Rail vehicle manufacturing process design methods, devices and terminal equipment
By building a manufacturing process database, and using product names and lineages to query and modify process parameters, the problems of long development cycles and poor quality of process documents for rail vehicle products have been solved, enabling the reuse and rapid development of manufacturing processes.
Patent Information
- Application Number
- CN202111108608.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-09-22
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2041-09-22
AI Technical Summary
Existing technologies result in long development cycles and poor quality and high error rates in manually compiled process documents when rail vehicle products are updated and replaced quickly.
By building a manufacturing process database, standard manufacturing processes can be queried using product names and lineages. This allows for the assessment and modification of process parameter consistency, enabling the reuse of manufacturing processes and reducing manual programming work.
This significantly shortened the development cycle of rail vehicle products, improved the quality and consistency of process documents, and reduced the error rate.
Smart Images

Figure CN113987670B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of rail vehicle manufacturing technology, and particularly relates to a rail vehicle manufacturing process design method, apparatus and terminal equipment. Background Technology
[0002] With the diversification of domestic railway track vehicles, the variety of track vehicle products is increasing. Since track vehicle products are updated and replaced quickly, shortening the product development cycle is of great significance.
[0003] Currently, the manufacturing process for rail vehicle products is typically developed on a project-based basis. This means that staff create process documents based on the product's process parameters. However, rail vehicle products are rapidly evolving, and with each new product development, manual process documentation is required, leading to long development cycles and lower quality, with a higher error rate. Summary of the Invention
[0004] In view of this, embodiments of the present invention provide a method, apparatus and terminal equipment for designing rail vehicle manufacturing processes, so as to shorten the development cycle of rail vehicle products.
[0005] A first aspect of this invention provides a method for designing a manufacturing process for rail vehicles, comprising:
[0006] Obtain the name, lineage, and process parameters of the target rail vehicle product; where the lineage refers to the vehicle category to which the target rail vehicle product belongs.
[0007] Based on the name and lineage of the target rail vehicle product, the standard manufacturing process of the target rail vehicle product is retrieved from the pre-set manufacturing process database;
[0008] Determine whether the process parameters of the standard manufacturing process are consistent with the process parameters of the target rail vehicle product. If the process parameters of the standard manufacturing process are consistent with the process parameters of the target rail vehicle product, then the standard manufacturing process shall be used as the manufacturing process of the target rail vehicle product.
[0009] If the process parameters of the standard manufacturing process are inconsistent with the process parameters of the target rail vehicle product, the process parameters of the standard manufacturing process shall be modified according to the process parameters of the target rail vehicle product, and the modified standard manufacturing process shall be used as the manufacturing process of the target rail vehicle product.
[0010] Optionally, the design methods for rail vehicle manufacturing processes also include:
[0011] If there is no standard manufacturing process for the target rail vehicle product in the manufacturing process database, a new standard manufacturing process shall be created based on the name, lineage and process parameters of the target rail vehicle product.
[0012] Add the newly created standard manufacturing process to the manufacturing process database;
[0013] Re-examine the standard manufacturing process of the target rail vehicle product from the manufacturing process database.
[0014] Optionally, if the process parameters of the standard manufacturing process are inconsistent with the process parameters of the target rail vehicle product, after modifying the process parameters of the standard manufacturing process according to the process parameters of the target rail vehicle product and using the modified standard manufacturing process as the manufacturing process of the target rail vehicle product, the process further includes:
[0015] Update the manufacturing process database according to the revised standard manufacturing process;
[0016] The manufacturing process database is updated according to the revised standard manufacturing process, including:
[0017] Delete the existing standard manufacturing processes in the manufacturing process database and add the modified standard manufacturing processes to the manufacturing process database.
[0018] Optionally, the manufacturing process database stores standard manufacturing processes for different rail vehicle products of at least one lineage, categorized in a structured tree format. Based on the name and lineage of the target rail vehicle product, the standard manufacturing process for that product is queried from the pre-defined manufacturing process database, including:
[0019] Based on the name of the target rail vehicle product and the preset classification comparison table, determine the tree structure classification node to which the target rail vehicle product belongs;
[0020] Query the name and standard manufacturing process corresponding to the lineage of the target rail vehicle product under the classification node of the tree structure to which the target rail vehicle product belongs.
[0021] Optionally, the process of building the manufacturing process database includes:
[0022] A manufacturing process database is obtained by constructing multiple first-level nodes in a structure tree, and constructing multiple second-level nodes under each first-level node, as well as constructing standard manufacturing processes for at least one series of different rail vehicle products under each second-level node. The construction of standard manufacturing processes includes constructing process parameters for standard manufacturing processes, which include process operation parameters and process inspection parameters.
