An emulsification kettle

Abstract

The present invention provides an emulsification kettle, which belongs to the technical field of chemical equipment. The emulsification kettle includes a body, a kettle cover is clamped on the upper surface of the body, a control switch is installed on the upper surface of the kettle cover, a telescopic rod is rotatably connected to the lower surface of the kettle cover, a push plate is movably connected to the upper surface of the telescopic rod, a scraper is fixedly connected to the side surface of the push plate, and a stirring and shrinking mechanism is provided on the lower surface of the telescopic rod. The stirring and shrinking mechanism includes a first groove, and the inner walls of both sides of the first groove from the top to the middle are provided with guide grooves. In the emulsification kettle, after the stirring and shrinking mechanism fully stirs the material to emulsify it, the control switch is pressed, the stirring and shrinking mechanism shrinks, and then the pushing plate drives the scraper to move downward. The scraper pushes the material adhered to the inner wall of the body downward together, conveniently extruding the material while cleaning the inner wall of the body, avoiding affecting the next emulsification stirring, avoiding material waste, and saving costs.

Description

Technical Field

[0001] The invention belongs to the technical field of chemical equipment, and particularly relates to an emulsifying kettle. Background Art

[0002] Emulsifiers are widely used for emulsifying and mixing raw materials and auxiliary materials such as edible oils, powders, and sugars. They are particularly suitable for certain insoluble colloidal additives such as CMC and xanthan gum. The emulsifier utilizes a high-shear mixing emulsifier head with a stirring device, providing excellent solubility and emulsification of sugar and milk powder additives used in production.

[0003] However, when the existing emulsification kettle is used, the material is easily adhered to the inner wall of the emulsification kettle after stirring, resulting in material waste and affecting the quality of the next material stirring and emulsification, causing waste and loss of funds. Therefore, there is an urgent need for an emulsification kettle that can clean the inner wall. Summary of the Invention

[0004] The object of the present invention is to provide an emulsifying kettle, aiming to solve the problem of waste caused by cleaning materials adhering to the inner wall in the prior art.

[0005] The cam is fixedly mounted on a bottom surface of the cam, and the cam is secured to the bottom surface of the cam by a spring, and the cam is secured to a control panel with an upper end face and a lower end face thereof.

[0006] In order to enable this emulsifying kettle to achieve the purpose of scraping the inner wall of the body without wasting materials, as a preferred embodiment of the present invention, a vacuum pump is installed on the left surface of the body, and a control panel is installed on the outer surface of the vacuum pump. The upper surface of the vacuum pump is fixedly connected to an upper air pipe, one end of the upper air pipe passes through the body, and one end of the upper air pipe is located at the upper part of the push plate, and the lower surface of the vacuum pump is fixedly connected to a lower air pipe, one end of the lower air pipe passes through the body, and one end of the lower air pipe is located at the lower part of the push plate.

[0007] In order to enable the emulsifying kettle to achieve the purpose of providing power, as a preferred embodiment of the present invention, a first motor is installed on the lower outer surface of the body, and the output end of the first motor is fixedly connected to a first reversing gear.

[0008] In order to enable the emulsifying kettle to achieve the purpose of filtering materials, as a preferred embodiment of the present invention, a filter screen is clamped on the lower inner wall of the body.

[0009] In order to enable the emulsifying kettle to achieve the purpose of converting the power direction, as a preferred embodiment of the present invention, a bearing is installed on the upper surface of the filter screen, and a second reversing gear is fixedly connected to the inner wall of the bearing, and the second reversing gear is meshed with the first reversing gear.

[0010] In order to enable the emulsifying kettle to achieve the purpose of sufficient cutting and stirring, as a preferred embodiment of the present invention, the upper surface of the second reversing gear is fixedly connected to a rotating rod, one end of the rotating rod is fixedly connected to a turntable, the upper surface of the turntable is fixedly connected to a large cutting knife, and the upper surface of the middle part of the turntable is fixedly connected to a small cutting knife.

