A wire connecting and transferring machine

Abstract

The present invention relates to the technical field of manufacturing production equipment for quartz crystal oscillators, and discloses a wire transfer machine. A lid basket mechanism is provided on the lower frame mechanism. On both sides of the lid basket mechanism, a right stacking detection mechanism and a left stacking detection mechanism are respectively provided. A lid receiving mechanism is provided at the rear section of the lid basket mechanism. A right loose material supply mechanism is provided on one side of the right stacking detection mechanism, and a left loose material supply mechanism is provided on one side of the left stacking detection mechanism. According to the precise cooperation among the mechanisms, functions such as visual precise positioning, accurate picking by the manipulator, high-speed transfer, precise placement, finished product storage, and finished product output can be smoothly achieved, and all requirements of the above processes can be stably achieved. The full-automatic wire transfer machine of the present invention has high transfer accuracy, high accuracy of the feeding and receiving modules, accurate servo control, stable product placement by visual positioning, and high yield rate. Therefore, the production efficiency and reliability of the entire equipment are extremely high.

Description

Technical Field

[0001] The present invention relates to the technical field of manufacturing production equipment for quartz crystal oscillators, and specifically to a wire transfer machine. Background Art

[0002] Quartz crystal oscillators, as quartz crystals serving as standard frequency sources or pulse signal sources, are widely used in fields such as communication, industrial control, security, smart phones, Internet of Things, automotive electronics, smart wearables, smart homes, robots, GPS, clock control, etc., and have become indispensable components for the development of the electronics industry and technology. Due to its excellent characteristics and low-cost advantages, quartz crystals are difficult to be replaced by other components in the coming long period. Driven by strong market demand, the quartz crystal component industry has achieved rapid development and growth, and the application fields of quartz crystals have been further expanded. The existing technologies are inefficient, have poor visual precise positioning, do not have high automation performance, and have many defective products. Therefore, technical personnel in this field have provided a wire transfer machine to solve the problems raised in the above background art. Summary of the Invention

[0003] The purpose of the present invention is to provide a wire transfer machine to solve the problems raised in the above background art.

[0004] To achieve the above purpose, the present invention provides the following technical solutions:

[0005] A wire connection transfer machine includes a lower frame mechanism. An upper frame mechanism is provided at the upper edge of the lower frame mechanism, and a lid basket mechanism is provided on the lower frame mechanism. On both sides of the lid basket mechanism, a right stacking detection mechanism and a left stacking detection mechanism are respectively provided. Above the lid basket mechanism, a lid collection mechanism is provided. In front of the right stacking detection mechanism, a right loose material tray mechanism is provided, and on the right side of the right stacking detection mechanism, a right lid lower CCD mechanism is provided. Behind the left stacking detection mechanism, a left loose material tray mechanism is provided, and on the right side of the left stacking detection mechanism, a left lid lower CCD mechanism is provided. Behind the left loose material tray mechanism, a left loose material tray static eliminator is provided. In front of the right loose material tray mechanism, a right loose material tray static eliminator is provided. On one side above the left loose material tray mechanism, a left LID transfer mechanism is provided. On one side above the right loose material tray mechanism, a right LID transfer mechanism is provided. Above the left loose material tray mechanism, a left lid upper CCD mechanism assembly is provided. Above the right loose material tray mechanism, a right lid upper CCD mechanism assembly is provided. On the right side of the lid collection mechanism, a lid vibrating disk mechanism is provided. On the right side of the lid vibrating disk mechanism, a PKG collection mechanism is provided. Above the PKG collection mechanism, a lid feeding detection mechanism is provided, and behind the lid feeding detection mechanism, a PKG empty tray storage mechanism is provided. At the rear end of the PKG empty tray storage mechanism, there is a PKG empty tray storage mechanism. In front of the PKG feeding and handling mechanism, a PKG lower CCD mechanism is provided, and above the PKG feeding and handling mechanism, a PKG feeding detection mechanism is provided. Above the PKG lower CCD mechanism, a PKG transfer mechanism is provided. In front of the PKG transfer mechanism, a PKG vibrating disk mechanism is provided, and on the upper rear side of the PKG transfer mechanism, a PKG feeding conveyor mechanism is provided. On the right side of the PKG feeding conveyor mechanism, a PKG tray turning mechanism is provided. Behind the PKG tray turning mechanism, a PKG feeding basket mechanism is provided, and on the right side of the PKG tray turning mechanism, a PKG feeding conveying track mechanism is provided. On the right side of the PKG feeding detection mechanism, a cover transfer mechanism is provided. In front of the cover transfer mechanism, a cover magazine mechanism is provided, and on the right side of the cover transfer mechanism, a PKG storage and handling mechanism is provided. On the right side of the PKG storage and handling mechanism, a finished product tray turning mechanism is provided. In front of the finished product tray turning mechanism, a finished product basket mechanism is provided. In front of the finished product basket mechanism, a finished product output mechanism is provided.

[0006] As a further solution of the present invention: the left and right bulk material tray mechanisms have the same structure. The left and right bulk material tray mechanisms include a support unit, a bulk material tray assembly, a bulk material tray pressing fixture, and a bulk material supply mechanism driving unit. The two support units are fixed on the lower frame bottom plate with bolts. The bulk material supply mechanism driving unit is fixed on the support unit. The bulk material supply mechanism driving unit drives the bulk material tray pressing fixture to perform axial movement. The bulk material tray assembly is a detachable part and is fixed in the bulk material tray pressing fixture.

[0007] As a further solution of the present invention: the CCD mechanism assemblies on the left and right lids have the same structure. The left lid CCD component driving unit and the right lid CCD component driving unit are respectively provided on the CCD mechanism assemblies on the left and right lids. The left lid CCD component driving unit and the right lid CCD component driving unit are fixed on the upper vision support unit.

[0008] The left and right lower lid CCD mechanisms include a first lower vision support unit, a first lower camera assembly, and a first lower light source assembly. The first lower vision support unit is fixed on the lower frame mechanism bottom plate. The first lower camera assembly and the first lower light source assembly are fixed on the first lower vision support unit.

[0009] As a further solution of the present invention: the left and right LID transfer mechanisms have the same structure, and both include a transfer mechanism support unit, a defective product storage assembly, a left transfer manipulator mechanism, a transfer drive shaft, and a right transfer manipulator mechanism. The left and right LID transfer mechanisms are fixed on the lower frame mechanism with screws through the support unit. The transfer drive shaft is installed on the transfer mechanism support unit. The transfer drive shaft uses a linear motor to drive the left and right transfer manipulator mechanisms to move left and right.

[0010] As a further solution of the present invention: both the right and left stacking detection mechanisms include a stacking detection mechanism support unit, a stacking detection camera, and a light source assembly. The stacking detection mechanism support unit is fixed on the lower frame mechanism bottom plate. The stacking detection camera and the light source assembly are fixed on the stacking detection mechanism support unit through a mounting plate.

[0011] The lid basket mechanism includes a basket mechanism fixing component, a basket, a basket presence / absence detection sensor, a basket movement driving unit, a tray protrusion sensor, and a first tray in-place detection sensor. The basket mechanism fixing component is fixed under the lower frame large bottom plate with bolts. The basket movement driving unit is connected to the basket mechanism fixing component. The basket presence / absence detection sensor is installed on the driving plate that can contact the basket. The basket is a replaceable basket that can be removed.

[0012] As a further solution of the present invention: The transfer machine further includes a storage mechanism assembly, which includes a charging mechanism power assembly, a first tray picking pallet, a first tray clamping pallet, a first tray clamping cylinder, a transfer position detection assembly, a rear transfer position detection, a rear pusher assembly, a transfer station, a character recognition camera, a finished product placement station, and a second transfer support unit. The charging mechanism power assembly is installed on the bottom plate of the lower frame mechanism. The first tray picking pallet, the first tray clamping pallet, the first tray clamping cylinder, and the rear pusher assembly form a storage assembly. The transfer position detection assembly and the rear transfer position detection are installed on the bottom plate of the lower frame mechanism on one side of the storage assembly. The finished product placement station is installed on the bottom plate of the lower frame mechanism. The second transfer support unit supports the transfer station and the character recognition camera is installed on the bottom plate of the lower frame mechanism;

[0013] There is a front CCD feeding detection mechanism above the PKG charging mechanism. The front CCD feeding detection mechanism includes a detection mechanism support unit, a detection mechanism driving unit, and a camera detection component. The detection mechanism support unit is fixed on the lower frame bottom plate. The detection mechanism driving unit is fixed above the detection mechanism support unit. The camera detection component is installed above the detection mechanism driving unit.

[0014] As a further solution of the present invention: The PKG feeding and conveying track mechanism includes a first conveying track support unit, a first conveying track power unit, a track start sensor, and a track stop sensor. The overall mechanism is built with profiles. The first conveying track support unit supports the entire mechanism and is installed on the bottom plate of the lower frame mechanism. The first conveying track power unit and the track start sensor are installed inside the first conveying track support unit through motor fixing parts. The track stop sensor is fixed on the rear end of the first conveying track support unit through a sheet metal;

[0015] The PKG feeding basket mechanism includes a basket driving unit, a basket mechanism support assembly, a basket fixing bottom plate, a first basket presence / absence detection sensor, an output track support member, an output unit, a first spare sensor, a second spare sensor, an output track driving unit, a current layer presence / absence detection sensor, and a first tray protrusion detection sensor. The PKG feeding basket mechanism is fixed below the lower frame bottom plate through the basket mechanism support assembly. The basket driving unit is responsible for driving and drives the basket fixing bottom plate to move up and down. The first basket presence / absence detection sensor is fixed at a side position of the basket fixing bottom plate. The basket is placed on the basket fixing bottom plate. The output unit is supported inside the basket above the lifting mechanism by the output track support member. The first spare sensor, the second spare sensor, and the output track driving unit are all installed on a workpiece to form the output unit. The current layer presence / absence detection sensor and the first tray protrusion detection sensor are installed on two vertical plates, and the vertical plates are fixed on the bottom plate of the lower frame mechanism;

[0016] The PKG tray steering mechanism includes a PKG tray steering mechanism support assembly, a first conveyor track power assembly, a first track rotation power assembly, a first tray in-place sensor, a first tray presence / absence detection sensor, and a first conveyor track start sensor. The PKG tray steering mechanism support assembly is fixed to the lower frame bottom plate to support the entire mechanism. The first track rotation power assembly is fixed to the PKG tray steering mechanism support assembly through a machined part. The first conveyor track power assembly, the first tray in-place sensor, the first tray presence / absence detection sensor, and the first conveyor track start sensor are assembled together through machined parts to form a tray conveyor track.

[0017] The PKG feeding and conveying mechanism includes a second conveyor track support unit, a second conveyor track power unit, a second tray presence / absence detection sensor, and a second tray in-place detection sensor. The entire mechanism is built with profiles. The second conveyor track support unit supports the entire mechanism and is installed on the lower frame mechanism bottom plate. The second conveyor track power unit and the second tray presence / absence detection sensor are installed inside the second conveyor track support unit through motor fixing parts. The second tray in-place detection sensor is fixed to the rear end of the second conveyor track support unit through a sheet metal part.

