Garment collar equipment

Abstract

The present invention relates to a clothing collar reel device, comprising a frame, a frame car, a collar support device and a control unit, wherein the frame car comprises a face tooth mechanism, a cloth holding motor, a counting detection mechanism, a sewing needle and a sewing needle driving mechanism, wherein the cloth holding motor is used to control the movement speed of the face tooth mechanism, the sewing needle driving mechanism is used to drive the sewing needle to operate, and the counting detection mechanism is used to detect the number of sewing needles. By controlling the operation of the cloth holding motor through the control unit, the movement of the face tooth mechanism can be quantified to achieve the effect of holding the cloth, and the quality of the finished product can be effectively guaranteed; by setting the control unit, only the data of collar pieces and body pieces of any size of the same style need to be recorded during the test run, and input into the control unit, and the data of collar pieces and body pieces of other sizes of the same style can be automatically generated, and the control unit has a storage function, and the style after the test run can be stored, and when the style needs to be changed, it can be used by just clicking on the touch screen, and fast transfer of styles can be achieved.

Description

Technical Field

[0001] The invention relates to the technical field of garment processing, in particular to a garment collar reel device. Background Art

[0002] A sew-on sewing machine is a type of sewing machine. Its stitches can be divided into single-thread, double-thread, triple-thread, quad-thread, five-thread and six-thread, etc. It is mainly used for hemming to prevent the seam ends of clothing from fuzzing. The sew-on sewing machine can also be used to sew T-shirts, sportswear, underwear, knitwear and other fabrics. Most of the existing sew-on sewing machines are manually operated when in use. Since the size of the neckline of the body piece is larger than that of the collar piece, manual operation is required during the sewing process to form wrinkles at the neckline of the body piece to achieve the effect of accommodating the cloth. However, the effects produced by different operators are inconsistent, and it is impossible to standardize, which greatly affects the quality of the finished product. At the same time, when different sizes of body pieces and collar pieces of different styles are used, each size of the body pieces and collar pieces of the same style need to be tested before formal sewing. During the test run, the body pieces and collar pieces will be wasted, and the equipment adjustment time is long, and the work efficiency is low. Summary of the invention

[0003] Based on this, it is necessary to provide a clothing collar reel equipment that can realize automated production, effectively guarantee the quality of finished products, achieve standardized production, only require trial production, and can reduce the waste of body pieces and collar pieces, effectively improving work efficiency.

[0004] A clothing collar reel device, comprising:

[0005] frame;

[0006] The sewing machine is installed on the frame, and comprises a face tooth mechanism, a cloth holding motor, a counting detection mechanism, a sewing needle and a sewing needle driving mechanism. The cloth holding motor is used to control the movement speed of the face tooth mechanism, the sewing needle driving mechanism is used to drive the sewing needle to operate, and the counting detection mechanism is used to detect the number of sewing needles;

[0007] A collar support device, the collar support device is installed on the frame, the collar support device comprises a first coding wheel mechanism, a second coding wheel mechanism and a coding wheel driving mechanism, the coding wheel driving mechanism is used to drive at least one of the first coding wheel mechanism and the second coding wheel mechanism to move horizontally along a first direction; the first coding wheel mechanism and the second coding wheel mechanism cooperate with each other to adapt to collar pieces and body pieces of different sizes;

[0008] A control unit, wherein the control unit is communicatively connected to the counting detection mechanism, and is connected to control the operation of the sewing needle drive mechanism, the cloth holding motor and the coding wheel drive mechanism, and the control unit is used to control the operation of the coding wheel drive mechanism according to the received code number information, so that at least one of the first coding wheel mechanism and the second coding wheel mechanism moves to a position corresponding to the code number information.

[0009] By controlling the operation of the cloth holding motor through the control unit, the movement of the face tooth mechanism can be quantified to achieve the cloth holding effect, and at the same time, the quality of the finished product can be effectively guaranteed to achieve standardized production; by setting the counting detection mechanism, the sewing needle and the sewing needle driving mechanism, automatic control can be realized, and precise sewing can be achieved; the operation of the coding wheel driving mechanism is controlled by the control unit to adjust the distance between the first coding wheel mechanism and the second coding wheel mechanism, so as to adapt to collar pieces and body pieces of different sizes; by setting the control unit, automatic production can be realized, and the waste of body pieces and collar pieces can be reduced.

