8 drives the carving frame and the pressing and positioning device 19, the rotary carving device 4, and the contour carving device 5 on the carving frame to move upward.
[0068] The second step is compaction and positioning: compacting the semi-finished blank into the discharge trough. When the discharge trough 205 containing the semi-finished blank moves to the position directly below the compaction and positioning device 19, the conveying device 2 stops running, and the compaction and positioning device 19 moves downward to compact the blank into the discharge trough 205, preventing the blank from moving or falling out of the discharge trough 205 during the engraving process. After compaction in the discharge trough 205, the compaction and positioning device 19 rises, and the semi-finished blank continues to move to the next station.
[0069] The third step is rotary engraving: the raised structure in the middle of the semi-finished blank is engraved. After being compacted in the discharge chute 205, the blank continues to move directly below the rotary engraving device. The conveyor device 2 stops running, and the rotary drive device 401 drives the rotary engraving tool 402 to rotate, engraving the raised structure in the middle of the semi-finished blank. After engraving is completed, the rotary engraving device 4 rises, and the semi-finished blank continues to move to the next station.
[0070] The fourth step is carving the left side contour. The semi-finished blank continues to move forward under the drive of the conveyor 2. When it reaches the bottom of the left shovel bucket 504, the conveyor 2 stops and the left shovel bucket 504 moves down to carve the left side contour of the blank. After carving is completed, the semi-finished blank continues to move to the next station.
[0071] Step 5: Carve the right side contour. The semi-finished blank continues to move forward driven by the conveyor 2. When it reaches below the right shovel bucket 505, the conveyor 2 stops and the right shovel bucket 505 moves downward to carve the right side contour of the blank. After carving is completed, the conveyor 2 continues to move forward, the discharge chute 205 flips, and the finished product and residual material are discharged through the finished product outlet 1701 and residual material outlet 1702 respectively.
[0072] Based on the first, second, or third embodiment, the present invention further provides a fourth embodiment. In this fourth embodiment, the agricultural product ingot-shaped engraving machine further includes a brake mechanism 10, which is used to prevent the conveying device from rotating forward or backward due to external force when the conveying stops and the engraving is performed.
[0073] The braking mechanism 10 includes a gear set 11, a braking gear 12, a first braking pawl 13, and a second braking pawl 14 that are linked to the active transmission mechanism. The gear set 11 includes a second driven gear 1101 and a third driven gear 1102 that mesh with each other. The braking gear 12 is mounted on the first gear shaft 201. One end of the first braking pawl 13 is hinged to the second crossbeam 1032 at the lower part of the frame 1, and the other end is engaged with the braking gear 12, which can limit the counterclockwise rotation of the conveying device 2 (such as Figure 8 one end of the second braking pawl 14 is hinged on the frame 1, and the other end is engaged with the braking gear 12, which can limit the clockwise rotation of the conveying device 2.
[0074] The second braking pawl 14 is connected to the third driven gear 1102 through a second connecting rod mechanism 15, so that the braking effect of the second braking pawl 14 is linked to the conveying process of the conveying device 2. The second connecting rod mechanism 15 includes a third connecting rod 1501, a fourth connecting rod 1502 and a fifth connecting rod 1503. One end of the third connecting rod 1501 is eccentrically hinged to the third driven gear 1102, and the other end of the third connecting rod 1501 is hinged to one end of the fourth connecting rod 1502. The other end of the fourth connecting rod 1502 is connected to the fifth connecting rod 1503 through a sliding sleeve. The fifth connecting rod 1503 is vertically fixed to the second braking pawl 14, so that the third driven gear 1102 drives the second braking pawl 14 to perform an arc-shaped up and down rotation around the intersection.
[0075] The braking process is as follows: the second brake pawl 14 is connected to the third driven gear 1102 through the second connecting rod mechanism 15, so that the second brake pawl 14 is linked to the conveying process of the conveying device 2. When the active transmission mechanism drives the conveying device 2 to convey, the second brake pawl 14 rises upward under the action of the third driven gear 1102 and the second connecting rod mechanism 15 and separates from the brake gear 12. When the conveying device 2 stops conveying and performs engraving, the second brake pawl 14 descends under the action of the third driven gear 1102 and the second connecting rod mechanism 15 and engages with the brake gear 12.
[0076] The discharge port 16 includes a finished product outlet 1601 and a residual material outlet 1602. The finished product outlet 1601 and the residual material outlet 1602 are arranged on the frame 1 at the end of the conveying device 2. The engraved parts are discharged from the corresponding outlets respectively, saving the step of re-sorting and improving work efficiency.
[0077] The steps for engraving machine to process the shape of ingot are as follows:
[0078] The first step is cutting and placing the root vegetables. First, the root vegetables are cut into rectangular / cuboid structures and the cut semi-finished blanks are clamped into the discharge chute 205. The conveyor device 2 drives the semi-finished blanks forward. Driven by the first drive mechanism 6, the conveyor device 2 can intermittently move horizontally. During the conveying process, the drive motor 8 drives the carving frame and the pressing and positioning device 19, the rotary carving device 4, and the contour carving device 5 on the carving frame to move upward.
[0079] The second step is to compact and position the semi-finished blank in the discharge trough. When the discharge trough 205 containing the semi-finished blank moves to the position directly below the compacting and positioning device 19, the conveying device 2 stops running, the brake mechanism 10 brakes, and the compacting and positioning device 19 moves downward to compact the blank in the discharge trough 205 to prevent the blank from moving or falling out of the discharge trough 205 during the engraving process. After compaction in the discharge trough 205, the compacting and positioning device 19 rises, the brake mechanism 10 releases the brake, and the semi-finished blank continues to move to the next station.
