Prefabricated assembly type electrical quick-mount pipeline, connecting device and system

Through prefabricated and assembled electrical quick-install pipelines, the electrical protection tubes and wires are integrated into the factory and quickly connected on site, which solves the inefficiency problem of traditional electrical terminal pipeline construction and realizes an efficient and simplified electrical construction method suitable for prefabricated buildings.

CN113612172BActive Publication Date: 2025-10-21ANHUI DIGILIGHT INTELLIGENT TECH CO LTD
View PDF 4 Cites 0 Cited by

Patent Information

Application Number
CN202110979739.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-08-25
Publication Date
2025-10-21
Estimated Expiration
2041-08-25

AI Technical Summary

Technical Problem

The construction of electrical terminal pipelines in traditional buildings has many operating procedures, long working hours, low efficiency, high technical requirements, high wiring error rate, and is not suitable for the rapid construction needs of prefabricated buildings.

Method used

Prefabricated and assembled electrical quick-install pipelines are used. By integrating the electrical protection tube and wires into an integrated product in the factory, they are connected on site using a quick plug-in method. Flexible pipelines and various connectors, such as three-way connectors, are used to simplify the construction process.

Benefits of technology

It realizes the factory production and rapid connection of electrical terminal pipelines, reduces the construction difficulty and technical requirements, improves construction efficiency and quality control capabilities, and is suitable for the engineering prefabrication requirements of prefabricated buildings.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN113612172B_ABST
    Figure CN113612172B_ABST
Patent Text Reader

Abstract

The present application relates to the technical field of building electrical pipeline construction, and particularly relates to a prefabricated and assembled electrical quick-mounting pipeline, a connecting device and a system, which comprises a power supply, a switch, a grounded electrical appliance, a non-grounded electrical appliance, and a flexible pipeline, a straight-through connector, a terminal electrical appliance connector and a tee connector; the flexible pipeline comprises at least one connecting component one; the straight-through connector and the terminal electrical appliance connector comprise at least one connecting component two; the tee connector comprises three connecting components two; the tee connector and the flexible pipeline are connected through the connecting component one and the connecting component two; the power supply, the switch, the grounded electrical appliance and the non-grounded electrical appliance are installed and arranged through a single flexible pipeline. The quick-plug-in mode is used, the quality is easy to control, the operation efficiency is high, the mass production and high-quality production requirements can be realized, and the engineering prefabrication requirements required by the assembled building are met.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of building electrical pipeline construction technology, and in particular to a prefabricated assembled electrical quick-install pipeline, a connection device and a system. Background Art

[0002] The construction market is a major pillar industry in my country, and wires and cables are a crucial component of building electrical construction. In building electrical design and construction, household electrical wiring currently utilizes protected conduit wiring. The construction process involves grooving, burying the conduit, threading the wires, and wiring. To facilitate threading, wires must be reserved for threading within the conduit during installation. The ends of the protective conduits must be polished to prevent scratching during threading. To ensure smooth threading, the conduit openings must be pre-treated, and threading and junction boxes must be installed at bends and branches in accordance with construction specifications. Specialized tools are required to connect bends and pipes during on-site construction, and wiring must be performed in accordance with electrical specifications.

[0003] The inventors have discovered that in recent years, there has been a shortage of skilled workers in my country's construction market and labor costs have increased rapidly. However, traditional and inefficient construction methods have been used for electrical terminal pipelines. These construction processes must be completed on-site, with many operating procedures, long working hours, low efficiency, large workload, high technical requirements, difficulty in maintenance and replacement, high wiring error rate, and poor assembly consistency. Summary of the Invention

[0004] As many components and parts in the building as possible are designed and prefabricated in a factory-like manner, and only assembly and connection are required at the construction site. The traditional electrical method of separating pipelines and constructing them separately is no longer suitable for the requirements of prefabricated buildings and is in urgent need of change and innovation. The mechanical and electrical equipment supporting prefabricated buildings are modularized and manufactured in a factory-like manner. They need to be assembled as quickly as possible and undergo simple post-processing at the construction site to greatly improve safety. In response to this situation, the present invention has developed a quick connection method for electrical terminal pipelines and a corresponding series of products, which integrate electrical protection tubes with electrical wires and produce them into integrated multi-variety wire pipes and connectors in the factory. During on-site construction, a quick plug-in method is used between wire pipes, and three-way or four-way connectors are used at the branches. This allows the wire pipes to be prefabricated in the factory, quickly connected on-site, and the junction box and on-site bending pipes to be eliminated, greatly simplifying the steps of wire threading and wiring during construction. It has the advantages of high product quality, simple and fast on-site construction with high efficiency, low technical requirements for construction personnel, and easy control of construction quality. It is an upgraded method for the construction of traditional electrical terminal pipelines and an innovative construction method.

