Automatic packaging equipment for paper-faced gypsum board

Abstract

The present invention relates to the technical field of sheet material production and manufacturing, and specifically to an automatic packaging device for paper-faced gypsum boards. It comprises a front conveying module, a transfer conveying module and a defective product stacking module which are arranged in sequence from the upstream to the downstream of the assembly line. A secondary positioning module is provided on one side of the transfer conveying module. A GP180 robot and a gluing module are provided between the secondary positioning module and the transfer conveying module. A robot clamp is provided on the GP180 robot. A certificate posting module and a poster posting module are provided on one side of the secondary positioning module. Automatic scanning and identification modules are provided on both sides of the front conveying module. It also comprises a control module for controlling the entire device. It can effectively realize the automated operation of the entire sheet material packaging process, with high overall conveying efficiency and good processing quality. The production line can be highly flexible and can quickly adjust each corresponding module according to different needs to achieve efficient production and strong versatility.

Description

Technical Field

[0001] The invention relates to the technical field of plate production and manufacturing, and in particular to automatic packaging equipment for paper-faced gypsum boards. Background Art

[0002] The production process for gypsum board typically requires multiple steps, including manual quality inspection, printing certificates of conformity, posting certificates and posters, and manually lifting the top board, to achieve the final product. Due to the complexity of the entire process, current gypsum board packaging production lines require a dedicated operator for each step. This results in a high number of operators required for the entire production line, and the relatively low degree of mechanization of equipment movement throughout the process. This results in multiple steps requiring human operators, resulting in relatively low efficiency.

[0003] In addition, due to the large size of the paper-faced gypsum board packaging production line, many workpieces need to be moved and turned over to a large extent. It is relatively difficult for a single person to operate manually, so multiple people must cooperate in the operation. This not only results in low operating efficiency, but also easily causes problems such as the boards being cheap and injuring workers during manual operation, making the entire board operation process currently posing a major safety hazard. Summary of the Invention

[0004] In view of the above-mentioned deficiencies, the present invention provides an automatic packaging device for paper-faced gypsum boards.

[0005] The technical solution adopted by the present invention to solve its technical problems is: an automatic packaging equipment for paper-faced gypsum boards, comprising a front conveying module, a transfer conveying module and a defective product stacking module arranged in sequence from the upstream to the downstream of the assembly line, a secondary positioning module being provided on one side of the transfer conveying module, a GP180 robot and a gluing module being provided between the secondary positioning module and the transfer conveying module, a robot clamp being provided on the GP180 robot, a certificate posting module and a poster posting module being provided on one side of the secondary positioning module, and automatic scanning and identification modules being provided on both sides of the front conveying module;

[0006] Also included is a control module for controlling the entire device;

[0007] The front conveying module is used to receive the upstream plates and realize the transfer and lifting and positioning of the plates. The transfer conveying module is used for temporary storage of the plates. The defective stacking module is used for storing defective plates.

[0008] The automatic scanning and identification module is used to detect and identify the edge sealing paper at the end of the delivered plate, the deviation of the edges on both sides, whether the whole plate is damaged, and the number of sheets in the stack;

[0009] The GP180 robot and robot fixture are used for the initial positioning and transfer of the plate, and both the GP180 robot and the robot fixture adopt existing technology;

[0010] The secondary positioning module is used to achieve secondary positioning of the plate transferred by the robot fixture.

[0011] The front conveying module and the defective product stacking module both include a lifting device and a conveyor belt arranged on the lifting device; the transfer conveying module includes a conveyor belt.

[0012] When the automatic scanning and identification module detects that the plate from the front conveying module is qualified, the plate is conveyed to the transfer conveying module and then stops being conveyed and waits for the robot clamp to clamp it; when the automatic scanning and identification module detects that the plate from the front conveying module is unqualified, the plate is conveyed to the transfer conveying module without stopping and is conveyed to the defective stacking module, and then the lifting device of the defective stacking module moves downward by the thickness of a plate.

[0013] Furthermore, the gluing module includes a gluing bracket and a gluing gun, wherein the gluing bracket is provided with a rotating mechanism, and the gluing gun is provided on the rotating mechanism. A person skilled in the art may select a rotating cylinder as the rotating mechanism, so as to enable the gluing gun to perform gluing at multiple angles.

