Balloon assembly machine
By designing a balloon assembly machine, the automated processing of balloons and ribbons is realized, the problems of fatigue and low efficiency of manual inflation and pasting in the prior art are solved, and the efficiency and quality of decorative balloons are improved.
Patent Information
- Application Number
- CN202111019261.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-09-01
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2041-09-01
AI Technical Summary
The existing balloon decoration process requires manual inflating and sticking ribbons, which is tiring and inefficient.
Design a balloon assembly machine, which includes automatic feeding, dispensing, testing, blowing, ribbon cutting and bonding mechanisms for plastic parts and balloons, to achieve fully automated production.
It greatly reduces manual labor, improves the efficiency and quality of balloon decoration, and is suitable for large-scale production.
Smart Images

Figure CN113635580B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of balloon assembly equipment, and more specifically, particularly relates to an all-in-one balloon assembly machine. Background Art
[0002] A balloon is a sealed bag filled with air or some other gas. In most countries and cities, people like to use balloons as festive items to decorate places during festivals to create an atmosphere. When using these balloons, they need to be inflated first and then decorated with ribbons.
[0003] Based on the above, the inventors have found the following problems: when decorating balloons, they need to be manually inflated, which is very tiring, and then the decorative ribbons are manually glued to the outside of the balloons, which is also very laborious, and the efficiency is low when processing in large quantities.
[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a balloon assembly machine is provided to achieve a purpose with greater invention value. Summary of the invention
[0005] In order to solve the above technical problems, the present invention provides a balloon assembly all-in-one machine to solve the problem that when decorating balloons, the balloons need to be inflated manually, which is very tiring, and then the decorative ribbons need to be manually glued to the outside of the balloons, which is also very laborious and has low efficiency when processed in large quantities.
[0006] The purpose and effect of the balloon assembly machine of the present invention are achieved by the following specific technical means:
[0007] A balloon assembly machine includes a rubber feeding mechanism and a balloon arranging mechanism; a group of rubber arranging mechanisms is arranged on the top of the rubber feeding mechanism; a group of rubber distributing mechanisms is arranged on the bottom side of the rubber feeding mechanism; a rubber power disk is arranged on the bottom side of the rubber distributing mechanism; a valve inlet power disk is arranged on one side of the rubber power disk; four groups of balloon distributing mechanisms are arranged on one side of the balloon arranging mechanism; a balloon power disk is arranged on one side of the balloon distributing mechanism; a group of balloon implanting structures are arranged on one side of the balloon power disk; a group of positioning jigs are arranged on one side of the balloon implanting structures; a finished product power disk is arranged on the inner side of the positioning jig; a group of ribbon implanting and cutting mechanisms are arranged on one side of the finished product power disk; a group of glue dispensing mechanisms are arranged on one side of the ribbon implanting and cutting mechanism; and a group of unloading mechanisms are also arranged on the outer side of the finished product power disk.
[0008] Furthermore, a set of jig opening and closing mechanisms is fixedly arranged on the top of the positioning jig, and a set of arranging mechanisms is arranged on the outside of the positioning jig for arranging the balloons in the positioning jig to make the shape of the balloons more regular.
[0009] Furthermore, a group of balloon grouping jigs are fixedly arranged on the balloon power disk, holes with fixed spacing limit the distance of the balloons, and every eight holes form a group.
[0010] Furthermore, a group of rubber parts detection mechanisms are arranged on the top of the rubber parts dividing mechanism, which are used to detect whether the rubber is separated successfully, and simultaneously identify whether the storage quantity of the storage tube of the rubber parts dividing mechanism is sufficient and whether to replenish the material. A number of rubber parts positioning jigs are also arranged on the rubber parts power disk, which are used to position the material transported by the rubber parts dividing mechanism to maintain a certain height and a certain verticality.
[0011] Furthermore, a group of balloon detection mechanisms, a group of balloon feeding mechanisms and a group of balloon blowing mechanisms are also arranged on the outside of the balloon power disk. The balloon detection mechanism is used to detect whether there is a balloon in each hole in the balloon grouping jig. The balloon feeding mechanism feeds the holes without balloons based on the data detected by the balloon detection mechanism. The balloon blowing mechanism blows air into the balloons in the balloon grouping jig to make the balloons neat and uniform.
[0012] Furthermore, a group of rubber parts taking mechanisms are fixedly arranged on one side of the valve inlet power disc, which are used to take out the rubber parts in the rubber parts positioning fixture in the rubber parts power disc, and a group of high-frequency welding mechanisms are also arranged on the outer side of the valve inlet power disc.
