A mounting method of large-area complex curved wall-ceiling integrated ceiling
By combining the frame, support rails, and hexagonal recessed units, the high cost and complex installation problems of large-area curved ceilings are solved, achieving high-precision and easy-to-disassemble installation results, which are suitable for modern public buildings.
Patent Information
- Application Number
- CN202110679675.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-06-18
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2041-06-18
AI Technical Summary
The existing customized components for large-area curved ceilings are costly, have low installation precision, and involve complex procedures, making it difficult to meet the functional and aesthetic needs of modern public buildings.
The installation method adopts a combination of skeleton, support rail, hexagonal recessed unit and connecting support. The hexagonal recessed unit is installed one by one through the slide and hook structure, and the installation process is simplified by the embedding of triangular decorative plate and sealing strip.
It improves installation accuracy and visual effect, reduces installation difficulty, is suitable for ceiling spaces of different sizes, and supports disassembly and reassembly.
Smart Images

Figure CN113585582B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of interior decoration, specifically to a method for installing a large-area, complex curved wall and ceiling integrated ceiling. Background Technology
[0002] With modernization, the area of public buildings is constantly increasing, and people's functional and aesthetic demands for public buildings are also constantly rising. As an important component of architecture, the ceiling affects the lighting, vertical hierarchy, and people's visual experience.
[0003] Existing large-area curved ceilings often suffer from problems such as high cost of customized components, low installation accuracy, and complex installation steps when it comes to surface finishing and panel installation. Summary of the Invention
[0004] To address the aforementioned technical problems, this invention provides an installation method for composite curved ceilings in large public buildings, reducing installation difficulty and improving installation accuracy. The technical objective of this invention is achieved through the following technical solution:
[0005] An installation method for a large-area, complex curved wall and ceiling integrated ceiling, the ceiling including a frame, a support track, hexagonal recessed units, and connecting supports, the support track having a groove at its upper end; the lower end face of the hexagonal recessed unit is a regular hexagon, and the lower end face of the hexagonal recessed unit is bent outward, with a hook installed at the bend position; the installation includes the following steps:
[0006] S1. Draw installation lines on the top of the wall and install the frame on the top of the wall according to the installation lines;
[0007] S2. Hoist the support rails one by one to the bottom of the frame, install the connecting supports, and suspend the support rails under the frame through the connecting supports. The support rails are set parallel and equidistant from each other.
[0008] S3. Install the hexagonal recessed units one by one between two adjacent support rails, and hang the hooks in the grooves of the support rails.
[0009] S4. After moving the hexagonal concave unit along the slide to the installation position, connect and fix the hook to the support slide; install the next hexagonal concave unit with the previous hexagonal concave unit as a reference, and install the lower ends of the hexagonal concave units with their corners touching each other.
[0010] Furthermore, the method also includes the installation of a triangular trim panel, wherein the triangular trim panel is installed in the triangular area formed between two adjacent hexagonal recessed units and the support rail.
[0011] Furthermore, the three sides of the triangular decorative panel are bent, and hooks are installed at the bends of the three sides of the triangle. The hooks on the three sides of the triangular decorative panel are hung at the bends of the two hexagonal recessed units and in the grooves.
[0012] Furthermore, the support rails are manufactured using a segmented installation method, and the support rails are arched.
[0013] Furthermore, the support track is divided into several segments, and a straight end is left at one end of the curved part where the curved part connects to the straight part. The several segments of the support track are spliced and connected together.
[0014] Furthermore, the method also includes the installation of a sealing strip, which is inserted between the hexagonal recessed unit and the triangular decorative panel after the triangular decorative panel is installed.
[0015] Furthermore, the frame includes several longitudinal frames, several transverse frames, and several diagonal bracing frames. One end of the transverse frame is vertically set at one end of the longitudinal frame, and the diagonal bracing frames are inclined and supported between the longitudinal and transverse frames. The longitudinal frames are arranged in parallel, the transverse frames are arranged in parallel, and the diagonal bracing frames are arranged in parallel. Transverse connecting rods are connected between the parallel longitudinal frames, the diagonal bracing frames, and the transverse frames, and the transverse connecting rods are arranged in parallel.