[0010] In one embodiment, the clothing collar reel equipment also includes a collar separation device, which is arranged on the collar and body sewing machine. The collar separation device includes a collar positioning mechanism, a collar monitoring device, and a collar separation driving mechanism. The collar monitoring device is used to detect the lapel positions of the collar piece and the body piece, and the collar separation driving mechanism is used to drive the collar positioning mechanism to move horizontally along the second direction, so that the collar positioning mechanism can position the collar piece during sewing, and when the collar monitoring device detects the lapel positions of the collar piece and the body piece, the collar separation driving mechanism can drive the collar positioning mechanism back to the initial position.

[0011] In one embodiment, the collar piece is configured as a double layer, the collar dividing device includes a support seat, the collar positioning mechanism is slidably connected to the support seat, the collar positioning mechanism includes a collar dividing piece and a positioning piece, the collar dividing piece is configured between the double layers of the collar piece, the positioning piece is fixedly connected to the collar dividing piece, one end of the collar piece can abut against the positioning piece, and the other end of the collar piece can abut against the collar dividing piece to position the collar piece.

[0012] In one embodiment, the collar monitoring device includes a lever, a lever reset spring, a fixed plate and a lever detection device, wherein the fixed plate is fixedly connected to the collar positioning mechanism, and the lever is hinged to the fixed plate. When the lever touches the lapel position of the collar piece and the body piece, the lever can be rotated, and the lever detection device is used to detect whether the lever is rotated, and the lever reset spring is used to drive the lever back to the initial position. The lever detection device is communicatively connected to the control unit, and the control unit is connected to control the collar driving mechanism.

[0013] In one of the embodiments, the cloth-holding motor is connected to the face-tooth mechanism through an adjustment mechanism, and the cloth-holding motor is used to drive the adjustment mechanism to operate, thereby controlling the movement speed of the face-tooth mechanism.

[0014] In one of the embodiments, the control unit is used to divide the total number of sewing stitches of the collar piece and the body piece into segments, and the collar piece and the body piece in different segments are provided with corresponding cloth capacity ratios, and the cloth capacity motor is controlled so that the face tooth mechanism operates according to the corresponding cloth capacity ratio.

[0015] In one embodiment, the collar support device further includes a third coding wheel mechanism and an adjusting wheel fixing seat, wherein the third coding wheel mechanism is adjustably mounted on the adjusting wheel fixing seat and can be fixed relative to the adjusting wheel fixing seat by fasteners.

[0016] By setting up a third coding wheel mechanism, and the third coding wheel mechanism can be adjusted, it can be suitable for sewing waistbands. When sewing waistbands, the third coding wheel mechanism can be adjusted to a suitable position, and the waistband can be put on the first coding wheel mechanism, the second coding wheel mechanism and the third coding wheel mechanism, and then sewing can be carried out.

[0017] In one embodiment, a guide groove is provided on the adjusting wheel fixing seat, and the third coding wheel mechanism is slidably connected in the guide groove. The third coding wheel mechanism can translate up, down, left, and right relative to the adjusting wheel fixing seat.

[0018] In one embodiment, at least one of the first coding wheel mechanism and the second coding wheel mechanism includes a coding wheel and a coding wheel rotation driving component, and the coding wheel rotation driving component is used to drive the coding wheel to rotate, thereby driving the collar panel and the body panel to rotate.

[0019] In one of the embodiments, the garment collar device further comprises a touch screen, the touch screen is communicatively connected with the control unit, the touch screen can display the control unit, and control instructions can be input on the touch screen.