[0013] Furthermore, a group of exhaust mechanisms are provided on the outside of the positioning jig to discharge the gas inside the balloon fixed by the positioning jig. The ribbon unwinding mechanism is located on the outside of the ribbon implanting and cutting mechanism and can automatically unwind according to the sensing signal of the ribbon implanting and cutting mechanism. A wind knife is also provided on the outside of the ribbon implanting and cutting mechanism to control the falling direction of the ribbon so that the ribbon falls to the fixed side.
[0014] Furthermore, a valve sheet conveying alignment mechanism is arranged on the outside of the high-frequency welding mechanism, and a group of upper PVC valve sheet unwinding mechanisms and a group of lower PVC valve sheet unwinding mechanisms are also arranged on the outside of the valve inlet power disk, which are used to weld the aligned PVC diaphragm to the rubber part.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] The present invention adopts two working lines to process the decorative balloons simultaneously. One working line screens the rubber parts for processing, and the other working line screens the balloons and automatically inflates them. The screened rubber parts and the inflated balloons are then gathered together. The ribbons are processed and fixedly bonded to the outside of the balloons through the gathered working line. The whole process adopts automated production, avoiding the labor of manual production. The efficiency of large-scale production will be greatly improved, and the quality can also be guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the axial structure of the finished product processing part of the present invention.
[0018] Figure 2 It is a schematic diagram of the axial structure of the feeding part of the present invention.
[0019] Figure 3 It is a schematic diagram of the axial structure of the balloon forming part of the present invention.
[0020] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:
[0021] 1. Rubber parts arranging mechanism; 2. Rubber parts feeding mechanism; 3. Rubber parts distributing mechanism; 4. Rubber parts detecting mechanism; 5. Rubber parts power disk; 6. Rubber parts positioning fixture; 7. Valve inlet power disk; 8. Rubber parts taking mechanism; 9. Upper PVC valve sheet unwinding mechanism; 10. Lower PVC valve sheet unwinding mechanism; 11. Valve sheet conveying and positioning; 12. High-frequency welding mechanism; 13. Positioning fixture; 14. Fixture opening and closing mechanism; 15. Arrangement mechanism; 16. Finished product power disk; 17. Exhaust mechanism; 18. Ribbon implanting and cutting mechanism; 19. Ribbon unwinding mechanism; 20. Air knife; 21. Glue dispensing mechanism; 22. Unloading mechanism; 23. Balloon arranging mechanism; 24. Balloon distributing mechanism; 25. Balloon power disk; 26. Balloon implanting structure; 27. Balloon detecting mechanism; 28. Balloon feeding mechanism; 29. Balloon blowing mechanism; 30. Balloon grouping fixture. DETAILED DESCRIPTION
[0022] The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0023] In the description of the present invention, unless otherwise specified, "plurality" means two or more than two; the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0025] Example:
[0026] As attached Figure 1 To Attachment Figure 3 As shown:
[0027] The present invention provides a balloon assembly machine, comprising a rubber feeding mechanism 2 and a balloon arranging mechanism 23; a group of rubber arranging mechanisms 1 are arranged on the top of the rubber feeding mechanism 2; a group of rubber distributing mechanisms 3 are arranged on one side of the bottom of the rubber feeding mechanism 2; a rubber power disk 5 is arranged on one side of the bottom of the rubber distributing mechanism 3; a valve inlet power disk 7 is arranged on one side of the rubber power disk 5; four groups of balloon distributing mechanisms 24 are arranged on one side of the balloon arranging mechanism 23; a balloon power disk 25 is arranged on one side of the balloon distributing mechanism 24; a group of balloon implanting structures 26 are arranged on one side of the balloon power disk 25; a group of positioning fixtures 13 are arranged on one side of the balloon implanting structure 26; a finished product power disk 16 is arranged on the inner side of the positioning fixture 13; a group of ribbon implanting and cutting mechanisms 18 are arranged on one side of the finished product power disk 16; a group of glue dispensing mechanisms 21 are arranged on one side of the ribbon implanting and cutting mechanism 18; and a group of unloading mechanisms 22 are also arranged on the outer side of the finished product power disk 16.
