A bearing coil cleaning device and a bearing coil cleaning method

Abstract

The present invention provides a bearing coil cleaning device and a bearing coil cleaning method, comprising: a cleaning member transmission assembly, comprising a first reel, a second reel and a cleaning member arranged on the first reel, the end of the cleaning member is fixed on the second reel, and the second reel is connected to a first driving mechanism; a clamping mechanism, comprising a clamping assembly and a support plate, the clamping assembly comprises a second driving mechanism and a clamping member connected to the second driving mechanism, the cleaning member passes over the support plate and is arranged opposite to the clamping member, and the second driving mechanism drives the clamping member to move toward the support plate side, so that the clamping member and the cleaning member clamp the bearing coil. The present invention is used to solve the problem of particles adhering to the surface of the bearing coil and abrasion on the surface of the bearing coil in the prior art.

Description

Technical Field

[0001] The invention relates to a cleaning device, in particular to a bearing coil cleaning device and a bearing coil cleaning method. Background Art

[0002] Before the bearing coil is processed into a bearing, due to process requirements, the surface will be coated with anti-rust oil. These anti-rust oils can easily cause particles and other debris to adhere to the surface of the bearing coil. In order to ensure that the bearing contact surface meets the process requirements, the bearing coil needs to be cleaned before being processed into a bearing. The current cleaning method is mainly to manually apply the cleaning cloth to the surface to be cleaned of the bearing coil. The cleaning cloth needs to be replaced every 6 hours. The replacement process takes about 20 minutes. Production cannot be carried out during the replacement process. This cleaning method is not only time-consuming and labor-intensive, but also reduces the output of bearings.

[0003] Therefore, an automated cleaning device is needed to solve the above problems. Summary of the invention

[0004] In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide a bearing coil cleaning device and a bearing coil cleaning method, which are used to solve the problems of particles adhering to the surface of the bearing coil and wear on the surface of the bearing coil in the prior art.

[0005] To achieve the above-mentioned purpose and other related purposes, the present invention provides a bearing coil cleaning device, comprising: a cleaning member conveying assembly, comprising a first reel, a second reel and a cleaning member arranged on the first reel, the end of the cleaning member is fixed on the second reel, and the second reel is connected to a first driving mechanism; a clamping mechanism, comprising a clamping assembly and a support plate, the clamping assembly comprises a second driving mechanism and a clamping member connected to the second driving mechanism, the cleaning member passes over the support plate and is arranged opposite to the clamping member, the second driving mechanism drives the clamping member to move toward the support plate side, so that the clamping member and the cleaning member clamp the bearing coil.

[0006] Preferably, a first steering wheel and a second steering wheel are provided on both sides of the support plate, and the cleaning member is connected to the second reel after passing through the first steering wheel, the support plate and the second steering wheel.

[0007] Preferably, the bearing coil cleaning device includes a detection device for detecting the cleaning length of the bearing coil, and the detection device includes an auxiliary roller and a detector. The auxiliary roller is in contact with the bearing coil and rotates as the bearing coil moves forward. The detector is used to detect the number of rotations of the auxiliary roller.

[0008] Preferably, a supporting roller is provided below the auxiliary roller, and the auxiliary roller and the supporting roller clamp the bearing coil.

[0009] Preferably, the first reel and the second reel are both provided with two baffles, a cleaning member collecting area is formed between the two baffles, and a distance between the two baffles is greater than a width of the cleaning member.

[0010] Preferably, the first driving mechanism is a stepping motor.

[0011] A bearing roll cleaning method adopts a bearing roll cleaning device as described in any of the above items, comprising: a cleaning member passes over a support plate, the bearing roll passes over the cleaning member, a pressing member is driven to move toward the support plate side, the bearing roll is pressed against the cleaning member, the bearing roll is driven to move, and the cleaning member begins to clean the bearing roll.

[0012] Preferably, during the cleaning process, the number of rotations of the auxiliary roller in contact with the bearing coil is detected in real time to determine whether the number of rotations reaches a preset number of rotations. If the preset number of rotations is reached, the cleaning member conveying assembly is moved to replace the new cleaning member.