[0020] In the above scheme, the operation of the cloth holding motor is controlled by the control unit, so that the movement of the face tooth mechanism can be quantified to achieve the effect of holding the cloth, and automatic production can be realized, and the quality of the finished product can be effectively guaranteed to achieve standardized production; by setting the counting detection mechanism, the sewing needle and the sewing needle driving mechanism, automatic control can be realized, and precise sewing can be achieved; the operation of the code wheel driving mechanism is controlled by the control unit to adjust the distance between the first code wheel mechanism and the second code wheel mechanism, so as to adapt to collar pieces and body pieces of different sizes; by setting the control unit, only the data of collar pieces and body pieces of any size of the same style need to be recorded during the test run, and input into the control unit, and the data of collar pieces and body pieces of other sizes of the same style can be automatically generated, which can reduce the waste of body pieces and collar pieces, and there is no need to adjust the equipment, which effectively improves the work efficiency, and the control unit has a storage function, which can store the style after the test run. When the style needs to be changed, only the style to be used needs to be selected on the touch screen, which can realize fast transfer, greatly reducing the time required to adjust the equipment for transfer. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural schematic diagram of a garment collar reel device shown in one embodiment of the present invention;

[0022] Figure 2 for Figure 1 A structural diagram from another perspective;

[0023] Figure 3 It is a structural schematic diagram of a collar distributing device according to an embodiment of the present invention;

[0024] Figure 4 for Figure 3 A structural diagram from another perspective;

[0025] Figure 5 for Figure 3 A structural diagram from another perspective;

[0026] Figure 6 The electrical principle control block diagram of the garment collar reel device shown in one embodiment of the present invention.

[0027] Description of Reference Numerals

[0028] 10. Clothing collar reel equipment; 100. Frame; 200. Rigging cart; 210. Counting and detecting mechanism; 220. Needle driving mechanism; 230. Cloth holding motor; 300. Collar supporting device; 310. First coding wheel mechanism; 311. Coding wheel rotation driving component; 320. Second coding wheel mechanism; 330. Coding wheel driving component; 340. Third coding wheel mechanism; 400. Collar separating device; 410. Collar positioning mechanism; 411. Collar separating piece; 412. Positioning member; 420. Collar monitoring device; 421. Push rod; 422. Push rod reset spring; 423. Fixing plate; 424. Push rod detecting device; 425. Spring mounting seat; 430. Collar separating driving mechanism; 440. Support seat; 500. Control unit; 600. Touch screen. DETAILED DESCRIPTION

[0029] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.

[0030] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0031] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0032] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0033] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0034] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.

[0035] See also Figure 1 and Figure 2 As shown, one embodiment of the present application relates to a clothing collar reel device 10, including a frame 100, a car body 200, a collar support device 300, a collar separation device 400 and a control unit 500, wherein the car body 200 and the collar support device 300 are both connected to the frame 100, the collar separation device 400 is connected to the car body 200, and the control unit 500 is connected to control the operation of the car body 200, the collar separation device 400 and the collar support device 300. The control unit 500 is a central control unit. The car body 200 is used to sew the collar pieces and the body pieces. The collar support device 300 is used to keep the collar pieces and the body pieces in a taut state during the sew process. The collar separation device 400 is used to position the collar pieces. The control unit 500 uses a central processing unit.

[0036] See also Figure 1 and Figure 6As shown, the sew-off machine 200 includes a face tooth mechanism, a counting and detecting mechanism 210, a sewing needle, a sewing needle driving mechanism 220 and a cloth holding motor 230. The cloth holding motor 230 is connected to the face tooth mechanism, and the cloth holding motor 230 is used to control the movement speed of the face tooth mechanism. The sewing needle driving mechanism 220 is used to drive the sewing needle to operate, and the counting and detecting mechanism 210 is used to detect the number of sewing needles. The number of sewing needles is the number of times the sewing needle sews. The face tooth mechanism is used to drive the body piece to move. It should be understood that the cloth holding motor 230 drives the face tooth mechanism to move one stroke, and the sewing needle driving mechanism 220 drives the sewing needle to sew once. By controlling the operation of the cloth holding motor 230 by the control unit 500, the movement of the face tooth mechanism can be quantified to achieve the effect of holding the cloth. It should be understood that before sewing begins, the size of the collar of the body piece is larger than that of the collar piece. After sewing is completed, the size of the body piece and the collar piece should be consistent in appearance. By controlling the speed of the face teeth mechanism, wrinkles can be formed at the collar of the body piece. The cloth is to achieve the effect of wrinkles.

