Longan fruit fresh fruit soaking and sand shaking and skin rubbing integrated device and application method thereof

By designing an integrated equipment for soaking and washing fresh longan fruit and shaking and rubbing the peel, the soaking and washing and shaking and rubbing processes are automatically realized, solving the problems of outdated equipment and low efficiency caused by manual operation, and promoting the technological progress and industry development of dried longan processing.

CN114158749BActive Publication Date: 2025-11-18FUJIAN PROV AGRI MACHANIZATION INST
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Patent Information

Application Number
CN202111207947.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-10-18
Publication Date
2025-11-18
Estimated Expiration
2041-10-18

AI Technical Summary

Technical Problem

In the processing of dried longan, the soaking, washing, and sand-rubbing processes rely on manual operation, resulting in outdated production equipment, low efficiency, high costs, difficulty in controlling processes and technical standards, and thus restricting the development of the industry.

Method used

Design a device that integrates soaking and rinsing of fresh longan fruit with shaking and rubbing, including a rotating tank, an automatic sand adding and water injection mechanism, and a drive mechanism to realize the automatic soaking and rinsing of fresh longan fruit with shaking and rubbing, which are completed in one device.

Benefits of technology

It has automated the soaking and washing of fresh longan fruit and the shaking and rubbing process, reducing equipment investment, saving manpower and time, improving processing efficiency, and promoting the advancement of longan dried fruit processing technology and industry development.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of longan fresh fruit soaking and sanding and rubbing, in particular to a longan fresh fruit soaking and sanding and rubbing integrated equipment and its application method, which comprises a bottom plate, a rotatable automatic sand adding mechanism is installed between two groups of second mounting frames, an automatic water injection mechanism is connected to the water tank, a discharge hopper assembly is installed on the top of the mounting plate, the longan fresh fruit can be poured into the rotating barrel structure when soaking and sanding and rubbing, then water is injected, drained and sand is added into the rotating barrel structure in sequence through the automatic water injection mechanism and the automatic sand adding mechanism, and the rotating barrel structure is driven to rotate through the driving mechanism, so as to automatically realize the soaking and sanding and rubbing of the longan fresh fruit, and the two processes of soaking and sanding and rubbing are combined into one in the equipment, which saves equipment investment and labor time, solves the problems of backward production equipment, difficult control of process and technical standards and low efficiency and high cost, greatly promotes the technical progress of longan dry processing and the development of the industry.
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Description

Technical Field

[0001] This invention relates to the field of longan fruit soaking and washing and shaking and rubbing technology, specifically to an integrated device for soaking and washing longan fruit and shaking and rubbing and its application method. Background Technology

[0002] Dried longan is a popular and nutritious food with a large consumer market throughout my country. Longan ripens in the hot summer months, has a short harvest period, and is not very durable, leading to high sales pressure and volatile prices. Compared to fresh longan, dried longan can be stored for a longer time, is easier to transport, expands the sales reach, and can be processed into various value-added products, further increasing farmers' income. Currently, there are few dried longan processing enterprises in my country, and they are mostly small-scale, scattered in longan-producing areas such as Guangdong, Guangxi, and Fujian. Processing is still largely done by individual, decentralized farmers, resulting in a disorganized and haphazard approach. The amount processed varies depending on the sales of fresh longan; less is processed when sales are good, and more is processed when sales are poor.

[0003] The processing steps for dried longan are: fruit selection, cutting, soaking, rubbing off sand and peeling, drying, yellowing, grading, and packaging. Soaking and rubbing off sand and peeling are preliminary steps for drying fresh longan. Their functions are to soften the peel and remove surface impurities, remove surface wax to increase the capillary channels for water evaporation, and powder the surface of the fruit, providing the prerequisites and guarantees for efficient drying to produce high-quality, excellent-looking dried longan.

[0004] Currently, while drying, grading, and packaging equipment are in use in enterprises, the soaking, especially the sand-washing and peeling process, still largely relies on traditional bamboo-woven shaking baskets, entirely manual labor. This results in serious problems such as outdated production equipment, difficulty in controlling processes and technical standards, low efficiency, and high costs, significantly hindering technological progress and industry development in longan drying. Therefore, we provide a longan fruit soaking and sand-washing equipment and its application method to solve these problems. Summary of the Invention

[0005] The purpose of this invention is to provide an integrated device for soaking, washing, shaking, and rubbing fresh longan fruit to solve the above-mentioned technical problems.