[0023] The primary nodes are the vehicle body process, painting process, assembly process, and debugging process;
[0024] The secondary nodes corresponding to the car body process are the underframe, side walls, and roof;
[0025] The secondary nodes corresponding to the coating process are functional coating, intermediate coating and topcoat;
[0026] The secondary nodes corresponding to the assembly process are the door system, electrical system, interior system, and water and steam system;
[0027] The secondary nodes corresponding to the debugging process are single-vehicle testing and train testing.
[0028] Optionally, after determining the manufacturing process of the target rail vehicle product, the following may also be included:
[0029] Based on the actual manufacturing process of the target rail vehicle product, generate, display, and store the process design report of the target rail vehicle product.
[0030] A second aspect of the present invention provides a rail vehicle manufacturing process design apparatus, comprising:
[0031] The acquisition module is used to acquire the name, lineage, and process parameters of the target rail vehicle product; where the lineage refers to the vehicle category to which the target rail vehicle product belongs.
[0032] The query module is used to query the standard manufacturing process of the target rail vehicle product from a preset manufacturing process database based on the name and lineage of the target rail vehicle product.
[0033] The processing module is used to determine whether the process parameters of the standard manufacturing process are consistent with the process parameters of the target rail vehicle product. If the process parameters of the standard manufacturing process are consistent with the process parameters of the target rail vehicle product, the standard manufacturing process is adopted as the actual manufacturing process of the target rail vehicle product. If the process parameters of the standard manufacturing process are inconsistent with the process parameters of the target rail vehicle product, the process parameters of the standard manufacturing process are modified according to the process parameters of the target rail vehicle product, and the modified standard manufacturing process is adopted as the actual manufacturing process of the target rail vehicle product.
[0034] Optionally, the query module is also used for:
[0035] If there is no standard manufacturing process for the target rail vehicle product in the manufacturing process database, a new standard manufacturing process shall be created based on the name, lineage and process parameters of the target rail vehicle product.
[0036] Add the newly created standard manufacturing process to the manufacturing process database;
[0037] Re-examine the standard manufacturing process of the target rail vehicle product from the manufacturing process database.
[0038] A third aspect of the present invention provides a terminal device, including a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein the processor executes the computer program to implement the steps of any of the above-described rail vehicle manufacturing process design methods.
[0039] A fourth aspect of the present invention provides a computer-readable storage medium storing a computer program that, when executed by a processor, implements the steps of any of the above-described rail vehicle manufacturing process design methods.
[0040] The beneficial effects of the embodiments of the present invention compared with the prior art are as follows:
[0041] This invention utilizes a manufacturing process database to store standard manufacturing processes for rail vehicle products. When developing a new rail vehicle product, the database is searched for the standard manufacturing process based on the product's name and lineage. It is then determined whether the standard manufacturing process matches the process parameters of the newly developed product. If they match, the standard manufacturing process is directly adopted as the actual manufacturing process for the new product. If they do not match, the standard manufacturing process is modified to suit the new product's process parameters. This invention enables the reuse of manufacturing processes, saving significant time and drastically shortening the development cycle of rail vehicle products compared to manually creating process documents. Attached Figure Description
[0042] To more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0043] Figure 1 This is a schematic flowchart of the rail vehicle manufacturing process design method provided in an embodiment of the present invention;
[0044] Figure 2 This is a schematic diagram of the structure of the manufacturing process database provided in an embodiment of the present invention;
[0045] Figure 3 This is a schematic diagram of the process parameters for the manufacturing process provided in the embodiments of the present invention;
[0046] Figure 4 This is a schematic flowchart of the rail vehicle manufacturing process design method provided in an embodiment of the present invention;
[0047] Figure 5 This is a schematic diagram of the structure of the rail vehicle manufacturing process design device provided in an embodiment of the present invention;
[0048] Figure 6 This is a schematic diagram of the structure of the terminal device provided in an embodiment of the present invention. Detailed Implementation
[0049] In the following description, specific details such as particular system architectures and techniques are set forth for illustrative purposes and not for limitation, in order to provide a thorough understanding of the embodiments of the invention. However, those skilled in the art will understand that the invention can be implemented in other embodiments without these specific details. In other instances, detailed descriptions of well-known systems, apparatuses, circuits, and methods are omitted so as not to obscure the description of the invention with unnecessary detail.
[0050] To illustrate the technical solution described in this invention, specific embodiments are described below.
