A fully automatic and efficient magnetic core laminating machine
By designing a fully automatic and efficient magnetic core coating machine, the horizontal drive components, flip panel components and lifting components are used to achieve automated operations, which solves the problems of inefficient production efficiency and product damage caused by manual flip and handling in the prior art, and improves production efficiency and product quality.
Patent Information
- Application Number
- CN202111269427.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-10-29
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2041-10-29
AI Technical Summary
Existing coating machines require manual flip and handling when performing double-sided coating or secondary coating, resulting in inefficient production and potential damage to the product.
A fully automatic and efficient magnetic core coating machine is designed, using horizontal drive components, flip panel components and lifting components to realize automated items handling, flip and lifting, and avoid manual intervention.
Through automated operations, production efficiency is improved, manual errors and product damage is reduced, and product quality is improved.
Smart Images

Figure CN113799380B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of laminating machines, and in particular to a fully automatic and efficient magnetic core laminating machine. Background Art
[0002] Laminating machines can be divided into two categories: instant laminating machines and pre-coating laminating machines. They are special equipment for paper, board materials, and mounting films. They are combined together after being pressurized by rubber rollers and heating rollers to form a product that combines product and plastic. Existing laminating machines are mostly single-sided laminating machines, which have a simple structure, convenient maintenance, and reduced use costs. However, when double-sided lamination is required, it is necessary to manually turn over the single-sided laminating product and re-transport it to the entrance of the laminating machine before laminating the other side, which greatly reduces production efficiency. When the first laminating effect is not ideal and a second lamination is required, manual transportation is also required, which is not only inefficient, but may also cause damage to the product during manual transportation, thereby reducing product quality. Therefore, a laminating machine structure that can replace manual transportation and turning operations is needed. Summary of the invention
[0003] The purpose of the present invention is to solve the shortcomings of the prior art that the products to be coated cannot be turned over and carried, resulting in reduced production efficiency, and to propose a fully automatic and efficient magnetic core coating machine.
[0004] In order to achieve the above object, the present invention adopts the following technical solutions:
[0005] A fully automatic and efficient magnetic core laminating machine is designed, including a laminating device, wherein the input end and the output end of the laminating device are both provided with a transmission device, and a handling device is connected between the upper end surfaces of two groups of the transmission devices, wherein the handling device includes a supporting component, a horizontal driving component, a flap component, and a lifting component;
[0006] The support assembly includes four groups of support vertical rods, two groups of support vertical rods are symmetrically arranged on the left and right sides of the upper end surface of the two groups of transmission devices, and a support cross rod is connected between the two groups of support vertical rods on the same side of the two groups of transmission devices. Through grooves are opened on the opposite end surfaces of the two groups of support cross rods, and multiple groups of first convex teeth are arranged on the upper end surfaces of the two groups of support cross rods;
[0007] The horizontal driving assembly includes a support frame, and a plurality of rollers are arranged on the left and right end surfaces of the support frame, and the plurality of rollers are respectively slidably connected to the inside of the two groups of through grooves, and a first driving member meshing with the first convex teeth is arranged between the plurality of rollers, and a through hole groove is opened in the middle of the left and right end surfaces on the inner side of the support frame;
[0008] The flap assembly includes two groups of first rotating shafts, a telescopic support frame is connected between the opposite end surfaces of the two groups of first rotating shafts, one end of the two groups of first rotating shafts is slidably connected to the inside of the two groups of hole slots, a second convex tooth is arranged on the outer peripheral end surface of one end of the first rotating shaft located inside the hole slot, a second rotating shaft is rotatably connected to one side end surface of the hole slot, a second gear movably meshed with the second convex tooth is arranged on the outer peripheral end surface of the second rotating shaft, and a second driving member drivingly connected to the second rotating shaft is fixedly connected to the upper end surface of the support frame;
[0009] The lifting assembly includes a telescopic bracket, which is fixedly connected to the upper end surface of the support frame. A first electric telescopic rod is arranged at the upper end of the telescopic bracket. A rotating block is rotatably connected to the outer periphery of the first rotating shaft. The rotating block is fixedly connected to the output shaft of the first electric telescopic rod.
[0010] Preferably, the transmission device includes a transmission bracket, which is symmetrically arranged in two groups, and multiple groups of transmission rollers are evenly arranged laterally between the two groups of transmission brackets. A first motor frame is fixedly arranged on the outer end face of one group of transmission brackets, and a first motor is fixedly arranged inside the first motor frame. A first transmission belt is connected to the output end of the first motor and the multiple groups of transmission rollers through a transmission. Support plates are symmetrically arranged on the upper end faces of the two groups of transmission brackets, and the support vertical rods are fixedly arranged on the upper end faces of the support plates.
