Follow-up mechanism of quay crane
Through the support device and wear indicator device of the shore bridge follow-up mechanism, the problem of unvisible wear of rope limit parts is solved, the stability and safety of ropes are guaranteed, and equipment damage is reduced.
Patent Information
- Application Number
- CN202111326956.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-11-10
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2041-11-10
AI Technical Summary
The rope moves in the shore bridge system due to angle changes, gravity and lifting heavy objects, resulting in wear of the limit parts that cannot be visualized, affecting the stability and safety of the rope.
A shore bridge follower mechanism is designed, including a support device, a follower device and a wear indicator device. The wear indicator device and the follower device are used to realize the wear visual indication of the rope limiting parts, and combined with the limit adjustment component and the detection and adjustment device, the rope stability and safety are ensured.
The visual indication of the wear of the rope limiting parts is realized, ensuring the stability and safety of rope operation, reducing equipment damage, and improving maintenance timeliness.
Smart Images

Figure CN113979316B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of wire rope limit, and more specifically, to a shore bridge follow-up mechanism. Background Art
[0002] In loading and unloading operations through a shore bridge system or other object handling operations that require the movement of ropes, when the rope is running, due to changes in the rope angle, its own gravity, and the weight of the lifted object, the rope will move up and down or left and right.
[0003] The movement of the rope will cause the following impacts during the detection process: when the movement amplitude of the rope is too large, it will hit the detection device itself or other devices, causing damage to the devices; the rope sway will also wear the rope contact position of the limit member, resulting in a weakened limit effect of the limit member on the rope. Moreover, the wear condition of the limit member cannot be visualized, and usually, the limit member cannot be maintained in a timely manner according to the wear condition of the limit member, making it difficult to ensure the stability and safety of the rope. Summary of the Invention
[0004] In view of this, the purpose of the embodiments of this application is to provide a shore bridge follow-up mechanism to improve the problems in the prior art that the wear condition of the limit member cannot be visualized, usually the limit member cannot be maintained in a timely manner according to the wear condition of the limit member, and it is difficult to ensure the stability and safety of the rope.
[0005] The embodiments of this application provide a shore bridge follow-up mechanism. The shore bridge follow-up mechanism includes a support device, a follow-up device, and a wear indication device. The follow-up device is arranged on the support device along the movement direction of the rope, and the wear indication device is arranged on the follow-up device and the support device. The follow-up device includes a rope limit member and a limit adjustment component. The rope limit member is movably connected to the limit adjustment component. The rope limit member is used to limit the rope, and the limit adjustment component is used to limit the movement freedom of the rope limit member except in the specified movement direction. The wear indication device includes a wear pointer arranged on the follow-up device and a wear mark arranged on the support device. The wear pointer is used to point to the corresponding position of the wear mark when the rope limit member is displaced due to wear.
[0006] In the above implementation, the support of the follow-up device avoids the damage to the device caused by the rope oscillation. At the same time, the cooperation between the wear indication device and the follow-up device can realize the visual indication of the wear of the rope limit member. The current wear condition of the rope limit member in the follow-up device can be obtained through the wear indication device, so as to perform corresponding maintenance and ensure the stability and safety of the rope operation.
[0007] Optionally, the supporting device includes a first base, a second base, and a slider backing plate. The slider backing plate is fixed between the first base and the second base. The follower device is connected to the upper surface of the slider backing plate through a frame, so that the movement direction of the rope is parallel to the upper surface of the slider backing plate.
[0008] In the above implementation, the follower device and the wear indicating device are fixed through the cooperation of the first base, the second base, and the slider backing plate, improving the overall stability of the shore bridge follower mechanism.
[0009] Optionally, the rope limiting member includes a limiting wheel and a limiting wheel seat. The limiting wheel seat includes a fixed end, a movable end, and a wheel shaft connecting member. The fixed end is fixedly connected to the slider backing plate. The movable end is rotatably connected to the first fixing surface of the frame through a rotating shaft. The first fixing surface is perpendicular to the upper surface of the slider backing plate and parallel to the movement direction of the rope. The wheel shaft connecting member passes through the center of the limiting wheel.
[0010] In the above implementation, through the connection relationship and cooperative movement of the fixed end, the movable end, the wheel shaft connecting member and the supporting device, the rope limiting member can rotate based on the wheel shaft connecting member, facilitating the application of a limiting pressure to the rope.
