New energy battery tray stacking device
By designing a new energy battery disk stacking device including clamping plates, telescopic components, pallets and lifting mechanisms, the problems of easy damage and low production efficiency in stacking of battery disks in the prior art are solved, and efficient and accurate battery disk stacking is achieved.
Patent Information
- Application Number
- CN202111528858.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-12-14
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2041-12-14
AI Technical Summary
When existing stackers stack multi-layer battery disks, it is easy to cause damage to the battery disks and have low production efficiency.
A new energy battery disk stacking device is designed, adopting a clamping mechanism including clamping plates, telescopic components, pallets and lifting mechanisms. Through the cooperation of two rows of pallets and lifting mechanisms, efficient stacking and destacking of multi-layer battery disks is achieved.
It improves the stacking efficiency of the battery disk, reduces the position deviation of the battery disk, improves the stacking accuracy, and can be controlled within 5mm, avoiding overload and damage at the lifting of the battery disk.
Smart Images

Figure CN113998473B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of stacking machines, and in particular to a new energy battery tray stacking device. Background Art
[0002] With the continuous development of the power lithium battery production industry, customers have greatly increased their requirements for the efficiency of roller line pallet transportation. Traditionally, forklifts are used to transport cargo pallets, which is extremely inefficient and increases labor intensity. Although there are related stacking machines and palletizers in the existing technology, they can only depalletize and palletize single battery trays, and the production efficiency is low.
[0003] For example, patent CN104129653B, invention name: Pallet stacking and depalletizing device, in which a plug-in plate cylinder is fixed on a lifting plate, a plug-in plate is fixed on the piston rod end of the plug-in plate cylinder, and the plug-in plate is used to stack and depalletize the pallets. When stacking and depalletizing multi-layer pallets, the plug-in plate of the device can only lift the pallet on the bottom layer, and the weight of the upper pallet is all concentrated on the bottom pallet. In this way, the force on the bottom pallet is relatively large and concentrated, and the lifting part of the pallet is easily damaged. Stacking and depalletizing a single pallet will affect the conveying efficiency of the pallet. Summary of the invention
[0004] The purpose of the present invention is to provide a new energy battery tray stacking device to solve the problem that the battery trays are easily damaged when the stacking machine stacks multiple layers of battery trays.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: a new energy battery tray stacking device, comprising a bracket, a lifting mechanism is arranged on both sides of the bottom upper surface of the bracket, and a clamping mechanism is installed on the inner side of the lifting mechanism, characterized in that: the clamping mechanism comprises a clamping plate and a telescopic component, the clamping plate moves back and forth under the drive of the telescopic component, the telescopic component is connected to the lifting mechanism, and the inner end surface of the clamping plate is installed with two groups of upper and lower support plates, the support plates are divided into an upper support plate 1 and a lower support plate 2, and the support plates are used to extend into the brackets opened on the side of the battery tray. The battery tray is lifted up, the distance from the first support plate to the upper wall of the battery tray bracket is less than or equal to the distance from the second support plate to the upper wall of the battery tray bracket, the clamping plate is provided with a fine-tuning mechanism to fine-tune the position of the support plate, the fine-tuning mechanism includes a waist hole, the waist hole is opened on the support plate, and a corresponding mounting hole is opened on the clamping plate behind the waist hole, the support plate is fixed to the clamping plate by bolts passing through the fine-adjustable waist hole and the mounting hole, the lower end surface of the support plate is provided with an adjusting pad, the fine-tuning mechanism includes a screw, a groove is opened on the side of the clamping plate, the screw is fixed to the inner surface of the groove, The screw passes through a support plate, and the hole diameter of the support plate is larger than the diameter of the screw, and a nut meshing with the screw is attached to the lower end surface of the support plate. The telescopic assembly includes a fixed plate fixedly mounted on the lifting mechanism, a driving cylinder is fixed on the fixed plate, and the piston rod end of the driving cylinder is fixedly connected to the clamping plate, a guide block is fixed on the outer end surface of the fixed plate, and four guide rails are fixedly mounted on the outer end surface of the clamping plate, and the guide rails are slidably connected to the guide blocks. The clamping mechanism also includes a mounting beam, which is fixed on the clamping plate, and the guide rail is fixed at one end of the mounting beam. Limit plates are fixedly installed on the mounting beams, and the limit plates limit the sliding of the guide blocks. The lifting mechanism includes two sets of slide rails fixed on the inner end surfaces of the brackets, and the surfaces of the slide rails are slidably connected with sliders, and a lifting frame is fixed between the sliders. A mounting plate is fixed on the inner end surface of the lifting frame, and a rack is fixed on the mounting plate. A lifting motor is fixedly installed on the bottom upper end of the bracket, and the lifting motor is connected to a lifting shaft through a belt drive. The lifting shaft is fixed to the bottom of the bracket through a bearing connection, and gears are connected to both ends of the lifting shaft, and the gears are meshed with the racks.