[0006] To achieve the above objectives, the present invention provides the following technical solution: an integrated device for soaking, washing, shaking, and rubbing the skin of fresh longan fruit, comprising a base plate, on which first mounting frames are symmetrically fixed on opposite sides of the top of the base plate, a rotating barrel structure is rotatably connected between the two sets of first mounting frames, an mounting plate is fixed between the two sets of first mounting frames, a driving mechanism is fixedly fixed on the top of the mounting plate, the driving mechanism is connected to the rotating barrel structure and drives the rotating barrel structure to rotate, a second mounting frame is fixedly fixed on the top of the first mounting frames, a rotatable automatic sand-adding mechanism is installed between the two sets of second mounting frames, the automatic sand-adding mechanism is located above the rotating barrel structure and adds sand to the rotating barrel structure at regular intervals, a water tank is provided on the top of the base plate and is located below the rotating barrel structure, the water tank is connected to an automatic water-filling mechanism, the automatic water-filling mechanism is located on one side of the rotating barrel structure and adds water to the rotating barrel structure at regular intervals, a discharge hopper assembly is installed on the top of the mounting plate, the discharge hopper assembly is located below the rotating barrel structure and in front of the water tank, the discharge hopper assembly is provided with sieve holes.

[0007] Preferably, the rotating barrel structure includes a rotating barrel, the outer wall of which has a longan inlet, a barrel cover assembly, and a sand inlet that cooperates with the automatic sand adding mechanism. Fixed shafts are symmetrically fixed to opposite ends of the rotating barrel, and a first bearing with a seat is mounted on the top of the first mounting frame. The fixed shafts are rotatably connected to the first bearing with a seat.

[0008] Preferably, the drive mechanism includes a drive motor, a reducer, a drive sprocket, a driven sprocket, and a chain. The reducer is mounted on a mounting plate, the input shaft of the reducer is connected to the drive motor, the output shaft of the reducer is connected to the drive sprocket, the driven sprocket is mounted on the outer wall of a fixed shaft, and the drive sprocket and the driven sprocket are connected by a chain drive.

[0009] Preferably, the automatic sand-adding mechanism includes two sets of second bearings with seats, the two sets of second bearings with seats are symmetrically fixed to the top of the second mounting frame, and a hollow rotating shaft is rotatably connected between the two sets of second bearings with seats. The top of the rotating shaft has a sand-collecting port. A rotating cylinder is fixed to the top of one set of the second mounting frame, and the rotating cylinder is connected to one end of the rotating shaft through a coupling and a connecting shaft.

[0010] Preferably, the automatic water injection mechanism includes a water pump, which is fixedly connected to the top of the water tank and communicates with the water tank. The water pump is connected to a water hose. A telescopic cylinder is installed on the top of the second mounting bracket. A water inlet block is fixedly connected to the telescopic end of the telescopic cylinder. One end of the water hose is connected to the water inlet block. A leak-proof rubber block is installed on the side of the water inlet block near the rotating barrel structure by bolts. A water inlet pipe assembly that closely cooperates with the leak-proof rubber block is provided on the side wall of the rotating barrel structure.

[0011] Preferably, the water inlet pipe assembly includes four sets of guide screws, with a limiting disc fixed to the outer wall of each of the four sets of guide screws. A water inlet pipe is slidably connected through the inner cavity of the limiting disc, and one end of the water inlet pipe passes through the side wall of the rotating barrel structure.

[0012] Preferably, a limiting sleeve is fixed to the outer wall of the water inlet pipe, and a spring is sleeved on the outer wall of the water inlet pipe, the spring being located between the limiting sleeve and the side wall of the rotating barrel structure.

[0013] Preferably, an electrical control box is installed on the right side of the base plate via a connecting rod, and the electrical control box is electrically connected to the drive mechanism, the automatic sand-adding mechanism, and the automatic water-injecting mechanism respectively.

[0014] A method for applying a device that integrates soaking, washing, shaking, and peeling of fresh longan fruit, the method comprising the following steps:

[0015] S1: Power on and set operating parameters, check if the rotating barrel structure, automatic sand adding mechanism and automatic water injection mechanism are in their original positions;

[0016] S2: Add fresh longan fruit into the rotating barrel structure and add a certain amount of sand into the automatic sand adding mechanism;

[0017] S3: Water immersion: Water is automatically injected into the rotating tank structure, and the tank is soaked for a specified time.

[0018] S4: After soaking, start the drive mechanism to rotate the rotating barrel structure 180 degrees to drain the water into the water tank. After draining, the rotating barrel structure rotates 180 degrees to return to its original position.

[0019] S5: Adding sand: The automatic sand adding mechanism rotates 180 degrees to add sand into the rotating barrel structure. After the sand adding is completed, the automatic sand adding mechanism returns to its original position.