[0051] See Figure 1 As shown, this embodiment of the invention provides a method for designing a manufacturing process for rail vehicles, which includes the following steps:
[0052] Step S101: Obtain the name, lineage, and process parameters of the target rail vehicle product; wherein, the lineage refers to the vehicle category to which the target rail vehicle product belongs.
[0053] In this embodiment of the invention, the rail vehicle is composed of many rail vehicle products. In actual production, each rail vehicle product is manufactured independently and ultimately assembled into a rail vehicle. The product lineage refers to the family of rail vehicles to which the rail vehicle product belongs, including but not limited to EMU trains, urban rail vehicles, and ordinary low-speed vehicles. Different product lines have different process parameters. Generally, once a product project is released, the process parameters of the rail vehicle products are determined, but these parameters can be modified during subsequent actual production.
[0054] Step S102: Based on the name and lineage of the target rail vehicle product, query the standard manufacturing process of the target rail vehicle product from the preset manufacturing process database.
[0055] In this embodiment of the invention, a standard manufacturing process that is identical in name and lineage to the target rail vehicle product is queried from the manufacturing process database and used as a similar process to the target rail vehicle product.
[0056] Step S103: Determine whether the process parameters of the standard manufacturing process are consistent with the process parameters of the target rail vehicle product. If the process parameters of the standard manufacturing process are consistent with the process parameters of the target rail vehicle product, then the standard manufacturing process shall be used as the actual manufacturing process of the target rail vehicle product.
[0057] In this embodiment of the invention, if the process parameters of the standard manufacturing process are consistent with the process parameters of the target rail vehicle product, the standard manufacturing process can be directly used as the actual manufacturing process of the target rail vehicle product, realizing the reuse of the manufacturing process, avoiding manual re-compilation of the process, and saving a lot of time. Furthermore, it avoids the problems of poor process document quality and high error rate caused by manually compiling manufacturing processes.
[0058] Step S104: If the process parameters of the standard manufacturing process are inconsistent with the process parameters of the target rail vehicle product, the process parameters of the standard manufacturing process shall be modified according to the process parameters of the target rail vehicle product, and the modified standard manufacturing process shall be used as the actual manufacturing process of the target rail vehicle product.
[0059] In this embodiment of the invention, since the process parameters of products of the same lineage have high similarity, the process parameters suitable for the target rail vehicle product can be obtained by modifying the standard manufacturing process, thereby realizing the reuse of the manufacturing process and saving a lot of time.
[0060] As can be seen, this embodiment of the invention stores the manufacturing processes of rail vehicle products as standard manufacturing processes in a manufacturing process database. When developing a new rail vehicle product, the standard manufacturing process is searched in the database by the product name and lineage. It is then determined whether the standard manufacturing process matches the process parameters of the newly developed product. If they match, the standard manufacturing process is directly used as the actual manufacturing process for the new product. If they do not match, the standard manufacturing process is modified to match the actual manufacturing process of the new product based on its process parameters. This embodiment of the invention achieves the reuse of manufacturing processes, saving significant time and greatly shortening the development cycle of rail vehicle products compared to manually compiling process documents.
[0061] Optionally, in one possible implementation, the method further includes:
[0062] If there is no standard manufacturing process for the target rail vehicle product in the manufacturing process database, a new standard manufacturing process shall be created based on the name, lineage and process parameters of the target rail vehicle product.
[0063] Add the newly created standard manufacturing process to the manufacturing process database;
[0064] Re-examine the standard manufacturing process of the target rail vehicle product from the manufacturing process database.
[0065] In this embodiment of the invention, if there is no standard manufacturing process in the manufacturing process database that has the same name and lineage as the target rail vehicle product, a new standard manufacturing process can be created based on the name, lineage, and process parameters of the target rail vehicle product. This new standard manufacturing process is then added to the manufacturing process database, and the search process is executed again. The new standard manufacturing process can be automatically constructed by the system based on the name, lineage, and process parameters of the target rail vehicle product, or it can be constructed by staff.
[0066] Optionally, in one possible implementation, if the process parameters of the standard manufacturing process are inconsistent with the process parameters of the target rail vehicle product, after modifying the process parameters of the standard manufacturing process according to the process parameters of the target rail vehicle product and using the modified standard manufacturing process as the actual manufacturing process of the target rail vehicle product, the method further includes:
[0067] Update the manufacturing process database according to the revised standard manufacturing process;
[0068] The manufacturing process database is updated according to the revised standard manufacturing process, including:
[0069] Delete the existing standard manufacturing processes in the manufacturing process database and add the modified standard manufacturing processes to the manufacturing process database.