[0014] Furthermore, the certificate posting module includes a certificate printer, a certificate paging machine, and a certificate posting machine, which are arranged in sequence along an assembly line. The certificate posting machine includes a first frame, a first conveyor belt, and a first conveyor belt drive device. Limiting guardrails are provided on both sides of the first conveyor belt. The first conveyor belt is used to transport the certificate, and the limiting guardrails are used to prevent the certificate from deviating.

[0015] The certificate printer is remotely connected to the automatic scanning and identification module and is used to print the shift, specification model and production date of the plate certificate; the certificate paging machine is used for paging and cutting the certificate.

[0016] The robot fixture grabs the qualified plates on the transfer and conveying module, and then the GP180 robot moves the robot fixture with the qualified plates to the gluing module for gluing (applying glue on the location where the certificate and poster are posted), and then moves to the top of the first conveyor belt, and then presses down to complete the posting of the certificate.

[0017] Furthermore, the poster posting module includes a poster paging machine and a poster posting machine arranged in sequence according to an assembly line; the poster posting machine includes a second frame, a second conveyor belt and a second conveyor belt driving device.

[0018] The certificate printer, certificate paging machine and poster paging machine all adopt existing technology.

[0019] After the certificate of conformity is posted, the robot fixture holding the qualified plate moves the gluing module to the top of the second conveyor belt, and then presses down to complete the poster posting.

[0020] As an optimization, a linear reciprocating motion mechanism and a rolling pressure roller are provided under the first conveyor belt and the second conveyor belt. The rolling pressure roller is provided on the linear reciprocating motion mechanism, and the rolling pressure roller is in contact with the conveyor belt.

[0021] When posting certificates and posters, the linear reciprocating motion mechanism is activated, thereby driving the rolling roller to move directly under the first conveyor belt and the second conveyor belt, applying upward pressure to the first conveyor belt and the second conveyor belt, making the certificates and posters posted more flatly and firmly.

[0022] Furthermore, the secondary positioning module includes a positioning frame, a plurality of evenly distributed support beams are provided in the center of the positioning frame, a first slide rail and a second slide rail are provided at the front and rear ends of the positioning frame respectively, a fixed positioning plate is provided on the first slide rail, a plurality of equidistant threaded holes are provided on the first slide rail, and the fixed positioning plate is fixed to the first slide rail by fixing bolts;

[0023] The operator only needs to select one of the threaded holes according to actual needs and fix the fixed positioning plate to the first slide rail through the fixing bolts.

[0024] A movable positioning plate is slidably connected to the second slide rail, a screw bracket is provided on one side of the second slide rail, a screw is rotatably connected to the screw bracket, a nut mounting hole is provided on the movable positioning plate, a nut is provided in the nut mounting hole, the nut is sleeved on the screw, and a handwheel is provided at one end of the screw.

[0025] The operator can turn the handwheel according to the actual length of different batches of plates to realize the rotation of the lead screw, and then realize the forward and backward movement of the movable positioning plate, so as to achieve fine-tuning of the distance between the fixed positioning plate and the movable positioning plate, and then realize secondary positioning of the plate.

[0026] Furthermore, the control module includes a robot control cabinet and a PLC control cabinet. The robot control cabinet is used to control the GP180 robot and the robot fixture. The PLC control cabinet is used to control the front conveying module, the transfer conveying module, the defective product stacking module, the gluing module, the certificate posting module and the poster posting module.

[0027] Furthermore, safety fences are provided on the outsides of the certificate posting module, the poster posting module and the secondary positioning module.

