A circular die-cutting structure
By utilizing the paper's own gravity and clamping roller structure in a circular press, the paper cutting effect and waste processing efficiency are improved, and the problems of poor cutting effect and high tool difficulty in the prior art are solved, thus achieving more efficient Paper separation and lower production costs.
Patent Information
- Application Number
- CN202111353565.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-11-16
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2041-11-16
AI Technical Summary
The existing round round die cutting machines have poor effect during paper cutting, resulting in the inability to separate normally, and the tool manufacturing and maintenance are difficult, affecting efficiency and cost.
A circular round die-cut structure is designed. By setting a lower roller disk at the lower end of the upper roller disk and installing a die-cutting blade outside the lower roller disk, the paper itself is used to move it downward, and the blade position is matched to improve the cutting effect; , set up an upper clamping roller and a lower clamping roller to clamp paper and waste materials, use a hook and a waste cleaning shovel to deal with waste materials, reduce tool accuracy requirements and manufacturing difficulty.
It improves the overall cutting effect of paper, reduces the difficulty of manufacturing and maintenance of tools, extends service life, reduces production costs, and facilitates waste disposal and improves the working environment.
Smart Images

Figure CN113954154B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cutting machines, in particular to a round-to-round die-cutting structure. Background Art
[0002] A rotary die-cutter is a cutting machine that is often used in mass production. With the advancement of technology, printing technology has gradually improved. While the efficiency and effect of printing technology have improved, some of the printed products are integrated and need to be separated by cutting. Previously, they were separated by manpower, which was slow and effective, resulting in different sizes of separated products. In order to cope with this situation, people have designed a rotary die-cutter that sends the cardboard between the embossing plate roller and the pressure roller, which clamps it and performs die-cutting on the roller. One rotation of the die-cutting plate roller is a working cycle.
[0003] However, the die-cutting blades inside the existing rotary die-cutting machines are mostly installed at the upper end of the paper. The paper is pulled into contact with the die-cutting blades and separation is completed. This separation method will make it difficult for the cutting knife to cut thoroughly, resulting in abnormal separation. Therefore, it does not meet the existing needs. In this regard, we propose a rotary die-cutting structure. Summary of the invention
[0004] The object of the present invention is to provide a rotary die-cutting structure to solve the problem of poor paper cutting effect of the rotary die-cutting machine mentioned in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a circular pressing and circular die-cutting structure, comprising a device support frame, an upper rotating shaft is arranged at the upper end inside the device support frame, a lower rotating shaft is arranged at the lower end of the upper rotating shaft, and the lower rotating shaft and the upper rotating shaft are both rotatably connected to the device support frame, a plurality of upper rollers are uniformly distributed laterally on the outside of the upper rotating shaft, and the upper rotating shaft is fixedly connected to the upper roller, a plurality of lower rollers are uniformly distributed laterally on the outside of the lower rotating shaft, and the lower roller is fixedly connected to the lower rotating shaft, a die-cutting blade is arranged between the lower rotating shaft and the upper roller, and the die-cutting blade is fixedly connected to the outside of the lower rotating shaft, a receiving paperboard is arranged on one side of the lower roller, a lower clamping roller is arranged on one side of the receiving paperboard, an upper clamping roller is arranged on the upper end of the lower clamping roller, and a second telescopic rod is arranged on the upper end of the upper clamping roller.
[0006] Preferably, a plurality of fixing rings are evenly distributed laterally on the outside of the lower clamping roller, and the fixing ring is fixedly connected to the lower clamping roller, and a plurality of hooks are evenly distributed in an annular shape on the outside of the fixing ring, and the hooks are fixedly connected to the fixing ring.
[0007] Preferably, one end of the second telescopic rod is rotatably connected to the upper clamping roller, an upper synchronization device housing is provided on one side of the upper clamping roller, and a lower synchronization device housing is provided on one side of the lower clamping roller, and internal cavities are provided inside the lower synchronization device housing and the upper synchronization device housing, a first transmission gear is provided at the upper end of the internal cavity, a support shaft is provided at the lower end of the internal cavity, one end of the support shaft is fixedly connected to the lower clamping roller, and the support shaft and the first transmission gear are connected via a transmission belt.
[0008] Preferably, a plurality of first telescopic rods are evenly distributed in an outer ring shape on the support shaft, and one end of the first telescopic rod is fixedly connected to the support shaft, and a second transmission gear is provided at the other end of the first telescopic rod, and the second transmission gear is rotatably connected to the other end of the first telescopic rod.
