An overall layout from core stacking to finished product

Abstract

The present invention relates to the technical field of transformer core assembly, and discloses an overall layout from core stacking to finished products, including automated stacking equipment, wherein both sides of the automated stacking equipment are provided with conveying tracks. The present invention arranges a grasping assembly body, a stacking assembly body, a lift, a positioning assembly and a stacking platform on both sides below a conveying frame body of the automated stacking equipment, and arranges a silo body and a conveyor on both sides of the conveying track on both sides of the automated stacking equipment, respectively. The automation of column stacking is achieved through the cooperation of the system, which reduces the number of operators, reduces labor costs, saves space, and improves production efficiency. A transmission motor is arranged, a threaded rod is fixedly connected to the output end of the transmission motor, a plurality of limit plates are threadedly connected to the threaded rod, and a limit rod is arranged through the other end of the plurality of limit plates, so that the corresponding core can be positioned to facilitate subsequent stacking.

Description

Technical Field

[0001] The invention relates to the technical field of transformer iron core assembly, and in particular to an overall layout of iron core stacking to finished products. Background Art

[0002] With the continuous advancement of science and technology and the continuous improvement of people's living standards, it has become an inevitable historical development for intelligent and automated production to replace manual production. It also conforms to the development trend of the "Industry 4.0" situation. Automated lamination is implemented in the field of automated core assembly.

[0003] At present, the assembly of transformer core laminations is mainly done manually. Some manufacturers have adopted automated lamination equipment to stack cores. This assembly method not only has low production capacity and difficult to ensure quality, but also has high labor costs, low production efficiency, and large site occupation. Summary of the invention

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies of the prior art, the present invention provides an overall layout of core stacking to finished products, solving the problems raised by the background technology.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an overall layout of iron core stacking to finished products, including an automated stacking device, wherein both sides of the automated stacking device are provided with conveying tracks, a connecting track is provided between the two conveying tracks, a material transport trolley is provided on the two conveying tracks, a transfer trolley is provided on the connecting track, a silo body is provided on one side of one of the conveying tracks, and a conveyor is provided on the other side of the conveying track;

[0008] The automated stacking equipment comprises a conveyor frame body and a transmission rack inside the conveyor frame body, the conveyor frame body is respectively provided with two groups of grabbing component bodies and stacking component bodies meshed with the transmission rack, an elevator is provided under the two groups of the grabbing component bodies, a positioning component is provided between the elevator and the grabbing component bodies, a stacking platform is provided on one side of the elevator, a finished product trolley is provided between the two stacking platforms, and a transport trolley is provided on the elevator.

[0009] Preferably, the main body of the material grabbing assembly comprises a material grabber, a first suction cup is arranged at the lower end of the material grabber, and a first gear meshing with a transmission rack is arranged on the material grabber.

[0010] Preferably, the stacking assembly body comprises a stacking machine, a second suction cup is provided at the lower end of the stacking machine, and a second gear meshing with a transmission rack is provided on the stacking machine.

[0011] Preferably, the positioning assembly comprises a transmission motor, an output end of the transmission motor is fixedly connected with a threaded column, a plurality of groups of limit plates are threadedly connected to the threaded column, and a limit rod is provided through the other end of the plurality of groups of limit plates.

[0012] Preferably, the silo body includes a silo frame and a trolley steel frame located on one side of the silo frame, the silo frame is arranged in multiple layers, a placement plate is arranged on the silo frame, a material picking assembly is arranged on the trolley steel frame, a conveying assembly is arranged on the material picking assembly, and a conveying motor corresponding to the conveying assembly is arranged on the trolley steel frame.

[0013] Preferably, the conveying assembly comprises a conveying chain corresponding to the conveying motor, both ends of the conveying chain are rotatably connected with connecting blocks, and one end of the connecting block is fixedly connected with a threaded rod.

[0014] Preferably, the material picking assembly includes a support frame, the threaded rod is threadedly connected to the support frame, a material picking trolley is provided on the support frame, a cylinder is provided on the support frame, and a third suction cup is provided at the end of the cylinder.

[0015] Preferably, the transfer trolley, material transport trolley, transportation trolley, finished product trolley and material retrieving trolley are all provided with connecting chains corresponding to the placement tray.