[0028] The beneficial effects of the present invention are:

[0029] 1. The automatic packaging equipment for gypsum board provided by the present invention can effectively realize the automation operation of the entire board packaging process, with high overall conveying efficiency and good processing quality;

[0030] 2. The automatic packaging equipment for gypsum boards provided by the present invention can quickly and automatically sort out defective boards that do not meet the requirements and place them in one place during the transportation process, effectively improving the qualified rate of boards in the entire production line and directly preventing waste boards from entering subsequent processing steps;

[0031] 3. The automatic packaging equipment for gypsum boards provided by the present invention has a highly flexible production line, can quickly adjust the corresponding modules according to different needs, achieve efficient production, and has strong versatility. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0033] Figure 2 A schematic diagram of the robot motion trajectory of the present invention;

[0034] Figure 3 Schematic diagram of the secondary positioning module of the present invention;

[0035] Figure 4 A schematic diagram of the robot fixture of the present invention;

[0036] Figure 5 This is a schematic diagram of the gluing module of the present invention;

[0037] Figure 6 This is a schematic diagram of the certificate posting module of the present invention.

[0038] Among them: 1. Front conveying module, 2. Automatic scanning and identification module, 3. Transfer conveying module, 4. Defective product stacking module, 5. GP180 robot, 6. Robot fixture, 7. Gluing module, 8. Certificate posting module, 9. Poster posting module, 10. Robot control cabinet, 11. PLC control cabinet, 12. Secondary positioning module, 13. Safety fence, 701. Gluing bracket, 702. Rotation mechanism, 703. Gluing gun , 801, certificate printer, 802, certificate paging machine, 803, certificate posting machine, 804, first conveyor belt, 805, limiting guardrail, 901, poster paging machine, 902, poster posting machine, 1201, positioning frame, 1202, first slide rail, 1203, fixed positioning plate, 1204, support beam, 1205, second slide rail, 1206, movable positioning plate, 1207, screw, 1208, handwheel. DETAILED DESCRIPTION

[0039] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. The components of the embodiments of the present invention generally described and shown in the drawings herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0040] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.

[0041] In the description of the present invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer" and the like indicate positions or locations based on the positions shown in the accompanying drawings, or the positions or locations in which the inventive product is typically placed when in use. These terms are intended solely to facilitate the description of the present invention and to simplify the description, and are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first," "second," and "third," etc., are used solely to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0042] like Figure 1 The automatic packaging equipment for gypsum board shown in FIG6 includes a front conveying module 1, a transfer conveying module 3, and a defective product stacking module 4, which are arranged in sequence from upstream to downstream of the assembly line. A secondary positioning module 12 is provided on one side of the transfer conveying module 3. A GP180 robot 5 and a gluing module 7 are provided between the secondary positioning module 12 and the transfer conveying module 3. A robot clamp 6 is provided on the GP180 robot 5. A certificate posting module 8 and a poster posting module 9 are provided on one side of the secondary positioning module 12. Automatic scanning and identification modules 2 are provided on both sides of the front conveying module 1.

[0043] Also included is a control module for controlling the entire device;

[0044] The front conveying module 1 is used to receive the upstream plates and realize the transfer and lifting and positioning of the plates. The transfer conveying module 3 is used for temporary storage of the plates. The defective stacking module 4 is used for storing defective plates.

[0045] The automatic scanning and identification module 2 is used to detect and identify the edge paper at the end of the delivered plate, the deviation of the edges on both sides, whether the whole plate is damaged, and the number of sheets in the stack;

[0046] The GP180 robot 5 and the robot fixture 6 are used for the initial positioning and transfer of the plate, and both the GP180 robot 5 and the robot fixture 6 adopt existing technology;

[0047] The secondary positioning module 12 is used to achieve secondary positioning of the plate transferred by the robot fixture 6.

[0048] The front conveying module 1 and the defective product stacking module 4 both include a lifting device and a conveyor belt arranged on the lifting device; the transfer conveying module 3 includes a conveyor belt.

[0049] In this embodiment, the gluing module 7 includes a gluing bracket 701 and a gluing gun 703. The gluing bracket 701 is provided with a rotating mechanism 702, and the gluing gun 703 is provided on the rotating mechanism 702. Those skilled in the art can select a rotating cylinder for the rotating mechanism 702, so as to enable the gluing gun 703 to perform multi-angle gluing.

[0050] In this embodiment, the certificate posting module 8 includes a certificate printer 801, a certificate paging machine 802, and a certificate posting machine 803, which are arranged in sequence along an assembly line. The certificate posting machine 803 includes a first frame, a first conveyor belt 804, and a drive device for the first conveyor belt 804. Limiting guardrails 805 are provided on both sides of the first conveyor belt 804. The first conveyor belt 804 is used to transport the certificates, and the limiting guardrails 805 are used to prevent the certificates from deviating.