[0016] Furthermore, the connecting support includes a connecting rod, a clamp, and an angle bracket. The upper end of the connecting rod is connected to the transverse connecting rod through the clamp, and the lower end of the connecting rod is connected to the inner wall of the slide groove through the angle bracket. The angle bracket and the hook are installed in a staggered manner.
[0017] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0018] 1. The installation method of the present invention is applicable to curved ceiling spaces with integrated walls and tops, and has a good visual effect after installation; after assembly, it can also be disassembled and reassembled as needed.
[0019] 2. This invention divides the ceiling into several hexagonal recessed units and several triangular decorative panels. The hexagonal recessed units are installed one by one with the help of support rails. The support rails on both sides serve to position the hexagonal recessed units during installation, and the hooks on the hexagonal recessed units are hung in the grooves of the support rails. Pushing the hexagonal recessed units will send them to the corresponding installation positions, making installation convenient.
[0020] 3. The installation method of the present invention is applicable to various ceiling spaces of different sizes. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of a partial ceiling structure installed using the installation method of the present invention.
[0022] Figure 2 This is a schematic diagram of the installation of the hexagonal concave unit and the supporting track in this invention.
[0023] Figure 3 This is a schematic diagram of the skeleton structure in this invention.
[0024] Figure 4 This is a schematic diagram of the installation of the connecting skeleton in this invention.
[0025] Figure 5 This is a schematic diagram of the combined curved ceiling in this invention.
[0026] Figure 6 This is a cross-sectional view of the hexagonal concave unit in this invention.
[0027] In the diagram, 1. Longitudinal frame; 2. Transverse frame; 3. Diagonal brace frame; 4. Transverse connecting rod; 5. Support rail; 6. Connecting support; 7. Slide groove; 8. Connecting rod; 9. Clamp; 10. Corner bracket; 11. Hexagonal recessed unit; 12. Light source mounting plate; 13. Light source mounting base; 14. Cover; 15. Bottom edge; 16. Light source mounting hole; 17. Translucent film; 18. L-shaped connector; 19. Hook; 20. Triangular decorative plate; 21. Sealing strip. Detailed Implementation
[0028] The technical solution of the present invention will be further described below with reference to specific embodiments:
[0029] A method for installing an integrated ceiling on a large-area, complex curved wall and ceiling, comprising the following steps:
[0030] S1. Draw installation lines on the top of the wall and install the frame on the top of the wall according to the installation lines.
[0031] The skeleton includes several longitudinal skeletons 1, several transverse skeletons 2, and several diagonal bracing skeletons 3, such as... Figure 1 and Figure 3 As shown, one end of the transverse frame 2 is vertically positioned at one end of the longitudinal frame 1, and the diagonal brace frame 3 is inclinedly supported between the longitudinal frame 1 and the transverse frame 2. The longitudinal frames 1 are arranged in parallel, the transverse frames 2 are arranged in parallel, and the diagonal brace frames 3 are arranged in parallel. Transverse connecting rods 4 are connected between the parallel longitudinal frames 1, between the diagonal brace frames 3, and between the transverse frames 2, and the transverse connecting rods 4 are arranged in parallel. The longitudinal frame 1, transverse frame 2, diagonal brace frame 3, and transverse connecting rods 4 are made of square steel profiles and are welded together.
[0032] S2. After the frame is erected, the support rails 5 are installed. The support rails 5 are hoisted one by one to the bottom of the frame. The support rails 5 are suspended under the frame by connecting supports 6.
[0033] The support rail 5 is arched, with both ends symmetrical about the middle. The support rail 5 can be formed by butt welding of curved channel steel and straight channel steel. The curved channel steel is pressed from the straight channel steel, and straight ends are left at both ends of the curved section during fabrication to facilitate later installation with the straight section. A groove 7 is formed above the support rail. The groove 7 provides an installation position for the hexagonal concave unit hooks and also allows the hexagonal concave unit to move along the groove 7, making installation easier. Several support rails 5 are arranged in parallel, with the same distance between adjacent support rails 5.