[0018] The PKG feeding and handling mechanism includes a feeding and handling drive unit, a pick-up tray pallet, a hook tray positioning pin, a hook tray positioning block, a first tray up / down cylinder, a positioning pin front / back cylinder, a third tray presence / absence detection sensor, a track elastic edge, and a track positioning edge. The feeding and handling drive unit is installed on the lower frame mechanism bottom plate. The pick-up tray pallet, the hook tray positioning pin, the hook tray positioning block, the first tray up / down cylinder, and the positioning pin front / back cylinder are installed and combined together to form a handling and dragging assembly. The track elastic edge and the track positioning edge are installed on the lower frame mechanism bottom plate on both sides of the feeding and handling drive unit through hexagonal prisms. The third tray presence / absence detection sensor is installed on one side of the track elastic edge.

[0019] The PKG transfer mechanism includes a transfer manipulator mechanism, a transfer drive unit, and PKG transfer supports. Two PKG transfer supports are installed on the lower frame mechanism bottom plate. The transfer drive unit is installed on the PKG transfer supports. The transfer manipulator mechanism is installed on the transfer drive unit. The PKG lower CCD mechanism includes a second lower vision support unit, a second lower camera assembly, a second lower light source assembly, and the second lower vision support unit is fixed to the lower frame mechanism bottom plate. The second lower camera assembly and the second lower light source assembly are fixed to the second lower vision support unit.

[0020] The PKG empty tray storage mechanism includes a lifting drive unit, a support member for the empty tray storage mechanism, an empty tray storage basket, a detection for whether there is a tray on the current layer, a second tray protrusion detection sensor. The support member for the empty tray storage mechanism supports the entire mechanism and is fixed under the bottom plate of the lower frame. The empty tray storage basket is a detachable basket and is placed at the position of the lifting upper plate. The detection for whether there is a tray on the current layer and the second tray protrusion detection sensor are installed on a workpiece and fixed on the top of the bottom plate of the lower frame mechanism.

[0021] The PKG collection mechanism includes a PKG collection mechanism drive unit, a tray support plate cylinder for material collection, a second tray clamping cylinder, a second tray clamping support plate, a collection mechanism retraction block, a positioning plate on the tray, a tray support plate, a turnover assembly, a finished product turnover assembly, a sensor for detecting whether there is a tray on the finished product turnover track, a sensor for detecting whether there is a tray on the turnover track. The PKG collection mechanism drive unit is fixed on the bottom plate of the lower frame mechanism. The collection assembly is installed above the PKG collection mechanism drive unit. The collection assembly is composed of a tray support plate cylinder for material collection, a second tray clamping cylinder, a second tray clamping support plate, a collection mechanism retraction block and a positioning plate on the tray. The tray support plate is built by combining with the workpiece. The turnover assembly and the finished product turnover assembly are directly fixed on the bottom plate of the lower frame mechanism and are installed at both ends of the PKG collection mechanism drive unit. The sensor for detecting whether there is a tray on the finished product turnover track and the sensor for detecting whether there is a tray on the turnover track are fixed on one side of the collection mechanism through sheet metal parts.

[0022] As a further solution of the present invention: The PKG storage and handling mechanism includes a finished product handling drive assembly, a third tray clamping cylinder, a second tray up and down cylinder, a second tray picking support plate, a track support column, a track assembly and a turnover pushing tray assembly. The finished product handling drive assembly is fixed on the bottom plate of the lower frame mechanism. The third tray clamping cylinder, the second tray up and down cylinder, the second tray picking support plate and the turnover pushing tray assembly cooperate with the workpiece to form a finished product handling assembly. The track assembly is installed on the bottom plate of the lower frame mechanism with four track support columns.

[0023] As a further solution of the present invention: The cover plate transfer mechanism includes a cover plate transfer mechanism support unit, a cover plate transfer mechanism drive unit, a feeding detection light source, a feeding detection camera assembly, a cover plate handling assembly, a cover plate adsorption assembly, a cover plate handling cylinder, and a positioning pin. The cover plate transfer mechanism support unit is installed on the lower frame bottom plate. The cover plate transfer mechanism drive unit and a super-flat aluminum plate are installed on the cover plate transfer mechanism support unit. On one side of the cover plate transfer mechanism drive unit is the feeding detection camera assembly, and on the other side are the cover plate handling assembly, the cover plate adsorption assembly, the cover plate handling cylinder, and the positioning pin, which cooperate with some processed parts to form the cover plate handling assembly; The cover plate bin mechanism includes a cover plate bin mechanism support assembly, an upper top plate, a cover plate bin drive assembly, a cover plate presence / absence detection sensor, a cover plate in-place detection sensor, and a cover plate warping detection sensor. The cover plate bin mechanism support assembly is fixed on the lower frame bottom plate, and the upper top plate, the cover plate presence / absence detection sensor, the cover plate in-place detection sensor, and the cover plate warping detection sensor are installed at various parts of the lifting mechanism.

[0024] As a further solution of the present invention: The finished product tray turning mechanism includes a turning mechanism support assembly, a second track rotation power assembly, a third conveyor track power assembly, a third tray in-place detection sensor, a fourth tray presence / absence detection sensor, and a second conveyor track start sensor. The turning mechanism support assembly is fixed on the lower frame bottom plate to support the entire mechanism. The second track rotation power assembly is fixed on the turning mechanism support assembly through processed parts. The third conveyor track power assembly, the third tray in-place detection sensor, the fourth tray presence / absence detection sensor, and the second conveyor track start sensor are assembled together through processed parts to form the tray conveyor track;

[0025] The finished product basket mechanism includes a finished product basket mechanism support unit, a jacking mechanism power component, a basket fixing plate, a second basket presence / absence detection sensor, a third conveyor track support unit, a tray conveyor unit, a second tray in-place sensor, a current position tray presence / absence sensor, a second conveyor track power component, a current layer tray presence / absence detection sensor, and a tray ejection detection sensor. The finished product basket mechanism support unit supports the entire finished product basket mechanism and is fixed under the lower frame bottom plate. The jacking mechanism power component, the basket fixing plate, and the second basket presence / absence detection sensor cooperate with other components to form the jacking mechanism. The basket is a detachable component and is manually placed on the basket fixing plate. The third conveyor track support unit supports the tray conveyor unit and is installed on the jacking mechanism fixing plate. The second tray in-place sensor, the current position tray presence / absence sensor, and the second conveyor track power component cooperate with some components to assemble the tray conveyor unit. The current layer tray presence / absence detection sensor and the tray ejection detection sensor are installed on the side of the sensor bracket, and the bracket is fixed on the bottom plate. The finished product output mechanism includes a finished product output track support unit, an output track power component, a fourth tray in-place detection sensor, and a tray presence / absence detection sensor. The overall mechanism is built with profiles. The finished product output track support unit supports the entire mechanism. The output track power component is installed inside the profile. The fourth tray in-place detection sensor is fixed at the end of the output track, and the tray presence / absence detection sensor is fixed at the middle position of the mechanism.

[0026] Compared with the prior art, the beneficial effects of the present invention are:

[0027] For the connection transfer machine, the feeding and discharging are connected to different machines through the connection conveyor track, which greatly improves the machine efficiency and reduces the labor loss. According to the precise cooperation among various mechanisms, functions such as visual precise positioning, accurate pick-up by the manipulator, high-speed transfer, precise placement, finished product storage, and finished product output can be smoothly achieved, and all the requirements of the above processes can be stably achieved. The fully automatic connection transfer machine of the present invention has high transfer accuracy, high accuracy of the feeding and receiving modules, accurate servo control, stable product placement by visual positioning, and high qualified rate. Therefore, the production efficiency and reliability of the entire equipment are extremely high.

[0028] The present invention has wide practicability, a compact structure, and a high cost performance, and can be compatible with different machine types. The development of this equipment technology can also be widely applied to other products in the crystal industry, playing a good promoting role in the national independent production. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a schematic structural diagram of a connection transfer machine;

[0030] Figure 2 It is a schematic structural diagram of the upper frame mechanism and the lower frame mechanism in a connection transfer machine;

[0031] Figure 3Schematic diagram of the bulk material supply mechanism in a connecting transfer machine;

[0032] Figure 4 Schematic diagram of the CCD mechanism assembly on the lid in a connecting transfer machine;

[0033] Figure 5 Schematic diagram of the LID transfer mechanism in a connecting transfer machine;

[0034] Figure 6 Schematic diagram of the CCD mechanism under the lid in a connecting transfer machine;

[0035] Figure 7 Schematic diagram of the stacked material detection mechanism in a connecting transfer machine;

[0036] Figure 8 Schematic diagram of the lid basket mechanism in a connecting transfer machine;

[0037] Figure 9 Schematic diagram of the power component of the receiving mechanism in a connecting transfer machine;

[0038] Figure 10 Schematic diagram of the front CCD feeding detection mechanism in a connecting transfer machine;

[0039] Figure 11 Schematic diagram of the PKG feeding conveyor track mechanism in a connecting transfer machine;

[0040] Figure 12 Schematic diagram of the PKG feeding basket mechanism in a connecting transfer machine;

[0041] Figure 13 Schematic diagram of the PKG tray turning mechanism in a connecting transfer machine;

[0042] Figure 14 Schematic diagram of the PKG feeding conveyor mechanism in a connecting transfer machine;

[0043] Figure 15 Schematic diagram of the PKG feeding handling mechanism in a connecting transfer machine;

[0044] Figure 16 Schematic diagram of the PKG transfer mechanism in a connecting transfer machine;

[0045] Figure 17 Schematic diagram of the PKG feeding conveyor mechanism in a connecting transfer machine;

[0046] Figure 18 Schematic diagram of the PKG empty tray storage mechanism in a connecting transfer machine;

[0047] Figure 19 It is a schematic structural diagram of a PKG receiving mechanism in a connecting transfer machine;

[0048] Figure 20 It is a schematic structural diagram of a cover plate transfer mechanism in a connecting transfer machine;

[0049] Figure 21 It is a schematic structural diagram of a PKG storage and handling mechanism in a connecting transfer machine;

[0050] Figure 22 It is a schematic structural diagram of a cover plate bin mechanism in a connecting transfer machine;

[0051] Figure 23 It is a schematic structural diagram of a finished product tray steering mechanism in a connecting transfer machine;

[0052] Figure 24 It is a schematic structural diagram of a finished product basket mechanism in a connecting transfer machine;

[0053] Figure 25 It is a schematic structural diagram of a finished product output mechanism in a connecting transfer machine. Specific embodiments