[0080] The third step is rotary engraving: the raised structure in the middle of the semi-finished blank is engraved. After being compacted in the discharge chute 205, the blank continues to move directly below the rotary engraving device. The conveyor device 2 stops, the brake mechanism 10 brakes, and the rotary drive device 401 drives the rotary engraving tool 402 to rotate, engraving the raised structure in the middle of the semi-finished blank. After engraving is completed, the rotary engraving device 4 rises, the brake mechanism 10 releases the brake, and the semi-finished blank continues to move to the next station.
[0081] Step 4: Carving the left side contour. The semi-finished blank continues to move forward driven by the conveyor 2. When it reaches below the left shovel bucket 504, the conveyor 2 stops, the brake mechanism 10 brakes, and the left shovel bucket 504 moves downward to carve the left side contour of the blank. After carving is completed, the brake mechanism 10 releases the brake, and the semi-finished blank continues to move to the next station.
[0082] Step 5: Carve the right side contour. The semi-finished blank continues to move forward driven by the conveyor 2. When it reaches below the right shovel bucket 505, the conveyor 2 stops, the brake mechanism 10 applies the brake, and the right shovel bucket 505 moves downward to carve the right side contour of the blank. After carving is completed, the brake mechanism 10 releases, the conveyor 2 continues to move forward, the discharge chute 205 flips, and the finished product and residual material are discharged through the finished product outlet 1701 and residual material outlet 1702 respectively.
[0083] In addition, those skilled in the art know that the present invention can be used not only for carving agricultural products in the shape of ingots, but also for other objects that can be carved, such as adobes, etc., as long as they are suitable for the engraving machine disclosed in the present invention, and no further details will be given here.
[0084] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An agricultural product ingot-shaped engraving machine, comprising a frame, characterized in that: The machine further comprises a conveying device, a carving frame, a rotary carving device for carving the raised structure in the middle of the ingot, a contour carving device, a first driving mechanism and a second driving mechanism installed on the frame; the conveying device is arranged at the lower part of the frame, a plurality of material discharge troughs are arranged at intervals on the conveying device, and the conveying device can intermittently move in the horizontal direction under the drive of the first driving mechanism; the carving frame is horizontally installed on the frame and located above the conveying device, and the carving frame can move up and down under the drive of the second driving mechanism; the rotary carving device and the contour carving device are sequentially installed on the carving frame along the direction of material conveying; the rotary carving device comprises a rotary driving device and a rotary carving knife, and one end of the rotary carving knife is connected to the output shaft of the rotary driving device; The conveying device includes a gear shaft rotatably mounted on a frame; The first driving mechanism includes a driving transmission mechanism, a first connecting rod mechanism and a driven transmission mechanism, one end of the first connecting rod mechanism is fixedly connected to the driving transmission mechanism, the other end of the first connecting rod mechanism is hinged to the driven transmission mechanism, and the driven transmission mechanism is connected to the gear shaft; The active transmission mechanism includes a driving wheel, a first driven wheel and a first rotating shaft, wherein the first rotating shaft is mounted on the frame and can rotate around its own axis, the first driven wheel is mounted on the first rotating shaft, and the driving wheel and the first driven wheel are connected by a transmission chain / belt; The driven transmission mechanism includes a rack or chain, a transmission gear, a ratchet and a driving pawl, wherein the rack or chain is arranged on the frame and can move up and down in the vertical direction, the rack or chain is hinged to the first connecting rod mechanism, the rack or chain is meshed with the transmission gear, the transmission gear is rotatably mounted on one end of the gear shaft, the ratchet is fixedly mounted on the gear shaft, and one end of the driving pawl is fixed to the transmission gear, and the other end is engaged with the ratchet; The contour carving device includes a longitudinal beam, a knife arm, a shovel bucket, a support leg and an articulated arm. The longitudinal beam spans longitudinally above the conveying device through the support leg. One end of the knife arm is connected to the longitudinal beam and can be rotated around the longitudinal beam axis, and the other end of the knife arm is connected to the shovel bucket; one end of the articulated arm is hinged to the knife arm, and the other end of the articulated arm is connected to the carving frame.
2. The agricultural product ingot shape engraving machine according to claim 1, characterized in that: The utility model further comprises a pressing and positioning device, which is installed on the engraving frame in the conveying direction facing the blank and is located at a position where the blank can pass first.
3. The agricultural product ingot shape engraving machine according to claim 1, characterized in that: It also includes a dual-axis output drive mechanism, and the first drive mechanism and the second drive mechanism are connected to the first output shaft and the second output shaft of the dual-axis output drive mechanism respectively.
4. The agricultural product ingot shape engraving machine according to claim 1, characterized in that: The conveying device also includes a conveying gear installed on the gear shaft and a conveying chain / belt meshing with the conveying gear. The multiple discharge troughs are hinged on the conveying chain / belt, and the first driving mechanism drives the gear shaft to perform unidirectional intermittent rotational motion.
5. The agricultural product ingot shape engraving machine according to claim 3, characterized in that: The second driving mechanism includes at least one eccentric bearing, wherein the inner ring of one of the eccentric bearings is connected to the second output shaft of the dual-shaft output driving mechanism, and the outer ring of the eccentric bearing is hinged to the engraving frame.
6. The agricultural product ingot shape engraving machine according to claim 1, characterized in that: The utility model also includes a braking mechanism, which is used to prevent the conveying device from running forward or reverse due to external force when the conveying is stopped and engraving is performed.
Citation Information
Patent Citations
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