[0070] In this embodiment of the invention, once a new rail vehicle product is released, the old rail vehicle product and its manufacturing process are no longer used. Therefore, replacing the old manufacturing process in the manufacturing process database with the manufacturing process of the new product can reduce the amount of data in the manufacturing process database and improve query speed.
[0071] Optionally, in one possible implementation, the manufacturing process database stores standard manufacturing processes for at least one lineage of different rail vehicle products in a structured tree format; based on the name and lineage of the target rail vehicle product, the standard manufacturing process for the target rail vehicle product is queried from the pre-defined manufacturing process database, which can be detailed as follows:
[0072] Based on the name of the target rail vehicle product and the preset classification comparison table, determine the tree structure classification node to which the target rail vehicle product belongs;
[0073] Query the name and standard manufacturing process corresponding to the lineage of the target rail vehicle product under the classification node of the tree structure to which the target rail vehicle product belongs.
[0074] In this embodiment of the invention, the manufacturing process is classified and managed through a structure tree, which improves the management level and makes it easier for staff to query the process.
[0075] Optionally, in one possible implementation, the process of building the manufacturing process database includes:
[0076] A manufacturing process database is obtained by constructing multiple first-level nodes in a structure tree, and constructing multiple second-level nodes under each first-level node, as well as constructing standard manufacturing processes for at least one series of different rail vehicle products under each second-level node. The construction of standard manufacturing processes includes constructing process parameters for standard manufacturing processes, which include process operation parameters and process inspection parameters.
[0077] The primary nodes are the vehicle body process, painting process, assembly process, and debugging process;
[0078] The secondary nodes corresponding to the car body process are the underframe, side walls, and roof;
[0079] The secondary nodes corresponding to the coating process are functional coating, intermediate coating and topcoat;
[0080] The secondary nodes corresponding to the assembly process are the door system, electrical system, interior system, and water and steam system;
[0081] The secondary nodes corresponding to the debugging process are single-vehicle testing and train testing.
[0082] In this embodiment of the invention, the structure tree is referenced. Figure 2 As shown, the first-level nodes of the structure tree are body process, painting process, assembly process, and debugging process. The second-level nodes under body process are underframe, sidewalls, and roof. Under underframe are the forward and reverse assembly processes; under sidewalls are the sidewall welding and adjustment processes; and under roof are the roof welding and roof accessory welding processes. The second-level nodes under painting process are functional coating, intermediate coating, and topcoat. Under functional coating are damping paste spraying and insulating varnish application processes; under intermediate coating are putty application and weld putty application processes; and under topcoat are topcoat spraying and color ribbon spraying processes. The second-level nodes under assembly process are door system, electrical system, interior system, and water and vapor system. Under door system are interior door process and exterior door process; under electrical system are electrical installation and wiring processes; under interior system are wall panel installation and floor installation processes; and under water and vapor system are toilet installation and sewage system installation processes. The secondary nodes under the commissioning process are single-vehicle testing and train testing. Single-vehicle testing includes assembly routine testing and monotonic routine testing, while train testing includes assembly routine testing and train commissioning routine testing. The roof, inner doors, outer doors, etc., mentioned above can all be considered rail vehicle products, and each secondary node can include manufacturing processes for multiple product lines.
[0083] In this embodiment of the invention, reference is made to Figure 3As shown, the manufacturing process parameters for each rail vehicle product are divided into process operation parameters and process inspection parameters. Process operation parameters include process content and process step content. Process process content includes: related family structure, personnel skills, process equipment (tools, fixtures, equipment), working environment, process classification, work flow, protective equipment, etc. Process step content includes step name, number of workers, work duration, work instructions, process equipment, etc. Process inspection parameters include qualitative inspection and quantitative inspection. Qualitative inspection specifies the requirements and standards for inspection, including inspection items, inspection standards, inspection modes, and inspection frequency. Quantitative inspection specifies standard values and upper and lower limits, including inspection items, standard values, upper and lower limits, units, inspection modes, and inspection frequency. By integrating process operation and process inspection into a unified system, effective management of the manufacturing process can be achieved.
[0084] Optionally, in one possible implementation, after determining the actual manufacturing process of the target rail vehicle product, the following is also included:
[0085] Based on the actual manufacturing process of the target rail vehicle product, generate, display, and store the process design report of the target rail vehicle product.