[0013] As described above, a bearing coil cleaning device and a bearing coil cleaning method of the present invention have the following beneficial effects:

[0014] The bearing coil cleaning device is installed at the discharge port of the leveling machine. The bearing coil is output from the discharge port of the leveling machine to the bearing coil cleaning device and passes over the cleaning part on the clamping mechanism. After the bearing coil passes through the clamping mechanism, the first driving mechanism drives the clamping part on the clamping mechanism to move toward the support plate side to clamp the bearing coil and the cleaning part. As the bearing coil moves, the cleaning part starts to clean the bearing coil. The entire cleaning process is fully automatic, with high cleaning efficiency and manpower saving. There is no production stoppage during the cleaning process, which can increase the bearing output. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 Shown is a schematic structural diagram of a bearing coil cleaning device according to this embodiment.

[0016] Figure 2 Shown is a schematic structural diagram of a clamping device of a bearing coil cleaning device according to this embodiment.

[0017] Figure 3 Shown is a schematic structural diagram of an unwinding device of a bearing coil cleaning device of this embodiment.

[0018] Figure 4 Shown is a schematic structural diagram of a winding device of a bearing coil cleaning device according to this embodiment.

[0019] Component number description

[0020] 1 Clamping mechanism

[0021] 101 Guide Pillar

[0022] 102 Guide Bushing

[0023] 103 Hydraulic cylinder

[0024] 104 Pressure wheel

[0025] 105 Detection device

[0026] 106 Auxiliary roller

[0027] 107 First steering wheel

[0028] 108 Second steering wheel

[0029] 109 Support plate

[0030] 2 Unwinding mechanism

[0031] 201 First Rack

[0032] 202 First Scroll

[0033] 3. Winding mechanism

[0034] 301 Second rack

[0035] 302 Second Scroll

[0036] 303 Stepper Motor

[0037] 4 Bearing coils

[0038] 5 Cleaning parts DETAILED DESCRIPTION

[0039] The following is a description of the implementation of the present invention by means of specific embodiments. Those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.

[0040] like Figure 1 As shown, the present invention provides a bearing coil cleaning device, comprising: a cleaning member conveying assembly, comprising a first reel 202, a second reel 302 and a cleaning member 5 arranged on the first reel 202, the end of the cleaning member 5 is fixed on the second reel 302, and the second reel 302 is connected to a first driving mechanism; a clamping mechanism 1, comprising a clamping assembly and a support plate 109, the clamping assembly comprises a second driving mechanism and a clamping member connected to the second driving mechanism, the cleaning member 5 passes over the support plate 109 and is arranged opposite to the clamping member, the second driving mechanism drives the clamping member to move toward the support plate 109 side, so that the clamping member and the cleaning member 5 clamp the bearing coil 4.

[0041] The bearing coil cleaning device is installed at the discharge port of the leveler. The bearing coil 4 is output from the discharge port of the leveler to the clamping mechanism 1 and passes over the cleaning member 5. After the bearing coil 4 passes through the clamping mechanism 1, the first driving mechanism drives the clamping member on the clamping mechanism 1 to move toward the support plate 109 side, clamping the bearing coil 4 and the cleaning member 5. Along with the movement of the bearing coil 4, the cleaning member 5 starts to clean the bearing coil 4. The entire cleaning process is fully automatic, with high cleaning efficiency and manpower saving. There is no production stoppage during the cleaning process, which can increase the bearing output.

[0042] Specifically, Figure 1 and Figure 2 As shown, in this embodiment, the clamping assembly of the clamping mechanism 1 includes two clamping wheels 104, and the two clamping wheels 104 are both provided with guide posts 101, which are arranged in the through holes of the guide sleeve 102. The guide sleeve 102 plays a guiding and fixing role, so that the guide posts 101 move along the guide sleeve 102. The second driving mechanism drives the guide posts 101 to move downward, and pushes the clamping wheel 104 connected thereto to move downward, clamping the bearing coil 4 and the cleaning member 5 between the clamping wheel 104 and the support plate 109, and ensuring the normal transportation of the bearing coil 4 between the clamping wheel 104 and the support plate 109. In this embodiment, the second driving mechanism is a hydraulic cylinder 103. Figure 1 As shown, a first steering wheel 107 and a second steering wheel 108 are provided on both sides of a support plate 109 of the clamping mechanism 1. The cleaning member 5 is connected to the second reel 302 after passing through the first steering wheel 107, the support plate 109 and the second steering wheel 108. The first steering wheel 107 and the second steering wheel 108 can prevent the bearing coil 4 from being deformed during the process of being input and output from the clamping mechanism 1.

