Turnover device

By designing an automated tilting device, the cylinder is automatically tilted using clamping and tilting components, solving the problems of low efficiency and high error rate of manual operation, and improving the efficiency and accuracy of cylinder tilting.

CN113895944BActive Publication Date: 2026-02-27THE 711TH RES INST OF CHINA STATE SHIPBUILDING CORP
View PDF 3 Cites 0 Cited by

Patent Information

Application Number
CN202010645519.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-07-06
Publication Date
2026-02-27
Estimated Expiration
2040-07-06

AI Technical Summary

Technical Problem

In existing technologies, the flipping process of large cylinders relies on manual operation, resulting in low work efficiency and a high error rate.

Method used

A flipping device is designed, including a first clamping component and a second clamping component. The vertical and horizontal directions of the clamping cylinder are driven by a nitrogen spring and a cylinder. The cylinder is automatically flipped by the flipping component. The clamping component ensures stable clamping through a clamping block and a limit cylinder. The lifting component and the horizontal moving component work together to achieve automatic flipping of the cylinder.

Benefits of technology

It enables automated cylinder rotation, improves work efficiency, reduces error rate, is applicable to cylinders of different sizes, and reduces the need for manual operation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN113895944B_ABST
    Figure CN113895944B_ABST
Patent Text Reader

Abstract

The application discloses a turnover device. The turnover device is used for overturning a cylinder body of an internal combustion engine, and comprises a first clamping assembly, a second clamping assembly and a turnover assembly. The first clamping assembly is used for clamping two sides of the cylinder body along a vertical direction, and comprises a first nitrogen spring used for abutting against two ends of the cylinder body along the vertical direction. The second clamping assembly is used for clamping two sides of the cylinder body along a first horizontal direction, and comprises a second nitrogen spring used for abutting against two ends of the cylinder body along the first horizontal direction. The turnover assembly is connected to the clamping assembly to overturn the clamping assembly. According to the turnover device, the first clamping assembly and the second clamping assembly of the turnover device can automatically clamp the cylinder body, and overturn the cylinder body through the turnover assembly, so that manual operation is not needed, efficiency is high, and error rate is low.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention relates to the field of parts processing, and more specifically to a flipping device. Background Technology

[0002] With the continuous development of the modern shipbuilding industry, the demand for diesel engines is constantly increasing. Cylinder block machining has always been a highly challenging technology. For large cylinder blocks, tilting them during machining is an indispensable process. Currently, the tilting of large cylinder blocks is done manually. While manual operation offers high flexibility, the repetitive and rapid movements over long periods reduce work efficiency and increase the error rate.

[0003] To address this, the present invention provides a flipping device to at least partially solve the above-mentioned problems. Summary of the Invention

[0004] The summary section introduces a series of simplified concepts, which will be further explained in detail in the detailed embodiments section. The summary section of this invention is not intended to limit the key features and essential technical features of the claimed technical solution, nor is it intended to determine the scope of protection of the claimed technical solution.

[0005] To at least partially solve the above-mentioned technical problems, the present invention provides a flipping device for flipping the cylinder block of an internal combustion engine. The flipping device includes: a first clamping assembly for clamping both sides of the cylinder block in a vertical direction, the first clamping assembly including a first nitrogen spring for abutting both ends of the cylinder block in a vertical direction; a second clamping assembly for clamping both sides of the cylinder block in a first horizontal direction, the second clamping assembly including a second nitrogen spring for abutting both ends of the cylinder block in the first horizontal direction; and a flipping assembly connected to the clamping assembly to flip the clamping assembly.

[0006] According to the flipping device of the present invention, the first clamping component and the second clamping component of the flipping device can automatically clamp the cylinder body and flip the cylinder body by means of the flipping component, without manual operation, which is highly efficient and has a low error rate.

[0007] Optionally, the second clamping assembly includes: a force-multiplying cylinder, a horizontal positioning cylinder, a first horizontal plate connected to the cylinder shaft of the force-multiplying cylinder, and a second horizontal plate connected to the cylinder shaft of the horizontal positioning cylinder. Along the first horizontal direction, the force-multiplying cylinder is used to drive the first horizontal plate to abut against one side of the cylinder body, and the horizontal positioning cylinder is used to drive the second horizontal plate to abut against the other side of the cylinder body.