[0054] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0055] Please refer to Figures 1 to 25, in the embodiment of the present invention, a wire transfer machine includes a lower frame mechanism 3001. An upper frame mechanism 3002 is provided at the upper edge of the lower frame mechanism 3001, and a lid basket mechanism 1004 is provided on the lower frame mechanism 3001. A right stacking detection mechanism 1002 and a left stacking detection mechanism 1005 are respectively provided on both sides of the lid basket mechanism 1004, and a lid collection mechanism 1003 is provided above the lid basket mechanism 1004. A right bulk material tray mechanism 1001 is provided in front of the right stacking detection mechanism 1002, and a right lid lower CCD mechanism 1031 is provided on the right side of the right stacking detection mechanism 1002. A left bulk material tray mechanism 1006 is provided behind the left stacking detection mechanism 1005, and a left lid lower CCD mechanism 1008 is provided on the right side of the left stacking detection mechanism 1005. A left bulk material tray static eliminator 1007 is provided behind the left bulk material tray mechanism 1006, and a right bulk material tray static eliminator 1032 is provided in front of the right bulk material tray mechanism 1001. A left LID transfer mechanism 1009 is provided on one side above the left bulk material tray mechanism 1006, and a right LID transfer mechanism 1030 is provided on one side above the right bulk material tray mechanism 1001. A left lid upper CCD mechanism assembly 1010 is provided above the left bulk material tray mechanism 1006, and a right lid upper CCD mechanism assembly 1029 is provided above the right bulk material tray mechanism 1001. A lid vibrating disk mechanism 1028 is provided on the right side of the lid collection mechanism 1003, a PKG collection mechanism 1026 is provided on the right side of the lid vibrating disk mechanism 1028, a lid feeding detection mechanism 1027 is provided above the PKG collection mechanism 1026, and a PKG empty tray storage mechanism 1011 is provided behind the lid feeding detection mechanism 1027. A PKG empty tray storage mechanism 1013 is provided at the rear end of the PKG empty tray storage mechanism 1011. A PKG lower CCD mechanism 1012 is provided in front of the PKG feeding and handling mechanism 1013, and a PKG feeding detection mechanism 1023 is provided above the PKG feeding and handling mechanism 1013. A PKG transfer mechanism 1025 is provided above the PKG lower CCD mechanism 1012. A PKG vibrating disk mechanism 1024 is provided in front of the PKG transfer mechanism 1025, and a PKG feeding and conveying mechanism 1014 is provided at the upper rear side of the PKG transfer mechanism 1025. A PKG feeding detection mechanism 1023 is provided at one end of the PKG vibrating disk mechanism 1024. A PKG tray steering mechanism 1016 is provided on the right side of the PKG feeding and conveying mechanism 1014. A PKG feeding basket mechanism 1015 is provided behind the PKG tray steering mechanism 1016, and a PKG feeding conveying track mechanism 1017 is provided on the right side of the PKG tray steering mechanism 1016. A cover plate transfer mechanism 1018 is provided on the right side of the PKG feeding detection mechanism 1023.A cover plate storage and transfer mechanism 1018 is provided on the front side of the cover plate storage and transfer mechanism 1018, and a PKG storage and handling mechanism 1033 is provided on the right side of the cover plate transfer mechanism 1018. A finished product tray turning mechanism 1019 is provided on the right side of the PKG storage and handling mechanism 1033. A finished product basket mechanism 1020 is provided on the front side of the finished product tray turning mechanism 1019, and a finished product output mechanism 1021 is provided on the front side of the finished product basket mechanism 1020.,

[0056] The left and right bulk material tray mechanisms have the same structure. The left and right bulk material tray mechanisms include a support unit 4001, a bulk material tray assembly 4002, a bulk material tray pressing fixture 4003, and a driving unit 4004 for the bulk material supply mechanism. The two support units 4001 are fixed to the lower frame bottom plate using bolts. The driving unit 4004 of the bulk material supply mechanism is fixed on the support unit 4001. The driving unit 4004 of the bulk material supply mechanism drives the bulk material tray pressing fixture 4003 to perform axial movement. The bulk material tray assembly 4002 is a detachable part and is fixed within the bulk material tray pressing fixture 4003. Workers evenly pour the bulk material onto the bulk material tray assembly 4002 to provide lid products for the machine. The driving unit 4004 of the bulk material supply mechanism consists of a servo motor-driven high-precision module, which carries a specially treated bulk material tray assembly 4002 to move back and forth. After the left lid CCD mechanism assembly 1010 identifies and locates the position, the left LID transfer manipulator mechanism 1009 can pick up the material and place it in the lid receiving mechanism 1003. After the bulk material supply mechanism completes one path cycle, it performs screening. After screening, it performs the identification and picking action again, picking up all the products in the bulk material tray into the storage mechanism. The screening action can reduce the time for manual processing of the machine.,

[0057] The left lid CCD mechanism assembly 1010 and the right lid CCD mechanism assembly 1029 have the same structure. The left lid CCD assembly driving unit 5002 and the right lid CCD assembly driving unit 5004 are fixed to the upper vision support unit 5001. The left lid CCD assembly driving unit 5002 and the right lid CCD assembly driving unit 5004 drive the left lid CCD mechanism assembly 1010 and the right lid CCD mechanism assembly 1029 to collect the positions of the bulk materials on the left and right bulk material tray mechanisms 1006 and 1001, locate the products, and output them to the control system.,

[0058] The left LID transfer mechanism 1009 and the right LID transfer mechanism 1030 have the same structure, both including a transfer mechanism support unit 6001, a defective product storage component 6002, a left transfer manipulator mechanism 6003, a transfer drive shaft 6004, a right transfer manipulator mechanism 6005. The left LID transfer mechanism 1009 and the right LID transfer mechanism 1030 are fixed to the lower frame mechanism by screws through the support unit 6001. The transfer drive shaft 6004 is installed on the transfer mechanism support unit 6001. The transfer drive shaft 6004 uses a linear motor to drive the left transfer manipulator mechanism 6003 and the right transfer manipulator mechanism 6005 to move left and right. The CCD mechanism component 1010 on the left LID takes pictures of the products on the left bulk material tray mechanism 1006. After determining the position, the transfer drive shaft 6004 drives the left transfer manipulator mechanism 6003 to pick up the material. After taking pictures through the lower CCD mechanism 1008 under the left LID and the left stack detection mechanism 1005, the angle, position, and whether there is stacking are determined. The transfer drive shaft 6004 and the LID receiving mechanism 1003 compensate for the product placement position. After determining the position, the left transfer manipulator mechanism 6003 places the product on the tray of the LID receiving mechanism 1003. The right side is the same as the left side. If the product is not recognized by the lower CCD mechanism under the LID or the left stack detection mechanism 1005, the product will be placed in the defective product storage component.

[0059] The left lower CCD mechanism under the LID and the right lower CCD mechanism under the LID include a first lower vision support unit 7001, a first lower camera component 7002, a first lower light source component 7003. The first lower vision support unit 7001 is fixed on the bottom plate of the lower frame mechanism. The first lower camera component 7002 and the first lower light source component 7003 are fixed on the first lower vision support unit 7001. The image collected by the first lower camera component 7002 is quickly and accurately taken for vision imaging, and the deviation value is output. During this process, the first lower light source component 7003 cooperates with the first lower camera component 7002 for imaging.

[0060] Both the right stack detection mechanism and the left stack detection mechanism include a stack detection mechanism support unit 8001, a stack detection camera 8002, a light source component 8003. The stack detection mechanism support unit 8001 is fixed on the bottom plate of the lower frame mechanism. The stack detection camera 8002 and the light source component 8003 are fixed on the stack detection mechanism support unit 8001 through a mounting plate. The image collected by the stack detection camera 8002 is quickly analyzed to determine whether there is stacking. During this process, the light source component 8003 cooperates with the second lower camera component 1902 for work.

[0061] The lid basket mechanism 1004 includes a basket mechanism fixing component 9001, a basket 9002, a basket presence / absence detection sensor 9003, a basket movement drive unit 9004, a tray protrusion sensor 9005, and a first tray in-place detection sensor 9006. The basket mechanism fixing component 9001 is fixed under the large bottom plate of the lower frame by bolts. The basket movement drive unit 9004 is connected to the basket mechanism fixing component 9001. The basket presence / absence detection sensor 9003 is installed on a drive plate that can contact the basket 9002. The basket 9002 is a replaceable basket that can be removed. The basket movement drive unit 9004 drives the basket 9002 assembly to move vertically. When the basket rises to the first layer and the first tray in-place detection sensor 9006 detects the tray in the basket 9002, the lid picking mechanism 1003 takes out the tray on the current layer in the basket, and the basket stops moving and waits for the lid picking mechanism 1003 to move. When the current tray is completed, the lid picking mechanism 1003 reaches the specified safe position, and then the basket 9002 continues to move to the next layer and repeats the operation. At this time, the tray protrusion sensor 9005 performs tray protrusion detection at a specific time point. Once it detects that the tray pops out, the machine will stop and alarm, prompting the operator to perform manual intervention.

[0062] Receiving mechanism power component 10001, first tray picking pallet 10002, first tray clamping pallet 10003, first tray clamping cylinder 10004, transfer position detection component 10005, rear transfer position detection 10006, rear pusher component 10007, transfer station 10008, character recognition camera 10009, finished product placement station 10010, second transfer support unit 10011. The receiving mechanism power component 10001 is installed on the bottom plate of the lower frame mechanism. The entire receiving component consists of the first tray picking pallet 10002, the first tray clamping pallet 10003, the first tray clamping cylinder 10004, and the rear pusher component 10007. The transfer position detection component 10005 and the rear transfer position detection 10006 are installed on the bottom plate of the lower frame mechanism, on one side of the receiving component. The finished product placement station 10010 is installed on the bottom plate of the lower frame mechanism. The second transfer support unit 10011 supports the transfer station 10008 and the character recognition camera 10009, which are installed on the bottom plate of the lower frame mechanism. The receiving mechanism power component 10001 drives the receiving component to move forward. The first tray picking pallet 10002 extends into the lid basket mechanism 1004. The first tray clamping cylinder 10004 rises, driving the first tray picking pallet 10002 to lift the tray in the lid basket mechanism 1004. The receiving mechanism power component 10001 drives the receiving component to move backward. The first tray picking pallet 10002 moves backward with the tray. When the tray reaches above the transfer station 10008, the first tray clamping cylinder 10004 descends, and the first tray picking pallet 10002 places the tray on the transfer station 10008. The receiving mechanism power component 10001 drives the receiving component to move forward again. The first tray clamping pallet 10003 clamps the tray on the transfer station 10008. After clamping, the character recognition camera 10009 recognizes the characters on the tray. If the character recognition is successful, the receiving mechanism power component 10001 drives the entire mechanism to move backward to the specified position. If the character recognition is not successful, the mechanism moves in the reverse direction, returns the tray to the basket, and then picks a new tray. When the manipulator mechanism fills the tray with lid products, the receiving mechanism power component 10001 drives the receiving component to move backward above the finished product placement station 10010. The first tray clamping cylinder 10004 descends, driving the first tray clamping pallet 10003 to move downward, and the tray is placed on the finished product placement station 10010. The receiving mechanism power component 10001 drives the entire mechanism to move forward again. When the rear pusher component 10007 is placed in front of the tray, the first tray clamping cylinder 10004 rises, driving the rear pusher component 10007 to rise. The receiving mechanism power component 10001 drives the entire mechanism to move backward, and the rear pusher component 10007 pushes the tray to above the lid vibrating disk mechanism 1028, and at this time the operation is completed. Next, pick up the tray again and repeat the operation.

[0063] The lid feeding detection mechanism 1027 includes a detection mechanism support unit 1201, a detection mechanism drive unit 1202, and a camera detection component 1203. The detection mechanism support unit 1201 is fixed on the lower frame bottom plate. The detection mechanism drive unit 1202 is fixed above the detection mechanism support unit 1201. The camera detection component 1203 is installed above the detection mechanism drive unit 1202. After the PKG collection mechanism 1026 takes out the tray in the lid vibrating disk mechanism, the PKG collection mechanism 1026 moves in cooperation with the front CCD feeding detection mechanism to detect each product on the tray and position the product, so as to determine the discharging position for the PKG transfer mechanism 1025.