[0009] Preferably, a waste cleaning shovel is provided in the middle of one side of the lower clamping roller, a transmission shaft is provided outside the waste cleaning shovel, and the transmission shaft is rotatably connected to the outside of the waste cleaning shovel, and one end of the waste cleaning shovel is rotatably connected to the device support frame.
[0010] Preferably, bearing seats are provided on both sides of the outer side of the lower rotating shaft and the upper rotating shaft, an upper shielding cover is provided at the upper end of the upper rotating shaft, and a lower shielding cover is provided at the lower end of the lower rotating shaft, and the lower shielding cover and the upper shielding cover are fixedly connected to the device support frame.
[0011] Preferably, transmission threaded rods are provided at the four corners of the outside of the device support frame, and the transmission threaded rods are threadedly matched with each other, a thickness adjustment block is provided at the upper end of the transmission threaded rod, and the thickness adjustment block is fixedly connected to the upper end of the transmission threaded rod, a height adjustment block is provided at the lower end of the transmission threaded rod, and the height adjustment block is fixedly connected to the transmission threaded rod, an anti-slip pad is provided at the lower end of the height adjustment block, and the anti-slip pad is fixedly connected to the height adjustment block, and a rotating handle is provided on one side of the upper end of the thickness adjustment block, and the rotating handle is fixedly connected to the thickness adjustment block.
[0012] Preferably, a first support frame is arranged between the paper receiving paper and the device support frame, and the first support frame is fixedly connected to the paper receiving paper and the device support frame, the lower clamping roller and the upper clamping roller are rotatably connected to the device support frame, and a second support frame is arranged outside the paper receiving paper, and the second support frame is fixedly connected to the device support frame.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] 1. The present invention is provided with a lower roller at the lower end of the upper roller, and a die-cutting blade is provided on the outside of the lower roller. When the external paper is transported into the device, the paper can be pulled and moved downward by its own gravity. The downward movement of the paper can be coordinated with the position of the die-cutting blade, so that the paper can pass through the die-cutting blade. Passing through the die-cutting blade can improve the cutting effect of the device on the whole paper and avoid abnormal separation. On the other hand, when the paper is cut by contacting the die-cutting blade on the outside of the lower roller, the precision requirement of the die-cutting device can be reduced, the manufacturing difficulty and maintenance difficulty of the tool are reduced, the service life of the tool is increased, the economic benefit of the device is greatly improved, and the manufacturing cost is reduced.
[0015] 2. The present invention is provided with an upper clamping roller on one side of the receiving paperboard, a lower clamping roller is provided at the lower end of the upper clamping roller, and a waste cleaning shovel is provided at the lower end of one side of the lower clamping roller. Waste will be generated after the paper is cut by the die-cutting blade. When the waste moves between the upper clamping roller and the lower clamping roller, the upper clamping roller and the lower clamping roller clamp the paper and the waste. During clamping, the hook will hook the waste and separate the waste through the waste cleaning shovel. The waste is uniformly handled and uniformly piled up at a certain position, which is convenient for the staff to handle the waste and also prevents the waste from being scattered randomly and causing a poor working environment.
[0016] 3. The present invention is provided with a first transmission gear on one side of the upper clamping roller, a support shaft is provided at the lower end of the first transmission gear, and a plurality of second transmission gears are evenly provided in an outer ring of the support shaft. Different cutting objects are different. In order to adapt and improve the adaptation effect of the ingredients, the extension and retraction of the first support frame can push the distance between the upper clamping roller and the lower clamping roller. When adjusting the distance, the extension and retraction of the first telescopic rod can push the second transmission gear to squeeze the transmission belt. After the transmission belt is squeezed, the distance between the first transmission gear and the second transmission gear can be reduced, so that the upper clamping roller and the lower clamping roller can still rotate at the same time when the distance is adjusted. On the other hand, upper synchronization device shells are provided on both sides of the outside of the device support frame. The rotation of the upper synchronization device shell can make the device support frame as a whole longitudinally adjust the height, so that the device can adapt to different installation positions and usage requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a rear view of the overall external structure of the present invention;
[0018] Figure 2 It is a side view of the overall internal structure of the present invention;
[0019] Figure 3 For the present invention Figure 2 A partial enlarged view of the middle A area;
[0020] Figure 4It is a side view of the transmission structure of the upper synchronizer housing and the lower synchronizer housing of the present invention;
[0021] Figure 5 A three-dimensional diagram of the lower clamping roller of the present invention;
[0022] Figure 6 For the present invention Figure 1 A partial enlarged view of area B.