[0011] Optionally, the limiting adjustment assembly includes a limiting adjustment component, a sliding rod, and a spring. The limiting adjustment component is arranged on a second fixing surface connected to the first fixing surface. The second fixing surface is perpendicular to the first fixing surface and the upper surface of the slider backing plate. One end of the sliding rod is rotatably connected to the movable end through a rotating shaft. The axial direction of the rotating shaft is parallel to the first fixing surface. The second end of the sliding rod is connected to the limiting adjustment component. The spring is arranged on the surface of the sliding rod. The limiting adjustment component is used to adjust the length of the spring.
[0012] In the above implementation, the limiting adjustment assembly can apply a limiting pressure to the rope limiting member through the limiting adjustment component, the sliding rod, the spring, and their cooperation with the supporting device. At the same time, the compression amount of the spring can be adjusted through the limiting adjustment component to adjust the limiting pressure, improving the adjustability of the limit on the rope limiting member.
[0013] Optionally, the shore bridge follower mechanism further includes a detection and adjustment device arranged on the supporting device; the detection and adjustment device is used to carry a rope detection device and adjust the relative position between the rope detection device and the rope.
[0014] In the above implementation, by carrying and position-adjusting the rope detection device through the detection and adjustment device, the detection accuracy and flexibility of the rope detection device for the rope are ensured.
[0015] Optionally, the detection and adjustment device includes an optical axis and a slider. The optical axis passes through the support device and is perpendicular to the movement direction of the rope. The slider is arranged on the optical axis and is used to carry the rope detection device.
[0016] In the above implementation, the position adjustment function of the detection and adjustment device is realized through the optical axis and the slider, which does not require a complex mechanical structure, reduces the probability of mechanism failure, and improves the operation simplicity and structural stability of position adjustment.
[0017] Optionally, the slider is a lead screw nut slider.
[0018] In the above implementation, adopting a lead screw nut slider can ensure the transmission efficiency of the slider, obtain high positioning accuracy and repeated positioning accuracy, and at the same time has a long service life and high rigidity, thereby improving the position adjustment accuracy and stability of the detection and adjustment device.
[0019] Optionally, the support device further includes a first shield arranged on the side of the first base away from the follow-up device, a second shield arranged outside the limit wheel, and a third shield arranged on the side of the second base away from the follow-up device.
[0020] In the above implementation, adding the first shield and the third shield to the quay crane follow-up mechanism can protect the quay crane follow-up mechanism, reduce the vibration of the quay crane follow-up mechanism caused by impacts and other reasons, and further improve the stability of the quay crane follow-up mechanism. Adding the second shield to the quay crane follow-up mechanism can prevent the accumulation of sludge thrown out during the rotation of the limit wheel at the rope detection device.
[0021] Optionally, the wear pointer is arranged on the limit wheel seat, and the wear mark is arranged on the outer surface of the first base parallel to the upper surface of the slider pad.
[0022] In the above implementation, the wear pointer is arranged on the limit wheel seat and moves with its position change, while the wear mark is arranged on the outer surface of the fixed slider pad's upper surface, so that the wear pointer can generate a relative displacement based on the wear of the rope limit piece and the wear mark.
[0023] Optionally, a rope center pointer is arranged on the second base, and a rope center mark is arranged on the outer surface of the third shield parallel to the upper surface of the slider pad.
[0024] In the above implementation, introducing the rope center pointer and the rope center mark can position the rope and improve the accuracy of operations such as rope detection. Description of the Drawings
[0025] To more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the accompanying drawings required for the embodiments of the present application. It should be understood that the following drawings only show some embodiments of the present application, and thus should not be regarded as limiting the scope. For those of ordinary skill in the art, without creative efforts, other related drawings can also be obtained based on these drawings.
[0026] Figure 1 It is a schematic structural diagram of a first perspective of a shore bridge follower mechanism provided by an embodiment of the present application.
[0027] Figure 2 It is a schematic structural diagram of a second perspective of a shore bridge follower mechanism provided by an embodiment of the present application.
[0028] Figure 3 It is a schematic structural diagram of a follower support provided by an embodiment of the present application.
[0029] Figure 4 It is a schematic assembly structural diagram of a first perspective of a limit wheel seat provided by an embodiment of the present application.
[0030] Figure 5 It is a schematic assembly structural diagram of a second perspective of a limit wheel seat provided by an embodiment of the present application.
[0031] Figure 6 It is a schematic structural diagram of a limit adjustment assembly provided by an embodiment of the present application.