[0051] The certificate printer 801 is remotely connected to the automatic scanning and identification module 2 and is used to print the shift, specification model and production date of the plate certificate; the certificate paging machine 802 is used for paging and cutting the certificate.

[0052] In this embodiment, the poster posting module 9 includes a poster paging machine 901 and a poster posting machine 902 arranged in sequence according to an assembly line; the poster posting machine 902 includes a second frame, a second conveyor belt and a second conveyor belt driving device.

[0053] The certificate printer 801, the certificate paging machine 802 and the poster paging machine 901 all adopt existing technologies.

[0054] In this embodiment, a linear reciprocating mechanism and a rolling roller are disposed below each of the first and second conveyor belts 804. The rolling roller is mounted on the linear reciprocating mechanism and is in contact with the conveyor belts. The linear reciprocating mechanism and the rolling roller are easily understood by those skilled in the art based on the text, and are therefore illustrated in the accompanying drawings.

[0055] In this embodiment, the secondary positioning module 12 includes a positioning frame 1201, a plurality of evenly distributed support beams 1204 are provided in the center of the positioning frame 1201, a first slide rail 1202 and a second slide rail 1205 are provided at the front and rear ends of the positioning frame 1201, a fixed positioning plate 1203 is provided on the first slide rail 1202, and a plurality of equidistant threaded holes are provided on the first slide rail 1202, and the fixed positioning plate 1203 is fixed to the first slide rail 1202 by fixing bolts;

[0056] The operator only needs to select one of the threaded holes according to actual needs and fix the fixed positioning plate 1203 on the first slide rail 1202 through the fixing bolts.

[0057] A movable positioning plate 1206 is slidably connected to the second slide rail 1205, and a screw 1207 bracket is provided on one side of the second slide rail 1205. The screw 1207 bracket is rotatably connected to the screw 1207. A nut mounting hole is provided on the movable positioning plate 1206, and a nut is provided in the nut mounting hole. The nut is sleeved on the screw 1207, and a handwheel 1208 is provided at one end of the screw 1207.

[0058] The operator can turn the handwheel 1208 according to the actual length of different batches of plates, thereby realizing the rotation of the screw 1207, and then realizing the forward and backward movement of the movable positioning plate 1206, so as to achieve fine-tuning of the distance between the fixed positioning plate 1203 and the movable positioning plate 1206, and thus achieve secondary positioning of the plates.

[0059] In this embodiment, the control module includes a robot control cabinet 10 and a PLC control cabinet 11. The robot control cabinet 10 is used to control the GP180 robot 5 and the robot fixture 6. The PLC control cabinet 11 is used to control the front conveying module 1, the transfer conveying module 3, the defective product stacking module 4, the gluing module 7, the certificate posting module 8 and the poster posting module 9.

[0060] In this embodiment, safety fences 13 are provided outside the certificate posting module 8 , the poster posting module 9 and the secondary positioning module 12 .

[0061] Working Principle: The present invention provides an automatic packaging device for gypsum boards. When the automatic scanning and identification module 2 detects that the board from the front conveying module 1 is unqualified, the board is conveyed to the transfer conveying module 3 without stopping and is conveyed to the defective stacking module 4. Then, the lifting device of the defective stacking module 4 moves downward by the thickness of one board.

[0062] When the automatic scanning and recognition module 2 detects that the plate from the front conveying module 1 is qualified, the plate is conveyed to the transfer conveying module 3 and stops conveying and waits for the robot clamp 6 to pick it up;

[0063] The robot fixture 6 picks up the qualified plate on the transfer and conveying module 3, and then the GP180 robot 5 moves the robot fixture 6 with the qualified plate to the gluing module 7 for gluing (applying glue to the location where the certificate and poster are posted), and then moves to the top of the first conveyor belt 804, and then presses down to complete the posting of the certificate;

[0064] After the certificate of conformity is posted, the robot clamp 6 holding the qualified plate moves the gluing module 7 to the top of the second conveyor belt, and then presses down to complete the poster posting;

[0065] When the certificate and poster are posted, the linear reciprocating motion mechanism is activated, thereby driving the rolling roller to move directly under the first conveyor belt 804 and the second conveyor belt, exerting an upward pressure on the first conveyor belt 804 and the second conveyor belt, so that the certificate and poster are posted more smoothly and firmly.