[0037] The counting detection mechanism 210 can be an infrared sensor, an ultrasonic sensor, a photoelectric sensor, a proximity switch, etc., as long as it can detect the number of sewing needles. The counting detection mechanism 210 is connected to the control unit 500 for communication, and the sewing needle driving mechanism 220 is connected to the control unit 500 for control.

[0038] See also Figure 1 and Figure 6 As shown, the cloth-holding motor 230 is connected to the face-tooth mechanism through an adjustment mechanism. The cloth-holding motor 230 is used to drive the adjustment mechanism to operate, thereby controlling the movement speed of the face-tooth mechanism. The cloth-holding motor 230 is controlled and connected to the control unit 500. The adjustment mechanism is fixedly connected to the power output end of the cloth-holding motor 230.

[0039] Specifically, the adjustment mechanism can be a connecting rod assembly and a handle disposed in the bone-cutting machine 200. The face-tooth mechanism is connected to the handle through the connecting rod assembly, and the movement speed of the face-tooth mechanism can be controlled by operating the handle. In this embodiment, the cloth-containing motor 230 is connected to the handle through a coupling.

[0040] See also Figure 1 , Figure 2 and Figure 6 As shown, the collar support device 300 includes a first coding wheel mechanism 310, a second coding wheel mechanism 320 and a coding wheel driving mechanism. The coding wheel driving mechanism is used to drive at least one of the first coding wheel mechanism 310 and the second coding wheel mechanism 320 to move horizontally along a first direction. The first coding wheel mechanism 310 and the second coding wheel mechanism 320 cooperate with each other to adapt to collar pieces and body pieces of different sizes.

[0041] In this embodiment, the coding wheel driving mechanism is used to drive the first coding wheel mechanism 310 to move horizontally along the first direction. The second coding wheel mechanism 320 is fixedly arranged. The relative position between the first coding wheel mechanism 310 and the second coding wheel mechanism 320 can be adjusted. In other embodiments, the coding wheel driving mechanism is used to drive the second coding wheel mechanism 320 to move horizontally along the first direction. The first coding wheel mechanism 310 is fixedly arranged. Alternatively, the coding wheel driving mechanism drives the first coding wheel mechanism 310 and the second coding wheel mechanism 320 to move horizontally along the first direction respectively.

[0042] In this embodiment, the code wheel driving mechanism includes a code wheel driving component 330 and a code wheel mounting seat. The code wheel driving component 330 adopts a cylinder. The first code wheel mechanism 310 is mounted on the code wheel mounting seat. The code wheel mounting seat is fixedly connected to the power output end of the code wheel driving component 330. In other embodiments, the code wheel driving component 330 adopts a motor, and the code wheel driving component 330 is connected to the code wheel mounting seat through a transmission mechanism. The transmission mechanism adopts a mechanism that can convert the rotary motion of the driving component into linear motion, for example, a screw assembly. The code wheel driving component 330 is controlled and connected to the control unit 500.

[0043] See also Figure 1 , Figure 2 and Figure 6 As shown, at least one of the first coding wheel mechanism 310 and the second coding wheel mechanism 320 includes a coding wheel and a coding wheel rotation driving component 311. The coding wheel rotation driving component 311 is used to drive the coding wheel to rotate, thereby driving the collar piece and the body piece to rotate. During the sewing process, the collar piece and the body piece are sleeved on the coding wheel of the first coding wheel mechanism 310 and the coding wheel of the second coding wheel mechanism 320. The coding wheel rotation driving component 311 is control-connected to the control unit 500.

[0044] In this embodiment, the first coding wheel mechanism 310 includes a coding wheel and a coding wheel rotation driving component 311. The second coding wheel mechanism 320 includes a coding wheel, and the coding wheel of the second coding wheel mechanism 320 is rotatably arranged, and the coding wheel rotation driving component 311 adopts a motor. In other embodiments, the first coding wheel mechanism 310 includes a coding wheel and a coding wheel rotation driving component 311. The second coding wheel mechanism 320 includes a coding wheel and a coding wheel rotation driving component 311. It should be understood that the coding wheel rotation driving components 311 of the first coding wheel mechanism 310 and the second coding wheel mechanism 320 simultaneously drive the coding wheel of the first coding wheel mechanism 310 and the coding wheel of the second coding wheel mechanism 320 to rotate.