[0006] According to the above technical solution, a roller transport mechanism is fixedly installed above the bottom of the bracket, and the roller transport mechanism includes a transport frame and a transport roller with sprockets at both ends. The transport roller is connected to the transport frame bearing and is driven by a drive motor.
[0007] The present invention also provides the following technical solution: a stacking and destacking method of a new energy battery tray stacking device, including a stacking method and a destacking method, wherein both the stacking method and the destacking method use the above-mentioned new energy battery tray stacking device;
[0008] The steps of the stacking method are as follows:
[0009] S1, the roller transport mechanism starts to operate, transports the battery tray to the stacking station and stops operating;
[0010] S2, the clamping mechanism clamps the battery tray.
[0011] When there is only one battery tray, only the lower support plate 2 needs to be inserted into the bracket of the battery tray;
[0012] When there are two battery trays, the upper support plate 1 is extended into the bracket of the upper battery tray, and the lower support plate 2 is also extended into the bracket of the lower battery tray, and the clamping mechanism stops moving;
[0013] S3, the lifting mechanism starts to move upward,
[0014] When there is only one battery tray, the lower support plate 2 lifts the battery tray to the upper station;
[0015] When there are two battery trays, the upper support plate 1 will first contact the upper wall of the bracket to lift the upper battery tray. As the lifting mechanism rises, the lower support plate 2 will also contact the upper wall of the bracket to lift the lower battery tray, so that the battery trays are lifted to the upper station in turn, and the lifting mechanism stops working;
[0016] S4, then the roller transport mechanism operates again to transport the battery tray to the stacking station;
[0017] S5, the lifting mechanism starts to move downward, placing the lifted battery tray on the battery tray on the stacking station in turn, and then the clamping mechanism resets and no longer clamps, completing the stacking and stopping the action;
[0018] The steps of the depalletizing method are as follows:
[0019] S1, the roller transport mechanism starts to operate, transports the battery tray to the stacking station and stops operating;
[0020] S2, the lifting mechanism starts to move upward,
[0021] When there are only two layers of battery trays, the lower support plate 2 is aligned with the upper battery tray bracket position, and the lifting mechanism is stopped;
[0022] When there are more than two layers of battery trays, place the pallet 1 and the pallet 2 in correspondence with the brackets of the two layers of battery trays above, and stop the lifting mechanism;
[0023] S3, the clamping mechanism clamps the battery tray.
[0024] When there are only two layers of battery trays, extend the lower support plate 2 into the bracket of the uppermost battery tray;
[0025] When there are more than two layers of battery trays, the upper support plate 1 is extended into the bracket of the uppermost battery tray, and the lower support plate 2 is also extended into the bracket of the next layer of battery tray, and the clamping mechanism stops moving;
[0026] S4, the lifting mechanism starts moving again.