[0043] In this embodiment, the bearing coil cleaning device may also include a detection device 105 for detecting the cleaning length of the bearing coil 4. The detection device 105 includes an auxiliary roller 106 and a detector. The auxiliary roller 106 is in contact with the bearing coil 4 and rotates as the bearing coil 4 moves forward. The detector is used to detect the number of rotations of the auxiliary roller 106. In this embodiment, the length of the cleaned bearing coil 4 is calculated by detecting the number of rotations of the auxiliary roller 106.

[0044] In one embodiment, if Figure 1 As shown, the auxiliary roller 106 is arranged directly above the first steering wheel 107, and there is a certain gap between the two. This gap can ensure that the auxiliary roller 106 and the first steering roller 107 press the cleaning part 5 and the bearing coil 4, and at the same time can ensure the normal transportation of the bearing coil 4, and the auxiliary roller 106 rotates synchronously with the transportation speed of the bearing coil 4.

[0045] In another embodiment, a supporting roller is provided below the auxiliary roller 106, and the auxiliary roller 106 and the supporting roller clamp the bearing coil 4 with a certain gap therebetween. The gap can ensure that the auxiliary roller 106 and the supporting roller press the cleaning member 5 and the bearing coil 4, while ensuring the normal conveyance of the bearing coil 4, and the auxiliary roller 106 rotates synchronously with the conveyance speed of the bearing coil 4.

[0046] After cleaning a certain length of the bearing coil 4, the cleaning effect of the cleaning member 5 will deteriorate. Therefore, after the cleaning member 5 cleans a certain length of the bearing coil 4, the cleaning member 5 needs to be replaced. In order to realize automatic control, the bearing coil cleaning device is provided with a detector for detecting the cleaning length of the bearing coil 4. The detector detects the number of rotations of the auxiliary roller 106. Since the rotation speed of the auxiliary roller 106 is consistent with the conveying speed of the bearing coil 4, the detector can detect the number of rotations of the auxiliary roller 106 to know the conveying length of the bearing coil 4. In this embodiment, a numerical value can be preset on the detector. When the auxiliary roller 106 reaches the preset number of rotations, the cleaning member 5 is replaced. In the actual working process, the cleaning member 5 generally needs to be replaced after cleaning 100m long of the bearing coil 4 to ensure the cleaning quality.

[0047] In order to facilitate the replacement of the cleaning member, the present embodiment is provided with an unwinding mechanism 2 and a rewinding mechanism 3, respectively as shown in FIG. Figure 3 and Figure 4 As shown, the unwinding mechanism 2 includes a first frame 201 and a first reel 202, and the first reel 202 is rotatably arranged on the first frame 201. The winding mechanism 3 includes a second frame 301, a second reel 302 and a first driving mechanism, and the second reel 302 is rotatably arranged on the second frame 301. The first driving mechanism is fixed at one end of the second frame 301 and drives the second reel 302 to rotate. In this embodiment, the first driving mechanism is a stepper motor 303, and the stepper motor 303 is connected to the detector to receive the signal of the detector at any time. When the detector detects that the number of rotations of the auxiliary roller 106 reaches a preset value, the stepper motor 303 starts and drives the second reel 302 to rotate, so that the dirty cleaning part is partially rolled up onto the second reel 302, and a new cleaning part is released from the first reel 202, so as to realize the regular replacement of the cleaning part and improve the cleaning efficiency. In this embodiment, the first reel 202 and the second reel 302 are both provided with two baffles, the two baffles form a collection area for the cleaning member 5 , and the distance between the two baffles is greater than the width of the cleaning member 5 .

[0048] The present embodiment also provides a bearing stock cleaning method, which adopts a bearing stock cleaning device as described in any of the above items, including: a cleaning member 5 passes over the support plate 109, the bearing stock 4 passes over the cleaning member 5, the pressing member is driven to move toward the support plate 109 side, the bearing stock 4 is pressed against the cleaning member 5, the bearing stock 4 is driven to move, and the cleaning member 5 starts to clean the bearing stock 4.

[0049] During the cleaning process, the number of rotations of the auxiliary roller 106 that is in contact with the bearing coil 4 is detected in real time to determine whether the number of rotations reaches the preset number of rotations. If the preset number of rotations is reached, the cleaning member 5 is conveyed to move the assembly to replace the new cleaning member 5.