[0005] The patent of this invention is a solution for the separation and quick installation of building electrical terminal pipelines, a series of prefabricated assembled electrical quick installation pipelines, an electrical quick installation pipeline adopts pipeline integration and quick plug-in method to connect the electrical terminal pipelines, see the attached Figure 1 The main components include: a flexible pipeline 1, a straight-through connector 2, and an end electrical connector 3; the flexible pipeline 1 includes at least one connecting component 11; the straight-through connector 2 and the end electrical connector 3 include at least one connecting component 21;

[0006] The flexible pipeline 1 is connected 21 to the through connector 2 or the terminal electrical connector 3 via the first connecting component 11 and the second connecting component.

[0007] Preferably, it further comprises a three-way connector 4 ; the three-way connector 4 comprises three second connecting components 21 ; the three-way connector 4 and the flexible pipeline 1 are positioned and connected via the first connecting component 11 and the second connecting component 21 .

[0008] Preferably, the fastening methods of the connection include thread, snap and interference.

[0009] Preferably, the flexible pipeline 1 also includes a middle flexible wire tube 12 and is integrally connected to the connecting component 11; the connecting component 11 includes a metal terminal 111; the flexible wire tube 12 includes a cable 122 and a flexible sleeve 121; the metal terminal 111 and the cable 122 are electrically fastened, and the metal terminal 111 and the flexible sleeve 121 are combined into a whole.

[0010] Preferably, the electrical fastening includes electrical connection between the metal terminal 111 and the cable 122 and pre-fixed injection molding of the electrical fastening body between the metal terminal 111 and the cable 122; the combination is fixed injection molding of the flexible sleeve 121 and the metal terminal 111; the injection molding materials include flame retardant PVC, flame retardant PC, flame retardant EVA and flame retardant PS.

[0011] Preferably, the connecting component 11 consists of an inner and outer two-layer structure, the inner layer includes a metal terminal 111, a cable 122, and an injection molded combination 113; the outer layer includes a fastening shell 114 and a "T"-shaped groove structure for direct connection with the connecting component 2 21; the fastening shell 114 is made of flame-retardant material such as PC, ABS or nylon, or zinc alloy, or SUS stainless steel.

[0012] Preferably, the flexible sleeve 121 is a bendable flexible tube, preferably a bendable metal tube. The flexible sleeve 121 is made of galvanized steel, SUS stainless steel, flame retardant plastic, or a composite material based on a metal tube and wrapped with flame retardant plastic in the outermost layer.

[0013] Preferably, the through-connector 2 includes two connecting parts 21 distributed at both ends of the two long diameters, a first metal terminal 22, a second metal terminal 23, an adapter 24 and a "T"-shaped protrusion structure; the first metal terminal 22, the second metal terminal 23 and the adapter 24 are first electrically connected and fastened, and then fixedly connected to the through-connector 2 body as a whole by injection molding; the "T"-shaped protrusion structure is used to position and connect with the connecting part 11.

[0014] Preferably, the terminal electrical connector 3 further comprises: a connector body 31, a third metal terminal 32, a nut 33, a connector cable 34 and a "T"-shaped protrusion structure;

[0015] The connector body 31 and the nut 33 are used for structural fastening with an external electrical device;

[0016] The connector cable 34 is used to make an electrical connection with the external electrical device;

[0017] The second connector connecting component 21 is connected to the flexible pipeline 1;

[0018] The third metal terminal 32 is electrically connected to the connector cable 34 and fixedly connected to the connector body 31 through injection molding; the "T"-shaped protrusion structure is used for positioning and connecting with the connecting component 11.

