A high voltage micro current micro connector

By inserting electrode sheets and conductive sheets in high-voltage micro current micro connectors, and using structures such as guide strips, bent sheets and elastic protrusions, the contact caused by shrapnel bends after multiple insertions and unplugging is solved. Bad problems improve connector stability and circuit fixation safety.

CN113659376BActive Publication Date: 2024-12-10深圳特思嘉工业电子有限公司
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Patent Information

Application Number
CN202111081133.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-09-15
Publication Date
2024-12-10
Estimated Expiration
2041-09-15

AI Technical Summary

Technical Problem

After multiple plug-in electrical connectors, the shrapnel is prone to bend, resulting in poor contact and looseness, affecting the stability of the circuit.

Method used

A high-voltage micro current micro connector is designed. By inserting the electrode sheet in the insert block and the conductive sheet in the slot, it adopts guide strips and guide grooves, bending sheets and spot welding grooves, elastic bumps, etc. Structure, support and fix the electrode sheet and the conductive sheet, reducing their bending probability during the insertion and removal process, and improving connection strength and stability.

Benefits of technology

It effectively reduces the probability of the electrode sheet and the conductive sheet bent after multiple insertion and removal, improves the stability of the connector and the safety of the circuit fixation, and avoids the problems of socket damage and poor contact.

✦ Generated by Eureka AI based on patent content.

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    Figure CN113659376B_ABST
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Abstract

The present application relates to a high-voltage micro-current micro-connector, comprising a body, a socket and an insert block, wherein the socket is connected to the body, the insert block is integrally arranged on the body, a slot is provided at one end of the socket in the width direction, the insert block is inserted into the slot, electrode sheets are embedded on both sides of the insert block in the thickness direction, one end of the electrode sheet penetrates the socket and extends into the body, a conductive sheet is installed in the slot corresponding to the electrode sheet, the conductive sheet abuts against the electrode sheet, the conductive sheet is embedded on the inner wall of the slot, and the conductive sheet penetrates and extends out of the socket away from the end of the slot away from the end of the slot. The present application has the effect of reducing the probability of bending of the electrode sheet after multiple plugging and unplugging.
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Description

Technical Field

[0001] The present application relates to the field of electrical connectors, and in particular to a high-voltage micro-current miniature connector. Background Art

[0002] The fresh air system is an independent air handling system consisting of an air supply system and an exhaust system, which is widely used in buildings and vehicles. A connector is usually required when using the fresh air system.

[0003] The existing Chinese utility model patent with publication number CN202134711U discloses a plug-in electrical connector, including an insulating shell and a terminal piece, the insulating shell is formed with a terminal plug-in hole, and the terminal plug-in hole is formed with a positioning hole, an electrical connection hole and a spring piece; the terminal piece is composed of a front-end electrical connection piece, a rear-end wire clamping electrical connection piece and a rear-end card, the rear-end card is clamped in the positioning hole, the electrical connection hole faces the rear-end wire clamping electrical connection piece, the spring piece resists the front-end electrical connection wire, and the front-end electrical connection wire is inserted into the front-end electrical connection piece.

[0004] With regard to the above-mentioned related technologies, the inventors believe that the existing connector connects the circuit by inserting the terminal piece into the plug-in hole and abutting against the spring piece. However, the spring piece is easily bent and deformed after multiple plugging and unplugging, resulting in reduced elasticity, so that the abutment between the spring piece and the terminal piece becomes loose, which easily leads to poor contact. Summary of the invention

[0005] In order to reduce the probability of bending of the spring after multiple plugging and unplugging, the present application provides a high-voltage and low-current micro connector.

[0006] This application provides a high-voltage micro-current micro connector:

[0007] A high-voltage micro-current micro connector comprises a body, a socket and an insert block, wherein the socket is connected to the body, the insert block is integrally arranged on the body, a slot is provided at one end of the socket in the width direction, the insert block is inserted into the slot, electrode sheets are embedded on both sides of the insert block in the thickness direction, one end of the electrode sheet penetrates the socket and extends into the body, a conductive sheet is installed in the slot corresponding to the electrode sheet, the conductive sheet abuts the electrode sheet, the conductive sheet is embedded on the inner wall of the slot, and the conductive sheet penetrates and extends out of the socket away from the end of the slot away from the end where the slot is arranged.

[0008] By adopting the above technical solution, the electrode sheet is embedded in the plug block, and the conductive sheet is embedded in the slot. When plugging in, the electrode sheet is supported by the plug block and the conductive sheet is supported by the slot, thereby reducing the probability of bending of the electrode sheet after multiple plugging and unplugging.

[0009] Optionally, card slots are provided at both ends of the insert block in the length direction, and elastic cards are embedded in the slots corresponding to the card slots, and the elastic cards are snapped into the card slots.