[0027] When there are only two layers of battery trays, the lower pallet 2 will lift the upper battery tray to the upper station;
[0028] When there are more than two layers of battery trays, the upper pallet 1 will lift the upper battery tray first, and as the lifting mechanism rises, the lower pallet 2 will also lift the lower battery tray, so that the battery trays are lifted to the upper station in turn, and the lifting mechanism stops moving;
[0029] S5, the roller transport mechanism starts to operate again, transports the battery tray on the bottom layer to the disassembly station, and stops moving;
[0030] S6, the lifting mechanism starts to move downward to place the battery tray at the bottom and stops moving. Then, the clamping mechanism starts to reset and no longer clamps, completing the destacking and stopping.
[0031] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: in the present invention, by providing two rows of pallets, and the distance from the upper row of pallets to the upper wall of the battery tray bracket is less than or equal to the distance from the lower row of pallets to the upper wall of the battery tray bracket, when the pallets are stacked, two layers of battery trays are lifted up sequentially or simultaneously, and two layers of battery trays can be lifted up with one action of the lifting mechanism, thereby greatly improving the stacking efficiency. At the same time, the position deviation of the battery trays when stacking is small, and the stacking accuracy is high, and the accuracy can be controlled within 5mm, meeting the requirements of the production line, and the pallet only bears the weight of a single layer of battery tray, and the force at the lifting point of the battery tray is normal and not easily damaged. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0033] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0034] Figure 2 is a schematic diagram of the adjustable side clamping mechanism of the present invention;
[0035] Figure 3 is a schematic top view of the clamping mechanism of the present invention;
[0036] Figure 4 is a schematic diagram of a second embodiment of the present invention;
[0037] Figure 5 is a schematic diagram of the bottom structure of the stacking device of the present invention;
[0038] Figure 6 is a schematic diagram of the transport mechanism of the present invention;
[0039] Figure 7 It is a schematic diagram of gear meshing in the lifting mechanism of the present invention;
[0040] In the figure: 1. bracket; 2. lifting mechanism; 21. slide rail; 22. lifting frame; 23. mounting plate; 24. slider; 25. rack; 26. gear; 27. lifting shaft; 28. lifting motor; 3. clamping mechanism; 31. clamping plate; 311. waist hole; 312. screw; 313. nut; 32. support plate; 321. support plate one; 322. support plate two; 323. adjustment pad; 33. fixing plate; 34. driving cylinder; 36. guide rail; 361. limit plate; 37. guide block; 6. roller transport mechanism; 61. transport frame; 62. conveying roller; 65. driving motor. DETAILED DESCRIPTION
[0041] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0042] See also Figures 1 to 2The present invention provides a technical solution: a new energy battery tray stacking device, including a bracket 1, the bracket 1 is a rectangular frame structure, which is composed of a plurality of beams. A lifting mechanism 2 is arranged on both sides of the bottom upper surface of the bracket 1, and a clamping mechanism 3 is installed on the inner side of the lifting mechanism 2, which is characterized in that: the clamping mechanism 3 includes a clamping plate 31 and a telescopic component, the clamping plate moves back and forth under the drive of the telescopic component, the telescopic component is connected to the lifting mechanism, and two groups of upper and lower supporting plates 32 are installed on the inner end surface of the clamping plate 31. The supporting plate 32 is divided into an upper supporting plate 1 321 and a lower supporting plate 2 322. The supporting plate 32 is used to extend into the bracket provided on the side of the battery tray to lift the battery tray, and the distance from the supporting plate 1 321 to the upper wall of the battery tray bracket is less than or equal to the distance from the supporting plate 2 322 to the upper wall of the battery tray bracket. The end surface is provided with a support plate 32 arranged up and down, and at this time, the two battery material trays are stacked up and down, the upper support plate 1 321 is inserted into the bracket of the upper battery material tray, and the lower support plate 2 322 is inserted into the bracket of the lower battery material tray, and the distance from the upper support plate 321 to the upper wall of the battery material tray bracket is small, so that when the lifting mechanism is lifted, the support plate 1 321 touches the battery material tray first, and lifts the upper battery material tray first, and then the lifting mechanism continues to rise, and the support plate 2 322 will also lift the battery material tray subsequently, thereby achieving the effect of lifting the battery material trays in sequence, and using the lifting mechanism to lift two layers of battery material trays in sequence, reducing the position deviation of the battery material trays, improving the stacking accuracy between the battery material trays, and being able to control the stacking accuracy within 5mm, and avoiding a single row of support plates lifting multiple battery material trays, causing the bracket lifting part to be damaged by excessive force;
[0043] The clamping plate 31 is provided with a fine-adjusting mechanism to fine-adjust the position of the support plate 32. When the lifting mechanism 2 is installed on the bracket 1, when the lifting mechanisms on both sides move asynchronously, the fine-adjusting mechanism can be used to fine-adjust the position of the support plate 32 to adjust the holding position of the support plate 32. When the lifting mechanisms 2 on both sides move asynchronously, the position of the support plate 32 can be fine-adjusted to compensate for the lifting mechanisms 2 on both sides without disassembling the lifting mechanisms 2.