[0011] Preferably, the first driving member includes a second motor frame, the second motor frame is rotatably connected to the plurality of roller groups, a second motor is fixedly disposed inside the second motor frame, a first gear is disposed at an output end of the second motor, and the first gear is meshed with the first convex tooth.
[0012] Preferably, the second driving member includes a third motor, the third motor is fixedly connected to the support frame, and a second transmission belt is transmission-connected between the output end of the third motor and the second rotating shaft.
[0013] Preferably, the second motor and the third motor are both servo motors.
[0014] Preferably, a second electric telescopic rod is connected between the telescopic structures of the telescopic support frame.
[0015] Preferably, a clamp abutting against the outer end surface of the first rotating shaft is provided inside the rotating block.
[0016] Preferably, anti-slip grooves are arranged on the outer end surface of one end of the first rotating shaft located inside the rotating block.
[0017] The fully automatic and efficient magnetic core laminating machine proposed by the present invention has the following beneficial effects:
[0018] Through the horizontal driving assembly, when the second motor is started, the first gear meshes with the first convex tooth, so that the second motor can drive the roller to move horizontally along the through slot, thereby driving the flap assembly and the lifting assembly to move, realizing the function of moving the object between the two sets of transmission devices, and playing a role of transportation;
[0019] Through the provided flip plate assembly, when the first rotating shaft is in the hole groove, the second convex tooth meshes with the second gear, and the third motor is started. The third motor drives the first rotating shaft to rotate through the second transmission belt, so that the first rotating shaft can drive the telescopic support frame to rotate, so that the object in the telescopic support frame is flipped, which plays the function of the flip plate;
[0020] The first electric telescopic rod is started by the provided lifting assembly, and the output shaft of the first electric telescopic rod pushes the rotating block so that the rotating block drives the first rotating shaft and the telescopic support frame to move vertically up and down, thereby playing a lifting role, so that the telescopic support frame can drive the object to move up and down. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the main structure of a fully automatic and efficient magnetic core laminating machine proposed by the present invention;
[0022] Figure 2 This is a schematic diagram of the enlarged structure of area A of a fully automatic and efficient magnetic core laminating machine proposed by the present invention;
[0023] Figure 3 This is a schematic diagram of the enlarged structure of area B of a fully automatic and efficient magnetic core laminating machine proposed by the present invention;
[0024] Figure 4 This is a schematic diagram of the hole and slot cross-sectional structure of a fully automatic and efficient magnetic core laminating machine proposed by the present invention;
[0025] Figure 5 The enlarged structural diagram of the C area of a fully automatic and efficient magnetic core laminating machine proposed by the present invention is shown in the figure: 1. Laminating device; 2. Transmission bracket; 201. Transmission roller; 202. First transmission belt; 203. First motor frame; 204. First motor; 205. Support plate; 3. Support vertical rod; 4. Support horizontal rod; 401. Through slot; 402. First convex tooth; 5. Support frame; 501. Roller; 502. Second motor frame; 503. Second motor; 504. First gear; 505. Hole slot; 6. First rotating shaft; 601. Third motor; 602. Second transmission belt; 603. Second convex tooth; 604. Second rotating shaft; 605. Second gear; 7. Telescopic bracket; 701. First electric telescopic rod; 702. Rotating block; 703. Telescopic support frame; 704. Second electric telescopic rod. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0027] Reference Figure 1-5 A fully automatic and efficient magnetic core laminating machine comprises a laminating device 1, wherein the input end and the output end of the laminating device 1 are both provided with a transmission device, and a handling device is connected between the upper end surfaces of the two sets of transmission devices, and the handling device comprises a supporting component, a horizontal driving component, a flap component, and a lifting component;
[0028] The support assembly includes four groups of support vertical rods 3, two groups of support vertical rods 3 are symmetrically arranged on the left and right sides of the upper end surfaces of the two groups of transmission devices, and a support cross rod 4 is connected between the two groups of support vertical rods 3 on the same side of the two groups of transmission devices. Through grooves 401 are opened on the opposite end surfaces of the two groups of support cross rods 4, and multiple groups of first convex teeth 402 are arranged on the upper end surfaces of the two groups of support cross rods 4;
[0029] The horizontal driving assembly includes a support frame 5, and multiple groups of rollers 501 are arranged on the left and right end surfaces of the support frame 5. The multiple groups of rollers 501 are respectively slidably connected to the inside of the two groups of through grooves 401. A first driving member meshing with the first convex teeth 402 is arranged between the multiple groups of rollers 501. The middle part of the left and right end surfaces on the inner side of the support frame 5 is provided with a through hole 505.