[0008] A limiting cylinder and a positioning block connected to the cylinder shaft of the limiting cylinder. The limiting cylinder is used to drive the positioning block to move to the interval between the first horizontal plate and the second horizontal plate of the clamping cylinder body, and to fit the first horizontal plate and the second horizontal plate to limit the distance between the first horizontal plate and the second horizontal plate along the first horizontal direction.

[0009] Optionally, the first clamping component includes:

[0010] A vertical cylinder, a clamping block cylinder, a vertical plate connected to the cylinder shaft of the vertical cylinder, and a support plate connected to the cylinder shaft of the clamping block cylinder. The vertical cylinder is used to drive the vertical plate to abut against the top side of the cylinder body, and the clamping block cylinder is used to drive the support plate to move to the bottom side of the cylinder body to support the cylinder body. The vertical plate is provided with a locking hole.

[0011] The hydraulic cylinder includes a locking hydraulic cylinder, an unlocking hydraulic cylinder, and a locking wedge. The locking hydraulic cylinder is used to push the wedge-shaped part of the wedge into the locking hole so that the vertical plate presses against the cylinder body. The unlocking hydraulic cylinder is used to push the wedge-shaped part of the wedge away from the locking hole.

[0012] Optionally, the flipping device further includes:

[0013] Locating pins are used to connect to the cylinder body to secure it; and / or

[0014] The tilting assembly includes a slewing bearing and a slewing motor. The slewing bearing is connected to the clamping assembly, and the slewing motor is connected to the slewing bearing to drive the slewing bearing to rotate.

[0015] Optionally, the flipping device includes two clamping and flipping components arranged opposite to each other, the clamping and flipping components including a first clamping assembly, a second clamping assembly, and a flipping assembly.

[0016] Optionally, the tilting device further includes a lifting assembly, which includes a gantry and a lifting connecting frame connected to the tilting assembly. The lifting assembly also includes:

[0017] A lifting hydraulic cylinder connected to the gantry crane, the piston rod of which is connected to the lifting connecting frame to drive the lifting connecting frame to move vertically, and / or

[0018] A sprocket assembly, comprising a lifting chain and a sprocket connected to a gantry, the chain being connected to a lifting connecting frame, the sprocket and chain engaging to drive the chain to move vertically; and / or

[0019] A lifting screw is connected to the gantry frame, and the lifting screw is connected to the lifting connecting frame. The lifting screw extends vertically to drive the lifting connecting frame to move vertically.

[0020] Optionally, the lifting assembly also includes a lifting guide rail connected to the lifting connecting frame and the gantry, the lifting guide rail extending vertically to guide the movement of the lifting connecting frame.

[0021] Optionally, the tilting device further includes a rail extending along a second horizontal direction and a horizontal moving assembly connected to the gantry to drive the gantry to move along the extension direction of the rail, the second horizontal direction being perpendicular to the first horizontal direction.

[0022] Optionally, the horizontal movement assembly includes a gear motor connected to the gantry, a gear connected to the motor shaft of the gear motor, and a rack meshing with the gear, the rack extending in a second horizontal direction, the gear motor being connected to the gear to drive the gear to rotate.

[0023] Optionally, the flipping device further includes:

[0024] The positioning pins connected to the gantry frame have pin holes at the rails, into which the pins are inserted to secure the gantry frame; and / or

[0025] An anti-loosening component is attached to the gantry frame. Part of the anti-loosening component is used to abut against the rails to secure the gantry frame. Attached Figure Description

[0026] To make the advantages of the invention more readily apparent, the invention briefly described above will be described in more detail with reference to the specific embodiments shown in the accompanying drawings. It will be understood that these drawings depict only typical embodiments of the invention and should not be considered as limiting its scope of protection. The invention is described and explained with additional features and details through the drawings.

[0027] Figure 1 This is a front view of the flipping device according to a first preferred embodiment of the present invention;

[0028] Figure 2 for Figure 1 A three-dimensional schematic diagram of the conveying component of the flipping device;

[0029] Figure 3 for Figure 1 A front view of the clamping assembly and the flipping assembly of the flipping device connected together;

[0030] Figure 4 for Figure 3 A top-down view;

[0031] Figure 5 for Figure 1 A three-dimensional schematic diagram of the lifting assembly of the flipping device; and

[0032] Figure 6 for Figure 1A three-dimensional diagram showing the horizontal moving components, rails, and gantry brackets of the flipping device connected to the mounting frame.