[0011] In order to enable the emulsifying kettle to achieve the purpose of driving the stirring and telescopic mechanism to stir, as a preferred embodiment of the present invention, a second motor is installed on the upper surface of the kettle cover, a reducer is fixedly connected to the surface of the output end of the second motor, and the output end of the second motor is fixedly connected to the telescopic rod.

[0012] In order to enable the emulsifying kettle to achieve the purpose of controllable discharge, as a preferred embodiment of the present invention, the upper surface of the body is fixedly connected with a feed port, the bottom end of the body is fixedly connected with a discharge port, and a valve is installed on the outer surface of the discharge port.

[0013] In order to enable the emulsifying kettle to achieve the purpose of heat preservation, accelerated emulsification and improved efficiency, as a preferred embodiment of the present invention, the main body includes an outer layer and an inner layer, an insulation layer is formed between the outer layer and the inner layer, and the surface of the outer layer is fixedly connected to the insulation medium inlet and the insulation medium outlet.

[0014] In order to achieve the purpose of stabilizing the main body of the emulsifying kettle, as a preferred embodiment of the present invention, a fixing bracket is clamped on the outer surface of the main body close to the first motor, and a supporting leg is fixedly connected to the lower surface of the fixing bracket, and a stabilizing block is fixedly connected to one end of the supporting leg.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. After the stirring and shrinking mechanism of the emulsifying kettle fully stirs the material to emulsify it, press the control switch, the stirring and shrinking mechanism shrinks, and then the pushing plate drives the scraper plate to move downward. The scraper plate pushes down the material adhering to the inner wall of the body, which facilitates the extrusion of the material and cleans the inner wall of the body, avoiding the impact on the next emulsification stirring, avoiding material waste and saving costs.

[0017] 2. The emulsifying kettle adjusts the upper and lower air pressures in the main body at the connection between the upper and lower air pipes through the settings of the vacuum pump and the control panel, thereby pushing the push plate up and down to achieve material extrusion. The settings of the large and small cutters help to fully stir and emulsify the material while performing high-speed shearing to make it more fully emulsified. The settings of the insulation medium inlet and insulation medium outlet help to keep the main body warm, accelerate the emulsification time, and improve work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0019] Figure 1 It is a front view structural schematic diagram of the present invention;

[0020] Figure 2 Schematic diagram of the stirring and shrinking mechanism structure of the present invention;

[0021] Figure 3 Schematic diagram of the structure of the large cutter and the small cutter in the present invention;

[0022] Figure 4 It is a schematic diagram of the side cross-section structure of the main body in the present invention;

[0023] Figure 5 This is a schematic diagram of the structure of the kettle cover and telescopic rod in the present invention;

[0024] Figure 6 It is a schematic diagram of the front cross-section structure of the main body in the present invention.

[0025] In the figure: 1, body; 101, outer layer; 102, inner layer; 103, insulation layer; 2, kettle cover; 3, control switch; 4, telescopic rod; 5, push plate; 6, scraper; 7, stirring and shrinking mechanism; 701, first groove; 702, guide groove; 703, first rotating block; 704, first support rod; 705, clamping groove; 706, second rotating block; 707, second support rod; 708, clamping block; 8, vacuum pump; 9, control panel; 10, upper Air pipe; 11. Lower air pipe; 12. First motor; 13. First reversing gear; 14. Filter; 15. Bearing; 16. Second reversing gear; 17. Rotating rod; 18. Turntable; 19. Large cutter; 20. Small cutter; 21. Second motor; 22. Reducer; 23. Feed inlet; 24. Discharge outlet; 25. Valve; 26. Insulation medium inlet; 27. Insulation medium outlet; 28. Fixed frame; 29. ​​Support leg; 30. Stabilizing block. DETAILED DESCRIPTION