[0045] See also Figure 1 , Figure 2 and Figure 6As shown, the collar support device 300 also includes a third code wheel mechanism 340 and an adjusting wheel fixing seat. The third code wheel mechanism 340 is adjustably mounted on the adjusting wheel fixing seat, and the third code wheel mechanism 340 can be fixed relative to the adjusting wheel fixing seat by a fastener. A guide groove is provided on the adjusting wheel fixing seat, and the third code wheel mechanism 340 is slidably connected in the guide groove. The third code wheel mechanism 340 can be translated up and down and left and right relative to the adjusting wheel fixing seat. The guide groove is cross-shaped. When the third code wheel mechanism 340 needs to be adjusted, the fastener needs to be removed and manually adjusted. After the position is adjusted, the third code wheel mechanism 340 is fixed by the fastener. The fastener is an adjusting bolt or a screw.

[0046] In this embodiment, the third coding wheel mechanism 340 includes a coding wheel, and the coding wheel of the third coding wheel mechanism 340 is rotatably arranged. In other embodiments, the third coding wheel mechanism 340 includes a coding wheel and a coding wheel rotation driving component 311. It should be understood that the coding wheel rotation driving component 311 of the first coding wheel mechanism 310 and the third coding wheel mechanism 340 simultaneously drives the coding wheel of the first coding wheel mechanism 310 and the coding wheel of the third coding wheel mechanism 340 to rotate.

[0047] See also Figures 3 to 5 As shown, the collar separation device 400 includes a collar positioning mechanism 410, a collar monitoring device 420, and a collar separation driving mechanism 430. The collar monitoring device 420 is used to detect the position of the collar and body parts. The collar separation driving mechanism 430 is used to drive the collar positioning mechanism 410 to move horizontally along the second direction, so that the collar positioning mechanism 410 can position the collar parts during sewing. And when the collar monitoring device 420 detects the position of the collar and body parts, the collar separation driving mechanism 430 can drive the collar positioning mechanism 410 back to the initial position. The second direction intersects with the first direction.

[0048] The collar piece is arranged as a double layer. The collar dividing device 400 comprises a support seat 440, and the collar positioning mechanism 410 is slidably connected to the support seat 440. The collar positioning mechanism 410 comprises a collar dividing piece 411 and a positioning member 412. There is a gap between the collar dividing piece 411 and the support seat 440. The collar dividing piece 411 is arranged between the double layers of the collar piece. The positioning member 412 is fixedly connected to the collar dividing piece 411. One end of the collar piece can abut against the positioning member 412, and the other end of the collar piece can abut against the collar dividing piece 411, so as to position the collar piece.

[0049] See also Figures 3 to 5 , Figure 6As shown, the collar monitoring device 420 includes a lever 421, a lever reset spring 422, a fixing plate 423 and a lever detection device 424. The fixing plate 423 is fixedly connected to the collar positioning mechanism 410. The lever 421 is hinged on the fixing plate 423. When the lever 421 touches the collar and body parts, the lever 421 can be rotated. The lever detection device 424 is used to detect whether the lever 421 is rotated. The lever reset spring 422 is used to drive the lever 421 back to the initial position. The lever detection device 424 is connected to the control unit 500 for communication. The control unit 500 is connected to control the collar driving mechanism 430. When the rotation of the lever 421 is detected, the collar driving mechanism 430 drives the collar positioning mechanism 410 back to the initial position. The lever detection device 424 can be an infrared sensor, an ultrasonic sensor, a photoelectric sensor, a proximity switch, a limit switch, etc., as long as it can realize the function of detecting whether the lever 421 is rotated.

[0050] Spring mounting seats 425 are respectively provided on two opposite sides of the fixing plate 423, and the lever return spring 422 is installed on the spring mounting seats 425. One end of the lever 421 abuts between the spring mounting seat 425 and the lever return spring 422. During the rotation of the lever 421, the lever return spring 422 is continuously squeezed. When the lever 421 rotates to a certain extent, the elastic force of the lever return spring 422 drives the lever 421 back to the initial position.