[0086] Based on the above, see Figure 4 As shown, this embodiment of the invention provides a method for designing a manufacturing process for rail vehicles, including the following steps:
[0087] (1) After the product is released, obtain the product name, lineage and process parameters;
[0088] (2) Search for the standard manufacturing process of the product in the manufacturing process database;
[0089] (3) If there is no standard manufacturing process in the manufacturing process database, a new standard manufacturing process is created based on the name, lineage and process parameters. The new standard manufacturing process is added to the manufacturing process database and the standard manufacturing process is queried again.
[0090] (4) If there is a standard manufacturing process in the manufacturing process database, determine whether the standard manufacturing process is consistent with the product's process parameters. If they are consistent, directly call the standard manufacturing process as the actual manufacturing process of the product. Otherwise, modify the process parameters to obtain the actual manufacturing process of the product, and update the manufacturing process database according to the modified standard manufacturing process.
[0091] (5) Generate a process design report based on the actual manufacturing process of the product.
[0092] The rail vehicle manufacturing process design method of this invention can save a significant amount of time and greatly shorten the development cycle of rail vehicle products. Furthermore, by managing standard manufacturing processes through a structure tree approach, when constructing a standard manufacturing process, it is possible to create a name, code, process-related fields, workflow diagram, step-related fields, inspection records, etc. The code consists of 8 characters, including a 2-digit system code and a 6-digit serial number, improving the management level of standard manufacturing processes. Staff can easily query, create, and modify standard manufacturing processes during actual production, ensuring the synchronization of standard manufacturing processes with the product.
[0093] It should be understood that the sequence number of each step in the above embodiments does not imply the order of execution. The execution order of each process should be determined by its function and internal logic, and should not constitute any limitation on the implementation process of the embodiments of the present invention.
[0094] See Figure 5 As shown, an embodiment of the present invention provides a rail vehicle manufacturing process design device, the device 50 comprising:
[0095] The acquisition module 51 is used to acquire the name, lineage, and process parameters of the target rail vehicle product; wherein, the lineage is the vehicle category to which the target rail vehicle product belongs.
[0096] The query module 52 is used to query the standard manufacturing process of the target rail vehicle product from a preset manufacturing process database based on the name and lineage of the target rail vehicle product.
[0097] The processing module 53 is used to determine whether the process parameters of the standard manufacturing process are consistent with the process parameters of the target rail vehicle product. If the process parameters of the standard manufacturing process are consistent with the process parameters of the target rail vehicle product, the standard manufacturing process is used as the actual manufacturing process of the target rail vehicle product. If the process parameters of the standard manufacturing process are inconsistent with the process parameters of the target rail vehicle product, the process parameters of the standard manufacturing process are modified according to the process parameters of the target rail vehicle product, and the modified standard manufacturing process is used as the actual manufacturing process of the target rail vehicle product.
[0098] Optionally, in one possible implementation, the query module 52 is also used for:
[0099] If there is no standard manufacturing process for the target rail vehicle product in the manufacturing process database, a new standard manufacturing process shall be created based on the name, lineage and process parameters of the target rail vehicle product.
[0100] Add the newly created standard manufacturing process to the manufacturing process database;
[0101] Re-examine the standard manufacturing process of the target rail vehicle product from the manufacturing process database.
[0102] Optionally, in one possible implementation, if the process parameters of the standard manufacturing process are inconsistent with the process parameters of the target rail vehicle product, after modifying the process parameters of the standard manufacturing process according to the process parameters of the target rail vehicle product, and using the modified standard manufacturing process as the actual manufacturing process of the target rail vehicle product, the processing module 53 is further configured to:
[0103] Update the manufacturing process database according to the revised standard manufacturing process;
[0104] The manufacturing process database is updated according to the revised standard manufacturing process, which can be detailed as follows:
[0105] Delete the existing standard manufacturing processes in the manufacturing process database and add the modified standard manufacturing processes to the manufacturing process database.
[0106] Optionally, in one possible implementation, the manufacturing process database stores standard manufacturing processes for at least one lineage of different rail vehicle products in a structured tree format.
[0107] Query module 52 is used for:
[0108] Based on the name of the target rail vehicle product and the preset classification comparison table, determine the tree structure classification node to which the target rail vehicle product belongs;
[0109] Query the name and standard manufacturing process corresponding to the lineage of the target rail vehicle product under the classification node of the tree structure to which the target rail vehicle product belongs.
[0110] Optionally, in one possible implementation, device 50 further includes:
[0111] The construction module is used to construct multiple first-level nodes of the structure tree, and under each first-level node, construct multiple second-level nodes, and under each second-level node, construct the standard manufacturing process of at least one series of different rail vehicle products, thus obtaining a manufacturing process database.
[0112] The construction of standard manufacturing processes includes the construction of process parameters, which include process operation parameters and process inspection parameters.