[0016] (III) Beneficial effects

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. The present invention arranges a material grabbing assembly body, a material stacking assembly body, a lift, a positioning assembly and a material stacking platform on both sides below a conveying frame body of the automatic material stacking equipment, and arranges a silo body and a conveyor on both sides of a conveying track on both sides of the automatic material stacking equipment. The automation of column stacking is achieved through the coordination of the system, which reduces the number of operators, reduces labor costs, saves space and improves production efficiency.

[0019] 2. The present invention sets a transmission motor, fixes a threaded rod at the output end of the transmission motor, threads a plurality of limit plates on the threaded rod, and sets a limit rod through the other end of the plurality of limit plates, so as to position the corresponding iron cores and facilitate subsequent stacking.

[0020] 3. The present invention arranges a transmission motor on the trolley steel frame, arranges a transmission chain on the transmission motor, rotatably connects connecting blocks at both ends of the transmission chain, and a threaded rod at one end of the connecting block is threadedly connected to the mounting frame to prevent the transmission chain from loosening and facilitate tightening thereof.

[0021] 4. The present invention arranges a material-taking trolley on the support frame and arranges a third suction cup at the end of the cylinder of the support frame. Through the cooperation of the cylinder and the third suction cup, the placement tray containing materials in the silo frame can be pushed onto the material-taking trolley, which is convenient for taking materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention from top to bottom;

[0023] Figure 2 This is a front view structural schematic diagram of the automatic stacking equipment of the present invention;

[0024] Figure 3 This is a schematic diagram of the front view structure of the silo main body of the present invention;

[0025] Figure 4 It is a partial front view structural schematic diagram of the silo body of the present invention;

[0026] Figure 5 Another partial front view structural schematic diagram of the silo body of the present invention;

[0027] Figure 6 It is a structural schematic diagram of the conveying component and the material taking component of the present invention;

[0028] Figure 7 This is a schematic diagram of the front view structure of the material grabbing assembly main body of the present invention;

[0029] Figure 8 It is a schematic diagram of the front view structure of the main body of the stacking assembly of the present invention;

[0030] Fig. 9 It is a schematic diagram of the connection structure between the material transport trolley and the material taking trolley of the present invention;

[0031] Fig.10 It is a schematic diagram of the connection structure between the transfer trolley and the transport trolley of the present invention;

[0032] Fig.11 This is a schematic diagram of the top view of the positioning assembly of the present invention;

[0033] Fig.12 This is a schematic diagram of the top view of the material taking component of the present invention.

[0034] In the figure: 1. conveying track; 2. silo body; 3. material transport trolley; 4. automated stacking equipment; 5. conveyor; 6. transfer trolley; 7. connecting track; 8. connecting chain; 201. silo rack; 202. trolley steel frame; 203. conveying motor; 204. conveying assembly; 205. placing plate; 206. material taking assembly; 401. conveying rack body; 402. lifter; 403. transport trolley; 404. material grabbing assembly body; 405. stacking assembly body; 406. stacking platform; 407. transmission rack; 408. finished product trolley; 409. positioning assembly; 2041. conveying chain; 2042. threaded rod; 2043. connecting block; 2061. support frame; 2062, material-retrieving trolley; 2063, third suction cup; 2064, cylinder; 4041, material grabber; 4042, first gear; 4043, first suction cup; 4051, material stacker; 4052, second gear; 4053, second suction cup; 4091, transmission motor; 4092, threaded column; 4093, limit plate; 4094, limit rod.

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example

[0036] See also Figure 1-12 , an overall layout from iron core stacking to finished products, including an automated stacking device 4, with conveying tracks 1 on both sides of the automated stacking device 4, a connecting track 7 between the two conveying tracks 1, a material transport trolley 3 on the two conveying tracks 1, a transfer trolley 6 on the connecting track 7, a silo body 2 on one side of one conveying track 1, and a conveyor 5 on the other side of the other conveying track 1;

[0037] The automated stacking equipment 4 includes a conveyor frame body 401 and a transmission rack 407 located inside the conveyor frame body 401. Two groups of grabbing component bodies 404 and stacking component bodies 405 meshing with the transmission rack 407 are respectively arranged on the conveyor frame body 401. A lift 402 is arranged below the two groups of grabbing component bodies 404. A positioning component 409 is arranged between the lift 402 and the grabbing component body 404. A stacking platform 406 is arranged on one side of the lift 402. A finished product trolley 408 is arranged between the two stacking platforms 406. A transport trolley 403 is arranged on the lift 402.