[0026] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] Example

[0028] See also Figure 1-6 The present invention provides the following technical solutions: an emulsifying kettle, comprising a body 1, a kettle cover 2 is clamped on the upper surface of the body 1, a control switch 3 is installed on the upper surface of the kettle cover 2, a telescopic rod 4 is rotatably connected to the lower surface of the kettle cover 2, a push plate 5 is movably connected to the upper surface of the telescopic rod 4, a scraper 6 is fixedly connected to the side surface of the push plate 5, a stirring and shrinking mechanism 7 is provided on the lower surface of the telescopic rod 4, the stirring and shrinking mechanism 7 includes a first groove 701, and the inner walls of both sides of the first groove 701 from the top to the middle are provided with guide grooves 7 02. The upper inner wall of the first groove 701 is fixedly connected with the first rotating block 703, the surface of the first rotating block 703 is rotatably connected with the first support rod 704, the surface of the first support rod 704 close to the telescopic rod 4 is provided with a clamping groove 705, the inner wall of the clamping groove 705 is fixedly connected with the second rotating block 706, the surface of the second rotating block 706 is rotatably connected with the second support rod 707, one end of the second support rod 707 is fixedly connected with a clamping block 708, and the clamping block 708 is movably connected to the guide groove 702.

[0029] In a specific embodiment of the present invention, after the material is fully stirred and emulsified by the stirring and shrinking mechanism 7, the control switch 3 is pressed, and the block 708 slides upward in the guide groove 702, thereby driving the second support rod 707 and the first support rod 704 to approach the telescopic rod 4. Finally, the second support rod 707 is stuck in the slot 705, and the first support rod 704 is stuck in the first groove 701, completing the contraction of the stirring and shrinking mechanism 7, and then the push plate 5 drives the scraper 6 to move downward. The scraper 6 pushes the material adhered to the inner wall of the main body 1 downward, which facilitates the extrusion of the material and cleans the inner wall of the main body 1 to avoid affecting the next emulsification and stirring, avoids material waste, and saves costs.

[0030] Specifically, a vacuum pump 8 is installed on the left surface of the main body 1, and a control panel 9 is installed on the outer surface of the vacuum pump 8. An upper air pipe 10 is fixedly connected to the upper surface of the vacuum pump 8, and one end of the upper air pipe 10 passes through the main body 1, and one end of the upper air pipe 10 is located at the upper part of the push plate 5. A lower air pipe 11 is fixedly connected to the lower surface of the vacuum pump 8, and one end of the lower air pipe 11 passes through the main body 1, and one end of the lower air pipe 11 is located at the lower part of the push plate 5.

[0031] In this embodiment, the vacuum pump 8 is controlled by the control panel 9 to adjust the air pressure at the connection between the upper air pipe 10 and the lower air pipe 11, thereby pushing the push plate 5 to complete the up and down pushing action.

[0032] Specifically, a first motor 12 is installed on the lower outer surface of the body 1 , and an output end of the first motor 12 is fixedly connected to a first reversing gear 13 .

[0033] In this embodiment, the first motor 12 drives the first reversing gear 13 to rotate, thereby providing power for bottom stirring.

[0034] Specifically, a filter screen 14 is clamped on the lower inner wall of the body 1 .

[0035] In this embodiment, the emulsified material is filtered through the filter screen 14 to avoid clogging of the discharge port 24 and facilitate subsequent extrusion of the material.

[0036] Specifically, a bearing 15 is installed on the upper surface of the filter 14 , and a second reversing gear 16 is fixedly connected to the inner wall of the bearing 15 . The second reversing gear 16 is meshed with the first reversing gear 13 .

[0037] In this embodiment, the first motor 12 provides power to the bearing 15 , and the first reversing gear 13 and the second reversing gear 16 help convert the power direction of the first motor 12 to complete the rotation.

[0038] Specifically, a rotating rod 17 is fixedly connected to the upper surface of the second reversing gear 16 , one end of the rotating rod 17 is fixedly connected to a turntable 18 , a large cutter 19 is fixedly connected to the upper surface of the turntable 18 , and a small cutter 20 is fixedly connected to the upper surface of the middle portion of the turntable 18 .