[0032] Icon: 10 - Shore bridge follower mechanism; 11 - Support device; 111 - First base; 112 - Second base; 113 - Slide block cushion plate; 114 - Follower support; 115 - First shield; 116 - Second shield; 117 - Third shield; 1141 - Bottom plate; 1142 - Side plate; 1143 - Enclosing cover plate; 1144 - Support member; 12 - Follower device; 121 - Rope limit member; 1211 - Limit wheel; 1212 - Limit wheel seat; 12121 - Wheel shaft connecting member; 122 - Limit adjustment assembly; 1221 - Limit adjustment component; 1222 - Slide rod; 13 - Wear indication device; 131 - Wear pointer; 132 - Wear mark; 141 - Optical axis; 142 - Slide block; 151 - Rope center pointer; 152 - Rope center mark. Detailed implementation manners
[0033] The following will describe the technical solutions in the embodiments of the present application in conjunction with the accompanying drawings in the embodiments of the present application.
[0034] An embodiment of the present application provides a shore bridge follower mechanism 10. Please refer to Figure 1 and Figure 2 , Figure 1This is a schematic structural diagram of a shore bridge follow-up mechanism from the first perspective provided by an embodiment of the present application. Figure 2 This is a schematic structural diagram of a shore bridge follow-up mechanism from the second perspective provided by an embodiment of the present application.
[0035] The shore bridge follow-up mechanism 10 includes a support device 11, a follow-up device 12, and a wear indication device 13. The follow-up device 12 is arranged on the support device 11 along the movement direction of the rope, and the wear indication device 13 is arranged on the follow-up device 12 and the support device 11.
[0036] The support device 11 may include a first base 111, a second base 112, and a slider backing plate 113. The slider backing plate 113 is fixed between the first base 111 and the second base 112. The follow-up device 12 is connected to the upper surface of the slider backing plate 113 through a frame, so that the movement direction of the rope is parallel to the upper surface of the slider backing plate 113.
[0037] Optionally, the support device 11 may further include various frames arranged on the first base 111, the second base 112, and the slider backing plate 113, such as a follow-up support 114 for fixing the follow-up device 12.
[0038] Furthermore, the support device 11 in this embodiment may further include a first shield 115 on the side of the first base 111 away from the follow-up device 12, a second shield 116 outside the limit wheel 1211, and a third shield 117 on the side of the second base 112 away from the follow-up device 12.
[0039] Please refer to Figure 3 , Figure 3 This is a schematic structural diagram of a follow-up support provided by an embodiment of the present application.
[0040] The follow-up support 114 includes a bottom plate 1141, side plates 1142, and an enclosing cover plate 1143. The bottom plate 1141 is fixedly attached to the first base 111, the second base 112, and the slider backing plate 113. The side plates 1142 are arranged at the first base 111. The enclosing cover plate 1143 is arranged on the upper surface of the bottom plate 1141 close to the second base 112. The enclosing cover plate 1143 is provided with a through hole along the movement direction of the rope for the rope to pass through. At the same time, a support member 1144 may be arranged on one side plate of the enclosing cover plate 1143, and the support member 1144 is movably connected to the follow-up device 12.
[0041] The follow-up device 12 includes a rope limit member 121 and a limit adjustment assembly 122. The rope limit member 121 is movably connected to the limit adjustment assembly 122. The rope limit member 121 is used to limit the rope, and the limit adjustment assembly 122 is used to limit the degree of freedom of movement of the rope limit member 121 except in the specified movement direction.
[0042] The rope limiting member 121 includes a limiting wheel 1211 and a limiting wheel seat 1212. The limiting wheel seat 1212 includes a fixed end, a movable end, and a wheel shaft connecting member 12121. The fixed end is fixedly connected to the slider backing plate 113. The movable end is rotatably connected to a support member 1144 on the frame, i.e., the surrounding cover plate 1143, through a rotating shaft. The first fixed surface is perpendicular to the upper surface of the slider backing plate 113 and parallel to the movement direction of the rope. The wheel shaft connecting member 12121 passes through the center of the limiting wheel 1211.
[0043] Please refer to Figure 4 and Figure 5 , Figure 4 which is a schematic assembly structure diagram of a limiting wheel seat from the first perspective provided by an embodiment of the present application. Figure 5 which is a schematic assembly structure diagram of a limiting wheel seat from the second perspective provided by an embodiment of the present application.
[0044] The wheel shaft connecting member 12121 of the limiting wheel seat 1212 can be composed of a top plate and a bottom plate provided with through holes between the fixed end and the movable end, and the fixed end and the movable end are enclosed by side plates. A receiving space for the limiting wheel 1211 is left between the top plate and the bottom plate. The center of the limiting wheel 1211 passes through the through holes between the top plate and the bottom plate through a rotating shaft.
[0045] Please refer to Figure 6 , Figure 6 which is a schematic structure diagram of a limiting adjustment assembly provided by an embodiment of the present application.