[0038] refer to Figure 1The main body 404 of the material grabbing component includes a material grabber 4041, a first suction cup 4043 is arranged at the lower end of the material grabber 4041, a first gear 4042 meshing with the transmission rack 407 is arranged on the material grabber 4041, and the first suction cup 4043 is used to grab the material, which has a high degree of automation, reduces the number of operators, and reduces labor costs.

[0039] refer to Figure 1 and Figure 7 The stacking component body 405 includes a stacking machine 4051, a second suction cup 4053 is provided at the lower end of the stacking machine 4051, and a second gear 4052 meshing with the transmission rack 407 is provided on the stacking machine 4051. The second suction cup 4053 is used to stack materials, which has a high degree of automation, reduces the number of operators, and reduces labor costs.

[0040] refer to Figure 1 and Figure 8 The positioning component 409 includes a transmission motor 4091, and the output end of the transmission motor 4091 is fixedly connected to a threaded column 4092. A plurality of groups of limit plates 4093 are threadedly connected to the threaded column 4092. A limit rod 4094 is provided at the other end of the plurality of groups of limit plates 4093 to position the corresponding iron core, so as to facilitate the subsequent stacking of materials.

[0041] refer to Figure 3 , Figure 4 and Figure 5 The silo body 2 includes a silo frame 201 and a trolley steel frame 202 located on one side of the silo frame 201. The silo frame 201 is a multi-layer arrangement. A placement plate 205 is arranged on the silo frame 201. A material taking component 206 is arranged on the trolley steel frame 202. A conveying component 204 is arranged on the material taking component 206. A conveying motor 203 corresponding to the conveying component 204 is arranged on the trolley steel frame 202, which is convenient for taking out and transporting materials. Through the cooperation of this system, the number of operators can be reduced, the labor cost can be reduced, the site can be saved, and the production efficiency can be improved.

[0042] refer to Figure 4 and Figure 6 The transmission component 204 includes a transmission chain 2041 corresponding to the transmission motor 203. Both ends of the transmission chain 2041 are rotatably connected to connection blocks 2043. One end of the connection block 2043 is fixedly connected to a threaded rod 2042 to prevent the transmission chain 2041 from loosening and facilitate tightening it.

[0043] refer to Figure 4 , Figure 6 and Fig.12The material picking component 206 includes a support frame 2061, a threaded rod 2042 is threadedly connected to the support frame 2061, a material picking trolley 2062 is arranged on the support frame 2061, a cylinder 2064 is arranged on the support frame 2061, and a third suction cup 2063 is arranged at the end of the cylinder 2064. Through the cooperation of the cylinder 2064 and the third suction cup 2063, the placement plate 205 containing materials in the silo frame 201 can be pushed onto the material picking trolley 2062, so as to facilitate material picking.

[0044] refer to Figure 1 , Fig. 9 and Fig.10 The transfer trolley 6, the material transport trolley 3, the transport trolley 403, the finished product trolley 408 and the material picking trolley 2062 are all provided with connecting chains 8 corresponding to the placement plate 205, which facilitates the transmission of the placement plate 205 on the transfer trolley 6, the material transport trolley 3, the transport trolley 403, the finished product trolley 408 and the material picking trolley 2062.

[0045] Working principle: When working, the conveying motor 203 is started, and the support frame 2061 is driven to move up through the cooperation of the conveying motor 203 and the conveying chain 2041, until the material-taking trolley 2062 on the support frame 2061 corresponds to the placement plate 205 on the silo frame 201, and the cylinder 2064 is started so that the third suction cup 2063 at the end of the cylinder 2064 sucks the placement plate 205, and then pulls the placement plate 205 to move it to the material-taking trolley 2062 On; then, through the cooperation of the transmission motor 203 and the transmission chain 2041, the support frame 2061 moves down, so that the material picking trolley 2062 corresponds to the material transport trolley 3, and the placement plate 205 and the material are transported to the material transport trolley 3 through the corresponding connecting chain 8; then the material transport trolley 3 moves on the transmission track 1 until it corresponds to the transfer trolley 6, and the placement plate 205 and the material are transported to the transfer trolley 6 through the corresponding connecting chain 8; then the transfer trolley 6 moves on the connecting track 7 until the transfer trolley 6 corresponds to the transport trolley 403, and the placement plate 205 and the material are transported to the transport trolley 403 through the corresponding connecting chain 8; then the elevator 402 is started to drive the material and the transport trolley 403 to move up, and then the transmission motor 4091 is started to drive the threaded column 4092 to rotate, so that the two limit plates 4093 of each group move towards each other to position the material; then the transmission motor 4091 is started to reverse, so that the limit plates 4093 Reset; then start the two grabbers 4041 at the same time, absorb the material through the first suction cup 4043, and then send the material to the corresponding stacking platform 406 through the cooperation of the transmission rack 407 and the first gear 4042, and then the first suction cup 4043 releases the material, and then the grabber 4041 is reset through the cooperation of the transmission rack 407 and the first gear 4042; then start the stacking machine 4051, absorb the material through the second suction cup 4053, and then send the material to the tray of the finished product trolley 408 for stacking through the cooperation of the transmission rack 407 and the second gear 4052, and then through the corresponding connecting chain 8 The finished materials on the finished product trolley 408 are transferred to the material transport trolley 3 on one side of the conveyor 5. The material transport trolley 3 moves on the corresponding conveying track 1 to transfer the finished materials to the conveyor 5. If the conveying chain 2041 becomes loose after a long period of use, the threaded rod 2042 can be rotated to move it, so that the conveying chain 2041 can be tightened and replaced. The automation of column stacking is achieved through the cooperation of this system, which reduces the number of operators, reduces labor costs, saves space, and improves production efficiency.