[0033] Explanation of reference numerals in the attached figures

[0034] 100: Clamping and flipping component; 110: Clamping assembly.

[0035] 111: Power-multiplying cylinder; 112: Horizontal positioning cylinder

[0036] 113: First horizontal plate 114: Second horizontal plate

[0037] 115: Limit cylinder; 116: Vertical cylinder

[0038] 117: Clamping block cylinder; 118: Vertical plate

[0039] 119: Support plate; 120: Locking hydraulic cylinder

[0040] 121: Unlock hydraulic cylinder 122: Positioning pin

[0041] 123: First nitrogen spring; 124: First horizontal guide rail

[0042] 125: Clamping bracket; 126: First vertical guide rail

[0043] 127: Second nitrogen spring; 130: Flip assembly.

[0044] 131: Slewing bearing; 132: Rotary motor

[0045] 133: Flip-over bracket 140: Lifting assembly

[0046] 141: Lifting connecting frame; 142: Lifting hydraulic cylinder

[0047] 142: Sprocket 143: Chain

[0048] 144: Lead screw; 145: Lead screw motor

[0049] 146: Gantry Frame 147: Gantry Tripod

[0050] 148: Pin-type cylinder; 149: Lifting hydraulic cylinder

[0051] 160: Second vertical guide rail; 170: Steel rail

[0052] 180: Horizontal movement component; 181: Gear motor

[0053] 183: Rack and pinion; 184: Locating pin.

[0054] 185: Anti-loosening component 186: Roller

[0055] 188: Second horizontal guide rail; 189: Brake.

[0056] 190: Conveying component 200: Mounting bracket Detailed Implementation

[0057] In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the invention. However, it will be apparent to those skilled in the art that embodiments of the invention may be practiced without one or more of these details. In other instances, certain technical features well-known in the art have not been described in order to avoid confusion with embodiments of the invention.

[0058] Preferred embodiments of the present invention will now be described with reference to the accompanying drawings. It should be noted that the terms "upper," "lower," and similar expressions used herein are for illustrative purposes only and are not intended to be limiting.

[0059] In this document, ordinal numbers such as “first” and “second” used in this application are merely identifiers and do not have any other meaning, such as a specific order. Moreover, for example, the term “first component” does not imply the existence of a “second component”, and the term “second component” does not imply the existence of a “first component”.

[0060] To fully understand the embodiments of the present invention, detailed structures will be presented in the following description. Obviously, the implementation of the embodiments of the present invention is not limited to the specific details familiar to those skilled in the art. Preferred embodiments of the present invention are described in detail below; however, in addition to these detailed descriptions, the present invention may have other embodiments.

[0061] This invention provides a tilting device. The tilting device can be used to tilt the cylinder block of an internal combustion engine (e.g., a diesel engine or a gasoline engine). Please refer to... Figures 1 to 6 The flipping device includes a mounting bracket 200 and a clamping flipping component 100. The clamping flipping component 100 is mounted on the mounting bracket 200. The clamping flipping component 100 is used to clamp the cylinder body and then flip the cylinder body 180°.

[0062] Please refer to Figure 1 , Figures 3 to 5 The clamping and flipping component 100 includes a clamping assembly 110 and a flipping assembly 130.

[0063] like Figure 4As shown, the clamping assembly 110 includes a clamping bracket 125, a first clamping assembly, and a second clamping assembly. The clamping bracket 125 is connected to the flipping bracket 133 (described later) via a slewing bearing 131. The first clamping assembly and the second clamping assembly are connected to the clamping bracket 125.

[0064] Please refer to Figure 1 and Figure 3 The first clamping assembly includes a vertical plate 118, a vertical cylinder 116, a support plate 119, and a clamping block cylinder 117. The cylinder shaft of the vertical cylinder 116 is connected to the vertical plate 118. The cylinder shaft of the vertical cylinder 116 is along the vertical direction D1 ( Figure 1 The vertical plate 118 extends in the vertical direction (D1) to drive the vertical plate 118 to move in the vertical direction D1. The cylinder shaft of the clamping block cylinder 117 is connected to the support plate 119. The cylinder shaft of the clamping block cylinder 117 extends in the first horizontal direction D2 to drive the support plate 119 to move in the first horizontal direction D2. In the vertical direction D1, the vertical plate 118 is located above the support plate 119, and there is a vertical gap between the vertical plate 118 and the support plate 119 in the vertical direction D1.