[0046] The limiting adjustment assembly 122 includes a limiting adjustment member 1221, a slide rod 1222, and a spring. The limiting adjustment member 1221 is arranged on a second fixed surface connected to the first fixed surface. The second fixed surface is perpendicular to the first fixed surface and the upper surface of the slider backing plate 113. One end of the slide rod 1222 is rotatably connected to the movable end through a rotating shaft. The axial direction of the rotating shaft is parallel to the first fixed surface. The second end of the slide rod 1222 is connected to the limiting adjustment member 1221. The spring is arranged on the surface of the slide rod 1222. The limiting adjustment member 1221 is used to adjust the length of the spring.
[0047] Optionally, the above-mentioned limiting adjustment member 1221 can be a limiting nut.
[0048] Please continue to refer to Figure 1 and Figure 2 , the shore bridge follow-up mechanism 10 can also be provided with a detection and adjustment device on the support device 11. The detection and adjustment device is used to carry a rope detection device and adjust the relative position between the rope detection device and the rope.
[0049] Optionally, the detection and adjustment device includes an optical axis 141 and a slider 142. The optical axis 141 is disposed on the support device 11 and is perpendicular to the movement direction of the rope. The slider 142 is arranged on the optical axis 141 and is used to carry the rope detection device.
[0050] Among them, the rope detection device can be a rope flaw detection device, etc. The rope in this embodiment can be a steel wire rope.
[0051] Optionally, the slider 142 is a lead screw nut slider.
[0052] The wear indication device 13 includes a wear pointer 131 disposed on the follower device 12 and a wear mark 132 disposed on the support device 11. The wear pointer 131 is used to point to the corresponding position of the wear mark 132 when the rope stopper 121 is displaced due to wear.
[0053] Specifically, the wear pointer 131 is arranged on the limit wheel seat 1212, and the wear mark 132 is arranged on the outer surface of the first base 111 parallel to the upper surface of the slider backing plate 113. For example, the wear mark 132 is arranged on the outer surface of the top plate of the first shield 115.
[0054] Optionally, a rope center pointer 151 is arranged on the second base 112 of the quay crane follower mechanism 10 in this embodiment, and a rope center mark 152 is arranged on the outer surface of the top plate of the third shield 117 parallel to the slider backing plate 113.
[0055] The working principle of the quay crane follower mechanism 10 is described below. When the rope shakes, the force is transmitted to the limit wheel 1211. The spring on the sliding rod 1222 is compressed to play a shock absorption and buffering role for the limit wheel 1211. The rotating shaft enables the limit wheel 1211 to move around the rotating shaft, restricting the movement freedom of the limit wheel 1211 in other directions, so that the rope is in the correct and appropriate position, thereby enabling the follow-up function of the rope and the follower device 12 for detection operations, etc. At the same time, after the limit wheel 1211 wears during use, regularly adjust the limit adjustment component 1221 through maintenance to adjust the length of the spring, so that the spring has a certain compression amount and maintains the pre-tightening force of the spring, thereby playing a supporting role for the limit wheel 1211 and avoiding damage to equipment such as the rope detection device caused by rope oscillation through the follower device 12.
[0056] The detection and adjustment device is supported by linear bearings and can move horizontally left and right on the optical axis 141. The position of the slider 142 on the detection and adjustment device is adjusted by the bolt and nut to move the position of the slider 142 horizontally left and right, so that the detection and adjustment device is in a suitable position, ensuring the smooth progress of operations such as rope detection using the rope detection device.
[0057] The wear pointer 131 is connected to the limit wheel seat 1212 and moves synchronously with the limit wheel 1211 and the limit wheel seat 1212. When the limit wheel 1211 is worn due to long-term operation, it will continue to fit the rope and generate displacement. Through the relative position between the wear pointer 131 and the wear mark 132, maintenance personnel can discover it in time, and then perform corresponding maintenance on the entire shore bridge follow-up mechanism 10 to ensure the safety of the detection equipment and the rope and ensure the smooth progress of the rope operation.
[0058] It should be understood that in addition to being applicable to the lifting cableway, the shore bridge follow-up mechanism 10 in this embodiment can also be applied to fields that require wire rope limit, such as mines, oil industry equipment, port transportation equipment, and drilling platform equipment.
[0059] In summary, the embodiment of the present application provides a shore bridge follow-up mechanism 10, which includes a support device 11, a follow-up device 12, and a wear indication device 13. The follow-up device 12 is arranged on the support device 11 along the movement direction of the rope, and the wear indication device 13 is arranged on the follow-up device 12 and the support device 11; the follow-up device 12 includes a rope limit member 121 and a limit adjustment assembly 122. The rope limit member 121 is movably connected to the limit adjustment assembly 122. The rope limit member 121 is used to limit the rope, and the limit adjustment assembly 122 is used to limit the degree of freedom of movement of the rope limit member 121 except in the specified movement direction; the wear indication device 13 includes a wear pointer 131 arranged on the follow-up device 12 and a wear mark 132 arranged on the support device 11. The wear pointer 131 is used to point to the corresponding position of the wear mark 132 when the rope limit member 121 is displaced due to wear.