[0064] The PKG feeding and conveying track mechanism 1017 includes a first conveying track support unit 1301, a first conveying track power unit 1302, a track start sensor 1303, and a track stop sensor 1304. The overall mechanism is built with profiles. The first conveying track support unit 1301 supports the whole mechanism and is installed on the lower frame mechanism bottom plate. The first conveying track power unit 1302 and the track start sensor 1303 are installed inside the first conveying track support unit 1301 through motor fixing parts. The track stop sensor 1304 is fixed at the rear end of the first conveying track support unit 1301 through a sheet metal. When the track start sensor 1303 detects that a tray is conveyed to the front end of the mechanism, the first conveying track power unit 1302 starts to drive the belt to convey the tray. When the tray is conveyed above the track stop sensor 1304, the first conveying track power unit 1302 stops, and the tray stops above the track. When the subsequent mechanism needs a tray supply, the first conveying track power unit 1302 starts to convey the tray to the PKG tray turning mechanism 1016.

[0065] The PKG feeding basket mechanism 1015 includes a basket driving unit 1401, a basket mechanism support assembly 1402, a basket fixing bottom plate 1403, a first basket presence / absence detection sensor 1404, an output track support 1405, an output unit 1406, a first spare sensor 1407, a second spare sensor 1408, an output track driving unit 1409, a current layer presence / absence detection sensor 1410, and a first tray protrusion detection sensor 1411. The PKG feeding basket mechanism is fixed under the lower frame bottom plate through the basket mechanism support assembly 1402. The basket driving unit 1401 is responsible for driving and driving the basket fixing bottom plate 1403 to move up and down. The first basket presence / absence detection sensor 1404 is fixed on one side of the basket fixing bottom plate 1403. The basket is placed on the basket fixing bottom plate 1403. The output unit 1406 is supported above the lifting mechanism and inside the basket by the output track support 1405. The first spare sensor 1407, the second spare sensor 1408, and the output track driving unit 1409 are installed on a workpiece to form the output unit 1406. The current layer presence / absence detection sensor 1410 and the first tray protrusion detection sensor 1411 are installed on two vertical plates, and the vertical plates are fixed on the lower frame mechanism bottom plate. When the connection transfer machine starts the single machine mode, this basket is used for PKG tray feeding. The operator places the tray into the basket and then places the basket on the basket fixing bottom plate 1403. The first basket presence / absence detection sensor 1404 performs a detection at this time to ensure that the basket is correctly placed on the lifting mechanism. The basket driving unit 1401 drives the basket to move. When the basket moves to the specified height, the current layer presence / absence detection sensor 1410 detects whether there is a tray in the current layer of the basket. If there is a tray, then the output unit 1406 drives the belt by the output track driving unit 1409 to drive the current layer tray to be output outward until the tray is output to the PKG tray turning mechanism 1016. The output track driving unit 1409 stops driving, and the basket moves to the next layer to wait for the tray request of the machine. After waiting for the demand, the operation is repeated.

[0066] The PKG tray steering mechanism 1016 includes a PKG tray steering mechanism support assembly 1501, a first conveying track power assembly 1502, a first track rotation power assembly 1503, a first tray in-place sensor 1504, a first tray presence / absence detection sensor 1505, and a first conveying track start sensor 1506. The PKG tray steering mechanism support assembly 1501 is fixed on the lower frame bottom plate to support the entire mechanism. The first track rotation power assembly 1503 is fixed on the PKG tray steering mechanism support assembly 1501 through a machined part. The first conveying track power assembly 1502, the first tray in-place sensor 1504, the first tray presence / absence detection sensor 1505, and the first conveying track start sensor 1506 are assembled together through machined parts to form a tray conveying track. When the machine is in the connected mode, the entire track does not rotate, and only the tray conveying function is used. The conveying mechanism receives the tray conveyed by the PKG feeding conveying mechanism 1017. When the first conveying track start sensor 1506 senses the tray, the first conveying track power assembly 1502 is started to receive the tray. When the tray moves above the mechanism and the first tray in-place sensor 1504 detects the tray, the first conveying track power assembly 1502 stops, and it is judged whether to convey the tray to the PKG feeding conveying mechanism 1014 according to different situations. When the machine is in the single-machine mode, the conveying mechanism needs to rotate 90° first. The first track rotation power assembly 1503 drives the upper conveying track to rotate and stops after reaching the position, waiting to receive the tray conveyed by the PKG feeding basket mechanism 1015. After the tray starts to be conveyed, when the first conveying track start sensor 1506 senses the tray, the first conveying track power assembly 1502 is started to receive the tray. When the tray moves above the mechanism and the first tray in-place sensor 1504 detects the tray, the first conveying track power assembly 1502 stops. Then the first track rotation power assembly 1503 drives the conveying track to rotate 90° in the opposite direction again and stops after reaching the position, and it is judged whether to convey the tray to the PKG feeding conveying mechanism 1014 according to different situations.

[0067] The PKG feeding and conveying mechanism includes a second conveying track support unit 1601, a second conveying track power unit 1602, a second tray presence / absence detection sensor 1603, and a second tray in-place detection sensor 1604. The overall mechanism is built with profiles. The second conveying track support unit 1601 supports the entire mechanism and is installed on the bottom plate of the lower frame mechanism. The second conveying track power unit 1602 and the second tray presence / absence detection sensor 1603 are installed on the motor fixing parts and are installed inside the second conveying track support unit 1601. The second tray in-place detection sensor 1604 is fixed to the rear end of the second conveying track support unit 1601 through a sheet metal. When the second tray presence / absence detection sensor 1603 detects that there is no tray, then wait for the PKG tray turning mechanism 1016 to convey a tray to this mechanism. When the PKG tray turning mechanism 1016 starts, the second conveying track power unit 1602 starts simultaneously, and the tray is conveyed onto the track. When the second tray in-place detection sensor 1604 detects the tray, the second conveying track power unit 1602 stops and waits for the PKG feeding and handling mechanism 1013 to take away the tray. The PKG feeding and handling mechanism 1013 takes away the tray on the track. When the second tray presence / absence detection sensor 1603 detects that there is no tray, the mechanism then sends a tray requirement to the front-stage mechanism and waits for the PKG tray turning mechanism 1016 to convey a tray to this mechanism, repeating the operation.

[0068] The PKG feeding and handling mechanism 1013 includes a feeding and handling drive unit 1701, a pallet picking pallet 1702, a hook plate positioning pin 1703, a hook plate positioning block 1704, a first pallet up and down cylinder 1705, a positioning pin front and rear cylinder 1706, a third tray presence / absence detection sensor 1707, a track elastic edge 1708, a track positioning edge 1709. The feeding and handling drive unit 1701 is installed on the bottom plate of the lower frame mechanism. The pallet picking pallet 1702, the hook plate positioning pin 1703, the hook plate positioning block 1704, the first pallet up and down cylinder 1705, and the positioning pin front and rear cylinder 1706 are installed and combined together to form a handling and dragging assembly. The track elastic edge 1708 and the track positioning edge 1709 are installed on the bottom plate of the lower frame mechanism through hexagonal prisms, on both sides of the feeding and handling drive unit 1701. The third tray presence / absence detection sensor 1707 is installed on one side of the track elastic edge 1708. The feeding and handling drive unit 1701 drives the handling and dragging assembly, driving the pallet picking pallet 1702, so that the dragging bar on the pallet is located in front of the tray. Then the first pallet up and down cylinder 1705 pushes upward, and the dragging bar drags the PKG tray on the upper side of the PKG feeding and conveying mechanism 1014 forward, dragging the tray to the middle of the positioning track - the track elastic edge 1708 and the track positioning edge 1709, and clamping and positioning it. Then the first pallet up and down cylinder 1705 descends, and the feeding and handling drive unit 1701 drives the handling and dragging assembly to move backward. The first pallet up and down cylinder 1705 pushes upward, so that the hook plate positioning pin 1703 is inserted into the inherent hole position on the tray. The positioning pin front and rear cylinder 1706 retracts, and a degree of freedom of the tray is clamped by the hook plate positioning pin 1703 and the hook plate positioning block 1704. At this time, the horizontal degrees of freedom of the tray on the track are all restricted, achieving positioning. After the product is picked up and transferred by the PKG transfer mechanism 1025, the feeding and handling drive unit 1701 drives the handling and dragging assembly to move backward, sending the empty tray into the PKG empty tray storage mechanism 1011. The positioning pin front and rear cylinder 1706 extends. At this time, the empty tray completely enters the PKG empty tray storage mechanism 1011. Then the first pallet up and down cylinder 1705 descends, and the feeding and handling drive unit 1701 moves forward to the pallet picking position, picks up another tray, and repeats the operation.

[0069] The PKG transfer mechanism includes a transfer manipulator mechanism 1801, a transfer drive unit 1802, and PKG transfer supports 1803. Two PKG transfer supports 1803 are installed on the bottom plate of the lower frame mechanism. The transfer drive unit 1802 is installed on top of the PKG transfer supports 1803, and the transfer manipulator mechanism 1801 is installed on the transfer drive unit 1802. The transfer drive unit 1802 carries the transfer manipulator mechanism 1801 to move. When it moves above the PKG feeding and handling mechanism 1013, it picks up the products on the tray. It can calculate based on the distance between the suction nozzle and the products and can pick up multiple products simultaneously to improve efficiency. After picking up, the manipulator moves from the feeding tray position to the receiving tray position. After the image is captured by the camera below, the position of the product and the angle that needs to be compensated are confirmed. Then, the rotation motor performs angle compensation and places the products into the receiving tray according to the position feedback from the camera. Then it goes to the feeding tray position to pick up materials again and repeats the operation.

[0070] The PKG lower CCD mechanism 1012 includes a second lower vision support unit 1901, a second lower camera assembly 1902, and a second lower light source assembly 1903. The second lower vision support unit 1901 is fixed on the bottom plate of the lower frame mechanism. The second lower camera assembly 1902 and the second lower light source assembly 1903 are fixed on the second lower vision support unit 1901. It quickly and accurately performs visual image acquisition on the images captured by the second lower camera assembly 1902 and outputs the deviation value. During this process, the second lower light source assembly 1903 cooperates with the second lower camera assembly 1902 to work.

[0071] The PKG empty tray storage mechanism 1011 includes a lifting drive unit 2001, an empty tray storage mechanism support 2002, an empty tray storage basket 2003, a detection of whether there is a tray on the current layer 2004, a second tray protrusion detection sensor 2005. The empty tray storage mechanism support 2002 supports the entire mechanism and is fixed under the bottom plate of the lower frame. The empty tray storage basket 2003 is a detachable basket and is placed at the position of the lifting upper plate. The detection of whether there is a tray on the current layer 2004 and the second tray protrusion detection sensor 2005 are installed on a processed part and are fixed on the bottom plate of the lower frame mechanism. The lifting drive unit 2001 drives the basket to reach the specified height. The detection sensor 2004 of whether there is a tray on the current layer detects whether there is a tray in the basket as an anti-fooling operation. If there is no tray, then wait for the PKG feeding and handling mechanism 1013 to complete the operation on the tray. After the products on the tray are picked up, the PKG feeding and handling mechanism 1013 pushes the tray forward. When the tray completely enters the basket, the PKG feeding and handling mechanism 1013 moves backward and continues its operation. At this time, the lifting drive unit 2001 drives the basket to move to the next layer, and the sensor detects whether there is a tray on this layer. If there is a tray, it moves to the next layer and then detects again. Then the action is repeated. Before the basket moves up and down, the second tray protrusion detection sensor 2005 detects whether the tray protrudes from the basket. If so, the machine alarms and the operator needs to intervene. If not, it moves normally.