[0065] Please continue to refer to this. Figure 3 The first clamping assembly also includes a first vertical guide rail 126. The first vertical guide rail 126 is connected to the clamping bracket 125 and extends in the vertical direction D1. The first vertical guide rail 126 can be connected to the vertical plate 118 via a slider to guide the movement of the vertical plate 118.

[0066] The first clamping assembly also includes a first nitrogen spring 123. The first nitrogen spring 123 is connected to the vertical plate 118. In this way, when the vertical plate 118 abuts against the cylinder body, the first nitrogen spring 123 also abuts against the top of the cylinder body, thereby buffering the movement of the cylinder body in the vertical direction D1.

[0067] like Figure 3 As shown, the second clamping assembly includes a first horizontal plate 113, a force-multiplying cylinder 111, a second horizontal plate 114, and a horizontal positioning cylinder 112. The cylinder shaft of the force-multiplying cylinder 111 is connected to the first horizontal plate 113. The cylinder shaft of the force-multiplying cylinder 111 extends along a first horizontal direction D2 to drive the first horizontal plate 113 to move along the first horizontal direction D2. The cylinder shaft of the horizontal positioning cylinder 112 is connected to the second horizontal plate 114. The cylinder shaft of the horizontal positioning cylinder 112 extends along the first horizontal direction D2 to drive the second horizontal plate 114 to move along the first horizontal direction D2. A first horizontal gap exists between the first horizontal plate 113 and the second horizontal plate 114 in the first horizontal direction D2.

[0068] Please continue to refer to this. Figure 3The second clamping assembly also includes a first horizontal guide rail 124. The first horizontal guide rail 124 is connected to the clamping bracket 125 and extends along a first horizontal direction D2. The first horizontal guide rail 124 can be connected to a first horizontal plate 113 via a slider to guide the movement of the first horizontal plate 113. The first horizontal guide rail 124 can also be connected to a second horizontal plate 114 via a slider to guide the movement of the second horizontal plate 114.

[0069] The second clamping assembly also includes two second nitrogen springs 127. One second nitrogen spring 127 is connected to the first horizontal plate 113. The other second nitrogen spring 127 is connected to the second horizontal plate 114. Thus, when the first horizontal plate 113 and the second horizontal plate 114 clamp the cylinder body, one second nitrogen spring 127 abuts against one end of the cylinder body along the first horizontal direction D2, and the other second nitrogen spring 127 abuts against the other end of the cylinder body along the first horizontal direction D2. Therefore, the two second nitrogen springs 127 can buffer the movement of the cylinder body in the first horizontal direction D2.

[0070] When the conveying component 190 transports the cylinder to be overturned to the predetermined position (as described below) Figure 1 When the conveying component 190 is in position, the clamping assembly 110 is moved to the cylinder body via the lifting connecting frame 141 (described later). At this time, the cylinder body is located at the first horizontal interval and at the vertical interval. The multiplier cylinder 111 and the horizontal positioning cylinder 112 can then be activated to clamp the ends of the cylinder body along the first horizontal direction D2 using the first horizontal plate 113 and the second horizontal plate 114; the clamping block cylinder 117 can be activated to move the support plate 119 to the lower side of the cylinder body to support it; and then the vertical cylinder 116 can be activated to move the vertical plate 118 downwards to abut against the top of the cylinder body. Thus, the first clamping assembly is used to clamp the two sides of the cylinder body along the vertical direction D1, and the second clamping assembly is used to clamp the two sides of the cylinder body along the first horizontal direction D2.