[0019] Preferably, the three-way connector 4 includes three connecting parts 21 in different directions, a fourth metal terminal and a "T"-shaped protrusion structure; the fourth metal terminal and the adapter are first electrically fastened and fixedly connected to the connector body through injection molding; the "T"-shaped protrusion structure is used for positioning and connecting with the connecting part 11.

[0020] Preferably, the connecting component 11 is a multi-core connecting component 1 having two or more injection-molded access cables; and the connecting component 2 21 is a multi-core connecting component 2 having two or more in-mold injection-molded access metal terminals.

[0021] A prefabricated and assembled electrical quick-installation system comprises a power supply, a switch, grounded electrical appliances, non-grounded electrical appliances, the above-mentioned flexible pipeline 1, a straight-through connector 2, an end-appliance connector 3, and a three-way connector 4; the live wire, neutral wire, or ground wire leading out of the power supply are all installed and arranged via a single flexible pipeline; the switch and the grounded electrical appliances and non-grounded electrical appliances are all installed and arranged via a single flexible pipeline.

[0022] A prefabricated electrical quick-install connection device includes the flexible pipeline 1 and either a straight-through connector 2 or a three-way connector 4. The flexible pipeline 1 includes at least one connecting component 11; the straight-through connector 2 includes at least one connecting component 21; and the three-way connector 4 includes three connecting components 21.

[0023] The flexible pipeline 1 is connected 21 to the straight connector 2 or the three-way connector 4 through the first connecting component 11 and the second connecting component.

[0024] Working principle: The present invention is mainly used for the connection between the terminal pipeline laying of building electrical equipment and terminal electrical products. According to the national building electrical design specifications, the wires must be laid in pipes, but there is no requirement for the number of connectors in the middle of the high-voltage wires. It is only necessary to meet the total voltage drop specification requirements. Therefore, the present invention proposes a method to combine the wires and protective tubes in the factory on the basis of complying with existing specifications, and add plugs at both ends to form an integrated pipeline product. During specific implementation, according to the requirements of the engineering design party and on-site users, the pipelines are made into standardized and serialized products, and are quickly installed on site by plugging. Typical connection methods are shown in the attached. Figure 2 .

[0025] From the attached Figure 2 From the connection process, it can be seen that the electrical terminal pipeline starts from the distribution box and ends at the terminal electrical products switches, sockets, lamps, etc. After the line comes out from the distribution box, the electrical terminal pipeline adopts the terminal electrical connector 3, the connector at the distribution box, flexible pipeline 1, straight connector 2, three-way connector 4 to the terminal electrical connector 3 lamps, sockets, switches and other terminal electrical appliances. All of them use factory-prefabricated quick-install pipelines and plug-in methods, replacing the traditional buried pipe threading box wiring method, realizing the factory production and quick connection of the building electrical terminal pipeline, which can be widely used in conventional civil and industrial buildings, and is particularly suitable for the pipeline separation concept of prefabricated buildings.

[0026] Advantages of the present invention: Invented an innovative construction method for electrical terminal pipelines, which completely changed the conventional inefficient construction method of electrical terminal pipelines at the building end. In the past, the construction of electrical terminal pipelines required the processes of laying pipes, threading wires, and wiring, and all work was completed on site. The construction procedures were numerous, the speed was slow, the quality was difficult to control, the operation efficiency was low, and the technical requirements were high. It was not suitable for the engineering prefabrication requirements required by prefabricated buildings. The characteristics of the present invention are that it fully studied the user needs and design and construction related specifications of the building electrical terminal pipelines, invented a quick connection method for electrical pipelines, integrated the pipelines into one, produced a variety of specifications and serialized wire pipes and connectors in the factory, and used a simple and fast plug-in method to carry out the construction of electrical terminal pipelines at the construction site, which simplified the construction procedures, increased the speed, made the quality easy to control, increased the operation efficiency, and reduced the technical requirements for workers. It can achieve the serialized, multi-specification, large-scale, high-quality production requirements of the factory, and can meet the engineering prefabrication requirements required by prefabricated buildings.