[0072] The PKG collection mechanism 1026 includes a PKG collection mechanism drive unit 2101, a pick-up tray support plate cylinder 2102, a second tray clamping cylinder 2103, a second tray clamping support plate 2104, a collection mechanism rear push block 2105, a tray upper positioning plate 2106, a tray support plate 2107, a transfer component 2108, a finished product transfer component 2109, a sensor 2110 for detecting whether there is a tray on the finished product transfer track, a sensor 2111 for detecting whether there is a tray on the transfer track. The PKG collection mechanism drive unit 2101 is fixed on the bottom plate of the lower frame mechanism. The storage component is installed above the PKG collection mechanism drive unit 2101. The storage component is composed of a pick-up tray support plate cylinder 2102, a second tray clamping cylinder 2103, a second tray clamping support plate 2104, a collection mechanism rear push block 2105, a tray upper positioning plate 2106, and a tray support plate 2107, which are built by combining with the workpieces. The transfer component 2108 and the finished product transfer component 2109 are directly fixed on the bottom plate of the lower frame mechanism and are installed at both ends of the PKG collection mechanism drive unit 2101. The sensor 2110 for detecting whether there is a tray on the finished product transfer track and the sensor 2111 for detecting whether there is a tray on the transfer track are fixed on one side of the collection mechanism through sheet metal parts. Before the mechanism moves, the pick-up tray support plate cylinder 2102 and the second tray clamping cylinder 2103 are both in the lower position. When the front-end device gives a signal indicating that there is a tray, then the PKG collection mechanism drive unit 2101 drives the tray support plate 2107 to move forward, and the pick-up tray support plate cylinder 2102 controls the tray support plate 2107 to lift upward to take out the tray on the lid vibratory bowl feeder mechanism 1028. The PKG collection mechanism drive unit 2101 drives the mechanism to move backward to the specified position, and the pick-up tray support plate cylinder 2102 controls the tray support plate 2107 to move downward to place the tray on the transfer component 2108. Then the PKG collection mechanism drive unit 2101 drives the collection mechanism to move forward to the specified position, and the second tray clamping cylinder 2103 controls the second tray clamping support plate 2104 to lift upward to clamp the tray with the tray upper positioning plate 2106 and move backward. At this time, the lid feeding detection mechanism 1027 moves in cooperation with this mechanism to first perform the lid product feeding detection and output the detection result and the position of the good products to the machine. The PKG transfer mechanism 1025 performs product discharging. When the entire tray is filled with products, the PKG collection mechanism drive unit 2101 drives the collection mechanism to move backward to the position of the finished product transfer component 2109, and the second tray clamping cylinder 2103 controls the tray clamping support plate 2104 to lower the tray. The PKG collection mechanism drive unit 2101 drives the collection mechanism to move forward to the specified position again, and the second tray clamping cylinder 2103 controls the second tray clamping support plate 2104 to lift upward, and uses the push block at the rear end of the support plate to push the full tray to the PKG vibratory bowl feeder mechanism. The PKG collection mechanism drive unit 2101 drives the collection mechanism to move forward to the specified position again, and the tray support plate 2107 goes to pick up the tray again to repeat the operation.

[0073] The cover plate transfer mechanism 1018 includes a cover plate transfer mechanism support unit 2201, a cover plate transfer mechanism drive unit 2202, a feeding detection light source 2203, a feeding detection camera assembly 2204, a cover plate handling assembly 2205, a cover plate adsorption assembly 2206, a cover plate handling air cylinder 2207, and a positioning pin 2208. The cover plate transfer mechanism support unit 2201 is installed on the lower frame bottom plate. The cover plate transfer mechanism drive unit 2202 and a super-flat aluminum plate are installed on the cover plate transfer mechanism support unit 2201. On one side of the cover plate transfer mechanism drive unit 2202 is the feeding detection camera assembly 2204, and on the other side is the cover plate handling assembly 2205. The cover plate adsorption assembly 2206, the cover plate handling air cylinder 2207, and the positioning pin 2208 cooperate with some processed parts to form the cover plate handling assembly 2205. The PKG storage and handling mechanism 1033 drags the tray to a specified position. The cover plate transfer mechanism drive unit 2202 drives the feeding detection camera assembly 2204 to perform feeding detection on the products in the tray. After the detection is completed, the PKG storage and handling mechanism 1033 drags the tray to the tray placement position and places the tray on the track. At this time, the cover plate transfer mechanism drive unit 2202 drives the cover plate handling assembly 2205 to move above the cover plate magazine mechanism 1022. The cover plate handling air cylinder 2207 descends, and the positioning pin 2208 is inserted into the positioning hole of the upper cover plate. The cover plate adsorption assembly 2206 sucks the cover plate, and the cover plate handling air cylinder 2207 rises to drive the cover plate to rise. Then the cover plate transfer mechanism drive unit 2202 drives the cover plate handling assembly 2205 to move above the tray. The cover plate handling air cylinder 2207 descends, and the positioning pin 2208 is inserted into the positioning hole of the tray. The cover plate adsorption assembly 2206 puts down the cover plate, and the cover plate handling air cylinder 2207 rises, and the cover plate stays above the tray, and the cover plate is fastened. The cover plate transfer mechanism drive unit 2202 drives the cover plate handling assembly 2205 to move to the standby position and waits for the next operation instruction. When the next tray comes, the above actions are repeated.

[0074] The PKG storage and handling mechanism 1033 includes a finished product handling drive assembly 2301, a third tray clamping cylinder 2302, a second tray up-and-down cylinder 2303, a second tray picking plate 2304, a track support column 2305, a track assembly 2306, a turnover push plate assembly 2307. The finished product handling drive assembly 2301 is fixed on the bottom plate of the lower frame mechanism. The third tray clamping cylinder 2302, the second tray up-and-down cylinder 2303, the second tray picking plate 2304, and the turnover push plate assembly 2307 cooperate with the processed parts to form a finished product handling assembly. The track assembly 2306 is installed on the bottom plate of the lower frame mechanism by 4 track support columns 2305. The finished product handling drive assembly 2301 controls the second tray picking plate 2304 of the finished product handling assembly to move under the PKG vibratory bowl feeder mechanism 1024. The second tray up-and-down cylinder 2303 controls the second tray picking plate 2304 to rise. The third tray clamping cylinder 2302 clamps the tray. Subsequently, the finished product handling drive assembly 2301 drives the finished product handling assembly to take out the tray and move it to the designated position. It cooperates with the PKG feeding detection mechanism 1023 to perform feeding detection on the products in the tray. After the detection is completed, the finished product handling drive assembly 2301 controls the finished product handling assembly to place the tray on the track assembly 2306 and waits for the cover plate transfer mechanism 1018 to place the upper cover plate on the tray. Then, the finished product handling drive assembly 2301 controls the turnover push plate assembly 2307 behind the finished product handling assembly to push the tray into the finished product tray turning mechanism 1019. The finished product handling drive assembly 2301 controls the finished product handling assembly to run to the standby position and waits for the next tray of products to arrive.

[0075] The cover plate bin mechanism includes a cover plate bin mechanism support assembly 2401, an upper top plate 2402, a cover plate bin drive assembly 2403, a cover plate presence / absence detection sensor 2404, a cover plate in-place detection sensor 2405, and a cover plate tilting detection sensor 2406. The cover plate bin mechanism support assembly 2401 is fixed on the lower frame bottom plate. The upper top plate 2402, the cover plate presence / absence detection sensor 2404, the cover plate in-place detection sensor 2405, and the cover plate tilting detection sensor 2406 are installed at various parts of the lifting mechanism. Manually place the upper cover plate into the bin. After the cover plate presence / absence detection sensor 2404 detects the cover plate, the cover plate bin drive assembly 2403 drives the lead screw assembly to drive the upper top plate 2402 to move upward until the cover plate in-place detection sensor 2405 detects the tray and stops. Wait for the cover plate transfer mechanism 1018 to pick up the topmost layer of the cover plate. The cover plate bin drive assembly 2403 drives the lead screw assembly to drive the upper top plate 2402 to move upward again until the cover plate in-place detection sensor 2405 detects the tray and stops, and repeat the operation. Until all the cover plates are taken away, when the cover plate presence / absence detection sensor 2404 detects that there is no cover plate, the cover plate bin mechanism support assembly 2401 drives the upper top plate 2402 to move downward and perform a reset operation. The machine alarms and waits for the operator to place the cover plate and then continues to run. During this period, the cover plate tilting detection sensor 2406 is always in a detection state. Once it detects the cover plate, it means the cover plate is abnormal, the machine alarms, and waits for manual intervention.

[0076] The finished product tray steering mechanism 1019 includes a steering mechanism support assembly 2501, a second track rotation power assembly 2502, a third conveyor track power assembly 2503, a third tray in-place detection sensor 2504, a fourth tray presence / absence detection sensor 2505, and a second conveyor track start sensor 2506. The steering mechanism support assembly 2501 is fixed to the lower frame bottom plate to support the entire mechanism. The second track rotation power assembly 2502 is fixed to the steering mechanism support assembly 2501 through a machined part. The third conveyor track power assembly 2503, the third tray in-place detection sensor 2504, the fourth tray presence / absence detection sensor 2505, and the second conveyor track start sensor 2506 are assembled together through machined parts to form a tray conveyor track, which receives the full trays pushed by the PKG storage and handling mechanism 1033. When the second conveyor track start sensor 2506 detects the arrival of a tray, the third conveyor track power assembly 2503 is activated, the conveyor belt starts to move, and the tray starts to move onto the mechanism until the third tray in-place detection sensor 2504 detects the tray, at which point the third conveyor track power assembly 2503 stops operating. Then the second track rotation power assembly 2502 drives the conveyor track to rotate 90°, the third conveyor track power assembly 2503 is activated, and the tray starts to be conveyed to the finished product basket mechanism 1020. After the tray stops in place in the finished product basket mechanism 1020, the second track rotation power assembly 2502 drives the conveyor track to rotate 90° in the reverse direction and resets to confirm reaching the standby position, waiting for the arrival of the next tray and repeating the movement.

[0077] The finished product basket mechanism includes the finished product basket mechanism support unit 2601, the jacking mechanism power component 2602, the basket fixing plate 2603, the second basket presence / absence detection sensor 2604, the third conveyor track support unit 2605, the tray conveying unit 2606, the second tray in-place sensor 2607, the current position tray presence / absence sensor 2608, the second conveyor track power component 2609, the current layer tray presence / absence detection sensor 2610, and the tray ejection detection sensor 2611. The finished product basket mechanism support unit 2601 supports the entire finished product basket mechanism and is fixed under the lower frame bottom plate. The jacking mechanism power component 2602, the basket fixing plate 2603, and the second basket presence / absence detection sensor 2604 cooperate with other components to form the jacking mechanism. The basket is a detachable component and is manually placed on the basket fixing plate 2603. The third conveyor track support unit 2605 supports the tray conveying unit 2606 and is installed on the jacking mechanism fixing plate. The second tray in-place sensor 2607, the current position tray presence / absence sensor 2608, and the second conveyor track power component 2609 are assembled with some components to form the tray conveying unit 2606. The current layer tray presence / absence detection sensor 2610 and the tray ejection detection sensor 2611 are installed on the side of the sensor bracket, and the bracket is fixed on the bottom plate. In the single-machine mode, the finished product tray turning mechanism 1019 conveys the tray. At this time, when the previous mechanism starts conveying, the second conveyor track power component 2609 starts synchronously to receive the tray. When the second tray in-place sensor 2607 detects the tray, the second conveyor track power component 2609 stops and the tray is in place. Then the jacking mechanism drives the basket to rise by relying on the jacking mechanism power component 2602, runs to the next layer, and the tray is lifted by the basket. Wait for the next tray to come and repeat the operation. In the connection mode, the jacking mechanism and the basket mechanism do not move. The finished product tray turning mechanism 1019 conveys the tray. At this time, when the previous mechanism starts conveying, the second conveyor track power component 2609 starts synchronously to receive the tray. When the second tray in-place sensor 2607 detects the tray, the second conveyor track power component 2609 stops and the tray is in place. Determine whether the next mechanism can convey the tray. If it can convey, the second conveyor track power component 2609 starts and the tray is conveyed to the next mechanism. Then wait for the tray and repeat the operation.