[0051] See also Figure 1 and Figure 6 As shown, the control unit 500 is used to control the operation of the code wheel driving mechanism according to the received code number information, so that at least one of the first code wheel mechanism 310 and the second code wheel mechanism 320 moves to a position corresponding to the code number information. In this embodiment, the control unit 500 is used to control the code wheel driving component 330 of the code wheel driving mechanism to operate according to the received code number information, so that the first code wheel mechanism 310 moves to a position corresponding to the code number information.

[0052] For example, the size information received by the control unit 500 is the collar piece and the body piece of size M. The control unit controls the code wheel driving component 330 to operate, so as to drive the first code wheel mechanism 310 to move horizontally along the first direction, so that the first code wheel mechanism 310 moves to the position corresponding to the collar piece and the body piece of size M. At this time, the first code wheel mechanism 310 and the second code wheel mechanism 320 pull the collar piece and the body piece into a straight state.

[0053] The code number information includes the spacing information between the first code wheel mechanism 310 and the second code wheel mechanism 320, and the spacing information generation process is as follows: the spacing information between the first code wheel mechanism 310 and the second code wheel mechanism 320 corresponding to the collar pieces and the body pieces of one code number is formed by manual operation during the test run stage. The spacing information between the first code wheel mechanism 310 and the second code wheel mechanism 320 corresponding to the collar pieces and the body pieces of other codes can be automatically generated through the code jumping relationship between the collar pieces and the body pieces of different codes. For example, during the test run, the collar pieces and the body pieces used are M codes, and the spacing between the first code wheel mechanism 310 and the second code wheel mechanism 320 is the spacing information corresponding to the collar pieces and the body pieces of M codes. The spacing information between the first code wheel mechanism 310 and the second code wheel mechanism 320 corresponding to the collar pieces and the body pieces of S codes, L codes, XL codes, XXL codes, and XXXL codes is automatically generated through the code jumping relationship. The code hopping relationship is the relationship between code numbers.

[0054] The code number information includes the total stitch number information of the collar pieces and the body pieces, and the total stitch number information generation process is as follows: the total stitch number information of the collar pieces and the body pieces of one code number is formed by manual operation during the trial run stage. The total stitch number information of the collar pieces and the body pieces of the remaining codes can be automatically generated through the code skipping relationship between the collar pieces and the body pieces of different codes. For example, during the trial run, the collar pieces and the body pieces used are M codes, and the total stitch number information of the collar pieces and the body pieces of M codes is detected by using manual records or using the counting detection mechanism 210 when the collar pieces and the body pieces of M codes are stitched. The total stitch number information of the collar pieces and the body pieces of S codes, L codes, XL codes, XXL codes, and XXXL codes are automatically generated through the code skipping relationship.

[0055] See also Figure 1 and Figure 6 As shown, the control unit 500 is used to divide the total number of sewing stitches of the collar piece and the body piece into sections, and the collar pieces and the body pieces of different sections are provided with corresponding cloth capacity ratios, and the cloth capacity motor 230 is controlled so that the face teeth mechanism operates according to the corresponding cloth capacity ratios. It should be understood that the movement speed of the face teeth mechanism 230 corresponding to different cloth capacity ratios is different. In this embodiment, the control unit divides the entire sewing process into 6 sections. Each section is provided with a corresponding number of sewing stitches.

[0056] See also Figure 1 and Figure 6As shown, the touch screen 600 is connected to the control unit 500 for communication, and the touch screen 600 can display the control unit 500, and control instructions can be input on the touch screen 600. During the test run, the size information corresponding to the body pieces and collar pieces used in the test run needs to be recorded, and the recorded size information is input into the control unit 500. The control unit 500 automatically generates the size information of the body pieces and collar pieces of other sizes according to the input information. During the formal sewing, the operator only needs to select the size information of the body pieces and collar pieces currently being sewn on the touch screen 600, and fit the body pieces and collar pieces on the first code wheel mechanism 310 and the second code wheel mechanism 320, and at the same time, fit the collar piece on the collar positioning mechanism 410.