[0060] In the above implementation manner, the support of the follow-up device 12 avoids the damage to the equipment caused by the rope oscillation. At the same time, the cooperation between the wear indication device 13 and the follow-up device 12 can realize the visual indication of the wear of the rope limit member 121. The current wear condition of the rope limit member 121 in the follow-up device 12 can be known through the wear indication device 13, so as to perform corresponding inspection and maintenance, ensuring the stability and safety of the rope operation.
[0061] The above are only the embodiments of the present application and are not used to limit the protection scope of the present application. For those skilled in the art, the present application can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application. It should be noted that similar reference numerals and letters represent similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
[0062] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising..." does not exclude the existence of additional identical elements in the process, method, article or device comprising said element.
Claims
1. A shore bridge follow-up mechanism, characterized in that, The follow-up mechanism of the quay crane includes a support device, a follow-up device and a wear indication device. The follow-up device is arranged on the support device along the movement direction of the rope, and the wear indication device is arranged on the follow-up device and the support device; The follow-up device includes a rope limit member and a limit adjustment assembly. The rope limit member is movably connected to the limit adjustment assembly. The rope limit member is used to limit the rope, and the limit adjustment assembly is used to limit the movement freedom of the rope limit member except in the specified movement direction; The wear indication device includes a wear pointer arranged on the follow-up device and a wear mark arranged on the support device. The wear pointer is used to point to the corresponding position of the wear mark when the rope limit member is displaced due to wear; The support device includes a first base, a second base and a slider backing plate. The slider backing plate is fixed between the first base and the second base. The follow-up device is connected to the upper surface of the slider backing plate through a frame, so that the movement direction of the rope is parallel to the upper surface of the slider backing plate; The rope limit member includes a limit wheel and a limit wheel seat. The limit wheel seat includes a fixed end, a mobile end and a wheel shaft connecting member. The fixed end is fixedly connected to the slider backing plate. The mobile end is rotatably connected to the first fixed surface of the frame through a rotating shaft. The first fixed surface is perpendicular to the upper surface of the slider backing plate and parallel to the movement direction of the rope. The wheel shaft connecting member passes through the center of the limit wheel. The wear pointer is arranged on the limit wheel seat; The limit adjustment assembly includes a limit adjustment component, a slide rod and a spring. The limit adjustment component is arranged on the second fixed surface connected to the first fixed surface. The second fixed surface is perpendicular to the first fixed surface and the upper surface of the slider backing plate. One end of the slide rod is rotatably connected to the mobile end through a rotating shaft. The axial direction of the rotating shaft is parallel to the first fixed surface. The second end of the slide rod is connected to the limit adjustment component. The spring is arranged on the surface of the slide rod. The limit adjustment component is used to adjust the length of the spring.
2. The shore bridge follow-up mechanism according to claim 1, characterized in that, The follow-up mechanism of the quay crane further includes a detection and adjustment device arranged on the support device; The detection and adjustment device is used to carry the rope detection equipment and adjust the relative position between the rope detection equipment and the rope.
3. The shore bridge follow-up mechanism according to claim 2, characterized in that The detection and adjustment device includes an optical axis and a slider. The optical axis passes through the support device and is perpendicular to the movement direction of the rope. The slider is arranged on the optical axis. The slider is used to carry the rope detection equipment.
4. The shore bridge follow-up mechanism according to claim 3, characterized in that, The slider is a lead screw nut slider.
5. The shore bridge follow-up mechanism according to claim 1, characterized in that, The support device further includes a first protective cover arranged on the side of the first base away from the follow-up device, a second protective cover arranged outside the limit wheel, and a third protective cover arranged on the side of the second base away from the follow-up device.
6. The shore bridge follow-up mechanism according to claim 5, characterized in that, The wear mark is arranged on the outer surface of the first base parallel to the upper surface of the slider backing plate.
7. The shore bridge follow-up mechanism according to claim 5, characterized in that, A rope center pointer is provided on the second base, and a rope center mark is provided on the outer surface of the third shield that is parallel to the upper surface of the slider backing plate.
Citation Information
Patent Citations
Quay crane follow-up mechanism
CN216072780U
Abrasion measuring device of sheave groove of elevator hoisting machine
JP2011046522A