[0113] The primary nodes are the vehicle body process, painting process, assembly process, and debugging process.
[0114] The secondary nodes corresponding to the car body process are the underframe, side walls, and roof.
[0115] The secondary nodes corresponding to the coating process are functional coating, intermediate coating and topcoat.
[0116] The secondary nodes corresponding to the assembly process are the door system, electrical system, interior system, and water and steam system.
[0117] The secondary nodes corresponding to the debugging process are single-vehicle testing and train testing.
[0118] Optionally, in one possible implementation, device 50 further includes:
[0119] The report generation module is used to generate, display, and store process design reports for the target rail vehicle products based on their actual manufacturing processes.
[0120] Figure 6 This is a schematic diagram of the terminal device 60 provided in an embodiment of the present invention. Figure 6 As shown, the terminal device 60 in this embodiment includes: a processor 61, a memory 62, and a computer program 63 stored in the memory 62 and executable on the processor 61, such as a rail vehicle manufacturing process design program. When the processor 61 executes the computer program 63, it implements the steps in the various rail vehicle manufacturing process design method embodiments described above, for example... Figure 1 Steps S101 to S104 are shown. Alternatively, when processor 61 executes computer program 63, it implements the functions of each module in the above-described device embodiments, for example... Figure 5 The functions of modules 51 to 53 are shown.
[0121] For example, computer program 63 can be divided into one or more modules / units, one or more of which are stored in memory 62 and executed by processor 61 to complete the present invention. One or more modules / units can be a series of computer program instruction segments capable of performing specific functions, which describe the execution process of computer program 63 in terminal device 60. For example, computer program 63 can be divided into acquisition module 51, query module 52, and processing module 53 (a module in a virtual device), with the specific functions of each module as follows:
[0122] The acquisition module 51 is used to acquire the name, lineage, and process parameters of the target rail vehicle product; wherein, the lineage is the vehicle category to which the target rail vehicle product belongs.
[0123] The query module 52 is used to query the standard manufacturing process of the target rail vehicle product from a preset manufacturing process database based on the name and lineage of the target rail vehicle product.
[0124] The processing module 53 is used to determine whether the process parameters of the standard manufacturing process are consistent with the process parameters of the target rail vehicle product. If the process parameters of the standard manufacturing process are consistent with the process parameters of the target rail vehicle product, the standard manufacturing process is used as the actual manufacturing process of the target rail vehicle product. If the process parameters of the standard manufacturing process are inconsistent with the process parameters of the target rail vehicle product, the process parameters of the standard manufacturing process are modified according to the process parameters of the target rail vehicle product, and the modified standard manufacturing process is used as the actual manufacturing process of the target rail vehicle product.
[0125] Terminal device 60 can be a computing device such as a desktop computer, laptop, handheld computer, or cloud server. Terminal device 60 may include, but is not limited to, a processor 61 and a memory 62. Those skilled in the art will understand that... Figure 6 This is merely an example of terminal device 60 and does not constitute a limitation on terminal device 60. It may include more or fewer components than shown, or combine certain components, or different components. For example, terminal device 60 may also include input / output devices, network access devices, buses, etc.
[0126] The processor 61 may be a Central Processing Unit (CPU), or other general-purpose processors, digital signal processors (DSPs), application-specific integrated circuits (ASICs), field-programmable gate arrays (FPGAs), or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, etc. A general-purpose processor may be a microprocessor or any conventional processor.
[0127] The memory 62 can be an internal storage unit of the terminal device 60, such as a hard disk or RAM of the terminal device 60. The memory 62 can also be an external storage device of the terminal device 60, such as a plug-in hard disk, Smart Media Card (SMC), Secure Digital (SD) card, or Flash Card equipped on the terminal device 60. Furthermore, the memory 62 can include both internal and external storage units of the terminal device 60. The memory 62 is used to store computer programs and other programs and data required by the terminal device 60. The memory 62 can also be used to temporarily store data that has been output or will be output.
[0128] Those skilled in the art will clearly understand that, for the sake of convenience and brevity, the above-described division of functional units and modules is merely an example. In practical applications, the above functions can be assigned to different functional units and modules as needed, that is, the internal structure of the device can be divided into different functional units or modules to complete all or part of the functions described above. The functional units and modules in the embodiments can be integrated into one processing unit, or each unit can exist physically separately, or two or more units can be integrated into one unit. The integrated unit can be implemented in hardware or as a software functional unit. Furthermore, the specific names of the functional units and modules are only for easy differentiation and are not intended to limit the scope of protection of this application. The specific working process of the units and modules in the above system can be referred to the corresponding process in the foregoing method embodiments, and will not be repeated here.