[0027] The key technical points of the present invention are:

[0028] 1. Innovatively invented the integrated pipeline conduit, which uses plug-in connection for quick connection;

[0029] 2. The wire cores and plugs used in the conduit, as well as the process requirements for factory production;

[0030] 3. Innovative use of flexible conduit to adapt to complex on-site environments and dimensions;

[0031] 4. Innovatively develop a variety of connectors to protect the strength and waterproofness of the wire and pipe connections to meet engineering requirements;

[0032] 5. Developed a variety of product series, specifications and standards for wire pipes and connectors that use the technology of this invention and meet the requirements of on-site construction, including various pipe diameters, wire diameters, number of wire cores, connection methods, etc.;

[0033] 6. The series of products developed can be applied to various types of buildings such as prefabricated buildings, civil buildings, industrial buildings, etc.

[0034] The present invention provides a new method and component for rapid construction of electrical terminal pipelines, which can replace the original traditional electrical terminal pipeline construction method. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] Figure 1 Shows a schematic diagram of the basic components of a quick-assembly cable pipeline;

[0036] Figure 2 A schematic diagram showing the structural composition of a connecting component, a flexible pipeline;

[0037] Figure 3shows a schematic diagram of the structural composition of the connecting component 1;

[0038] Figure 4 Shows a schematic diagram of the structural composition of the flexible pipeline;

[0039] Figure 5 A cross-sectional schematic diagram of a connecting component and a flexible pipeline feature process is shown;

[0040] Figure 6 A schematic diagram showing the structural composition of the connecting component 2 straight-through connector is shown;

[0041] Figure 7 Shows a schematic diagram of the structure of the connecting component 2, the connector;

[0042] Figure 8 Shows a schematic diagram of the basic components of a quick-assembly cable pipeline;

[0043] Figure 9 Shows a schematic diagram of the quick-assembly cable pipeline and external connection method;

[0044] Figure 10 Shows a schematic diagram of the connection component 2, the connector, and the internal and external connections;

[0045] Figure 11 A schematic diagram showing the morphological features of the two-way and three-way connectors of the connecting components is shown;

[0046] Figure 12 A schematic diagram of the assembly form of the two-way connector of the connecting component is shown;

[0047] Figure 13 A schematic diagram showing the assembly connection direction of the two-way connector of the connecting component is shown;

[0048] Figure 14 Shown is a schematic diagram of a quick-assembly cable system. DETAILED DESCRIPTION

[0049] The present invention will now be discussed with reference to several exemplary embodiments. It should be understood that these embodiments are discussed only to enable those skilled in the art to better understand and implement the present invention, rather than to imply any limitation on the scope of the present invention.

[0050] As used herein, the term "including" and variations thereof are to be interpreted as open-ended terms meaning "including, but not limited to." The term "based on" is to be interpreted as "based, at least in part, on." The terms "one embodiment" and "an embodiment" are to be interpreted as meaning "at least one embodiment." The term "another embodiment" is to be interpreted as meaning "at least one other embodiment."

[0051] Example 1

[0052] The present invention proposes Figure 1 The diagram shows the series connection form and component composition of a prefabricated and assembled electrical quick-install pipeline, which includes: a flexible pipeline 1, a straight-through connector 2, an end electrical connector 3, and a three-way connector 4.

[0053] Among them, the present invention Figure 2 The figure shows the structural composition of the flexible pipeline 1, which includes: a connecting component 11 and a flexible line pipe 12. Figure 3 The schematic diagram of the structural composition of the connecting component 11 is shown, which includes: a metal terminal 111, a waterproof ring 112, a connecting component body 113, and a connecting component fastener 114. The metal terminal 111 is preferably made of copper or copper alloy, with a silver surface treatment, and can also be made of other conductive materials and surface treatments. The waterproof ring 112 is preferably made of silicone material. The connecting component body 113 is preferably made of flame-retardant PVC or PC material, and can also be made of other flame-retardant plastic materials with a softening temperature above 80-85 degrees. The connecting component fastener 114 is preferably made of flame-retardant PC or ABS or nylon or other flame-retardant and temperature-resistant plastics, and can also be other corrosion-resistant metal materials such as zinc alloy or SUS stainless steel. Figure 4 The figure shows the structure of the flexible conduit 12, which includes a flexible sleeve 121 and a cable 122. Flexible sleeve 121 is a flexible tube, preferably made of a flexible metal tube, such as galvanized steel or SUS stainless steel. It also includes a composite flexible metal tube with a flame-retardant PVC outer layer, or a flexible tube made of flame-retardant plastic or other materials. Cable 122 is preferably made of flame-retardant PVC insulation, but other insulating and flame-retardant materials are also acceptable. Figure 5 The manufacturing features of the flexible pipeline 1 are shown. Connecting component 11 and flexible pipeline 12 are first electrically connected and fastened via metal terminal 111 and cable 122. Then, flame-retardant PVC, PC, or other flame-retardant and heat-resistant plastic is injected twice into the mold to form a single unit. The first injection molding process involves pre-fixing the metal terminal 111 and cable 122, while the second injection molding process secures the flexible sleeve 121. This ensures precise positioning and structural strength between connecting component 11 and flexible pipeline 12.