[0034] The connecting support 6 includes a connecting rod 8, a clamp 9, and a corner bracket 10. The upper end of the connecting rod 8 is connected to the transverse connecting rod 4 via the clamp 9, and the lower end of the connecting rod 8 is connected to the inner wall of the slide groove 7 via the corner bracket 10. Figure 4 As shown.
[0035] S3. Install the hexagonal recessed unit 11, and install the hexagonal recessed unit 11 one by one between two adjacent support rails 5.
[0036] The hexagonal recessed unit 11 includes a light source mounting plate 12, a light source, and a housing. The housing includes a light source mounting base 13, a cover 14, and a bottom edge 15. The light source mounting base 13 and the bottom edge 15 are respectively located at the upper and lower ends of the cover 14. In this embodiment, the light source mounting base 13, the cover 14, and the bottom edge 15 are all made of steel plates and are connected as one unit by welding. The light source mounting base 13, the cover 14, and the bottom edge 15 are all hollow structures. The end of the housing with the light source mounting base 13 is connected to the end with the bottom edge 15. In this embodiment, the bottom edge 15 is a regular hexagon, and the cover 14 is trumpet-shaped. The cover 14 has the bottom edge 15... The opening at one end is larger than the opening at one end of the cover 14, and a light source mounting base 13 is provided at one end; a light source mounting hole 16 is provided in the middle of the light source mounting plate 12, and a downlight is used as the light source (not shown in the figure). The lower end of the downlight is inserted into the light source mounting hole 16, and the downlight is fixed to the upper end of the light source mounting plate 12. A light-transmitting film (PVC film) 17 is attached to the lower end surface of the light source mounting plate 12; the light source mounting plate 12 is placed into the cover 14 from the end of the cover near the bottom edge 15, and then the light source mounting plate 12 is fixed to the lower end of the light source mounting base 13. In this embodiment, the inner wall of the light source mounting plate 12 and the light source mounting base 13 are connected by an L-shaped connector 18, such as... Figure 6 As shown.
[0037] To facilitate the later installation of the hexagonal recessed unit 11, the bottom edge 15 is bent outward, and a hook 19 is installed at the outward bend of the bottom edge. The hook 19 is set on two opposite sides of the regular hexagon formed by the bottom edge 15.
[0038] First, assemble the hexagonal concave unit. After assembly, tilt the hexagonal concave unit 11 and send it from below the support rail 5 to between two adjacent support rails 5. Then, straighten the hexagonal concave unit 11 and install it on the support rail 5 using the hook 19. The distance between two adjacent support rails 5 is less than the distance between the sides where the hooks are located on both sides of the lower end of the hexagonal concave unit 11. Therefore, after installation, the hexagonal concave unit 11 can block the support rail 5.
[0039] S4. The hooks 19 on both sides of the hexagonal recessed unit are hung in the sliding grooves 7 on both sides, so that the hexagonal recessed unit 11 no longer needs to be lifted. The weight of the hexagonal recessed unit 11 acts on the support rail 5, and then push the hexagonal recessed unit 11 to move it along the sliding groove 7 to the installation position. Then, the hooks 19 are connected and fixed to the support rail 5 with screws. The corner brackets 10 are installed in a staggered manner with the hooks 19. After the first one is completed, the second hexagonal recessed unit is installed in the same way. Push the second hexagonal recessed unit to move it along the support rail until one corner of the bottom edge of the second hexagonal recessed unit abuts against one corner of the bottom edge of the first hexagonal recessed unit. Figure 2 and Figure 5 As shown, the hexagonal recessed units are installed diagonally opposite each other. The first hexagonal recessed unit defines the installation position of the second hexagonal recessed unit, and the hook of the second hexagonal recessed unit is also connected and fixed to the support rail by screws. Following this method, the hexagonal recessed units between the two support rails are installed sequentially, and then the hexagonal recessed units between the other two support rails are installed.
[0040] After the hexagonal recessed units are installed, the two hexagonal recessed units are installed diagonally opposite each other, forming a triangular area between the two hexagonal recessed units and the support rail on one side. Therefore, a triangular decorative plate 20 also needs to be installed in this area, such as... Figure 2 and Figure 5 As shown. The triangular decorative panel 20 can be installed after all the hexagonal recessed units have been installed, or it can be installed after a portion of the hexagonal recessed units have been installed.