[0071] like Figure 4 As shown, the tilting assembly 130 includes a tilting bracket 133, a rotary motor 132, and a slewing bearing 131. The tilting bracket 133 is connected to the gantry frame 146 (described later) via a lifting connecting frame 141. The tilting bracket 133 is connected to the clamping bracket 125 via the slewing bearing 131. The rotary motor 132 is connected to the slewing bearing 131 to drive the slewing bearing 131 to rotate. Thus, the rotary motor 132 can drive the clamping bracket 125 to rotate, thereby driving the cylinder held by the first and second clamping assemblies to tilt. It should be noted that the usage of the rotary motor 132 and the slewing bearing 131 is largely the same as the existing usage of rotary motors 132 and slewing bearings 131, and will not be described in detail here.

[0072] Please return Figure 3The second clamping assembly also includes a limiting cylinder 115 and a positioning block (not shown). The positioning block and the limiting cylinder 115 are connected by a cylinder shaft. The limiting cylinder 115 is used to drive the positioning block to move. Thus, when the first horizontal plate 113 and the second horizontal plate 114 clamp the cylinder body, the limiting cylinder 115 operates to move the positioning block to a first horizontal interval between the first horizontal plate 113 and the second horizontal plate 114. At this time, the positioning block is in contact with the first horizontal plate 113 and the second horizontal plate 114. Thus, along the first horizontal direction D2, the positioning block can limit the distance between the first horizontal plate 113 and the second horizontal plate 114 clamping the cylinder body.

[0073] like Figure 3 and Figure 4 As shown, the first clamping assembly also includes a locking hydraulic cylinder 120, an unlocking hydraulic cylinder 121, and a locking wedge (not shown). A locking hole (not shown) is provided on the vertical plate 118. A locking mounting hole (not shown) is provided on the clamping bracket 125. The locking mounting hole and the locking hole are correspondingly provided. The locking wedge is movably inserted into the locking mounting hole. The wedge-shaped portion of the locking wedge extends out of the locking mounting hole and then into the locking hole. The lower surface of the wedge-shaped portion of the locking wedge is inclined upwards (along the axial direction of the locking mounting hole, the lower surface of the wedge-shaped portion of the locking wedge is inclined from bottom to top, from the locking mounting hole toward the locking hole).

[0074] The piston shafts of both the locking hydraulic cylinder 120 and the unlocking hydraulic cylinder 121 extend along the axial direction of the locking mounting hole. Along the axial direction of the locking mounting hole, the piston shaft of the locking hydraulic cylinder 120 is located at the large end of the wedge-shaped portion of the locking wedge, and the piston shaft of the unlocking hydraulic cylinder 121 is located at the small end of the wedge-shaped portion of the locking wedge. Thus, the piston shaft of the locking hydraulic cylinder 120 pushes the locking wedge, causing its lower surface to abut against the locking hole, thereby applying a downward force to the vertical plate 118, causing the vertical plate 118 to press against the cylinder body. This further secures the cylinder body.

[0075] If it is necessary to release the force exerted by the locking wedge on the vertical plate 118, the piston shaft of the unlocking hydraulic cylinder 121 can be used to push the locking wedge so that the lower surface of the locking wedge leaves the locking hole.

[0076] like Figure 3 As shown, pin holes can also be provided on the first horizontal plate 113, the second horizontal plate 114, and the vertical plate 118. The cylinder body is provided with cylinder body pin holes corresponding to the pin holes. The clamping assembly 110 also includes a positioning pin 122. In this way, when the vertical plate 118 clamps the cylinder body, the positioning pin 122 can be inserted into the aforementioned pin holes and cylinder body pin holes to further fix the cylinder body.

[0077] Please refer to Figure 5The clamping and tilting component 100 also includes a lifting assembly 140. The lifting assembly 140 is used to lift the tilting component 130 in the vertical direction D1. The lifting assembly 140 includes a gantry frame 146, a lifting connecting frame 141 connected to the tilting component 130, a lifting hydraulic cylinder 149, a sprocket assembly, a lifting screw 144, and a screw motor 145. The hydraulic cylinder of the lifting hydraulic cylinder 149 is connected to the gantry frame 146. The piston rod of the lifting hydraulic cylinder 149 is connected to the lifting connecting frame 141 to drive the lifting connecting frame 141 to move in the vertical direction D1.