[0044] See also Figure 2 The fine-tuning mechanism includes a waist hole 311, which is provided on the support plate 32. A corresponding mounting hole is provided on the clamping plate 31 behind the waist hole 311. The support plate 32 is fixed to the clamping plate 31 by bolts passing through the fine-adjustable waist hole 311 and the mounting hole. An adjusting pad 323 is provided on the lower end surface of the support plate 32. The position of the support plate 32 is fine-tuned by moving the bolt up and down in the waist hole 311, so that the support plates 32 on the clamping plates 31 on both sides can move up and down synchronously, thereby avoiding errors in the installation of the lifting mechanisms 2 on both sides, which affect the clamping and lifting of the battery tray by the clamping mechanism 3;
[0045] The telescopic assembly includes a fixed plate 33 fixedly mounted on the lifting mechanism, a driving cylinder 34 is fixed on the fixed plate 33, the piston rod end of the driving cylinder 34 is fixedly connected to the clamping plate 31, a guide block 37 is fixed to the outer end surface of the fixed plate 33, and four guide rails 36 are fixedly mounted on the outer end surface of the clamping plate 31, and the guide rails 36 are slidably connected to the guide blocks 37. When clamping, the piston rod end of the driving cylinder 34 extends inward, thereby driving the clamping plate 31 to move inward. At this time, the guide rails 36 on the outer side of the clamping plate 31 will slide inside the guide blocks 37, so that the clamping plate 31 moves smoothly and stably inward to clamp the battery tray;
[0046] The clamping mechanism 3 also includes a mounting beam 38, which is fixed on the clamping plate 31, and the guide rail 36 is fixed on one end of the mounting beam 38. A limit plate 361 is fixedly installed at the end of the mounting beam 38, and the limit plate 361 limits the sliding of the guide block 37. The limit plate 361 is used to make the guide rail 36 slide inward, and the limit plate 361 interferes with the guide block 37. When the limit plate 361 moves to the position of the guide block 37, it will be stuck and cannot move inward. At the same time, the mounting beam improves the bearing capacity of the clamping plate, meeting the requirement that the clamping mechanism carries a large number of battery trays.
[0047] The lifting mechanism 2 includes two sets of slide rails 21 fixed on the inner end surface of the bracket 1, and the surface of the slide rails 21 is slidably connected with a slider 24, and a lifting frame 22 is fixed between the sliders 24. A mounting plate 23 is fixed on the inner end surface of the lifting frame 22, and a rack 25 is fixed on the mounting plate 23. A lifting motor 28 is fixedly installed on the upper end of the bottom of the bracket 1. The lifting motor 28 is connected to a lifting shaft 27 through a belt drive. The lifting shaft 27 is fixed to the bottom of the bracket 1 through a bearing connection. Gears 26 are connected to both ends of the lifting shaft 27. The gear 26 is meshed with the rack 25. The lifting motor 28 drives the lifting shaft 27 to rotate through a synchronous belt, so that the gears 26 at both ends of the lifting shaft 27 rotate, and the gear 26 is meshed with the rack 25. The gear 26 can drive the rack 25 to move up and down, and the rack 25 is fixed on the inner side of the lifting frame 22, pushing the lifting frame 22 to move up and down between the sliders 24, thereby realizing the lifting mechanism 2 to move up and down;
[0048] A roller transport mechanism 6 is fixedly installed above the bottom of the bracket 1. The roller transport mechanism 6 includes a transport frame 61 and a conveying roller 62 with sprockets at both ends. The conveying roller 62 is connected to the transport frame 61 by bearings. The conveying roller 62 is driven by a drive motor 65. The conveying roller 62 is driven by the drive motor 65, so that the battery material tray on the conveying roller 62 can be fed or unloaded, thereby realizing automatic transportation.