[0054] Among them, the present invention Figure 6A schematic diagram of the structure of the through-connector 2 is shown, comprising a through-connector body 21, a power supply metal terminal 22, a grounding metal terminal 23, and an adapter 24. The through-connector body 21 utilizes a single-layer structure made of flame-retardant PVC or PC, but other flame-retardant and heat-resistant plastic materials with a softening temperature above 80-85°C can also be used. Alternatively, the through-connector body 21 can utilize a two-layer composite structure. The inner layer is still preferably made of flame-retardant PVC or PC, but other flame-retardant and heat-resistant plastic materials with a softening temperature above 80-85°C can also be used. The outer layer is preferably made of corrosion-resistant metal materials such as zinc alloy or SUS stainless steel, but other flame-retardant and heat-resistant plastic materials can also be used. The two layers can be fastened together through assembly and in-mold injection molding. The power supply metal terminal 22 is the actual conductive working terminal, and the grounding metal terminal 23 is the grounding terminal. Both the power supply metal terminal 22 and the grounding metal terminal 23 are preferably made of copper or a copper alloy with a silver surface treatment. Other conductive materials and surface treatments can also be used. The adapter 24 preferably uses a cable made of flame-retardant PVC insulation material, and can also use other cables with insulating flame-retardant materials or conductive metal connectors such as copper. The manufacturing feature of the straight-through connector 2 is that the power metal terminal 22 and the adapter 24 are first electrically connected and fastened, and then integrated with the straight-through connector body 21 through the in-mold injection molding process. It should be specially explained here that the reason why the power metal terminal 22 needs to be connected in the middle by the adapter 24 is mainly to ensure that during the connection process between the connecting component 2 at both ends of the male straight-through connector 2 and the connecting component 1 at both ends of the flexible pipeline 1, the connecting component 2 at any end of the straight-through connector 2 can be inserted into the connecting component 1 at any end of the flexible pipeline 1, and there will be no problem of reverse connection of the power line, thereby ensuring the consistency and correctness of the power line, and playing a role in the reliability of power safety and ease of installation.

[0055] Among them, the present invention Figure 7The schematic diagram of the terminal electrical connector 3 shows the structural components, which include: a connector body 31, metal terminals 32, a fastening nut 33, and a wiring cable 34. The connector body 31 is constructed of a single-layer material, made of flame-retardant PVC or PC, or other flame-retardant and heat-resistant plastic materials with a softening temperature above 80-85°C. The through-connector body 21 can also be constructed of a two-layer composite structure. The inner layer is still preferably constructed of flame-retardant PVC or PC, or other flame-retardant and heat-resistant plastic materials with a softening temperature above 80-85°C. The outer layer is preferably constructed of corrosion-resistant metal materials such as zinc alloy or SUS stainless steel, or other flame-retardant and heat-resistant plastic materials. The two layers can be fastened together through assembly and in-mold injection molding. The metal terminals 32 are preferably constructed of copper or copper alloy with a silver surface treatment, but other conductive materials and surface treatments are also acceptable. The fastening nut 33 is preferably constructed of flame-retardant PC, nylon plastic, or other flame-retardant and wear-resistant plastics, or other corrosion-resistant metal materials such as zinc alloy or SUS stainless steel. The wiring cable 34 is preferably made of flame-retardant PVC insulation material, but other flame-retardant insulation materials may also be used. The manufacturing characteristics of the terminal electrical connector 3 are that the metal terminal 32 and the wiring cable 34 are first electrically connected and fastened, and then integrated with the connector body 31 through an in-mold injection molding process.