[0041] The triangular decorative panel 20 is made of pressed aluminum sheet and is triangular in shape. Its three sides are bent towards the back. A hook is installed at the bend of each of the three sides. Two sides of the triangular decorative panel are hung on the bent parts of the bottom edge of the two hexagonal concave units through the hooks, and the other side of the triangular decorative panel is hung in the groove.
[0042] After the triangular trim panel is installed, a sealing strip 21 needs to be installed between the triangular trim panel and the hexagonal recessed unit. The sealing strip 21 is embedded between the triangular trim panel 20 and the bottom edge 15 of the hexagonal recessed unit.
[0043] This embodiment is merely a further explanation of the present invention and is not intended to limit the present invention. Those skilled in the art can make non-inventive modifications to this embodiment as needed after reading this specification, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.
Claims
1. A method for installing an integrated ceiling system for large-area complex curved walls and ceilings, characterized in that, The ceiling structure includes a frame, supporting rails, hexagonal recessed units, and connecting supports. The supporting rails have a groove at their upper end. The lower end face of each hexagonal recessed unit is a regular hexagon, and the lower end face is bent outwards, with a hook installed at the bend. The frame includes several longitudinal frames, several transverse frames, and several diagonal bracing frames. One end of each transverse frame is perpendicular to one end of a longitudinal frame, and the diagonal bracing frames are inclined and supported between the longitudinal and transverse frames. The longitudinal frames, transverse frames, and diagonal bracing frames are arranged in parallel. Transverse connecting rods connect the parallel longitudinal frames, diagonal bracing frames, and transverse frames, and these connecting rods are also parallel. Installation includes the following steps: S1. Draw installation lines on the top of the wall and install the frame on the top of the wall according to the installation lines; S2. Hoist the support rails one by one to the bottom of the frame, install the connecting supports, and suspend the support rails under the frame through the connecting supports. The support rails are set parallel and equidistant from each other. S3. Install the hexagonal recessed units one by one between two adjacent support rails, and hang the hooks in the grooves of the support rails. S4. After pushing the hexagonal recessed unit along the slide to the installation position, connect and fix the hook to the slide of the support rail; install the next hexagonal recessed unit with the previous hexagonal recessed unit as a reference, and install the lower ends of the hexagonal recessed units with their corners touching each other. S5 also includes the installation of triangular trim panels, which are installed in the triangular area formed between two adjacent hexagonal recessed units and the support rail.
2. The installation method of a large-area complex curved wall and ceiling integrated ceiling according to claim 1, characterized in that, The triangular decorative panel has three sides bent, and hooks are installed at the bends of the three sides of the triangle. The hooks on the three sides of the triangular decorative panel are hung at the bends of the two hexagonal concave units and in the grooves.
3. The installation method of a large-area complex curved wall and ceiling integrated ceiling according to claim 1, characterized in that, The support rail is manufactured using a segmented installation method, and the support rail is arched.
4. The installation method of a large-area complex curved wall and ceiling integrated ceiling according to claim 3, characterized in that, The support track is divided into several segments. At the junction of the curved and straight sections, the straight section ends are left at one end of the curved section. The support track segments are spliced together.
5. The installation method of a large-area complex curved wall and ceiling integrated ceiling according to claim 1, characterized in that, The method also includes the installation of a sealing strip, which is inserted between the hexagonal recessed unit and the triangular decorative panel after the triangular decorative panel is installed.
6. The installation method of a large-area complex curved wall and ceiling integrated ceiling according to claim 1, wherein the connecting support includes a connecting rod, a clamp, and an angle bracket, the upper end of the connecting rod is connected to a horizontal connecting rod through the clamp, the lower end of the connecting rod is connected to the inner wall of the sliding groove through the angle bracket, and the angle bracket is installed in a staggered manner with the hook.
Citation Information
Patent Citations
Integrated wall-protecting, top-protecting and ceiling profile suite
CN105064640A
Metallic ceiling with curved decorative plate
CN1338555A