[0010] By adopting the above technical solution, the card slot and the elastic card are mutually engaged, thereby improving the stability of the slot and the insert block being fixed to each other.

[0011] Optionally, the electrode sheet includes a positive electrode sheet and a negative electrode sheet, which are respectively arranged near the two ends of the length direction of the plug-in block, a guide bar is fixed on the side of the plug-in block away from the embedded positive electrode sheet in the thickness direction, and a guide groove is opened in the slot corresponding to the guide bar.

[0012] By adopting the above technical solution, the guide bar cooperates with the guide groove to guide the inserting block to be inserted into the slot.

[0013] Optionally, a confirmation groove is provided at one end of the socket in the thickness direction.

[0014] By adopting the above technical solution, the opening of the confirmation slot can facilitate the confirmation of the front and back sides of the socket, and facilitate the plugging of the socket and the plug block.

[0015] Optionally, a bending piece is provided at one end of the electrode sheet extending into the body, and the bending piece is integrally formed on the electrode sheet.

[0016] By adopting the above technical solution, the setting of the bending piece can facilitate the connection and fixation of the fresh air system line.

[0017] Optionally, a spot welding groove is provided on the machine body corresponding to the bending piece.

[0018] By adopting the above technical solution, the setting of the spot welding groove can facilitate the demoulding during the casting of the machine body, and can also fix the line of the fresh air system by spot welding when the clamping force of the bending piece is insufficient, thereby improving the stability of the fixation of the fresh air system.

[0019] Optionally, a baffle is embedded in the spot welding groove.

[0020] By adopting the above technical solution, the baffle can protect the bending plate and the line of the fresh air system. At the same time, after the line of the fresh air system is welded to the electrode sheet, the spot welding groove is covered to protect the welding point.

[0021] Optionally, an elastic protrusion is fixedly provided on one end of the conductive sheet facing the slot opening, and the elastic protrusion abuts against the electrode sheet.

[0022] By adopting the above technical solution, the provision of the elastic protrusion can improve the connection strength between the conductive sheet and the electrode sheet.

[0023] Optionally, the insert block includes an abutment portion and an insertion portion, the abutment portion is fixed on the machine body, the insertion portion is fixed on a side of the abutment portion away from the machine body, and the slot is a stepped slot.

[0024] By adopting the above technical solution, the insertion part is inserted into the slot to be fixed, and the abutment part cooperates with the stepped groove to limit the amount of the insertion part inserted into the slot, thereby reducing the probability of the socket being damaged due to the insertion of the insertion part too deeply.

[0025] In summary, the present application includes at least one of the following beneficial technical effects:

[0026] The electrode sheet is embedded in the plug block, and the conductive sheet is embedded in the slot. When plugging in, the electrode sheet is supported by the plug block and the conductive sheet is supported by the slot, which reduces the probability of bending of the electrode sheet after multiple plugging and unplugging.

[0027] The guide bar and guide groove can reduce the probability of reverse connection of positive and negative poles;

[0028] The opening of the spot welding groove can facilitate the welding of the electrode sheet so that the electrode sheet is fixed on the electrode sheet;

[0029] The setting of the elastic protrusion can improve the connection strength between the conductive sheet and the electrode sheet;

[0030] The insertion part is inserted into the slot to be fixed, and the abutment part cooperates with the stepped groove to limit the amount of the insertion part inserted into the slot, thereby reducing the probability of the socket being damaged due to the insertion part being inserted too deeply. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is an exploded view of the overall structure of this embodiment.

[0032] Figure 2 It is a partial cross-sectional view of the overall structure of this embodiment.

[0033] Explanation of the accompanying drawings: 1. body; 2. socket; 3. plug block; 31. abutment portion; 32. insertion portion; 4. slot; 5. electrode sheet; 51. positive electrode sheet; 52. negative electrode sheet; 6. conductive sheet; 7. card slot; 8. elastic card; 9. guide strip; 10. guide groove; 11. confirmation groove; 12. bending sheet; 13. spot welding groove; 14. blocking sheet; 15. elastic protrusion. DETAILED DESCRIPTION

[0034] The following is combined with Figure 1-2 This application is described in further detail.