[0039] In this embodiment, the rotating rod 17 drives the turntable 18 to rotate, thereby mobilizing the large cutter 19 and the small cutter 20 to perform high-speed rotary cutting, helping the material to be fully cut and stirred, and avoiding quality problems caused by insufficient stirring and emulsification.

[0040] Specifically, a second motor 21 is installed on the upper surface of the kettle cover 2 , a reducer 22 is fixedly connected to the surface of the output end of the second motor 21 , and the output end of the second motor 21 is fixedly connected to the telescopic rod 4 .

[0041] In this embodiment, the second motor 21 provides power to the telescopic rod 4 and the stirring and retracting mechanism 7, and the speed reducer 22 helps to adjust the stirring rotation speed.

[0042] Specifically, the upper surface of the main body 1 is fixedly connected with a feed port 23 , the bottom end of the main body 1 is fixedly connected with a discharge port 24 , and a valve 25 is installed on the outer surface of the discharge port 24 .

[0043] In this embodiment, the feeding port 23 facilitates the feeding of materials, the discharging port 24 facilitates the discharging of materials, and the valve 25 can control the extrusion and suspension of materials.

[0044] Specifically, the body 1 includes an outer layer 101 and an inner layer 102 , a heat-insulating layer 103 is formed between the outer layer 101 and the inner layer 102 , and a heat-insulating medium inlet 26 and a heat-insulating medium outlet 27 are fixedly connected to the surface of the outer layer 101 .

[0045] In this embodiment, the heat-insulating medium is injected into the heat-insulating layer 103 through the heat-insulating medium inlet 26 and then discharged from the heat-insulating medium outlet 27 to complete the heat-insulating work of the body 1, accelerate the emulsification speed, and improve the working efficiency.

[0046] Specifically, a fixing bracket 28 is clamped on the outer surface of the body 1 close to the first motor 12 , a supporting leg 29 is fixedly connected to the lower surface of the fixing bracket 28 , and a stabilizing block 30 is fixedly connected to one end of the supporting leg 29 .

[0047] In this embodiment, the fixing frame 28 stabilizes the body 1 , the supporting legs 29 help to raise the position of the body 1 to facilitate the discharge of materials from the discharge port 24 , and the stabilizing block 30 ensures the stability and safety of the body 1 .

[0048] The electrical components mentioned in this article are all connected to an external main controller and 220V AC power, and the main controller can be a conventional known device that performs control such as a computer.

[0049] The working principle and use process of the present invention are as follows: when the emulsifying kettle is in use, the material is first fed through the feed port 23, and then the second motor 21 and the reducer 22 drive the telescopic rod 4 and the stirring and shrinking mechanism 7 to stir the material. After the first motor 12 drives the first reversing gear 13 and the second reversing gear 16 to complete the power reversal, the rotating rod 17 is helped to drive the turntable 18 to rotate, thereby mobilizing the large cutter 19 and the small cutter 20 to perform high-speed rotation cutting, helping the material to be fully cut and stirred, avoiding quality problems caused by insufficient stirring and emulsification, injecting the insulation medium into the insulation layer 103 through the insulation medium inlet 26, and then discharging it from the insulation medium outlet 27 to complete the insulation work of the main body 1, accelerate the emulsification speed, and improve work efficiency. After the emulsification of the entire material is completed, press The lower control switch 3 and the card block 708 slide upward in the guide groove 702, thereby driving the second support rod 707 and the first support rod 704 to move closer to the telescopic rod 4. Finally, the second support rod 707 is stuck in the card slot 705, and the first support rod 704 is stuck in the first groove 701, completing the contraction of the stirring and contraction mechanism 7. The control panel 9 controls the vacuum pump 8 to adjust the air pressure at the connection between the upper air pipe 10 and the lower air pipe 11, by increasing the air pressure at the upper air pipe 10 and reducing the air pressure at the lower air pipe 11. Then the push plate 5 drives the scraper 6 to move downward, and the scraper 6 pushes the material adhered to the inner wall of the main body 1 downward, making it convenient to extrude the material through the discharge port 24 while cleaning the inner wall of the main body 1 to avoid affecting the next emulsification and stirring, avoiding material waste and saving costs.