[0066] After the certificates and posters are posted, the robot clamp 6 takes the plates to the secondary positioning module 12 for secondary positioning and stacking.

[0067] The above-mentioned specific embodiments are only specific cases of the present invention. The patent protection scope of the present invention includes but is not limited to the product form and style of the above-mentioned specific embodiments. Any appropriate changes or modifications made to them by ordinary technicians in the relevant technical field in accordance with the claims of the present invention shall fall within the patent protection scope of the present invention.

Claims

1. An automatic packaging equipment for gypsum board, characterized by: The machine comprises a front conveying module, a transfer conveying module and a defective product stacking module which are arranged in sequence from the upstream to the downstream of the assembly line, a secondary positioning module being arranged on one side of the transfer conveying module, a GP180 robot and a gluing module being arranged between the secondary positioning module and the transfer conveying module, a robot clamp being arranged on the GP180 robot, a certificate posting module and a poster posting module being arranged on one side of the secondary positioning module, and automatic scanning and identification modules being arranged on both sides of the front conveying module; a control module for controlling the entire equipment is also included; the front conveying module is used to receive upstream plates and realize transfer and lifting positioning of the plates, the transfer conveying module is used for temporary storage of plates, and the defective product stacking module is used for storing defective plates; the automatic scanning and identification module is used to detect and identify the edge sealing paper at the ends of the plates that have been delivered to the position, abnormal deviation of the edges on both sides, whether the whole plate is damaged and the number of sheets in the stack; the GP180 robot and the robot clamp are used for the initial positioning and transfer of the plates; the secondary positioning module is used to realize the secondary positioning of the plates transferred by the robot clamp; The certificate posting module includes a certificate printer, a certificate paging machine and a certificate posting machine arranged in sequence according to the assembly line; the certificate posting machine includes a first frame, a first conveyor belt and a first conveyor belt driving device, and limited guardrails are provided on both sides of the first conveyor belt; A linear reciprocating motion mechanism and a rolling pressure roller are provided below the first conveyor belt and the second conveyor belt, wherein the rolling pressure roller is provided on the linear reciprocating motion mechanism and is in contact with the conveyor belt; The secondary positioning module includes a positioning frame, a plurality of evenly distributed support beams are provided in the middle of the positioning frame, a first slide rail and a second slide rail are provided at the front and rear ends of the positioning frame respectively, a fixed positioning plate is provided on the first slide rail, a plurality of equidistant threaded holes are provided on the first slide rail, and the fixed positioning plate is fixed to the first slide rail by fixing bolts; A movable positioning plate is slidably connected to the second slide rail, a screw bracket is provided on one side of the second slide rail, a screw is rotatably connected to the screw bracket, a nut mounting hole is provided on the movable positioning plate, a nut is provided in the nut mounting hole, the nut is sleeved on the screw, and a handwheel is provided at one end of the screw.

2. The automatic packaging equipment for gypsum board according to claim 1, characterized in that: The gluing module includes a gluing bracket and a gluing gun. The gluing bracket is provided with a rotating mechanism, and the gluing gun is provided on the rotating mechanism.

3. The automatic packaging equipment for gypsum board according to claim 2, characterized in that: The poster posting module includes a poster paging machine and a poster posting machine which are sequentially arranged according to an assembly line; the poster posting machine includes a second frame, a second conveyor belt and a second conveyor belt driving device.

4. The automatic packaging equipment for gypsum board according to claim 3, characterized in that: The control module includes a robot control cabinet and a PLC control cabinet. The robot control cabinet is used to control the GP180 robot and the robot fixture. The PLC control cabinet is used to control the front conveying module, the transfer conveying module, the defective product stacking module, the gluing module, the certificate posting module and the poster posting module.

5. The automatic packaging equipment for gypsum board according to claim 4, characterized in that: Safety fences are provided on the outside of the certificate posting module, the poster posting module and the secondary positioning module.

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