[0023] In the figure: 1. device support frame; 2. height adjustment block; 3. waste removal shovel; 4. lower rotating shaft; 5. bearing seat; 6. upper rotating shaft; 7. upper roller; 8. lower roller; 9. die-cutting blade; 10. receiving paperboard; 11. thickness adjustment block; 12. transmission threaded rod; 13. upper synchronous device housing; 14. lower synchronous device housing; 15. first support frame; 16. first transmission gear; 17. support shaft; 18. first telescopic rod; 19. second transmission gear; 20. transmission belt; 21. lower clamping roller; 22. fixing ring; 23. hook; 24. upper clamping roller; 25. second telescopic rod; 26. anti-slip pad; 27. second support frame; 28. upper shielding cover; 29. lower shielding cover; 30. transmission shaft; 31. rotating handle; 32. internal cavity. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0025] See also Figure 1-6 An embodiment of the present invention is as follows: a circular die-cutting structure comprises a device support frame 1, an upper rotating shaft 6 is arranged at the upper end inside the device support frame 1, a lower rotating shaft 4 is arranged at the lower end of the upper rotating shaft 6, and the lower rotating shaft 4 and the upper rotating shaft 6 are both rotatably connected to the device support frame 1, a plurality of upper rollers 7 are uniformly distributed laterally on the outside of the upper rotating shaft 6, and the upper rotating shaft 6 is fixedly connected to the upper roller 7, a plurality of lower rollers 8 are uniformly distributed laterally on the outside of the lower rotating shaft 4, and the lower roller 8 is fixedly connected to the lower rotating shaft 4, a die-cutting blade 9 is arranged between the lower rotating shaft 4 and the upper roller 7, and the die-cutting blade 9 is fixedly connected to the outside of the lower rotating shaft 4, a receiving paperboard 10 is arranged on one side of the lower roller 8, a lower clamping roller 21 is arranged on one side of the receiving paperboard 10, an upper clamping roller 24 is arranged on the upper end of the lower clamping roller 21, and a second telescopic rod 25 is arranged on the upper end of the upper clamping roller 24.
[0026] Furthermore, a plurality of fixing rings 22 are evenly distributed laterally on the outside of the lower clamping roller 21, and the fixing ring 22 is fixedly connected to the lower clamping roller 21. A plurality of hooks 23 are evenly distributed in an annular shape on the outside of the fixing ring 22, and the hooks 23 are fixedly connected to the fixing ring 22. The restriction of the waste by the hooks 23 can effectively drive its movement, preventing the waste from being scattered randomly and causing a poor working environment of the device.
[0027] Furthermore, one end of the second telescopic rod 25 is rotatably connected to the upper clamping roller 24, an upper synchronization device housing 13 is provided on one side of the upper clamping roller 24, and a lower synchronization device housing 14 is provided on one side of the lower clamping roller 21, and an internal cavity 32 is provided inside the lower synchronization device housing 14 and the upper synchronization device housing 13, and a first transmission gear 16 is provided at the upper end of the internal cavity 32, and a support shaft 17 is provided at the lower end of the internal cavity 32, and one end of the support shaft 17 is fixedly connected to the lower clamping roller 21, and the support shaft 17 and the first transmission gear 16 are connected by a transmission belt 20. The transmission of the transmission belt 20 can drive the upper clamping roller 24 and the lower clamping roller 21 to rotate simultaneously, so as to prevent the device from being unstable when conveying paper due to different rotation speeds.
[0028] Furthermore, a plurality of first telescopic rods 18 are evenly distributed in an outer ring shape on the support shaft 17, and one end of the first telescopic rod 18 is fixedly connected to the support shaft 17, and a second transmission gear 19 is provided at the other end of the first telescopic rod 18, and the second transmission gear 19 is rotatably connected to the other end of the first telescopic rod 18. The extension and retraction of the first telescopic rod 18 can push the second transmission gear 19 to contact the transmission belt 20 and push the transmission belt 20. The push of the transmission belt 20 can adapt to the height position adjustment of the upper clamping roller 24, so that after the height position of the upper clamping roller 24 is adjusted, it can still rotate simultaneously through the transmission of the transmission belt 20.