[0078] The sprocket assembly includes a chain 143, a sprocket 142, and a sprocket motor (not shown). The chain 143 is arranged vertically in the direction D1. The sprocket motor's mounting base is connected to the gantry 146. The sprocket motor's motor shaft is connected to the sprocket 142. The sprocket 142 and chain 143 are engaged. The chain 143 is connected to the lifting connecting frame 141. Thus, the sprocket motor can drive the chain 143 to move via the sprocket 142, thereby driving the lifting connecting frame 141 to move vertically in the direction D1.

[0079] The motor shaft of the lead screw motor 145 is connected to the lifting lead screw 144. The lifting lead screw 144 extends in the vertical direction D1. The lifting connecting frame 141 is provided with an internal thread corresponding to the lifting lead screw 144. The lifting lead screw 144 is connected to the internal thread of the lifting connecting frame 141. In this way, the lead screw motor 145 drives the lifting lead screw 144 to rotate, thereby driving the lifting connecting frame 141 to move in the vertical direction D1. As a result, the lifting hydraulic cylinder 149, the sprocket assembly, and the lifting lead screw 144 jointly drive the lifting connecting frame 141 to move in the vertical direction D1, making the movement of the clamping assembly 110 holding the cylinder body in the vertical direction D1 more stable.

[0080] The lifting assembly 140 also includes a second vertical guide rail 160. The second vertical guide rail 160 extends in the vertical direction D1 and is connected to the gantry 146. The second vertical guide rail 160 is connected to the lifting connecting frame 141 via a slider to guide the movement of the lifting connecting frame 141.

[0081] Please refer to Figure 6 The clamping and tilting component 100 also includes a rail 170 and a horizontal movement assembly 180. The rail 170 is along the second horizontal direction D3 ( Figure 1The gantry 146 extends along the left and right directions (the second horizontal direction D3 is perpendicular to the first horizontal direction D2) and is fixedly connected to the mounting bracket 200. A gantry leg 147 is provided at the lower end of the gantry 146. The gantry leg 147 is provided with rollers 186. The rollers 186 can rotate on the rail 170. The horizontal movement assembly 180 includes a gear motor 181, a gear (not shown), and a rack 183. The rack 183 extends along the second horizontal direction D3 and is fixedly connected to the mounting bracket 200. The mounting base of the gear motor 181 is connected to the gantry leg 147. The motor shaft of the gear motor 181 is connected to the gear. The gear and rack 183 mesh. Thus, the gear motor 181 can drive the gear to rotate, thereby driving the gantry leg 147 to move along the second horizontal direction D3.

[0082] like Figure 6 As shown, the horizontal movement assembly 180 also includes a brake 189. The brake 189 can be an existing brake 189. The brake 189 is connected to the gantry 147 to brake the gantry 147.

[0083] like Figure 6 As shown, the horizontal movement assembly 180 also includes a second horizontal guide rail 188. The second horizontal guide rail 188 is fixedly connected to the mounting bracket 200. The second horizontal guide rail 188 extends along a second horizontal direction D3. The second horizontal guide rail 188 can be connected to the gantry bracket 147 via a slider to guide the movement of the gantry bracket 147.

[0084] like Figure 6 As shown, the horizontal movement assembly 180 also includes guide wheels (not shown). The guide wheels are connected to the gantry 147 and are located on the side of the rail 170, so that the guide wheels can guide the movement of the gantry 147.

[0085] The horizontal movement assembly 180 also includes a pin assembly and an anti-loosening assembly 185. The pin assembly includes a pin cylinder 148 and a positioning pin 184. The cylinder body of the pin cylinder 148 is connected to the gantry frame 147. The positioning pin 184 is connected to the cylinder shaft of the pin cylinder 148. The mounting bracket 200 has a pin hole (not shown) at the rail 170. When the positioning pin 184 moves to the pin hole, the pin cylinder 148 operates to insert the positioning pin 184 into the pin hole. This secures the gantry frame 147.

[0086] When the positioning pin 184 moves to the pin hole, part of the anti-loosening component 185 can abut against the rail 170 to fix the gantry scaffold 147.

[0087] like Figure 1As shown, the flipping device includes two clamping and flipping components 100. A second horizontal distance exists between the two clamping and flipping components 100 in the second horizontal direction D3. The two clamping and flipping components 100 are arranged opposite to each other. Therefore, the two clamping and flipping components 100 jointly flip the cylinder, resulting in a more stable flipping of the cylinder.