[0078] The finished product output mechanism 1021 includes a finished product output track support unit 2701, an output track power assembly 2702, a fourth tray in-place detection sensor 2703, and a tray presence / absence detection sensor 2704. The overall mechanism is built with profiles. The finished product output track support unit 2701 supports the entire mechanism. The output track power assembly 2702 is installed inside the profiles. The fourth tray in-place detection sensor 2703 is fixed at the end of the output track, and the tray presence / absence detection sensor 2704 is fixed at the middle position of the mechanism. The working process of the finished product output mechanism: When the previous mechanism conveys a tray to the output track, the output track power assembly 2702 starts, drives the belt to move, and conveys the tray into the mechanism. When the fourth tray in-place detection sensor 2703 detects the tray, the output track power assembly 2702 stops driving, and the tray stops on the track. Then it is judged whether the subsequent machine needs a tray. If so, the output track power assembly 2702 starts and continues to convey the tray to the subsequent mechanism. Then it waits for the tray and repeats the operation.

[0079] The working process of the fully automatic connected transfer machine:

[0080] First, how many positions require manual operation in the whole machine:

[0081] ① Manually spread the loose materials lid evenly on the trays of the left loose material tray mechanism 1006 and the right loose material tray mechanism 1001.

[0082] ② Manually place an empty storage tray in the basket of the lid basket mechanism 1004.

[0083] ③ Manually place the baskets of the PKG empty tray storage mechanism 1011 and the finished product basket mechanism 1020 in the corresponding positions. These two baskets are both empty baskets and cannot hold trays.

[0084] ④ The PKG feeding basket mechanism 1015 needs to make a judgment according to the usage of the machine. In the single machine mode, a tray needs to be placed in the basket, and in the connected mode, it is an empty basket.

[0085] ⑤ Manually place the tray upper cover into the cover material bin mechanism 1022, not higher than the tray in-place detection sensor.

[0086] The following is the automatic operation part of the machine:

[0087] 1. First, place the lower-layer product lid. The CCD mechanism assembly 1010 on the left lid and the CCD mechanism assembly 1029 on the right lid start to operate, identifying the loose parts lid on the loose parts tray. After identification, the product coordinates are stored in the program, waiting for the suction nozzle to pick up the materials. Meanwhile, the lid basket mechanism 1004 operates, moving the basket to the first-layer height, waiting for the lid receiving mechanism 1003 to take the tray. The lid receiving mechanism 1003 starts to take the tray. The tray pallet extends into the interior of the basket and reaches the specified position. The cylinder in the lid receiving mechanism 1003 rises, driving the first tray pallet to lift the tray. The lid receiving mechanism 1003 moves backward, dragging the tray to the transfer mechanism. The cylinder of the lid receiving mechanism 1003 descends, driving the first tray pallet downward. The lid receiving mechanism 1003 moves forward again, making the clamping station under the tray. The cylinder rises, driving the clamping assembly to fix the tray in the lid receiving mechanism 1003 and then moving backward. At this time, the CCD mechanism assembly 1010 on the left lid moves above the lid receiving mechanism 1003, taking pictures of two products at the diagonal corners of the tray. Through image processing and analysis, the position and angle of the tray in the mechanism are determined, and the positions and angles of all products in the tray are arrayed. Then, the lid transfer mechanism drives the left LID transfer manipulator mechanism 1009 and the right LID transfer manipulator mechanism 1030. According to the product positions determined by the CCD mechanism assembly 1010 on the left lid and the CCD mechanism assembly 1029 on the right lid, it picks up the products on the loose parts trays of the left loose parts tray mechanism 1006 and the right loose parts tray mechanism 1001 respectively. After sucking the products, the transfer mechanism drives the left LID transfer manipulator mechanism 1009 and the right LID transfer manipulator mechanism 1030 to move above the lid receiving mechanism 1003 in a sequential order, moving from left to right. During the movement of the products, they pass through the lower CCD mechanism 1008 under the left lid and the lower CCD mechanism 1031 under the right lid. The lower CCD mechanism takes pictures of the products, reconfirming the product positions and angles, and outputs the picture results to the control system to control the transfer mechanism and the lid receiving mechanism 1003 for position compensation, and then releases the materials. After the products are filled, the lid receiving mechanism 1003 drives the tray to move above the finished product transfer track. The cylinder descends, and the lid receiving mechanism 1003 puts down the tray. The lid receiving mechanism 1003 moves forward again until the push block at the rear of the mechanism leaves the tray position. The cylinder rises, and the lid receiving mechanism 1003 moves backward, pushing the tray and pushing the tray to the lid vibrating disk mechanism 1028. Then the lid receiving mechanism 1003 goes to pick up an empty tray again, repeating the operation.

[0088] 2. While the operations in Step 1 are in progress, the upper-layer PKG product feeding track transports the PKG products to the specified feeding position, waiting to be picked up.

[0089] ① Stand-alone mode: At this time, the full material tray has been manually placed on the PKG feeding basket mechanism 1015. Driven by the lifting mechanism, the basket moves downward. After reaching the specified first layer position, the internal conveying mechanism lifts the tray, and the conveying track moves to convey the tray to the PKG tray turning mechanism 1016 that has rotated 90°. After receiving the tray, the PKG tray turning mechanism 1016 rotates 90° in the reverse direction and returns to the standby position, and then transfers the tray to the PKG feeding and conveying mechanism 1014.

[0090] ② Connected mode: The PKG feeding and conveying mechanism 1017 receives the full material tray conveyed by the previous equipment and conveys it to the PKG tray turning mechanism 1016 in the standby position. The PKG tray turning mechanism 1016 receives the tray and then transfers the tray to the PKG feeding and conveying mechanism 1014.

[0091] At this time, when the two feeding modes do not start feeding simultaneously, the tray has been transferred to the PKG feeding and conveying mechanism 1014. After the tray arrives, it stops and waits for the PKG feeding handling mechanism 1013 to come and hook the tray. The PKG feeding handling mechanism 1013 moves backward, so that the second tray picking plate enters the inside of the PKG feeding and conveying mechanism 1014. The cylinder of the PKG feeding handling mechanism 1013 rises, driving the tray to rise. The tray holds up the tray and moves forward, so that the tray enters the clamping track. After reaching the specified position, the cylinder descends, and the handling component descends below the tray. The PKG feeding handling mechanism 1013 moves backward, so that the positioning pin at the front end of the handling component aligns with the inherent round hole of the tray. The cylinder rises, and the positioning pin inserts into the round hole of the tray. The tray clamping cylinder moves backward and cooperates with the tray clamping fixture to clamp the tray. At this time, the position of the tray on the feeding track is fixed and unique, and it moves with the movement of the PKG feeding handling mechanism 1013. The PKG feeding handling mechanism 1013 moves forward again to reach the specified position and waits for the robot component to pick up the product. When the robot has finished picking up the product on the PKG feeding handling mechanism 1013. At this time, the PKG feeding handling mechanism 1013 drives the empty tray forward and sends the tray into the PKG empty tray storage mechanism 1011. Then the tray clamping cylinder opens, sends the empty tray to the specified position of the basket, and then the tray cylinder descends. The PKG feeding handling mechanism 1013 moves backward and goes to pick up the tray on the PKG feeding and conveying mechanism 1014 again, repeating the operation.

[0092] 3. The PKG transfer mechanism 1025 moves to the specified position on the feeding side, picks up the product with a manipulator, sucks up the product, and then the PKG transfer mechanism 1025 moves towards the receiving side. When passing by the PKG lower CCD mechanism 1012, the PKG lower CCD mechanism 1012 takes pictures of the product on the suction nozzle, outputs the position and angle of the product to the control unit. The PKG transfer mechanism 1025 and the PKG receiving mechanism 1026 compensate for the placement position and angle of the product according to the position relationship output by the PKG lower CCD mechanism 1012 and the lid feeding detection mechanism 1027, and then place the product. Repeat the picking action until all the products on the PKG feeding and handling mechanism 1013 are picked up.

[0093] 4. The cylinder of the lid vibrator mechanism 1028 descends to clamp the tray. The servo motor below starts to operate, driving the cam assembly. The tray is above the lid vibrator mechanism 1028 and starts to shake to assist the product to enter the pit position of the tray. After the vibration disk is completed, the PKG receiving mechanism 1026 drives the tray holding plate to extend into the lid vibrator mechanism 1028. The cylinder of the tray holding plate rises to lift the tray. The PKG receiving mechanism 1026 moves backward to carry the tray to the transfer track. The cylinder of the tray holding plate descends to put down the tray. The PKG receiving mechanism 1026 moves forward again. The cylinder of the tray clamping rises to clamp the tray, so that the tray moves with the PKG receiving mechanism 1026. Then the PKG receiving mechanism 1026 and the lid feeding detection mechanism 1027 above it cooperate to move to detect the feeding situation of the product in the tray and determine the pit position and the placement position. When the lid feeding detection mechanism 1027 detects the specified number of products, the PKG transfer mechanism 1025 picks up the PKG product in the PKG tray on the PKG feeding and handling mechanism 1013 and places it into the pit of the tray in the PKG receiving mechanism 1026. At this time, the three mechanisms of the PKG receiving mechanism 1026, the lid feeding detection mechanism 1027, and the PKG transfer mechanism 1025 move coordinately. During the feeding detection, the transfer mechanism goes to pick up the PKG product. When the transfer mechanism comes to place the product, the feeding detection stops. The three mechanisms move coordinately to fill the tray with the PKG product. Then the PKG receiving mechanism 1026 moves backward to drive the tray to the finished product transfer position. The cylinder of the tray clamping descends to place the tray on the finished product transfer track. The PKG receiving mechanism 1026 moves forward to disengage the push block behind the mechanism from the tray position. The cylinder of the tray clamping rises to drive the push block to rise. The PKG receiving mechanism 1026 moves backward to push the tray above the PKG vibrator mechanism 1024. The PKG receiving mechanism 1026 moves forward again to wait for the tray and repeats the action.

[0094] V. When the cylinder of the PKG vibrating disk mechanism 1024 descends to clamp the material tray, the servo motor below starts to operate, driving the cam assembly. The material tray is above the PKG vibrating disk mechanism 1024 and starts to shake, assisting the PKG products to enter the pits of the material tray. After the vibrating disk is completed, the PKG storage and handling mechanism 1033 drives the material tray support plate into the interior of the PKG vibrating disk mechanism 1024. The tray cylinder of the PKG storage and handling mechanism 1033 rises, the material tray support plate lifts the material tray, the material tray clamping cylinder of the PKG storage and handling mechanism 1033 extends to clamp the material tray, and the PKG storage and handling mechanism 1033 drives the material tray to move backward. After reaching the specified position, the PKG feeding detection mechanism 1023 cooperates with the PKG storage and handling mechanism 1033 to take pictures of each product in the material tray to detect whether the products are placed in the material pits. After the detection is completed, the material tray clamping cylinder of the PKG storage and handling mechanism 1033 opens, the material tray support plate cylinder descends to place the material tray on the lower track, the PKG storage and handling mechanism 1033 returns to the front end, and the material tray support plate cylinder rises, waiting for the cover plate transfer mechanism 1018 to buckle the upper cover plate on the material tray.