[0028] Among them, a set of jig opening and closing mechanisms 14 are fixedly arranged on the top of the positioning jig 13, and a set of arranging mechanisms 15 are arranged on the outside of the positioning jig 13 for arranging the balloons in the positioning jig 13 to make the shape of the balloons more regular.
[0029] Among them, a group of balloon grouping fixtures 30 are fixedly arranged on the balloon power disk 25, and the holes with fixed spacing limit the distance of the balloons, and every eight holes form a group.
[0030] Among them, a group of rubber parts detection mechanisms 4 are arranged on the top of the rubber parts dividing mechanism 3, which are used to detect whether the rubber is separated successfully, and simultaneously identify whether the storage quantity of the storage tube of the rubber parts dividing mechanism 3 is sufficient and whether to replenish the material. A plurality of rubber parts positioning fixtures 6 are also arranged on the rubber parts power disk 5, which are used to position the material transported by the rubber parts dividing mechanism 3 to maintain a certain height and a certain verticality.
[0031] Among them, a group of balloon detection mechanisms 27, a group of balloon feeding mechanisms 28 and a group of balloon blowing mechanisms 29 are also arranged on the outside of the balloon power disk 25. The balloon detection mechanism 27 is used to detect whether there is a balloon in each hole in the balloon grouping jig 30. The balloon feeding mechanism 28 feeds the holes without balloons according to the data detected by the balloon detection mechanism 27. The balloon blowing mechanism 29 blows air into the balloons in the balloon grouping jig 30 to make the balloons neat and uniform.
[0032] Among them, a group of rubber parts taking mechanisms 8 are fixedly arranged on one side of the valve inlet power disc 7 for taking out the rubber parts in the rubber parts positioning fixture 6 in the rubber parts power disc 5 , and a group of high-frequency welding mechanisms 12 are also arranged on the outside of the valve inlet power disc 7 .
[0033] Among them, a group of exhaust mechanisms 17 are also arranged on the outside of the positioning jig 13, which are used to discharge the gas in the balloon fixed by the positioning jig 13. The ribbon unwinding mechanism 19 is located on the outside of the ribbon implanting and cutting mechanism 18, and can automatically unwind according to the sensing signal of the ribbon implanting and cutting mechanism 18. A wind knife 20 is also arranged on the outside of the ribbon implanting and cutting mechanism 18, which can control the falling direction of the ribbon and make the ribbon fall to the fixed side.
[0034] Among them, a valve sheet conveying alignment 11 is arranged on the outside of the high-frequency welding mechanism 12, and a group of upper PVC valve sheet unwinding mechanisms 9 and a group of lower PVC valve sheet unwinding mechanisms 10 are also arranged on the outside of the valve inlet power disk 7, which are used to weld the aligned PVC diaphragm to the rubber part.
[0035] The specific usage and function of this embodiment are as follows:
[0036] In the present invention, the processing of decorative balloons using the device is divided into two steps. First, the balloons are placed on the balloon arrangement mechanism 23, and the balloons are arranged and transported to the linear vibrator through the vibration disk. Then, the balloon separation mechanism 24 separates the materials transported by the balloon arrangement mechanism 23 and implants them into the balloon grouping jig 30. At this time, the balloon power disk 25 rotates continuously. During the rotation process, the balloon detection mechanism 27 detects whether there is a balloon in each hole in the balloon grouping jig 30. The balloon feeding mechanism 28 replenishes the holes without balloons according to the data detected by the balloon detection mechanism 27. The balloon blowing mechanism 29 blows air into the balloons in the balloon grouping jig 30 to make the balloons neat and uniform. Then, the balloon implantation mechanism 26 sends the inflated balloons into the positioning jig 13 supported by the finished power disk 16. Then, the second step is to put the rubber parts into the material bin of the rubber part arrangement mechanism 1. The mechanism automatically completes the arrangement in the required direction and continuously supplies according to demand, and then the rubber parts The feeding mechanism 2 separates the materials supplied by the rubber arrangement mechanism 1 and conveys them to the rubber distribution mechanism 3. The materials detected by the rubber detection mechanism 4 will be separated to the rubber positioning fixture 6 on the rubber power disk 5 in the restricted direction of gravity drop, and then the rubber taking mechanism 8 will take out the rubber in the rubber positioning fixture 6 in the rubber power disk 5. Then the valve power disk 7 carries the valve body of the welded PVC valve sheet through the rubber taking mechanism 8 and moves it to the bottom of the valve entry mechanism. The valve entry mechanism implants the valve body into the positioning fixture 13. At this time, the sorting mechanism 15 outside the positioning fixture 13 will sort the balloon in the positioning fixture 13 to make the shape of the balloon more regular. Then the ribbon implantation and cutting mechanism 18 will cut the fixed length of the ribbon and implant it into the balloon on the positioning fixture 13. Finally, the KK module on the dispensing mechanism 21 carries the dispensing head to move and apply glue to the balloon in the positioning fixture 13, and then the processed balloon can be taken out.