[0050] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or substitute equivalents for some of the technical features. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. An emulsifying kettle, comprising a body (1), characterized in that: The upper surface of the body (1) is clamped with a kettle cover (2), the upper surface of the kettle cover (2) is installed with a control switch (3), the lower surface of the kettle cover (2) is rotatably connected to a telescopic rod (4), the upper surface of the telescopic rod (4) is movably connected to a push plate (5), the side surface of the push plate (5) is fixedly connected to a scraper (6), the lower surface of the telescopic rod (4) is provided with a stirring and shrinking mechanism (7), the stirring and shrinking mechanism (7) comprises a first groove (701), the inner walls of both sides of the first groove (701) from the top to the middle are provided with guide grooves (702), the upper inner wall of the first groove (701) is fixedly connected with a first rotating block (703), the surface of the first rotating block (703) is rotatably connected to a first supporting rod (704), the surface of the first supporting rod (704) close to the telescopic rod (4) is provided with a clamping groove (705), the inner wall of the clamping groove (705) is fixedly connected with a second rotating block (706), The surface of the second rotating block (706) is rotatably connected to a second support rod (707), one end of the second support rod (707) is fixedly connected to a clamping block (708), and the clamping block (708) is movably connected to the guide groove (702). A vacuum pump (8) is installed on the left surface of the body (1), and a control panel (9) is installed on the outer surface of the vacuum pump (8). An upper air pipe (10) is fixedly connected to the upper surface of the vacuum pump (8), one end of the upper air pipe (10) passes through the body (1), and one end of the upper air pipe (10) is located at the upper part of the push plate (5). A lower air pipe (11) is fixedly connected to the lower surface of the vacuum pump (8), one end of the lower air pipe (11) passes through the body (1), and one end of the lower air pipe (11) is located at the lower part of the push plate (5). A first motor (12) is installed on the lower outer surface of the body (1), and an output end of the first motor (12) is fixedly connected to a first reversing gear (13).

2. An emulsifying kettle according to claim 1, characterized in that: A filter screen (14) is clamped on the lower inner wall of the body (1).

3. An emulsifying kettle according to claim 2, characterized in that: A bearing (15) is installed on the upper surface of the filter screen (14), and a second reversing gear (16) is fixedly connected to the inner wall of the bearing (15), and the second reversing gear (16) is meshed with the first reversing gear (13).

4. An emulsifying kettle according to claim 3, characterized in that: The upper surface of the second reversing gear (16) is fixedly connected to a rotating rod (17), one end of the rotating rod (17) is fixedly connected to a rotating disk (18), the upper surface of the rotating disk (18) is fixedly connected to a large cutter (19), and the upper surface of the middle portion of the rotating disk (18) is fixedly connected to a small cutter (20).

5. The emulsifying kettle according to claim 1, characterized in that: A second motor (21) is installed on the upper surface of the kettle cover (2), a reducer (22) is fixedly connected to the surface of the output end of the second motor (21), and the output end of the second motor (21) is fixedly connected to the telescopic rod (4).

6. The emulsifying kettle according to claim 1, characterized in that: The upper surface of the body (1) is fixedly connected with a feed port (23), the bottom end of the body (1) is fixedly connected with a discharge port (24), and the outer surface of the discharge port (24) is installed with a valve (25).

7. The emulsifying kettle according to claim 1, characterized in that: The body (1) comprises an outer layer (101) and an inner layer (102), a heat-insulating layer (103) is formed between the outer layer (101) and the inner layer (102), and a heat-insulating medium inlet (26) and a heat-insulating medium outlet (27) are fixedly connected to the surface of the outer layer (101).

8. The emulsifying kettle according to claim 1, characterized in that: A fixing frame (28) is clamped on the outer surface of the body (1) close to the first motor (12), a supporting leg (29) is fixedly connected to the lower surface of the fixing frame (28), and a stabilizing block (30) is fixedly connected to one end of the supporting leg (29).

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