[0035] The present application embodiment discloses a high voltage micro current micro connector, referring to Figure 1, including a body 1 that is rectangular as a whole, a socket 2 connected to the body 1 and a plug block 3 that is integrally arranged on the body 1, a slot 4 is opened at one end of the socket 2 in the width direction, the plug block 3 is inserted in the slot 4, electrode sheets 5 are embedded on both sides of the plug block 3 in the thickness direction, the electrode sheet 5 is arranged in contact with the plug block 3 on one side facing the plug block 3, and the electrode sheet 5 is flush with the plug block 3 on the side away from the plug block 3, one end of the electrode sheet 5 penetrates the socket 2 and extends into the body 1, and the electrode sheet 5 extends into the body 1 for connecting the line of the fresh air device, the body 1 is spliced ​​by two half blocks, the half block includes a half body 1 and a half plug block 3 that are injection molded, the electrode sheet 5 on the half block is placed in the mold when the half block is cast, and is synchronously fixed on the half block when the half block is cast, a conductive sheet 6 is installed in the slot 4 corresponding to the electrode sheet 5, the conductive sheet 6 is embedded on the inner wall of the slot 4, one side of the conductive sheet 6 abuts on the socket 2, and the other side of the conductive sheet 6 abuts on the socket 2 One side abuts against the electrode sheet 5, and the end of the conductive sheet 6 away from the slot 4 penetrates and extends out of the socket 2 away from the slot 4. The end of the conductive sheet 6 extending out of the socket 2 is used for welding wires, and the conductive sheet 6 is fixed in the socket 2; the electrode sheet 5 is embedded in the plug block 3, and the conductive sheet 6 is embedded in the slot 4. When plugging in, the electrode sheet 5 is supported by the plug block 3, and the conductive sheet 6 is supported by the slot 4, which reduces the probability of bending of the electrode sheet 5 after multiple plugging and unplugging; the fresh air system is widely used. When the fresh air system is used in a place with a small installation space such as a vehicle, the casting setting of the electrode sheet 5 and the body 1 is adopted, which not only facilitates the installation of the electrode sheet 5 on the body 1, but also the traditional installation steps such as grooving required when installing the electrode sheet 5 cause the body 1 to have sufficient thickness to ensure the grooving. Directly injecting the electrode sheet 5 onto the body 1 can reduce the thickness of the body 1, so that the volume of the connector can be smaller.

[0036] Reference Figure 1 , card slots 7 are opened at both ends of the insertion block 3 in the length direction, and elastic cards 8 are embedded in the corresponding card slots 7 in the slot 4, and the elastic card 8 is clamped in the card slot 7. Guide parts are integrally arranged at both ends of the elastic card 8 for inserting into the card slot 7 and escaping from the card slot 7. The guide parts are inclined. When subjected to force, the guide parts can drive the elastic card 8 to deform, thereby facilitating the elastic card 8 to insert into or escaping from the card slot 7. The force required to drive the elastic card 8 to insert into the guide part on one side of the card slot 7 is less than the force required to drive the elastic card 8 to escaping from the guide part on one side of the card slot 7. The force required for the elastic card 8 to escaping from the card slot 7 is greater than the force generated by random external force impact, so as to reduce the probability of the elastic card 8 escaping from the card slot 7 due to external force impact.

[0037] Reference Figure 1 and Figure 2The electrode sheet 5 includes a positive sheet 51 and a negative sheet 52. The positive sheet 51 and the negative sheet 52 are respectively arranged at the two ends of the length direction of the plug block 3. The positive sheet 51 is used to connect the conductive sheet 6 welded with the positive wire, and the negative sheet 52 is used to connect the conductive sheet 6 welded with the negative wire. A guide bar 9 is fixedly provided on the side of the plug block 3 away from the positive sheet 51, and a guide groove 10 is opened in the slot 4 corresponding to the guide bar 9. Since the guide bar 9 is divided into positive and negative poles, the fresh air system may not be used normally when the positive and negative poles are connected reversely. The guide bar 9 cooperates with the guide groove 10 to reduce the probability of reverse positive and negative connection; a confirmation groove 11 is opened at one end in the thickness direction of the socket 2. The opening of the confirmation groove 11 can identify the front and back sides of the socket 2 on the outside of the socket 2, thereby facilitating the insertion of the plug block 3 into the slot 4.

[0038] Reference Figure 1 and Figure 2 A bending piece 12 is provided at one end of the electrode sheet 5 extending into the body 1, and the bending piece 12 is integrally formed on the electrode sheet 5. The bending piece 12 can cooperate with the body 1 to clamp the wires of the fresh air system. The setting of the bending piece 12 can facilitate the positioning and installation of the wires of the fresh air system; a spot welding groove 13 is provided on the body 1 corresponding to the bending piece 12. The opening of the spot welding groove 13 can facilitate the demolding of the body 1 after injection molding. At the same time, when the curvature of the bending piece 12 cannot stably fix the wire, the spot welding groove 13 is used to spot weld the wire and the bending piece 12 to ensure the stability of the connection; a baffle 14 is embedded in the spot welding groove 13. The setting of the baffle 14 can cover the spot welding groove 13 after the wires of the fresh air system are welded to the electrode sheet 5, thereby protecting the bending piece and the welding points after welding.