[0129] In the above embodiments, the descriptions of each embodiment have different focuses. For parts that are not described in detail or recorded in a certain embodiment, please refer to the relevant descriptions of other embodiments.
[0130] Those skilled in the art will recognize that the units and algorithm steps of the various examples described in conjunction with the embodiments disclosed herein can be implemented in electronic hardware, or a combination of computer software and electronic hardware. Whether these functions are implemented in hardware or software depends on the specific application and design constraints of the technical solution. Those skilled in the art can use different methods to implement the described functions for each specific application, but such implementations should not be considered beyond the scope of this invention.
[0131] In the embodiments provided by this invention, it should be understood that the disclosed apparatus / terminal devices and methods can be implemented in other ways. For example, the apparatus / terminal device embodiments described above are merely illustrative. For instance, the division of modules or units is only a logical functional division, and in actual implementation, there may be other division methods. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the coupling or direct coupling or communication connection shown or discussed may be through some interfaces; the indirect coupling or communication connection between devices or units may be electrical, mechanical, or other forms.
[0132] The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the units can be selected to achieve the purpose of this embodiment according to actual needs.
[0133] Furthermore, the functional units in the various embodiments of the present invention can be integrated into one processing unit, or each unit can exist physically separately, or two or more units can be integrated into one unit. The integrated unit can be implemented in hardware or as a software functional unit.
[0134] If an integrated module / unit is implemented as a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, all or part of the processes in the methods of the above embodiments of the present invention can also be implemented by a computer program instructing related hardware. The computer program can be stored in a computer-readable storage medium, and when executed by a processor, it can implement the steps of the various method embodiments described above. The computer program includes computer program code, which can be in the form of source code, object code, executable files, or certain intermediate forms. The computer-readable medium can include: any entity or device capable of carrying computer program code, recording media, USB flash drives, portable hard drives, magnetic disks, optical disks, computer memory, read-only memory (ROM), random access memory (RAM), electrical carrier signals, telecommunication signals, and software distribution media, etc. It should be noted that the content included in the computer-readable medium can be appropriately added or removed according to the requirements of legislation and patent practice in the jurisdiction. For example, in some jurisdictions, according to legislation and patent practice, the computer-readable medium does not include electrical carrier signals and telecommunication signals.
[0135] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention, and should all be included within the protection scope of the present invention.
Claims
1. A method for designing a manufacturing process for rail vehicles, characterized in that, include: Obtain the name, lineage, and process parameters of the target rail vehicle product; wherein, the lineage refers to the vehicle category to which the target rail vehicle product belongs; Based on the name and lineage of the target rail vehicle product, the standard manufacturing process of the target rail vehicle product is queried from a preset manufacturing process database; Determine whether the process parameters of the standard manufacturing process are consistent with the process parameters of the target rail vehicle product. If the process parameters of the standard manufacturing process are consistent with the process parameters of the target rail vehicle product, then the standard manufacturing process shall be used as the actual manufacturing process of the target rail vehicle product. If the process parameters of the standard manufacturing process are inconsistent with the process parameters of the target rail vehicle product, the process parameters of the standard manufacturing process shall be modified according to the process parameters of the target rail vehicle product, and the modified standard manufacturing process shall be used as the actual manufacturing process of the target rail vehicle product. The manufacturing process database stores standard manufacturing processes for at least one lineage of different rail vehicle products in a structured tree format. Based on the name and lineage of the target rail vehicle product, the standard manufacturing process for that target rail vehicle product is queried from the preset manufacturing process database, including: Based on the name of the target rail vehicle product and a preset classification lookup table, determine the tree structure classification node to which the target rail vehicle product belongs; Query the standard manufacturing process corresponding to the name and lineage of the target rail vehicle product under the classification node of the structure tree to which the target rail vehicle product belongs; The process of constructing the manufacturing process database includes: A manufacturing process database is obtained by constructing multiple first-level nodes in a structure tree, constructing multiple second-level nodes under each first-level node, and constructing standard manufacturing processes for at least one family of different rail vehicle products under each second-level node; wherein, constructing standard manufacturing processes includes constructing process parameters for standard manufacturing processes, and the process parameters include process operation parameters and process inspection parameters. The primary nodes are the vehicle body process, painting process, assembly process, and debugging process; The secondary nodes corresponding to the vehicle body process are the chassis, side walls, and roof. The secondary nodes corresponding to the coating process are functional coating, intermediate coating and topcoat; The secondary nodes corresponding to the assembly process are the door system, electrical system, interior system, and water vapor system; The secondary nodes corresponding to the debugging process are single-vehicle experiments and train experiments.