[0049] Embodiment 2
[0050] In this embodiment, other components are the same as those in the first embodiment, and the second embodiment only improves the fine adjustment mechanism. Figure 4 The fine-tuning mechanism includes a screw 312, a groove is provided on the side of the clamping plate 31, the screw 312 is fixed on the inner surface of the groove, the screw 312 passes through the support plate 32 and the aperture of the support plate 32 is larger than the diameter of the screw 312, and the lower end surface of the support plate 32 is affixed with a nut 313 engaged with the screw 312. By adjusting the position of the nut 313 on the screw 312, the position of the support plate 32 is controlled, so that the support plate 32 can compensate for the installation error of the lifting mechanism, thereby stably lifting the battery tray and avoiding the problem of uneven force on the battery tray caused by the lifting tilt and easy damage to the lifting point.
[0051] The present invention also provides a technical solution: a stacking and destacking method of a new energy battery tray stacking device, including a stacking method and a destacking method, wherein both the stacking method and the destacking method use the above-mentioned new energy battery tray stacking device;
[0052] The steps of the stacking method are as follows:
[0053] S1, the roller transport mechanism 6 starts to operate, transports the battery tray to the stacking station and stops operating;
[0054] S2, the clamping mechanism 3 clamps the battery tray,
[0055] When there is only one battery tray, only the lower support plate 322 needs to be inserted into the bracket of the battery tray;
[0056] When there are two battery trays, the upper support plate 1 321 is extended into the bracket of the upper battery tray, and the lower support plate 2 322 is also extended into the bracket of the lower battery tray, and the clamping mechanism 3 stops moving;
[0057] S3, lifting mechanism 2 starts to move upward,
[0058] When there is only one battery tray, the lower support plate 322 lifts the battery tray to the upper station;
[0059] When there are two battery trays, the upper support plate 1 321 will first contact the upper wall of the bracket to lift the upper battery tray. As the lifting mechanism 2 rises, the lower support plate 2 322 will also contact the upper wall of the bracket to lift the lower battery tray, so that the battery trays are lifted to the upper station in turn, and the lifting mechanism 2 stops working;
[0060] S4, then the roller transport mechanism 6 operates again to transport the battery tray to the stacking station;
[0061] S5, the lifting mechanism 2 starts to move downward, placing the lifted battery tray on the battery tray on the stacking station in turn, and then the clamping mechanism 3 is reset and no longer clamps, completing the stacking and stopping the action;
[0062] The steps of the depalletizing method are as follows:
[0063] S1, the roller transport mechanism 6 starts to operate, transports the battery tray to the stacking station and stops operating;
[0064] S2, lifting mechanism 2 starts to move upward,
[0065] When there are only two layers of battery trays, the lower support plate 322 is aligned with the upper battery tray support slot position, and the operation of the lifting mechanism 2 is stopped;
[0066] When there are more than two layers of battery trays, the first support plate 321 and the second support plate 322 are aligned with the brackets of the two layers of battery trays above, and the lifting mechanism 2 is stopped;
[0067] S3, the clamping mechanism 3 clamps the battery tray,
[0068] When there are only two layers of battery trays, the lower support plate 322 is extended into the bracket of the uppermost battery tray;
[0069] When there are more than two layers of battery trays, the upper support plate 1 321 is extended into the bracket of the uppermost battery tray, and the lower support plate 2 322 is also extended into the bracket of the next layer of battery tray, and the clamping mechanism 3 stops moving;
[0070] S4, lifting mechanism 2 starts moving again,
[0071] When there are only two layers of battery trays, the lower support plate 322 will lift the upper battery tray to the upper station;
[0072] When there are more than two layers of battery trays, the upper support plate 1 321 will first lift the upper battery tray, and as the lifting mechanism 2 rises, the lower support plate 2 322 will also subsequently lift the lower battery tray, so that the battery trays are lifted to the upper station in turn, and the lifting mechanism 2 stops moving;
[0073] S5, the roller transport mechanism 6 starts to operate again, transports the battery tray on the bottom layer to the disassembly station, and stops moving;
[0074] S6, the lifting mechanism 2 starts to move downward to place the battery tray at the bottom and stops moving. Subsequently, the clamping mechanism 3 starts to reset and no longer clamps, completing the destacking and stopping the movement.