[0046] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0047] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An overall layout of iron core stacking to finished products, including an automated stacking device (4), characterized in that: The automated stacking equipment (4) is provided with conveying tracks (1) on both sides, a connecting track (7) is provided between the two conveying tracks (1), a material transport trolley (3) is provided on the two conveying tracks (1), a transfer trolley (6) is provided on the connecting track (7), a silo body (2) is provided on one side of one of the conveying tracks (1), and a conveyor (5) is provided on one side of the other conveying track (1); The automated stacking equipment (4) comprises a conveying frame body (401) and a transmission rack (407) located inside the conveying frame body (401); two groups of gripping assembly bodies (404) and stacking assembly bodies (405) meshed with the transmission rack (407) are respectively arranged on the conveying frame body (401); a lift (402) is arranged below the two groups of gripping assembly bodies (404); a positioning assembly (409) is arranged between the lift (402) and the gripping assembly body (404); a stacking platform (406) is arranged on one side of the lift (402); a finished product trolley (408) is arranged between the two stacking platforms (406); and a transport trolley (403) is arranged on the lift (402); The material grabbing assembly body (404) comprises a material grabber (4041), a first suction cup (4043) is arranged at the lower end of the material grabber (4041), and a first gear (4042) meshing with a transmission rack (407) is arranged on the material grabber (4041); The stacking assembly body (405) comprises a stacking machine (4051), a second suction cup (4053) is arranged at the lower end of the stacking machine (4051), and a second gear (4052) meshing with a transmission rack (407) is arranged on the stacking machine (4051); The positioning assembly (409) comprises a transmission motor (4091), the output end of the transmission motor (4091) is fixedly connected with a threaded column (4092), a plurality of groups of limit plates (4093) are threadedly connected to the threaded column (4092), and a limit rod (4094) is provided through the other end of the plurality of groups of limit plates (4093); The silo body (2) comprises a silo frame (201) and a trolley steel frame (202) located on one side of the silo frame (201); the silo frame (201) is arranged in multiple layers; a placement plate (205) is arranged on the silo frame (201); a material taking component (206) is arranged on the trolley steel frame (202); a conveying component (204) is arranged on the material taking component (206); and a conveying motor (203) corresponding to the conveying component (204) is arranged on the trolley steel frame (202).

2. The overall layout of the core stacking to the finished product according to claim 1, characterized in that: The transmission assembly (204) comprises a transmission chain (2041) corresponding to the transmission motor (203), both ends of the transmission chain (2041) are rotatably connected to connection blocks (2043), and one end of the connection block (2043) is fixedly connected to a threaded rod (2042).

3. The overall layout of the core stacking to the finished product according to claim 2, characterized in that: The material picking assembly (206) comprises a support frame (2061), the threaded rod (2042) is threadedly connected to the support frame (2061), a material picking trolley (2062) is arranged on the support frame (2061), a cylinder (2064) is arranged on the support frame (2061), and a third suction cup (2063) is arranged at the end of the cylinder (2064).

4. The overall layout of the core stacking to the finished product according to claim 3, characterized in that: The transfer trolley (6), material transport trolley (3), transport trolley (403), finished product trolley (408) and material taking trolley (2062) are all provided with a connecting chain (8) corresponding to the placement plate (205).

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