[0037] The embodiments of the present invention are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. A balloon assembly machine, characterized in that: The balloon assembly machine includes: A rubber part feeding mechanism and a balloon arranging mechanism; a group of rubber part arranging mechanisms are arranged on the top of the rubber part feeding mechanism; a group of rubber part distributing mechanisms are arranged on one side of the bottom of the rubber part feeding mechanism; a rubber part power disk is arranged on one side of the bottom of the rubber part distributing mechanism; a valve inlet power disk is arranged on one side of the rubber part power disk; four groups of balloon distributing mechanisms are arranged on one side of the balloon arranging mechanism; a balloon power disk is arranged on one side of the balloon distributing mechanism; a group of balloon implanting structures are arranged on one side of the balloon power disk; a group of positioning fixtures are arranged on one side of the balloon implanting structure; a finished product power disk is arranged on the inner side of the positioning fixture; a group of ribbon implanting and cutting mechanisms are arranged on one side of the finished product power disk; a group of glue dispensing mechanisms are arranged on one side of the ribbon implanting and cutting mechanism; a group of unloading mechanisms are also arranged on the outer side of the finished product power disk; A set of rubber parts detection mechanisms are arranged on the top of the rubber parts distributing mechanism, which are used to detect whether the rubber is successfully separated, and simultaneously identify whether the storage quantity of the material storage tube of the rubber parts distributing mechanism is sufficient, and whether to replenish the material. A plurality of rubber parts positioning jigs are also arranged on the rubber parts power disk, which are used to position the materials transported by the rubber parts distributing mechanism, and maintain a certain height and a certain verticality; A set of rubber parts taking mechanism is fixedly arranged on one side of the valve inlet power disc, which is used to take out the rubber parts in the rubber parts positioning fixture in the rubber parts power disc, and a set of high-frequency welding mechanism is also arranged on the outer side of the valve inlet power disc; A valve sheet conveying alignment mechanism is arranged on the outside of the high-frequency welding mechanism, and a group of upper PVC valve sheet unwinding mechanisms and a group of lower PVC valve sheet unwinding mechanisms are also arranged on the outside of the valve inlet power disk, which are used to weld the aligned PVC diaphragm to the rubber part.
2. The balloon assembly machine as claimed in claim 1, characterized in that: A set of jig opening and closing mechanisms is fixedly arranged on the top of the positioning jig, and a set of arranging mechanisms is arranged on the outside of the positioning jig for arranging the balloons in the positioning jig to make the shape of the balloons more regular.
3. The balloon assembly machine as claimed in claim 2, characterized in that: A set of exhaust mechanisms are also arranged on the outside of the positioning jig to discharge the gas inside the balloon fixed by the positioning jig. The ribbon unwinding mechanism is located on the outside of the ribbon implanting and cutting mechanism and can automatically unwind according to the sensing signal of the ribbon implanting and cutting mechanism. A wind knife is also arranged on the outside of the ribbon implanting and cutting mechanism to control the falling direction of the ribbon so that the ribbon falls to the fixed side.
4. The balloon assembly machine as claimed in claim 1, characterized in that: A group of balloon grouping jigs are fixedly arranged on the balloon power disk, holes with fixed spacing limit the distance between the balloons, and every eight holes form a group.
5. The balloon assembly machine as claimed in claim 4, characterized in that: A group of balloon detection mechanisms, a group of balloon feeding mechanisms and a group of balloon blowing mechanisms are also arranged on the outside of the balloon power disk. The balloon detection mechanism is used to detect whether there is a balloon in each hole in the balloon grouping jig. The balloon feeding mechanism feeds the holes without balloons based on the data detected by the balloon detection mechanism. The balloon blowing mechanism blows air into the balloons in the balloon grouping jig to make the balloons neat and uniform.
Citation Information
Patent Citations
Toy helium balloon
CN110064211A
Latex balloon automatic inflation sealing device
CN110496403A
Rubber belt device
CN203593457U
Balloon assembling all-in-one machine
CN215512348U