[0029] Furthermore, a waste cleaning shovel 3 is arranged in the middle of one side of the lower clamping roller 21, a transmission shaft 30 is arranged on the outside of the waste cleaning shovel 3, and the transmission shaft 30 is rotatably connected to the outside of the waste cleaning shovel 3, one end of the waste cleaning shovel 3 is rotatably connected to the device support frame 1, and a metal bar is arranged inside the transmission shaft 30, and the resilience of the metal bar can drive the waste cleaning shovel 3 to rotate and fit with the lower clamping roller 21.
[0030] Furthermore, bearing seats 5 are provided on both sides of the outside of the lower rotating shaft 4 and the upper rotating shaft 6, an upper shielding cover 28 is provided at the upper end of the upper rotating shaft 6, and a lower shielding cover 29 is provided at the lower end of the lower rotating shaft 4, and the lower shielding cover 29 and the upper shielding cover 28 are both fixedly connected to the device support frame 1. The protection of the upper shielding cover 28 and the lower shielding cover 29 can prevent external foreign matter from entering the interior of the device, thereby improving the service life of the device.
[0031] Furthermore, transmission threaded rods 12 are provided at the four corners of the outside of the device support frame 1, and the transmission threaded rods 12 are threadedly matched with the transmission threaded rods 12, a thickness adjustment block 11 is provided at the upper end of the transmission threaded rod 12, and the thickness adjustment block 11 is fixedly connected to the upper end of the transmission threaded rod 12, a height adjustment block 2 is provided at the lower end of the transmission threaded rod 12, and the height adjustment block 2 is fixedly connected to the transmission threaded rod 12, a non-slip pad 26 is provided at the lower end of the height adjustment block 2, and the non-slip pad 26 is fixedly connected to the height adjustment block 2, a rotating handle 31 is provided on one side of the upper end of the thickness adjustment block 11, and the rotating handle 31 is fixedly connected to the thickness adjustment block 11, the rotation of the transmission threaded rod 12 causes relative movement between the device support frame 1 and the transmission threaded rod 12, and the device support frame 1 is converted from rotational motion into linear motion, thereby adjusting the overall height of the device.
[0032] Furthermore, a first support frame 15 is arranged between the paper receiving paper 10 and the device support frame 1, and the first support frame 15 is fixedly connected to the paper receiving paper 10 and the device support frame 1, the lower clamping roller 21 and the upper clamping roller 24 are rotatably connected to the device support frame 1, and a second support frame 27 is arranged outside the paper receiving paper 10, and the second support frame 27 is fixedly connected to the device support frame 1, and the support of the paper receiving paper 10 can effectively assist the transportation of paper and waste.
[0033] Working principle: when in use, in order to improve the cutting effect of the device on paper, when the paper is transported into the device, the lower clamping roller 21 and the upper clamping roller 24 clamp the paper and cooperate with the gravity of the paper, the paper will fit with the die-cutting blade 9 outside the lower roller 8 and complete the cutting, preventing the die-cutting blade 9 from not completely passing through the paper, avoiding normal separation. In order to improve the convenience of waste disposal after paper cutting, the cut paper and waste are clamped by the lower clamping roller 21 and the upper clamping roller 24. During clamping, the waste will contact the hook 23, and the hook 23 contacts the ingredients and restricts the waste. The restricted waste rotates with the rotation of the lower clamping roller 21, and the waste cleaning shovel 3 fits with the hook 23 and removes the waste on the surface of the hook 23, so as to facilitate the unified accumulation and disposal of the waste. The distance between the cylinder 21 and the upper clamping roller 24 can be adapted to papers of different thicknesses. The extension and retraction of the second telescopic rod 25 can drive the upper clamping roller 24 to adjust its height longitudinally. When the height of the upper clamping roller 24 is adjusted, the extension and retraction of the first telescopic rod 18 can push the second transmission gear 19, and adjust the distance between the first transmission gear 16 and the second transmission gear 19 by adjusting the length of the transmission belt 20, so that after the height position of the upper clamping roller 24 is adjusted, it can still be rotated simultaneously through the transmission of the transmission belt 20. On the other hand, the rotation of the rotating handle 31 can drive the transmission threaded rod 12 to rotate through the thickness adjustment block 11. The rotation of the transmission threaded rod 12 causes relative movement between the device support frame 1 and the transmission threaded rod 12, and converts the device support frame 1 from rotational motion to linear motion, thereby adjusting the overall height of the device.