[0088] like Figure 1 and Figure 2 As shown, the tilting device also includes a conveying component 190. The conveying component 190 may be a conveyor belt. The conveying component 190 is mounted on the mounting frame 200. Thus, after the cylinder body is placed on the conveying component 190, the conveying component 190 can transport the cylinder body to a predetermined position.

[0089] In this embodiment, the first clamping component and the second clamping component of the flipping device can automatically clamp the cylinder body and flip the cylinder body through the flipping component 130, without the need for manual operation, which is highly efficient and has a low error rate.

[0090] The flipping device clamps the cylinder body via the clamping assembly 110, making it suitable for cylinder bodies of different heights. In the second horizontal direction D3, the distance between the two clamping and flipping assemblies 130 is adjustable, thus allowing the flipping device to flip cylinder bodies of different lengths.

[0091] The operation of the flipping device in this embodiment is as follows:

[0092] Step 1: The cylinder body is placed on the conveying component 190, and the conveying component 190 conveys the cylinder body to the predetermined position.

[0093] Step 2: The lifting component 140 operates to lower the lifting connecting frame 141, which is located at the initial connection position, to a predetermined height.

[0094] Step 3: The horizontal moving component 180 operates to move the gantry frame 146 from the initial position of the gantry to the preset position, and fix the gantry legs 147 at the preset position.

[0095] Step 4: The clamping assembly 110 operates to clamp the cylinder body;

[0096] Step 5: The lifting assembly 140 is activated to raise the clamping assembly 110 of the clamping cylinder to a predetermined height;

[0097] Step 6: The flipping assembly 130 operates to flip the first clamping assembly and the second clamping assembly holding the cylinder body 180° from the initial angle around the second horizontal direction D3.

[0098] Step 7: The lifting assembly 140 operates to lower the overturned cylinder to a predetermined height;

[0099] Step 8: Clamping assembly 110 operates to place the cylinder back into conveying component 190;

[0100] Step 9: The horizontal moving component 180 operates to return the gantry frame 146 to the initial position of the gantry;

[0101] Step 10: The lifting component 140 operates to raise the lifting connecting frame 141 to the initial connection position.

[0102] Step 11: The conveying component 190 operates to move the cylinder body outside the tilting device;

[0103] Step 12: The flipping component 130 operates to flip the first clamping component and the second clamping component back to their initial angle.

[0104] The present invention has been described through the above embodiments. However, it should be understood that the above embodiments are for illustrative purposes only and are not intended to limit the invention to the scope of the described embodiments. Furthermore, those skilled in the art will understand that the present invention is not limited to the above embodiments, and many more variations and modifications can be made based on the teachings of the present invention, all of which fall within the scope of protection claimed by the present invention. The scope of protection of the present invention is defined by the appended claims and their equivalents.

[0105] Unless otherwise defined, the technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art. The terminology used herein is for descriptive purposes only and is not intended to limit the invention. Terms such as “component” as used herein may refer to a single part or a combination of multiple parts. Terms such as “installation” or “installation” as used herein may refer to a component being directly attached to another component or a component being attached to another component via an intermediary. A feature described in one embodiment herein may be applied, alone or in combination with other features, to another embodiment, unless that feature is not applicable in that other embodiment or is otherwise stated.

[0106] The present invention has been described through the above embodiments; however, it should be understood that the above embodiments are for illustrative purposes only and are not intended to limit the present invention to the described embodiments. Those skilled in the art will understand that many variations and modifications can be made based on the teachings of the present invention, and all such variations and modifications fall within the scope of protection claimed by the present invention.