[0030] The flap assembly includes two groups of first rotating shafts 6, and a telescopic support frame 703 is connected between the opposite end surfaces of the two groups of first rotating shafts 6. One end of the two groups of first rotating shafts 6 is respectively slidably connected to the inside of the two groups of hole grooves 505. A second convex tooth 603 is provided on the outer peripheral end surface of one end of the first rotating shaft 6 located inside the hole groove 505. A second rotating shaft 604 is rotatably connected to the end surface of one side inside the hole groove 505. A second gear 605 movably meshed with the second convex tooth 603 is provided on the outer peripheral end surface of the second rotating shaft 604. A second driving member drivingly connected to the second rotating shaft 604 is fixedly connected on the upper end surface of the support frame 5.
[0031] The lifting assembly includes a telescopic bracket 7, which is fixedly connected to the upper end surface of the support frame 5. A first electric telescopic rod 701 is provided at the upper end of the telescopic bracket 7. A rotating block 702 is rotatably connected to the outer periphery of the first rotating shaft 6. The rotating block 702 is fixedly connected to the output shaft of the first electric telescopic rod 701.
[0032] The transmission device includes a transmission bracket 2, which has two groups of transmission brackets 2 symmetrically arranged on the left and right, and multiple groups of transmission rollers 201 are evenly arranged horizontally between the two groups of transmission brackets 2. A first motor frame 203 is fixedly arranged on the outer end face of one group of transmission brackets 2, and a first motor 204 is fixedly arranged inside the first motor frame 203. The output end of the first motor 204 is connected to the multiple groups of transmission rollers 201 by a first transmission belt 202. Support plates 205 are symmetrically arranged on the upper end faces of the two groups of transmission brackets 2, and the support vertical rods 3 are fixedly arranged on the upper end faces of the support plates 205. The first motor 204 drives the multiple groups of transmission rollers 201 in the same direction through the first transmission belt 202, so as to transport the coated articles and provide support for the handling device.
[0033] The first driving member includes a second motor frame 502, which is rotatably connected to the plurality of roller groups 501. A second motor 503 is fixedly arranged inside the second motor frame 502. A first gear 504 is arranged at the output end of the second motor 503. The first gear 504 meshes with the first convex tooth 402. When the second motor 503 is started, the first gear 504 at the output end of the second motor 503 meshes with the first convex tooth 402, so that the second motor 503 can drive the support frame 5 to move horizontally along the through slot 401.
[0034] The second driving member includes a third motor 601, which is fixedly connected to the support frame 5. A second transmission belt 602 is transmission-connected between the output end of the third motor 601 and the second rotating shaft 604. When the third motor 601 is started, the output end of the third motor 601 drives the second rotating shaft 604 to rotate through the second transmission belt 602, so that when the second gear 605 engages with the second convex tooth 603, the first rotating shaft 6 rotates, causing the telescopic support frame 703 to rotate along the first rotating shaft.
[0035] The second motor 503 and the third motor 601 are both servo motors, which can better control the angle.
[0036] A second electric telescopic rod 704 is connected between the telescopic structures of the telescopic support frame 703, so that the contraction of the telescopic support frame 703 can be controlled by the second electric telescopic rod 704 to achieve a clamping effect.
[0037] A clamp is provided inside the rotating block 702 and abuts against the outer end surface of the first rotating shaft 6 to prevent the first rotating shaft 6 from rotating in the rotating block 702 by itself.
[0038] An anti-slip pattern is arranged on the outer end surface of the first rotating shaft 6 located at one end inside the rotating block 702 to improve the clamping effect of the first rotating shaft 6 .
[0039] Working mode: When working, the article to be coated is placed on the transmission device located at the input end side of the coating device 1, and the first motor 204 is started. The first motor 204 drives the multiple groups of transmission rollers 201 in the same direction through the first transmission belt 202 to transport the article to be coated. When the article is coated for the first time, it enters the transmission device at the output end side of the coating device 1. If re-coating or double-sided coating requires a flip operation, the second motor 503 is started, and the first gear 504 is meshed with the first convex tooth 402, so that the second motor 503 can drive the roller 501 to move horizontally along the through slot 401, from The flap assembly and the lifting assembly are driven to move, so that the telescopic support frame 703 is aligned with the object to be coated, and then the first electric telescopic rod 701 is started. The output shaft of the first electric telescopic rod 701 pushes the rotating block 702 so that the rotating block 702 drives the first rotating shaft 6 and the telescopic support frame 703 to move vertically up and down, so that the telescopic support frame 703 is wrapped around the object to be coated, and then the second electric telescopic rod 704 is started to clamp the object to be coated. After the clamping is completed, the first electric telescopic rod 701 is started again to make the first rotating shaft 6 re-enter the hole groove 505. At this time, the object to be coated can be transported or turned over;
[0040] When the article to be coated needs to be turned over, the third motor 601 is started, and the third motor 601 drives the first rotating shaft 6 to rotate through the second transmission belt 602, and the second convex tooth 603 engages with the second gear 605, so that the first rotating shaft 6 can drive the telescopic support frame 703 to rotate, so that the object in the telescopic support frame 703 is turned over.