[0034] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A circular die-cutting structure, comprising a device support frame (1), characterized in that: An upper rotating shaft (6) is arranged at the upper end of the device support frame (1), a lower rotating shaft (4) is arranged at the lower end of the upper rotating shaft (6), and the lower rotating shaft (4) and the upper rotating shaft (6) are both rotatably connected to the device support frame (1), a plurality of upper rollers (7) are evenly distributed laterally on the outside of the upper rotating shaft (6), and the upper rotating shaft (6) is fixedly connected to the upper rollers (7), and a plurality of lower rollers (8) are evenly distributed laterally on the outside of the lower rotating shaft (4), and the lower rollers (8) are connected to the The lower rotating shaft (4) is fixedly connected, a die-cutting blade (9) is arranged between the lower rotating shaft (4) and the upper roller (7), and the die-cutting blade (9) is fixedly connected to the outside of the lower rotating shaft (4), a receiving paperboard (10) is arranged on one side of the lower roller (8), a lower clamping roller (21) is arranged on one side of the receiving paperboard (10), an upper clamping roller (24) is arranged at the upper end of the lower clamping roller (21), and a second telescopic rod (25) is arranged at the upper end of the upper clamping roller (24); A plurality of fixing rings (22) are evenly distributed laterally on the outside of the lower clamping roller (21), and the fixing ring (22) is fixedly connected to the lower clamping roller (21); a plurality of hooks (23) are evenly distributed in an annular shape on the outside of the fixing ring (22), and the hooks (23) are fixedly connected to the fixing ring (22); One end of the second telescopic rod (25) is rotatably connected to the upper clamping roller (24); an upper synchronizing device housing (13) is provided on one side of the upper clamping roller (24); a lower synchronizing device housing (14) is provided on one side of the lower clamping roller (21); an internal cavity (32) is provided inside the lower synchronizing device housing (14) and the upper synchronizing device housing (13); a first transmission gear (16) is provided at the upper end of the internal cavity (32); a support shaft (17) is provided at the lower end of the internal cavity (32); one end of the support shaft (17) is fixedly connected to the lower clamping roller (21); and the support shaft (17) and the first transmission gear (16) are connected in transmission via a transmission belt (20); A plurality of first telescopic rods (18) are evenly distributed in an annular shape on the outside of the support shaft (17), and one end of the first telescopic rod (18) is fixedly connected to the support shaft (17), and a second transmission gear (19) is provided at the other end of the first telescopic rod (18), and the second transmission gear (19) is rotatably connected to the other end of the first telescopic rod (18); A waste cleaning shovel (3) is arranged in the middle of one side of the lower clamping roller (21), a transmission shaft (30) is arranged outside the waste cleaning shovel (3), and the transmission shaft (30) is rotatably connected to the outside of the waste cleaning shovel (3), and one end of the waste cleaning shovel (3) is rotatably connected to the device support frame (1).
2. A circular die-cutting structure according to claim 1, characterized in that: Bearing seats (5) are provided on both sides of the exterior of the lower rotating shaft (4) and the upper rotating shaft (6); an upper shielding cover (28) is provided at the upper end of the upper rotating shaft (6); a lower shielding cover (29) is provided at the lower end of the lower rotating shaft (4); and both the lower shielding cover (29) and the upper shielding cover (28) are fixedly connected to the device support frame (1).
3. The circular die-cutting structure according to claim 1, characterized in that: Transmission threaded rods (12) are provided at four corners of the outside of the device support frame (1), and the transmission threaded rods (12) are threadedly matched with each other; a thickness adjustment block (11) is provided at the upper end of the transmission threaded rod (12), and the thickness adjustment block (11) is fixedly connected to the upper end of the transmission threaded rod (12); a height adjustment block (2) is provided at the lower end of the transmission threaded rod (12), and the height adjustment block (2) is fixedly connected to the transmission threaded rod (12); an anti-skid pad (26) is provided at the lower end of the height adjustment block (2), and the anti-skid pad (26) is fixedly connected to the height adjustment block (2).
4. The circular die-cutting structure according to claim 1, characterized in that: A first support frame (15) is provided between the paper receiving plate (10) and the device support frame (1), and the first support frame (15) is fixedly connected to the paper receiving plate (10) and the device support frame (1), and the lower clamping roller (21) and the upper clamping roller (24) are rotatably connected to the device support frame (1).
Citation Information
Patent Citations
External waste discharge mechanism of rotary die-cutting machine
CN112847594A
Structure of Mylar die-cutting machine
CN214055567U