2. The rail vehicle manufacturing process design method as described in claim 1, characterized in that, Also includes: If the manufacturing process database does not contain a standard manufacturing process for the target rail vehicle product, a new standard manufacturing process shall be created based on the name, lineage, and process parameters of the target rail vehicle product. Add the newly created standard manufacturing process to the manufacturing process database; Re-query the standard manufacturing process of the target rail vehicle product from the manufacturing process database.
3. The rail vehicle manufacturing process design method as described in claim 1, characterized in that, If the process parameters of the standard manufacturing process are inconsistent with the process parameters of the target rail vehicle product, after modifying the process parameters of the standard manufacturing process according to the process parameters of the target rail vehicle product, and using the modified standard manufacturing process as the actual manufacturing process of the target rail vehicle product, the process further includes: The manufacturing process database is updated according to the revised standard manufacturing process; The step of updating the manufacturing process database according to the modified standard manufacturing process includes: Delete the original standard manufacturing process from the manufacturing process database and add the modified standard manufacturing process to the manufacturing process database.
4. The rail vehicle manufacturing process design method according to any one of claims 1-3, characterized in that, After determining the actual manufacturing process of the target rail vehicle product, the process also includes: Based on the actual manufacturing process of the target rail vehicle product, generate, display, and store the process design report of the target rail vehicle product.
5. A device for designing a manufacturing process for rail vehicles, characterized in that, include: The acquisition module is used to acquire the name, lineage, and process parameters of the target rail vehicle product; wherein, the lineage is the vehicle category to which the target rail vehicle product belongs; The query module is used to query the standard manufacturing process of the target rail vehicle product from a preset manufacturing process database based on the name and lineage of the target rail vehicle product. The processing module is used to determine whether the process parameters of the standard manufacturing process are consistent with the process parameters of the target rail vehicle product. If the process parameters of the standard manufacturing process are consistent with the process parameters of the target rail vehicle product, the standard manufacturing process is used as the actual manufacturing process of the target rail vehicle product. If the process parameters of the standard manufacturing process are inconsistent with the process parameters of the target rail vehicle product, the process parameters of the standard manufacturing process are modified according to the process parameters of the target rail vehicle product, and the modified standard manufacturing process is used as the actual manufacturing process of the target rail vehicle product. The manufacturing process database stores standard manufacturing processes for at least one lineage of different rail vehicle products in a structured tree format. Based on the name and lineage of the target rail vehicle product, the standard manufacturing process for that target rail vehicle product is queried from the preset manufacturing process database, including: Based on the name of the target rail vehicle product and a preset classification lookup table, determine the tree structure classification node to which the target rail vehicle product belongs; Query the standard manufacturing process corresponding to the name and lineage of the target rail vehicle product under the classification node of the structure tree to which the target rail vehicle product belongs; The process of constructing the manufacturing process database includes: A manufacturing process database is obtained by constructing multiple first-level nodes in a structure tree, constructing multiple second-level nodes under each first-level node, and constructing standard manufacturing processes for at least one family of different rail vehicle products under each second-level node; wherein, constructing standard manufacturing processes includes constructing process parameters for standard manufacturing processes, and the process parameters include process operation parameters and process inspection parameters. The primary nodes are the vehicle body process, painting process, assembly process, and debugging process; The secondary nodes corresponding to the vehicle body process are the chassis, side walls, and roof. The secondary nodes corresponding to the coating process are functional coating, intermediate coating and topcoat; The secondary nodes corresponding to the assembly process are the door system, electrical system, interior system, and water vapor system; The secondary nodes corresponding to the debugging process are single-vehicle experiments and train experiments.
6. The rail vehicle manufacturing process design device as described in claim 5, characterized in that, The query module is also used for: If the manufacturing process database does not contain a standard manufacturing process for the target rail vehicle product, a new standard manufacturing process shall be created based on the name, lineage, and process parameters of the target rail vehicle product. Add the newly created standard manufacturing process to the manufacturing process database; Re-query the standard manufacturing process of the target rail vehicle product from the manufacturing process database.
7. A terminal device, comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, characterized in that, When the processor executes the computer program, it implements the steps of the method as described in any one of claims 1 to 4.
8. A computer-readable storage medium storing a computer program, characterized in that, When the computer program is executed by a processor, it implements the steps of the method as described in any one of claims 1 to 4.
Citation Information
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Auxiliary programming system and method for hull welding technology
CN105965179A