Claims

1. A turnover device, characterized in that The turnover device is used for overturning a cylinder block of an internal combustion engine, and comprises a clamping and turnover assembly, which comprises a clamping assembly and a turnover assembly. The first clamping assembly is used for clamping two sides of the cylinder block in a vertical direction, and comprises a first nitrogen gas spring for abutting against two ends of the cylinder block in the vertical direction; The second clamping assembly is used for clamping two sides of the cylinder block in a first horizontal direction, and comprises a second nitrogen gas spring for abutting against two ends of the cylinder block in the first horizontal direction; The turnover assembly is connected to the clamping assembly to overturn the clamping assembly; The second clamping assembly comprises: a force multiplier cylinder, a horizontal positioning cylinder, a first horizontal plate connected to a cylinder shaft of the force multiplier cylinder, and a second horizontal plate connected to a cylinder shaft of the horizontal positioning cylinder, the force multiplier cylinder being used for driving the first horizontal plate to abut against one side of the cylinder block in the first horizontal direction, and the horizontal positioning cylinder being used for driving the second horizontal plate to abut against the other side of the cylinder block in the first horizontal direction; a limiting cylinder and a positioning block connected to a cylinder shaft of the limiting cylinder, the limiting cylinder being used for driving the positioning block to move into a space between the first horizontal plate and the second horizontal plate for clamping the cylinder block, and abutting against the first horizontal plate and the second horizontal plate to limit a distance between the first horizontal plate and the second horizontal plate in the first horizontal direction; The first clamping assembly comprises: a vertical cylinder, a clamping block cylinder, a vertical plate connected to a cylinder shaft of the vertical cylinder, and a support plate connected to a cylinder shaft of the clamping block cylinder, the vertical cylinder being used for driving the vertical plate to abut against a top side of the cylinder block, and the clamping block cylinder being used for driving the support plate to move to a bottom side of the cylinder block in the first horizontal direction to support the cylinder block, wherein the vertical plate is provided with a locking hole; a locking hydraulic cylinder, an unlocking hydraulic cylinder, and a locking wedge, the locking hydraulic cylinder being used for pushing a wedge-shaped part of the locking wedge into the locking hole to make the vertical plate press the cylinder block, and the unlocking hydraulic cylinder being used for pushing the wedge-shaped part of the locking wedge away from the locking hole.

2. The turnover device according to claim 1, characterized in that The turnover device further comprises: a positioning pin for being connected to the cylinder block to fix the cylinder block; and / or The turnover assembly comprises a slewing bearing connected to the clamping assembly and a slewing motor connected to the slewing bearing to drive the slewing bearing to rotate.

3. The turnover device according to claim 1, characterized in that The turnover device comprises two clamping and turnover assemblies arranged oppositely, and each of the clamping and turnover assemblies comprises the first clamping assembly, the second clamping assembly, and the turnover assembly.

4. The turnover device according to claim 1, characterized in that The turnover device further comprises a lifting assembly, which comprises a portal frame and a lifting connecting frame connected to the turnover assembly, and further comprises: a lifting hydraulic cylinder connected to the portal frame, a piston rod of the lifting hydraulic cylinder connected to the lifting connecting frame to drive the lifting connecting frame to move along the vertical direction, and / or a sprocket assembly including a lifting chain and a sprocket connected to the portal frame, the chain connected to the lifting connecting frame, the sprocket and the chain engaged to drive the chain to move along the vertical direction; and / or a lifting lead screw connected to the portal frame, the lifting lead screw connected to the lifting connecting frame, the lifting lead screw extending along a vertical direction to drive the lifting connecting frame to move along the vertical direction.

5. The turnover device according to claim 4, characterized in that The lifting assembly further includes a lifting guide rail connected to the lifting connecting frame and the portal frame, the lifting guide rail extending along a vertical direction to guide the movement of the lifting connecting frame.

6. The turnover device according to claim 4, characterized in that The turnover device further includes a steel rail extending along a second horizontal direction, and a horizontal moving assembly connected to the portal frame to drive the portal frame to move along the extending direction of the steel rail, the second horizontal direction being perpendicular to the first horizontal direction.

7. The turnover device according to claim 6, characterized in that The horizontal moving assembly includes a gear motor connected to the portal frame, a gear connected to a motor shaft of the gear motor, and a rack engaged with the gear, the rack extending along the second horizontal direction, the gear motor connected to the gear to drive the gear to rotate.

8. The turnover device according to claim 6, characterized in that The turnover device further includes: a positioning bolt connected to the portal frame, the steel rail being provided with a bolt hole, the bolt being used to be inserted into the bolt hole to fix the portal frame; and / or a loosening prevention assembly connected to the portal frame, a part of the loosening prevention assembly being used to abut against the steel rail to fix the portal frame.

Citation Information

Patent Citations

  • Rotatable gas cylinder fixture

    CN203414339U

  • Manipulator clamping device

    CN206748458U

  • Turnover device

    CN212475227U