[0075] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A new energy battery tray stacking device, comprising a bracket (1), wherein both sides of the bottom upper surface of the bracket (1) are provided with a lifting mechanism (2), and the inner sides of the lifting mechanism (2) are both provided with a clamping mechanism (3), characterized in that: The clamping mechanism (3) comprises a clamping plate (31) and a telescopic component. The clamping plate moves forward and backward under the drive of the telescopic component. The telescopic component is connected to the lifting mechanism. The inner end surface of the clamping plate (31) is equipped with two groups of upper and lower supporting plates (32). The supporting plates (32) are divided into an upper supporting plate 1 (321) and a lower supporting plate 2 (322). The supporting plates (32) are used to extend into a bracket provided on the side of the battery material tray to lift the battery material tray. The distance from the supporting plate 1 (321) to the upper wall of the battery material tray bracket is less than or equal to the distance from the supporting plate 2 (322) to the upper wall of the battery material tray bracket. The clamping plate (31) is provided with a fine-adjusting mechanism for fine-adjusting the position of the support plate (32), the fine-adjusting mechanism comprising a waist hole (311), the waist hole (311) being provided on the support plate (32), a corresponding mounting hole being provided on the clamping plate (31) behind the waist hole (311), the support plate (32) being fixed to the clamping plate (31) by bolts passing through the fine-adjustable waist hole (311) and the mounting hole, an adjusting pad (323) being provided on the lower end surface of the support plate (32), the fine-adjusting mechanism comprising a screw rod (312), a groove being provided on the side surface of the clamping plate (31), The screw rod (312) is fixed on the inner surface of the groove, the screw rod (312) passes through the support plate (32) and the hole diameter of the support plate (32) is larger than the diameter of the screw rod (312), the lower end surface of the support plate (32) is affixed with a nut (313) meshing with the screw rod (312), the telescopic assembly comprises a fixed plate (33) fixedly mounted on the lifting mechanism, a driving cylinder (34) is fixed on the fixed plate (33), the piston rod end of the driving cylinder (34) is fixedly connected to the clamping plate (31), the outer end surface of the fixed plate (33) is fixed with a guide block (37), the clamping plate (31) Four guide rails (36) are fixedly mounted on the outer end surface of the bracket (1), and the guide rails (36) are slidably connected to the guide blocks (37). The clamping mechanism (3) also includes a mounting beam (38), and the mounting beam (38) is fixed on the clamping plate (31). The guide rail (36) is fixed to one end of the mounting beam (38). Limiting plates (361) are fixedly mounted on the mounting beams (38) at both ends of the guide rails (36), and the limiting plates (361) limit the sliding of the guide blocks (37). The lifting mechanism (2) includes two sets of slide rails (21) fixed on the inner end surface of the bracket (1). The surface of the slide rail (21) is slidably connected to a slider (24), a lifting frame (22) is fixed between the sliders (24), a mounting plate (23) is fixed to the inner end surface of the lifting frame (22), a rack (25) is fixed to the mounting plate (23), and a lifting motor (28) is fixedly mounted on the upper end of the bottom of the bracket (1).