[0095] VI. When the machine starts to run, the lifting component of the cover plate magazine mechanism 1022 holds the cover plate in the magazine and moves upward until it reaches the position of the cover plate in-place sensor above the cover plate magazine mechanism 1022, waiting for the cover plate transfer mechanism 1018 to pick up the cover plate. The cover plate transfer mechanism 1018 runs above the cover plate magazine mechanism 1022. The cylinder of the cover plate transfer mechanism 1018 descends to control the positioning rod to insert into the inherent hole position on the cover plate for positioning. After the cylinder descends in place, the suction nozzle sucks the cover plate, the cylinder rises, the cover plate transfer mechanism 1018 carries the cover plate and moves above the material tray, the cylinder descends, and the positioning pin conducts positioning until the cover plate buckles on the material tray, and the suction nozzle stops adsorbing the cover plate, and the cylinder rises to complete the action. The cover plate transfer mechanism 1018 returns to the standby position, waits for the material tray to come, runs again, and repeats the action.

[0096] VII. After the upper cover plate buckles on the material tray, the PKG storage and handling mechanism 1033 pushes the material tray backward. The sensor at the front end of the rear finished product material tray turning mechanism 1019 detects the coming of the material tray, starts the motor of the conveying track, and cooperates with the PKG storage and handling mechanism 1033 to convey the material tray above the material tray turning mechanism 1019. After the sensor at the tail end detects the material tray, the conveying track motor stops. The PKG storage and handling mechanism 1033 moves forward and returns to the standby position waiting for the material tray. The material tray turning mechanism 1019 rotates 90°, the conveying track motor starts, and conveys the material tray to the finished product basket mechanism 1020.

[0097] VIII. The finished product basket mechanism 1020 will have different actions in different modes:

[0098] ① Stand-alone mode: The tray is conveyed to the finished product basket mechanism 1020. When the tray reaches the position of the tray in-place sensor at the rear end of the conveying track inside the finished product basket mechanism 1020, the conveying track stops. The basket rises one layer in height under the drive of the lifting mechanism, and the tray is lifted by the basket. After the basket is full of materials and has risen to the highest layer, the machine alarms at this time, and the operator needs to take the tray, and then update the basket status on the operation interface, and the machine continues to run.

[0099] ② Connected mode: The tray is conveyed to the finished product basket mechanism 1020. When the tray reaches the position of the tray in-place sensor at the rear end of the conveying track inside the finished product basket mechanism 1020, the conveying track stops, and it is judged whether the subsequent finished product output mechanism 1021 can receive the tray. If it cannot receive, it waits for a request for the tray from the subsequent mechanism and stops the front-end mechanism from continuing to send trays to the basket mechanism. If it can receive, it continues to output the tray to the finished product output mechanism 1021. The finished product output mechanism 1021 receives and outputs the full-tray trays with products placed and the upper cover plates buckled to the subsequent machines.

[0100] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprises", "comprising" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising a..." does not exclude the presence of additional identical elements in the process, method, article or device comprising the element.

[0101] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A connecting line transfer machine, characterized in that, It includes a lower frame mechanism (3001). An upper frame mechanism (3002) is provided at the upper edge of the lower frame mechanism (3001), and a lid basket mechanism (1004) is provided on the lower frame mechanism (3001). On both sides of the lid basket mechanism (1004), a right stacking detection mechanism (1002) and a left stacking detection mechanism (1005) are respectively provided. Above the lid basket mechanism (1004), a lid receiving mechanism (1003) is provided. In front of the right stacking detection mechanism (1002), a right loose material tray mechanism (1001) is provided, and on the right side of the right stacking detection mechanism (1002), a right lid lower CCD mechanism (1031) is provided. Behind the left stacking detection mechanism (1005), a left loose material tray mechanism (1006) is provided, and on the right side of the left stacking detection mechanism (1005), a left lid lower CCD mechanism (1008) is provided. Behind the left loose material tray mechanism (1006), a left loose material tray static eliminator (1007) is provided. In front of the right loose material tray mechanism (1001), a right loose material tray static eliminator (1032) is provided. Above one side of the left loose material tray mechanism (1006), a left LID transfer mechanism (1009) is provided. Above one side of the right loose material tray mechanism (1001), a right LID transfer mechanism (1030) is provided. Above the left loose material tray mechanism (1006), a left lid upper CCD mechanism assembly (1010) is provided. Above the right loose material tray mechanism (1001), a right lid upper CCD mechanism assembly (1029) is provided. On the right side of the lid receiving mechanism (1003), a lid vibrating disk mechanism (1028) is provided. On the right side of the lid vibrating disk mechanism (1028), a PKG receiving mechanism (1026) is provided. Above the PKG receiving mechanism (1026), a lid feeding detection mechanism (1027) is provided. Behind the lid feeding detection mechanism (1027), a PKG empty tray storage mechanism (1011) is provided. At the rear end of the PKG empty tray storage mechanism (1011), a PKG feeding handling mechanism (1013) is provided. In front of the PKG feeding handling mechanism (1013), a PKG lower CCD mechanism (1012) is provided. Above the PKG feeding handling mechanism (1013), a PKG feeding detection mechanism (1023) is provided. Above the PKG lower CCD mechanism (1012), a PKG transfer mechanism (1025) is provided. In front of the PKG transfer mechanism (1025), a PKG vibrating disk mechanism (1024) is provided. Above the rear side of the PKG transfer mechanism (1025), a PKG feeding conveying mechanism (1014) is provided. On the right side of the PKG feeding conveying mechanism (1014), a PKG tray turning mechanism (1016) is provided. Behind the PKG tray turning mechanism (1016), a PKG feeding basket mechanism (1015) is provided.And a PKG feeding conveying track mechanism (1017) is provided on the right side of the PKG tray turning mechanism (1016), a cover plate transfer mechanism (1018) is provided on the right side of the PKG feeding detection mechanism (1023), a cover plate bin mechanism (1022) is provided on the front side of the cover plate transfer mechanism (1018), and a PKG storage and handling mechanism (1033) is provided on the right side of the cover plate transfer mechanism (1018). A finished product tray turning mechanism (1019) is provided on the right side of the PKG storage and handling mechanism (1033), a finished product basket mechanism (1020) is provided on the front side of the finished product tray turning mechanism (1019), and a finished product output mechanism (1021) is provided on the front side of the finished product basket mechanism (1020).

2. The connecting line transfer machine according to claim 1, characterized in that, The left bulk material tray mechanism (1006) and the right bulk material tray mechanism (1001) have the same structure. The left bulk material tray mechanism (1006) and the right bulk material tray mechanism (1001) include a bulk material supply mechanism support unit (4001), a bulk material tray assembly (4002), a bulk material tray pressing fixture (4003), and a bulk material supply mechanism drive unit (4004). The two bulk material supply mechanism support units (4001) are fixed to the lower frame bottom plate using bolts. The bulk material supply mechanism drive unit (4004) is fixed on the bulk material supply mechanism support unit (4001). The bulk material supply mechanism drive unit (4004) drives the bulk material tray pressing fixture (4003) to perform axial movement. The bulk material tray assembly (4002) is a detachable part and is fixed within the bulk material tray pressing fixture (4003).

3. The connecting line transfer machine according to claim 1, characterized in that, The CCD mechanism assembly (1010) on the left lid and the CCD mechanism assembly (1029) on the right lid have the same structure. The left lid CCD assembly drive unit (5002) and the right lid CCD assembly drive unit (5004) are respectively provided on the CCD mechanism assembly (1010) on the left lid and the CCD mechanism assembly (1029) on the right lid. The left lid CCD assembly drive unit (5002) and the right lid CCD assembly drive unit (5004) are fixed on the upper vision support unit (5001). The left lid lower CCD mechanism (1008) and the right lid lower CCD mechanism (1031) include a first lower vision support unit (7001), a first lower camera assembly (7002), and a first lower light source assembly (7003). The first lower vision support unit (7001) is fixed to the lower frame mechanism bottom plate. The first lower camera assembly (7002) and the first lower light source assembly (7003) are fixed on the first lower vision support unit (7001).

4. The connecting line transfer machine according to claim 1, characterized in that, The left LID transfer mechanism (1009) and the right LID transfer mechanism (1030) have the same structure, and both include a transfer mechanism support unit (6001), a defective product storage assembly (6002), a left transfer manipulator mechanism (6003), a transfer drive shaft (6004), and a right transfer manipulator mechanism (6005). The left LID transfer mechanism (1009) and the right LID transfer mechanism (1030) are fixed to the lower frame mechanism through the transfer mechanism support unit (6001) using screws. The transfer drive shaft (6004) is installed on the transfer mechanism support unit (6001). The transfer drive shaft (6004) uses a linear motor to drive the left transfer manipulator mechanism (6003) and the right transfer manipulator mechanism (6005) to move left and right.

5. The connecting line transfer machine according to claim 1, characterized in that, The right stack detection mechanism (1002) and the left stack detection mechanism (1005) both include a stack detection mechanism support unit (8001), a stack detection camera (8002), and a light source assembly (8003). The stack detection mechanism support unit (8001) is fixed on the bottom plate of the lower frame mechanism, and the stack detection camera (8002) and the light source assembly (8003) are fixed on the stack detection mechanism support unit (8001) through a mounting plate. The lid basket mechanism (1004) includes a basket mechanism fixing component (9001), a basket (9002), a basket presence / absence detection sensor (9003), a basket movement driving unit (9004), a tray protrusion sensor (9005), and a first tray in-place detection sensor (9006). The basket mechanism fixing component (9001) is fixed under the large bottom plate of the lower frame by bolts. The basket movement driving unit (9004) is connected to the basket mechanism fixing component (9001). The basket presence / absence detection sensor (9003) is installed on a driving plate that can contact the basket (9002). The basket (9002) is a replaceable basket that can be removed.

6. The connecting line transfer machine according to claim 1, characterized in that, A collection mechanism power component (10001), a first tray picking plate (10002), a first tray clamping plate (10003), a first tray clamping cylinder (10004), a transfer position detection component (10005), a rear transfer position detection (10006), a rear tray pushing component (10007), a transfer station (10008), a character recognition camera (10009), a finished product placement station (10010), and a second transfer support unit (10011) are installed on the bottom plate of the lower frame mechanism. The first tray picking plate (10002), the first tray clamping plate (10003), the first tray clamping cylinder (10004), and the rear tray pushing component (10007) form a storage component. The transfer position detection component (10005) and the rear transfer position detection (10006) are installed on the bottom plate of the lower frame mechanism on one side of the storage component. The finished product placement station (10010) is installed on the bottom plate of the lower frame mechanism. The second transfer support unit (10011) supports the transfer station (10008) and the character recognition camera (10009) are installed on the bottom plate of the lower frame mechanism. Above the PKG collection mechanism (1026), a front CCD feeding detection mechanism is provided. The front CCD feeding detection mechanism includes a detection mechanism support unit (1201), a detection mechanism driving unit (1202), and a camera detection component (1203). The detection mechanism support unit (1201) is fixed on the bottom plate of the lower frame. The detection mechanism driving unit (1202) is fixed on the detection mechanism support unit (1201). The camera detection component (1203) is installed on the detection mechanism driving unit (1202).