[0057] When the clothing collar reel device 10 of the present invention is in use, during the trial run, it is necessary to record the size information corresponding to the body pieces and collar pieces used in the trial run, and input the recorded size information into the control unit 500. The control unit 500 automatically generates the size information of body pieces and collar pieces of other sizes based on the input information.

[0058] During the actual sewing, the operator only needs to select the size information of the body piece and collar piece currently being sewn on the touch screen 600, and put the body piece and collar piece on the coding wheel of the first coding wheel mechanism 310 and the coding wheel of the second coding wheel mechanism 320, and at the same time, put the collar piece on the collar positioning mechanism 410.

[0059] The touch screen 600 is in communication connection with the control unit 500, and the control unit 500 controls the bone cart 200, the collar supporting device 300 and the collar distributing device 400 to work according to the received code number information.

[0060] For example, when the body and collar pieces of size M are selected on the touch screen 600, the control unit 500 controls the code wheel driving component 330 to operate, driving the first code wheel mechanism 310 to move horizontally along the first direction to the position of the first code wheel mechanism 310 corresponding to the body and collar pieces of size M. The control unit 500 controls the code wheel rotation driving component 311 to operate, so that the code wheel of the first code wheel mechanism 310 rotates, driving the body and collar pieces of size M to rotate. At the same time, the control unit 500 controls the needle driving mechanism 220 to operate, driving the sewing needle to sew, and controls the cloth holding motor 230 to operate, driving the face tooth mechanism to move.

[0061] Among them, the control unit 500 divides the total number of sewing stitches of the M-sized body piece and the collar piece into 6 sections, and each section is set with a different cloth capacity ratio. Each section of the body piece and the collar piece is set with a corresponding number of sewing stitches. When sewing the first section of the M-sized body piece and the collar piece, the control unit 500 controls the sewing needle driving mechanism 220 to operate, driving the sewing needle to sew according to the number of sewing stitches of the first section of the M-sized body piece and the collar piece. At the same time, the control unit 500 controls the cloth capacity motor 230 to operate, driving the face tooth mechanism to move according to the cloth capacity ratio set for the first section of the M-sized body piece and the collar piece. The counting and detection mechanism 210 detects the number of sewing stitches in real time. When the counting detection mechanism 210 detects that the number of sewing stitches reaches the number of sewing stitches of the first section of the M-size body and collar pieces, the control unit 500 controls the needle driving mechanism 220 to continue to operate, and continues to drive the sewing needle to sew according to the number of sewing stitches of the second section of the M-size body and collar pieces. At the same time, the control unit 500 controls the cloth holding motor 230 to operate, driving the face tooth mechanism to move according to the cloth holding ratio set for the second section of the M-size body and collar pieces. And so on, until the sewing of the M-size body and collar pieces is completed. It should be understood that the face tooth mechanism moves one stroke, and the needle driving mechanism 220 drives the sewing needle to sew once, and the movement speed of the face tooth mechanism corresponding to different cloth holding ratios is different.

[0062] When the lever 421 touches the collar and body parts, the lever 421 is driven to rotate. The lever detection device 424 detects whether the lever 421 rotates in real time and transmits the data to the control unit 500. When the lever detection device 424 detects that the lever 421 rotates, the control unit 500 controls the collar driving mechanism 430 to operate and drives the collar positioning mechanism 410 back to the initial position. The sewing of the M-size collar and body parts is completed.

[0063] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0064] The above-mentioned embodiments only express several implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the invention patent. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.