[0056] In this embodiment, the assembly connection characteristics of each component are reflected in the series connection, the end connection components are all end electrical connectors 3, and the middle connection components are all one or more flexible pipelines 1 and a matching number of straight-through connectors 2. Each component can be as follows Figure 8 Quickly assemble according to the connection direction shown in the figure. Combined with the structural components of the above components, the assembly instructions are as follows:

[0057] 1. The flexible pipeline 1 includes a connecting component 11 in two directions. The connecting component 11 in any direction can be inserted into the connecting component 21 in any direction of the straight-through connector 2 or the connecting component 2 of the terminal electrical connector 3. The "T"-shaped anti-mock guide groove of the connecting component 11 and the anti-mock "T"-shaped protrusion of the connecting component 21 are matched to prevent fooling. Then, the connecting component 1 fastener 114 of the flexible pipeline 1 is locked with the body of the straight-through connector 2 or the terminal electrical connector 3. The connection and fastening method is not limited to the threaded connection and fastening method, and can also be a hook or other structural fastening method.

[0058] 2. The straight-through connector 2 includes a connecting component 21 in two directions. The connecting component 21 in any direction can be inserted into the connecting component 1 11 in any direction of the flexible pipeline 1. The connecting component 21 is matched with the connecting component 11 through the T-shaped anti-mock protrusion and the T-shaped anti-mock guide groove of the connecting component 11 to prevent misalignment. The connecting component 1 fastener 114 of the flexible pipeline 1 is then locked with the body of the straight-through connector 2. The connection and fastening method is not limited to the threaded connection fastening method, and can also be a hook or other structural fastening method.

[0059] 3. The terminal electrical connector 3 includes a connecting component 2 in one direction, and the connecting component 2 can be inserted into the connecting component 1 11 in any direction of the flexible pipeline 1. The connecting component 2 is matched with the connecting component 11 through the anti-fool "T"-shaped protrusion and the "T"-shaped anti-fool guide groove of the connecting component 11 to prevent fooling. Then, the connecting component 1 fastener 114 of the flexible pipeline 1 is locked with the body of the terminal electrical connector 3. The connection and fastening method is not limited to the threaded connection and fastening method, and can also be a hook or other structural fastening method.

[0060] The assembled electrical quick-install pipeline implemented by the present invention is connected to the external Figure 9 and Figure 10 As shown, the terminal electrical connector 3 is structurally fastened to the mounting holes of external wiring devices such as junction boxes, distribution boxes, and other wiring devices by means of the main body and the fastening nut 33. The cable 34 in the terminal electrical connector 3 is electrically connected to the external electrical system. The insertion slots of the flexible pipeline 1, straight-through connector 2, and terminal electrical connector 3 implemented in the present invention adopt a cylindrical accommodating connection port with the same shape as the insertion end, and may also adopt a variety of design methods such as a cube, a rectangular parallelepiped, an elliptical cylinder, a triangular cylinder, and a polygonal prism. This design method enables the insertion end to be tightly connected to the insertion slot, making the connection safer. The flexible pipeline 1, straight-through connector 2, terminal electrical connector 3, and three-way connector 4 implemented in the present invention are only explained by taking three cable cores as an example. Based on this, the present invention fully includes design methods with two, three, four, five, and more cable cores.