7. The connecting line transfer machine according to claim 1, characterized in that, The PKG feeding conveyor rail mechanism (1017) includes a first conveyor rail support unit (1301), a first conveyor rail power unit (1302), a rail start sensor (1303), and a rail stop sensor (1304). The overall mechanism is built with profiles. The first conveyor rail support unit (1301) supports the entire mechanism and is installed on the bottom plate of the lower frame mechanism. The first conveyor rail power unit (1302) and the rail start sensor (1303) are installed inside the first conveyor rail support unit (1301) through motor fixing parts. The rail stop sensor (1304) is fixed to the rear end of the first conveyor rail support unit (1301) by a sheet metal part. The PKG feeding basket mechanism (1015) includes a basket drive unit (1401), a basket mechanism support assembly (1402), a basket fixing bottom plate (1403), a first basket presence / absence detection sensor (1404), an output rail support (1405), an output unit (1406), a first spare sensor (1407), a second spare sensor (1408), an output rail drive unit (1409), a current layer presence / absence detection sensor (1410), and a first tray protrusion detection sensor (1411). The PKG feeding basket mechanism (1015) is fixed under the bottom plate of the lower frame through the basket mechanism support assembly (1402). The basket drive unit (1401) is responsible for driving and drives the basket fixing bottom plate (1403) to move up and down. The first basket presence / absence detection sensor (1404) is fixed on one side of the basket fixing bottom plate (1403). The basket is placed on the basket fixing bottom plate (1403). The output unit (1406) is supported inside the basket above the lifting mechanism by the output rail support (1405). The first spare sensor (1407), the second spare sensor (1408), and the output rail drive unit (1409) are all installed on a machined part to form the output unit (1406). The current layer presence / absence detection sensor (1410) and the first tray protrusion detection sensor (1411) are installed on two vertical plates, and the vertical plates are fixed to the bottom plate of the lower frame mechanism. The PKG tray turning mechanism (1016) includes a PKG tray turning mechanism support assembly (1501), a first conveyor rail power assembly (1502), a first rail rotation power assembly (1503), a first tray in-place sensor (1504), a first tray presence / absence detection sensor (1505), and a first conveyor rail start sensor (1506). The PKG tray turning mechanism support assembly (1501) is fixed to the bottom plate of the lower frame to support the entire mechanism. The first rail rotation power assembly (1503) is fixed to the PKG tray turning mechanism support assembly (1501) through a machined part. The first conveyor rail power assembly (1502), the first tray in-place sensor (1504), the first tray presence / absence detection sensor (1505), and the first conveyor rail start sensor (1506) are assembled together through machined parts to form the tray conveyor rail. The PKG feeding and conveying mechanism (1014) includes a second conveying track support unit (1601), a second conveying track power unit (1602), a second tray presence / absence detection sensor (1603), and a second tray in-place detection sensor (1604). The overall mechanism is built with profiles. The second conveying track support unit (1601) supports the entire mechanism and is installed on the bottom plate of the lower frame mechanism. The second conveying track power unit (1602) and the second tray presence / absence detection sensor (1603) are installed inside the second conveying track support unit (1601) through motor fixing parts. The second tray in-place detection sensor (1604) is fixed to the rear end of the second conveying track support unit (1601) through a sheet metal part. The PKG feeding and handling mechanism (1013) includes a feeding and handling drive unit (1701), a pick-up tray support plate (1702), a hook plate positioning pin (1703), a hook plate positioning block (1704), a first tray up-and-down cylinder (1705), a positioning pin front-and-rear cylinder (1706), a third tray presence / absence detection sensor (1707), a track elastic edge (1708), and a track positioning edge (1709). The feeding and handling drive unit (1701) is installed on the bottom plate of the lower frame mechanism. The pick-up tray support plate (1702), the hook plate positioning pin (1703), the hook plate positioning block (1704), the first tray up-and-down cylinder (1705), and the positioning pin front-and-rear cylinder (1706) are installed and combined together to form a handling and dragging assembly. The track elastic edge (1708) and the track positioning edge (1709) are installed on the bottom plate of the lower frame mechanism on both sides of the feeding and handling drive unit (1701) through hexagonal prisms. The third tray presence / absence detection sensor (1707) is installed on one side of the track elastic edge (1708). The PKG transfer mechanism (1025) includes a transfer manipulator mechanism (1801), a transfer drive unit (1802), and PKG transfer supports (1803). Two PKG transfer supports (1803) are installed on the bottom plate of the lower frame mechanism. The transfer drive unit (1802) is installed on the PKG transfer supports (1803). The transfer manipulator mechanism (1801) is installed on the transfer drive unit (1802). The PKG lower CCD mechanism (1012) includes a second lower vision support unit (1901), a second lower camera assembly (1902), a second lower light source assembly (1903). The second lower vision support unit (1901) is fixed to the bottom plate of the lower frame mechanism. The second lower camera assembly (1902) and the second lower light source assembly (1903) are fixed to the second lower vision support unit (1901). The PKG empty tray storage mechanism (1011) includes a lifting drive unit (2001), an empty tray storage mechanism support (2002), an empty tray storage basket (2003), a detection of whether there is a tray on the current layer (2004), a second tray protrusion detection sensor (2005). The empty tray storage mechanism support (2002) supports the entire mechanism and is fixed under the lower frame bottom plate. The empty tray storage basket (2003) is a detachable basket and is placed at the position of the lifting upper plate. The detection of whether there is a tray on the current layer (2004) and the second tray protrusion detection sensor (2005) are installed on a workpiece and fixed on the upper surface of the lower frame mechanism bottom plate; The PKG collection mechanism (1026) includes a PKG collection mechanism drive unit (2101), a pick-up tray support plate cylinder (2102), a second tray clamping cylinder (2103), a second tray clamping support plate (2104), a collection mechanism retraction block (2105), a tray upper positioning plate (2106), a tray support plate (2107), a turnover assembly (2108), a finished product turnover assembly (2109), a sensor for detecting whether there is a tray on the finished product turnover track (2110), and a sensor for detecting whether there is a tray on the turnover track (2111). The PKG collection mechanism drive unit (2101) is fixed on the lower frame mechanism bottom plate. The storage assembly is installed above the PKG collection mechanism drive unit (2101). The storage assembly consists of a pick-up tray support plate cylinder (2102), a second tray clamping cylinder (2103), a second tray clamping support plate (2104), a collection mechanism retraction block (2105), and a tray upper positioning plate (2106). The tray support plate (2107) is assembled with workpieces. The turnover assembly (2108) and the finished product turnover assembly (2109) are directly fixed on the lower frame mechanism bottom plate and installed at both ends of the PKG collection mechanism drive unit (2101). The sensor for detecting whether there is a tray on the finished product turnover track (2110) and the sensor for detecting whether there is a tray on the turnover track (2111) are fixed on one side of the collection mechanism through sheet metal parts.

8. The connecting line transfer machine according to claim 1, characterized in that, The PKG storage and handling mechanism (1033) includes a finished product handling drive assembly (2301), a third tray clamping cylinder (2302), a second tray up-and-down cylinder (2303), a second tray pick-up support plate (2304), a track support column (2305), a track assembly (2306), and a turnover push tray assembly (2307). The finished product handling drive assembly (2301) is fixed on the lower frame mechanism bottom plate. The third tray clamping cylinder (2302), the second tray up-and-down cylinder (2303), the second tray pick-up support plate (2304), and the turnover push tray assembly (2307) cooperate with workpieces to form a finished product handling assembly. The track assembly (2306) is installed on the lower frame mechanism bottom plate with four track support columns (2305).

9. The connecting line transfer machine according to claim 1, characterized in that, The cover plate transfer mechanism (1018) includes a cover plate transfer mechanism support unit (2201), a cover plate transfer mechanism drive unit (2202), a feeding detection light source (2203), a feeding detection camera assembly (2204), a cover plate handling assembly (2205), a cover plate adsorption assembly (2206), a cover plate handling cylinder (2207) and a positioning pin (2208). The cover plate transfer mechanism support unit (2201) is installed on the lower frame bottom plate. The cover plate transfer mechanism drive unit (2202) and a super-flat aluminum plate are installed on the cover plate transfer mechanism support unit (2201). On one side of the cover plate transfer mechanism drive unit (2202) is the feeding detection camera assembly (2204), and on the other side are the cover plate handling assembly (2205), the cover plate adsorption assembly (2206), the cover plate handling cylinder (2207) and the positioning pin (2208) cooperating with some processed parts to form the cover plate handling assembly (2205). The cover plate magazine mechanism (1022) includes a cover plate magazine mechanism support assembly (2401), an upper top plate (2402), a cover plate magazine drive assembly (2403), a cover plate presence / absence detection sensor (2404), a cover plate in-place detection sensor (2405), a cover plate warping detection sensor (2406). The cover plate magazine mechanism support assembly (2401) is fixed on the lower frame bottom plate, and the upper top plate (2402), the cover plate presence / absence detection sensor (2404), the cover plate in-place detection sensor (2405), and the cover plate warping detection sensor (2406) are installed at various parts of the lifting mechanism.

10. The connecting line transfer machine according to claim 1, characterized in that, The finished product tray turning mechanism (1019) includes a turning mechanism support assembly (2501), a second track rotation power assembly (2502), a third conveyor track power assembly (2503), a third tray in-place detection sensor (2504), a fourth tray presence / absence detection sensor (2505) and a second conveyor track start sensor (2506). The turning mechanism support assembly (2501) is fixed on the lower frame bottom plate to support the entire mechanism. The second track rotation power assembly (2502) is fixed on the turning mechanism support assembly (2501) through processed parts. The third conveyor track power assembly (2503), the third tray in-place detection sensor (2504), the fourth tray presence / absence detection sensor (2505), and the second conveyor track start sensor (2506) are assembled together through processed parts to form a tray conveyor track. The finished product basket mechanism (1020) includes a finished product basket mechanism support unit (2601), a jacking mechanism power component (2602), a basket fixing plate (2603), a second basket presence / absence detection sensor (2604), a third conveyor track support unit (2605), a tray conveyor unit (2606), a second tray in-place sensor (2607), a current position tray presence / absence sensor (2608), a second conveyor track power component (2609), a current layer tray presence / absence detection sensor (2610), and a tray ejection detection sensor (2611). The finished product basket mechanism support unit (2601) supports the entire finished product basket mechanism (1020) and is fixed under the lower frame bottom plate. The jacking mechanism power component (2602), the basket fixing plate (2603), and the second basket presence / absence detection sensor (2604) cooperate with other components to form a jacking mechanism. The basket is a detachable component and is manually placed on the basket fixing plate (2603). The third conveyor track support unit (2605) supports the tray conveyor unit (2606) and is installed on the jacking mechanism fixing plate. The second tray in-place sensor (2607), the current position tray presence / absence sensor (2608), and the second conveyor track power component (2609) cooperate with some components to assemble the tray conveyor unit (2606). The current layer tray presence / absence detection sensor (2610) and the tray ejection detection sensor (2611) are installed on the side of the sensor bracket, and the bracket is fixed on the bottom plate; The finished product output mechanism 1021 includes a finished product output track support unit (2701), an output track power component (2702), a fourth tray in-place detection sensor (2703), and a tray presence / absence detection sensor (2704). The overall mechanism is built with profiles. The finished product output track support unit (2701) supports the entire mechanism. The output track power component (2702) is installed inside the profiles. The fourth tray in-place detection sensor (2703) is fixed at the end of the output track, and the tray presence / absence detection sensor (2704) is fixed at the middle position of the mechanism.

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