[0039] Reference Figure 1 and Figure 2 An elastic protrusion 15 is fixedly provided on the end of the conductive sheet 6 facing the opening of the slot 4, and the elastic protrusion 15 abuts on the electrode sheet 5. The setting of the elastic protrusion 15 can improve the connection strength between the conductive sheet 6 and the electrode sheet 5; the plug block 3 includes an abutting portion 31 fixedly provided on the body 1 and an insertion portion 32 fixedly provided on the side of the abutting portion 31 away from the body 1. The slot 4 is a stepped groove, and the insertion portion 32 is inserted into the slot 4 to achieve fixation. The abutting portion 31 cooperates with the stepped groove to limit the amount of the insertion portion 32 inserted into the slot 4, thereby reducing the probability of the insertion portion 32 being inserted too deeply and causing damage to the socket 2.

[0040] Reference Figure 1 The electrode sheet 5 and the conductive sheet 6 are both formed by bending a plate, the plate is made of stainless steel, the outermost layer of the plate is gold-plated, and nickel is plated between the stainless steel layer and the gold-plated layer. The stainless steel layer is not easy to rust during use, and nickel plating can effectively enhance the electroplating strength of the gold-plated layer. Gold plating can effectively prevent the nickel-plated layer from chemically reacting during long-term use and affecting the use effect of the product.

[0041] The implementation principle of the embodiment of the present application is: two half blocks are spliced ​​together to form a body 1, during which the wires of the fresh air system are placed in the body 1, and then electric welding is performed in the electric welding groove, the electrode sheet is welded to the electrode sheet 5, and a baffle is embedded in the electric welding groove; then the plug block 3 is inserted into the slot 4, so that the electrode sheet 5 and the corresponding conductive sheet 6 are electrically connected to each other, and the installation and connection of the connector is completed.

[0042] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A high-voltage micro-current micro connector, comprising a body (1), a socket (2) and an insert (3), wherein the socket (2) is connected to the body (1), the insert (3) is integrally arranged on the body (1), a slot (4) is provided at one end of the socket (2) in the width direction, and the insert (3) is inserted into the slot (4), characterized in that: Electrode sheets (5) are embedded on both sides of the plug block (3) in the thickness direction, one end of the electrode sheet (5) penetrates the socket (2) and extends into the body (1), a conductive sheet (6) is installed in the slot (4) corresponding to the electrode sheet (5), the conductive sheet (6) abuts against the electrode sheet (5), the conductive sheet (6) is embedded on the inner wall of the slot (4), and the end of the conductive sheet (6) away from the slot (4) penetrates and extends out of the socket (2) and away from the end of the slot (4).

2. A high-voltage micro-current micro-connector according to claim 1, characterized in that: The insert block (3) is provided with card slots (7) at both ends in the length direction, and an elastic card (8) is embedded in the slot (4) corresponding to the card slot (7), and the elastic card (8) is snapped into the card slot (7).

3. A high-voltage micro-current micro-connector according to claim 2, characterized in that: The electrode sheet (5) comprises a positive electrode sheet (51) and a negative electrode sheet (52), the positive electrode sheet (51) and the negative electrode sheet (52) being respectively arranged near two ends of the insert block (3) in the length direction, a guide bar (9) being fixedly arranged on a side of the insert block (3) in the thickness direction away from the embedded positive electrode sheet (51), and the slot (4) being provided with a guide groove (10) corresponding to the guide bar (9).

4. A high-voltage micro-current micro-connector according to claim 3, characterized in that: A confirmation groove (11) is provided at one end of the socket (2) in the thickness direction.

5. The high-voltage micro-current micro-connector according to claim 1, characterized in that: A bending piece (12) is provided at one end of the electrode sheet (5) extending into the body (1), and the bending piece (12) is integrally formed on the electrode sheet (5).

6. A high-voltage micro-current micro-connector according to claim 5, characterized in that: A spot welding groove (13) is provided on the machine body (1) corresponding to the bending piece (12).

7. A high-voltage micro-current micro-connector according to claim 6, characterized in that: A blocking piece (14) is embedded in the spot welding groove (13).

8. The high-voltage micro-current micro-connector according to claim 1, characterized in that: An elastic protrusion (15) is fixedly provided on one end of the conductive sheet (6) facing the opening of the slot (4), and the elastic protrusion (15) abuts against the electrode sheet (5).

9. The high-voltage micro-current micro-connector according to claim 1, characterized in that: The insert block (3) comprises an abutment portion (31) and an insertion portion (32); the abutment portion (31) is fixedly arranged on the machine body (1); the insertion portion (32) is fixedly arranged on a side of the abutment portion (31) facing away from the machine body (1); and the slot (4) is a stepped slot.

Citation Information

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