[0061] Example 2

[0062] The present invention Figure 11 The figure shows the morphological features of the three-way connector 4, which includes three connecting parts 2. The three-way connector 4 has the same structure as the straight-through connector 2, and includes: a three-way connector body, a male power metal terminal, a male grounding metal terminal, and an adapter. Figure 12 The figure shows the assembly form of the three-way connector 4. Figure 13The diagram shows the assembly connection direction of the three-way connector 4. The connection component 2 in any direction can be inserted into the connection component 1 11 in any direction of the flexible pipeline 1. The connection component 2 is matched with the "T"-shaped anti-fool guide groove of the "T"-shaped anti-fool guide groove to prevent fooling. Then, the connection component 1 fastener 114 of the flexible pipeline 1 is locked with the body of the three-way connector 4. The connection and fastening method is not limited to the threaded connection and fastening method, and can also be a hook or other connection and fastening method. Based on this, the connection between the three-way connector 4 and the flexible pipeline 1 is achieved. The connection component 2 of the three-way connector 4 adopts a cylindrical plug interface, and can also adopt a variety of design methods such as a cube, a rectangular parallelepiped, an elliptical cylinder, a triangular cylinder, and a multi-prism. This design method enables the connection component 2 and the connection component 1 to be tightly connected, making the connection safer. The three-way connector 4 implemented in the present invention is only explained by taking three cable cores as an example. Based on this, the present invention fully includes design methods for two, three, four, five or more cable cores. The manufacturing characteristics of the Tee Connector 4 are that the male metal terminal and adapter are first electrically connected and fastened, and then integrated into the Tee Connector body through an in-mold injection process. The Tee Connector 4 also features a parallel connection feature, allowing it to be used in conjunction with other components of assembled electrical quick-connect pipelines, making it suitable for parallel wiring installations.

[0063] Example 3

[0064] The present invention Figure 14 Shows a schematic diagram of a quick-assembly cable system, a prefabricated electrical quick-assembly system, including power supply, switch, grounding electrical appliances ( Figure 14 Three-hole socket), non-grounded electrical appliances ( Figure 14 The lighting fixture) and the above-mentioned flexible pipeline 1, straight-through connector 2, terminal appliance connector 3 and three-way connector 4; the live wire, neutral wire or ground wire drawn from the power supply are all installed and arranged through a single flexible pipeline; the switch and the grounded electrical appliances and non-grounded electrical appliances are all installed and arranged through a single flexible pipeline. The terminal appliance connector 3 draws out electrical energy from the power supply through the connecting component 2 and the connecting component together through the flexible pipeline 1 to the grounded electrical appliance and non-grounded electrical appliance terminals. The difference is that the grounded electrical appliance contains three wires: live wire, neutral wire or ground wire; the non-grounded electrical appliance contains live wire and neutral wire. When power is supplied to different electrical appliances at the same time, a parallel branch can be generated through the three-way connector 4. When the electrical appliance needs to be controlled, it can be connected to the power supply circuit and the electrical appliance respectively through a single flexible pipeline 1.

Claims

1. A prefabricated electrical quick-install pipeline, characterized in that: include: A flexible pipeline (1), a straight-through connector (2), and a terminal electrical connector (3); the flexible pipeline (1) comprises at least one connecting component 1 (11); the straight-through connector (2) and the terminal electrical connector (3) comprise at least one connecting component 2 (21); The flexible pipeline (1) is positioned and connected to the straight-through connector (2) or the terminal electrical connector (3) via the first connecting component (11) and the second connecting component (21); the straight-through connector (2) includes a "T"-shaped protruding structure for positioning and connecting with the second connecting component; The flexible pipeline (1) further comprises a middle flexible conduit (12) which is integrally connected to the first connecting component (11); the first connecting component (11) comprises a metal terminal (111); the flexible conduit (12) comprises a cable (122) and a flexible sleeve (121); the metal terminal (111) and the cable (122) are electrically fastened, and the metal terminal (111) and the flexible sleeve (121) are combined into a whole; The flexible sleeve (121) is a bendable flexible tube, and is made of a bendable metal material tube. The flexible sleeve (121) is made of galvanized steel, SUS stainless steel, or a composite material based on a metal material tube and wrapped with flame-retardant plastic on the outermost layer. The connecting component 1 (11) and the flexible wire tube (12) are first electrically connected and fastened to the cable (122) through the metal terminal (111), and then combined with the flexible sleeve (121) into a whole through two in-mold injection moldings. The first in-mold injection molding is a pre-fixed injection molding of the metal terminal (111) and the cable (122) electrically fastened to the body, and the second in-mold injection molding is a fixed injection molding of the flexible sleeve (121). The injection molding material includes one of flame-retardant PVC, flame-retardant PC, flame-retardant EVA and flame-retardant PS.