2. The new energy battery tray stacking device according to claim 1 is characterized in that: The lifting motor (28) is connected to a lifting shaft (27) via a belt drive, and the lifting shaft (27) is fixed to the bottom of the bracket (1) via a bearing connection. Gears (26) are connected to both ends of the lifting shaft (27), and the gears (26) are meshed with the rack (25).
3. The new energy battery tray stacking device according to claim 1 is characterized in that: A roller transport mechanism (6) is fixedly mounted above the bottom of the support (1), the roller transport mechanism (6) comprising a transport frame (61) and a transport roller (62) with sprockets at both ends, the transport roller (62) being connected to the transport frame (61) by bearings, and the transport roller (62) being driven by a drive motor (65).
4. A stacking and destacking method for a new energy battery tray stacking device, characterized in that: It includes a stacking method and a destacking method, both of which use the new energy battery tray stacking device according to any one of claims 1 to 3; The steps of the stacking method are as follows: S1, the roller transport mechanism (6) starts to operate, transports the battery tray to the stacking station and stops operating; S2, the clamping mechanism (3) clamps the battery tray, When there is only one battery tray, only the lower support plate 2 (322) needs to be extended into the bracket of the battery tray; When there are two battery trays, the upper support plate 1 (321) is extended into the bracket of the upper battery tray, and the lower support plate 2 (322) is also extended into the bracket of the lower battery tray, and the clamping mechanism (3) stops moving; S3, the lifting mechanism (2) starts to move upward. When there is only one battery tray, the lower support plate 2 (322) lifts the battery tray to the upper work position; When there are two battery trays, the upper support plate 1 (321) will first contact the upper wall of the bracket to lift the upper battery tray, and as the lifting mechanism (2) rises, the lower support plate 2 (322) will also contact the upper wall of the bracket to lift the lower battery tray, so that the upper battery tray and the lower battery tray are lifted to the upper work station in turn, leaving a gap between the upper and lower battery trays and the lifting mechanism (2) stops working; S4, then the roller transport mechanism (6) operates again to transport the battery tray to the stacking station; S5, the lifting mechanism (2) starts to move downward, placing the lifted battery tray on the battery tray on the stacking station in sequence, and then the clamping mechanism (3) is reset and no longer clamps, completing the stacking and stopping the action; The steps of the depalletizing method are as follows: S1, the roller transport mechanism (6) starts to operate, transports the battery tray to the stacking station and stops operating; S2, the lifting mechanism (2) starts to move upward, When there are only two layers of battery trays, the lower support plate 2 (322) is aligned with the upper battery tray support slot position, and the operation of the lifting mechanism (2) is stopped; When there are more than two layers of battery trays, the first tray (321) and the second tray (322) are aligned with the brackets of the two layers of battery trays above, and the lifting mechanism (2) is stopped; S3, the clamping mechanism (3) clamps the battery tray, When there are only two layers of battery trays, the lower support plate 2 (322) is extended into the bracket of the uppermost battery tray; When there are more than two layers of battery trays, the upper support plate 1 (321) is extended into the bracket of the uppermost battery tray, and the lower support plate 2 (322) is also extended into the bracket of the next layer of battery tray, and the clamping mechanism (3) stops moving; S4, the lifting mechanism (2) starts moving again. When there are only two layers of battery trays, the lower support plate 2 (322) will lift the upper battery tray to the upper station; When there are more than two layers of battery trays, the upper support plate 1 (321) will first lift the upper battery tray, and as the lifting mechanism (2) rises, the lower support plate 2 (322) will also subsequently lift the lower battery tray, so that the battery trays are lifted to the upper workstation in sequence, and the lifting mechanism (2) stops moving; S5, the roller transport mechanism (6) starts to operate again, transports the battery tray on the bottom layer to the disassembly station, and stops moving; S6, the lifting mechanism (2) starts to move downward to place the battery tray at the bottom, and stops moving. Then, the clamping mechanism (3) starts to reset and no longer clamps, completing the destacking and stopping moving.
Citation Information
Patent Citations
Pallet stacking and depalletizing device
CN104129653B
New energy battery tray stacking device
CN216971306U