[0050] After the number of rotations of the auxiliary roller 106 is preset on the detector, the bearing coil 4 starts to be conveyed. During the conveying process, the bearing coil 4 drives the auxiliary roller 106 to rotate, and the detector starts to detect the number of rotations of the auxiliary roller 106. When the number of rotations of the auxiliary roller 106 reaches the preset value, the detector transmits the signal to the stepper motor 303, the stepper motor 303 starts, and drives the second reel 302 to rotate. The second reel 302 reels up the used cleaning element 5, and at the same time, the first reel 202 rotates to unwind the new cleaning element 5, and the cleaning element 5 on the support plate 109 is replaced with a new clean cleaning element. The whole process is fully automatically controlled.

[0051] In summary, the present invention provides a bearing coil cleaning device and a bearing coil cleaning method, wherein the bearing coil cleaning device is installed at the discharge port of the leveler, and the bearing coil 4 is transported from the discharge port of the leveler to the clamping mechanism 1, and passes over the cleaning member 5 on the clamping mechanism 1. After the bearing coil 4 passes through the clamping mechanism 1, the first driving mechanism drives the clamping member on the clamping mechanism 1 to move toward the support plate 109 side, and clamps the bearing coil 4 and the cleaning member 5. The cleaning member 5 starts to clean the bearing coil 4. The entire cleaning process is fully automatic, with high cleaning efficiency and labor saving, and there is no production stoppage during the cleaning process, which can increase the bearing output.

[0052] Therefore, the present invention effectively overcomes various shortcomings in the prior art and has high industrial utilization value.

[0053] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the art may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by a person of ordinary skill in the art without departing from the spirit and technical concept disclosed by the present invention shall still be covered by the claims of the present invention.

Claims

1. A bearing coil cleaning device, characterized in that: include: A cleaning member transmission assembly comprises a first reel (202), a second reel (302), and a cleaning member (5) arranged on the first reel (202), wherein an end of the cleaning member (5) is fixed on the second reel (302), and the second reel (302) is connected to a first driving mechanism; A clamping mechanism (1) comprises a clamping assembly and a support plate (109), wherein the clamping assembly comprises a second driving mechanism and a clamping piece connected to the second driving mechanism, wherein the cleaning piece (5) passes above the support plate (109) and is arranged opposite to the clamping piece, and the second driving mechanism drives the clamping piece to move toward the support plate (109) so that the clamping piece and the cleaning piece (5) clamp the bearing shell coil (4); a first steering wheel and a second steering wheel are arranged on both sides of the support plate (109), and the cleaning piece (5) is connected to the second reel (302) after passing through the first steering wheel, the support plate (109) and the second steering wheel; A detection device (105) is used to detect the clean length of the bearing coil (4). The detection device (105) includes an auxiliary roller (106) and a detector. The auxiliary roller (106) is in contact with the bearing coil (4) and rotates synchronously with the advancement of the bearing coil (4). The detector is used to detect the number of rotations of the auxiliary roller (106).

2. A bearing coil cleaning device according to claim 1, characterized in that: A supporting roller is provided below the auxiliary roller (106), and the auxiliary roller (106) and the supporting roller clamp the bearing shell coil (4).

3. A bearing coil cleaning device according to claim 1, characterized in that: The first reel (202) and the second reel (302) are both provided with two baffles, a cleaning member (5) collection area is formed between the two baffles, and the distance between the two baffles is greater than the width of the cleaning member (5).

4. A bearing coil cleaning device according to claim 1, characterized in that: The first driving mechanism is a stepping motor (303).

5. A method for cleaning a bearing coil, characterized in that: The bearing coil cleaning device according to any one of claims 1 to 4 specifically comprises: a cleaning member (5) passes over a support plate (109), a bearing coil (4) passes over a cleaning member (5), a pressing member is driven to move toward the support plate (109), the bearing coil (4) is pressed against the cleaning member (5), the bearing coil (4) is driven to move, and the cleaning member (5) starts to clean the bearing coil (4); during the cleaning process, the number of rotations of an auxiliary roller (106) in rotational contact with the bearing coil (4) is detected in real time to determine whether the number of rotations reaches a preset number of rotations; if the preset number of rotations is reached, a new cleaning member (5) is replaced by moving the cleaning member (5) transmission assembly.

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