2. The quick-install pipeline according to claim 1, characterized in that: It also includes a three-way connector (4); the three-way connector (4) includes three connecting parts (21); the three-way connector (4) and the flexible pipeline (1) are positioned and connected through the connecting part (1) and the connecting part (21).

3. The quick-install pipeline according to claim 1, characterized in that: The fastening methods of the connecting component 1 (11) and the connecting component 2 (21) include thread, buckle and interference fit.

4. The quick-install pipeline according to claim 1, characterized in that: The connecting component 1 (11) is composed of an inner and outer two-layer structure, the inner layer including a metal terminal (111), a cable (122), and an injection molded assembly (113); the outer layer includes a fastening shell (114) and a "T"-shaped groove structure for direct connection with the connecting component 2 (21); the fastening shell (114) is made of a flame retardant material such as PC, ABS or nylon, or zinc alloy, or SUS stainless steel.

5. The quick-install pipeline according to claim 1, characterized in that: The straight-through connector (2) The invention comprises two connecting parts (21) distributed at both ends of the two long diameters, a first metal terminal (22), a second metal terminal (23), and an adapter (24); the first metal terminal (22), the second metal terminal (23) and the adapter (24) are first electrically connected and fastened, and then fixedly connected to the through connector (2) body by injection molding.

6. The quick-install pipeline according to claim 1, characterized in that: The terminal electrical connector (3) further comprises: a connector body (31), a third metal terminal (32), a nut (33), a connector cable (34) and a "T"-shaped protruding structure; The connector body (31) and the nut (33) are used for structural fastening with an external electrical device; The connector cable (34) is used to electrically connect to the external electrical device; The second connector connecting component (21) is connected to the flexible pipeline (1); The third metal terminal (32) is electrically fastened to the connector cable (34) and fixedly connected to the connector body (31) through injection molding; the "T"-shaped protruding structure is used for positioning connection with the connecting component (11).

7. The quick-install pipeline according to claim 2, characterized in that: The three-way connector (4) comprises three connecting parts (21) in different directions, a fourth metal terminal and a "T"-shaped protruding structure; the fourth metal terminal and the adapter are first electrically fastened and then fixedly connected to the connector body of the three-way connector through injection molding; the "T"-shaped protruding structure is used for positioning and connecting with the connecting part (11).

8. The quick-install pipeline according to any one of claims 1 to 7, characterized in that: The connecting component 1 (11) is a multi-core connecting component 1 for the injection molding of two or more cables; the connecting component 2 (21) is a multi-core connecting component 2 for the in-mold injection molding of two or more metal terminals.

9. A prefabricated electrical quick-installation system, characterized in that: The invention comprises a power supply, a switch, a grounded electrical appliance, a non-grounded electrical appliance and a quick-install pipeline according to any one of claims 1 to 8, wherein the quick-install pipeline comprises a flexible pipeline (1), a straight-through connector (2), an end electrical appliance connector (3) and a three-way connector (4); the live wire, the neutral wire or the ground wire of the power supply are all installed and arranged via a single flexible pipeline; the switch and the grounded electrical appliance and the non-grounded electrical appliance are all installed and arranged via a single flexible pipeline.

10. A prefabricated electrical quick-install connection device, characterized in that: The quick-install pipeline comprises the quick-install pipeline according to any one of claims 1 to 8, wherein the quick-install pipeline comprises a flexible pipeline (1), a straight-through connector (2), and a three-way connector (4); the flexible pipeline (1) comprises at least one connecting component 1 (11); the straight-through connector (2) comprises at least one connecting component 2 (21); the three-way connector (4) comprises three connecting components 2 (21); The flexible pipeline (1) is connected to the straight connector (2) or the three-way connector (4) via the first connecting component (11) and the second connecting component (21).

Citation Information

Patent Citations

  • Medium voltage cable connection device module and manufacturing and usage method thereof

    CN109378790A

  • Multi-strand power line connector

    CN211981050U

  • Prefabricated assembly type cable pipe plug structure

    CN213460375U

  • Prefabricated assembly type electrical fast-assembly pipeline, connecting device and system

    CN217789202U