[0041] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A fully automatic and efficient magnetic core laminating machine, comprising a laminating device (1), characterized in that: The input end and the output end of the coating device (1) are both provided with a transmission device, and the upper end surfaces of the two groups of transmission devices are connected with a handling device, and the handling device comprises a supporting component, a horizontal driving component, a flap component, and a lifting component; The support assembly comprises four groups of support vertical rods (3), two groups of support vertical rods (3) are symmetrically arranged on the left and right sides of the upper end surfaces of the two groups of transmission devices, a support cross rod (4) is connected between the two groups of support vertical rods (3) on the same side of the two groups of transmission devices, through grooves (401) are provided on the opposite end surfaces of the two groups of support cross rods (4), and multiple groups of first convex teeth (402) are provided on the upper end surfaces of the two groups of support cross rods (4); The horizontal driving assembly comprises a support frame (5), and a plurality of groups of rollers (501) are arranged on the left and right end surfaces of the support frame (5), and the plurality of groups of rollers (501) are respectively slidably connected to the inside of the two groups of through grooves (401), and a first driving member meshing with the first convex teeth (402) is arranged between the plurality of groups of rollers (501), and a through hole groove (505) is opened in the middle of the left and right end surfaces on the inner side of the support frame (5); The flap assembly comprises two groups of first rotating shafts (6), a telescopic support frame (703) is connected between the opposite end surfaces of the two groups of first rotating shafts (6), one end of the two groups of first rotating shafts (6) is slidably connected to the inside of the two groups of hole grooves (505), a second convex tooth (603) is arranged on the outer end surface of one end of the first rotating shaft (6) located inside the hole groove (505), a second rotating shaft (604) is rotatably connected on one end surface inside the hole groove (505), a second gear (605) movably meshing with the second convex tooth (603) is arranged on the outer end surface of the second rotating shaft (604), and a second driving member drivingly connected to the second rotating shaft (604) is fixedly connected on the upper end surface of the support frame (5); The lifting assembly comprises a telescopic bracket (7), the telescopic bracket (7) being fixedly connected to the upper end surface of the support frame (5), a first electric telescopic rod (701) being arranged at the upper end of the telescopic bracket (7), a rotating block (702) being rotatably connected to the periphery of the first rotating shaft (6), and the rotating block (702) being fixedly connected to the output shaft of the first electric telescopic rod (701); A second electric telescopic rod (704) is connected between the telescopic structures of the telescopic support frame (703); A clamp is provided inside the rotating block (702) and abuts against the outer end surface of the first rotating shaft (6).
2. A fully automatic and efficient magnetic core laminating machine according to claim 1, characterized in that: The transmission device comprises a transmission bracket (2), wherein two groups of the transmission bracket (2) are symmetrically arranged on the left and right, and multiple groups of transmission rollers (201) are evenly arranged transversely between the two groups of the transmission brackets (2); a first motor frame (203) is fixedly arranged on the outer end surface of one group of the transmission brackets (2), a first motor (204) is fixedly arranged inside the first motor frame (203), a first transmission belt (202) is connected between the output end of the first motor (204) and the multiple groups of transmission rollers (201), and support plates (205) are symmetrically arranged on the upper end surfaces of the two groups of the transmission brackets (2), and the support vertical rod (3) is fixedly arranged on the upper end surface of the support plate (205).
3. The fully automatic and efficient magnetic core laminating machine according to claim 1, characterized in that: The first driving member comprises a second motor frame (502), the second motor frame (502) being rotatably connected to the plurality of rollers (501), a second motor (503) being fixedly arranged inside the second motor frame (502), a first gear (504) being arranged at the output end of the second motor (503), and the first gear (504) being meshed with the first convex tooth (402).
4. The fully automatic and efficient magnetic core laminating machine according to claim 3 is characterized in that: The second driving member comprises a third motor (601), the third motor (601) is fixedly connected to the support frame (5), and a second transmission belt (602) is transmission-connected between the output end of the third motor (601) and the second rotating shaft (604).
5. The fully automatic and efficient magnetic core laminating machine according to claim 4, characterized in that: The second motor (503) and the third motor (601) are both servo motors.
6. The fully automatic and efficient magnetic core laminating machine according to claim 1, characterized in that: The first rotating shaft (6) is provided with anti-slip grooves on the outer end surface of one end located inside the rotating block (702).
Citation Information
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