Claims

1. A clothing collar reel device, characterized in that: include: frame; The sewing machine is installed on the frame, and comprises a face tooth mechanism, a cloth holding motor, a counting detection mechanism, a sewing needle and a sewing needle driving mechanism. The cloth holding motor is used to control the movement speed of the face tooth mechanism, the sewing needle driving mechanism is used to drive the sewing needle to operate, and the counting detection mechanism is used to detect the number of sewing needles; A collar support device, the collar support device is installed on the frame, the collar support device comprises a first coding wheel mechanism, a second coding wheel mechanism and a coding wheel driving mechanism, the coding wheel driving mechanism is used to drive at least one of the first coding wheel mechanism and the second coding wheel mechanism to move horizontally along a first direction; the first coding wheel mechanism and the second coding wheel mechanism cooperate with each other to adapt to collar pieces and body pieces of different sizes; A control unit, the control unit is communicatively connected to the counting detection mechanism, and is connected to control the operation of the sewing needle driving mechanism, the cloth holding motor and the coding wheel driving mechanism, and the control unit is used to control the operation of the coding wheel driving mechanism according to the received code number information, so that at least one of the first coding wheel mechanism and the second coding wheel mechanism moves to a position corresponding to the code number information; A collar separation device, the collar separation device is arranged on the sewing machine, the collar separation device comprises a collar positioning mechanism, a collar monitoring device, and a collar separation driving mechanism, the collar monitoring device is used to detect the position of the collar cut piece and the body cut piece, the collar separation driving mechanism is used to drive the collar positioning mechanism to move horizontally along the second direction, so that the collar positioning mechanism can position the collar cut piece during sewing, and when the collar monitoring device detects the position of the collar cut piece and the body cut piece, the collar separation driving mechanism can drive the collar positioning mechanism back to the initial position; The collar piece is arranged as a double layer, the collar dividing device comprises a support seat, the collar positioning mechanism is slidably connected to the support seat, the collar positioning mechanism comprises a collar dividing piece and a positioning member, the collar dividing piece is arranged between the double layers of the collar piece, the positioning member is fixedly connected to the collar dividing piece, one end of the collar piece can abut against the positioning member, and the other end of the collar piece can abut against the collar dividing piece, so as to position the collar piece; The collar monitoring device comprises a lever, a lever reset spring, a fixing plate and a lever detection device, wherein the fixing plate is fixedly connected to the collar positioning mechanism, the lever is hinged on the fixing plate, and when the lever touches the collar piece and the body piece, the lever can be rotated, the lever detection device is used to detect whether the lever is rotated, the lever reset spring is used to drive the lever back to the initial position, the lever detection device is communicatively connected to the control unit, and the control unit is connected to control the collar driving mechanism; The control unit is used to divide the total number of sewing stitches of the collar piece and the body piece into sections, and the collar piece and the body piece in different sections are provided with corresponding cloth capacity ratios, and the cloth capacity motor is controlled so that the face tooth mechanism operates according to the corresponding cloth capacity ratios.

2. The garment collar reel device according to claim 1, characterized in that: The cloth-holding motor is connected to the face-tooth mechanism through an adjustment mechanism, and the cloth-holding motor is used to drive the adjustment mechanism to operate, thereby controlling the movement speed of the face-tooth mechanism.

3. The garment collar reel device according to claim 1, characterized in that: The collar support device also includes a third coding wheel mechanism and an adjusting wheel fixing seat. The third coding wheel mechanism is adjustably mounted on the adjusting wheel fixing seat and can be fixed relative to the adjusting wheel fixing seat by fasteners.

4. The garment collar reel device according to claim 3, characterized in that: The adjusting wheel fixing seat is provided with a guide groove, the third adjusting wheel mechanism is slidably connected in the guide groove, and the third adjusting wheel mechanism can translate up, down, left, and right relative to the adjusting wheel fixing seat.

5. The garment collar reel device according to claim 1, characterized in that: At least one of the first coding wheel mechanism and the second coding wheel mechanism comprises a coding wheel and a coding wheel rotation driving component, and the coding wheel rotation driving component is used to drive the coding wheel to rotate, thereby driving the collar piece and the body piece to rotate.

6. The garment collar reel device according to claim 1, characterized in that: It also includes a touch screen, which is communicatively connected with the control unit, and the touch screen can display the control unit and can input control instructions on the touch screen.

7. The garment collar reel device according to claim 1, characterized in that: The fixing plate is provided with spring mounting seats on two opposite sides thereof, the shifting rod return spring is installed on the spring mounting seats, and one end of the shifting rod abuts between the spring mounting seat and the shifting rod return spring.

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