[0020] S6: Shaking and rubbing: Start the drive mechanism to drive the rotating barrel structure to rotate at the set frequency and time to shake and rub the skin;

[0021] S7: Stop and unload: Open the lid of the rotating barrel structure, unload the fresh longan fruit and let it fall into the discharge hopper assembly with screen holes, separate the sand and longan fruit and put them into baskets, wait for drying, complete the soaking and shaking of the fresh longan fruit and wait for the next cycle.

[0022] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0023] This invention, through the design of a rotating barrel structure, a drive mechanism, an automatic sand-adding mechanism, and an automatic water-injecting mechanism, allows fresh longan fruit to be poured into the rotating barrel structure during soaking and rinsing. Then, the automatic water-injecting and automatic sand-adding mechanisms sequentially add water, drain water, and add sand to the rotating barrel structure. The drive mechanism rotates the barrel structure, thus automatically completing the soaking and rinsing of the fresh longan fruit. Furthermore, it combines these two processes into a single machine, reducing equipment investment and saving labor time. This invention solves problems such as outdated production equipment, difficulty in controlling processes and technical standards, low efficiency, and high costs, greatly promoting technological progress and industry development in longan dried fruit processing. Attached Figure Description

[0024] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0025] Figure 1 This is a front view structural diagram of the present invention;

[0026] Figure 2 for Figure 1 Enlarged schematic diagram of the structure at point A in the unwatered state;

[0027] Figure 3 for Figure 1 Enlarged schematic diagram of the structure at point A under water injection conditions;

[0028] Figure 4 for Figure 1 Enlarged structural diagram at point B;

[0029] Figure 5 This is a side view of the structure of the present invention;

[0030] Figure 6 This is a schematic diagram of the rotating barrel structure in this invention;

[0031] Figure 7 for Figure 6 Enlarged structural diagram at point C;

[0032] Figure 8 This is a side view of the rotating barrel structure in this invention.

[0033] Figure 9 for Figure 8 Enlarged structural diagram at point D;

[0034] Figure 10This is a front view of the rotating shaft in this invention.

[0035] The attached diagram lists the components represented by each number as follows:

[0036] 1. Base plate;

[0037] 2. First mounting bracket;

[0038] 3. Rotating barrel structure; 31. Rotating barrel; 32. Barrel lid assembly; 33. Sand inlet; 34. Fixed shaft; 35. First bearing with seat; 36. Rib; 37. Clearance;

[0039] 4. Mounting plate;

[0040] 5. Drive mechanism; 51. Drive motor; 52. Reducer; 53. Drive sprocket; 54. Driven sprocket; 55. Chain;

[0041] 6. Second mounting bracket;

[0042] 7. Automatic sand-adding mechanism; 71. Second bearing with seat; 72. Rotating shaft; 73. Rotary cylinder; 74. L-shaped bracket; 75. Coupling; 76. Connecting shaft;

[0043] 8. Water tank;

[0044] 9. Automatic water filling mechanism; 91. Water pump; 92. Water hose; 93. Telescopic cylinder; 94. Water inlet block; 95. Leak-proof rubber block; 96. Water inlet pipe assembly; 961. Guide screw; 962. Limiting plate; 963. Water inlet pipe; 964. Spring;

[0045] 10. Discharge hopper assembly;

[0046] 11. Electrical control box. Detailed Implementation

[0047] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0048] Please see Figure 1-8This invention provides a technical solution: an integrated device for soaking, washing, shaking, and rubbing the skin of fresh longan fruit, comprising a base plate 1, with first mounting frames 2 symmetrically fixed to opposite sides of the top of the base plate 1, a rotating barrel structure 3 rotatably connected between the two sets of first mounting frames 2, a mounting plate 4 fixed between the two sets of first mounting frames 2, a driving mechanism 5 fixedly fixed to the top of the mounting plate 4, the driving mechanism 5 being connected to the rotating barrel structure 3 and driving the rotating barrel structure 3 to rotate, and a second mounting frame 6 fixedly connected to the top of the first mounting frames 2, with a movable [device / device] installed between the two sets of second mounting frames 6. An automatic sand-adding mechanism 7 is located above the rotating barrel structure 3 and adds sand to the rotating barrel structure 3 at regular intervals. A water tank 8 is provided on the top of the bottom plate 1 and is located below the rotating barrel structure 3. The water tank 8 is connected to an automatic water-filling mechanism 9, which is located on one side of the rotating barrel structure 3 and fills the rotating barrel structure 3 with water at regular intervals. A discharge hopper assembly 10 is installed on the top of the mounting plate 4. The discharge hopper assembly 10 is located below the rotating barrel structure 3 and in front of the water tank 8. The discharge hopper assembly 10 is provided with sieve holes.

[0049] Specifically, the rotating barrel structure 3 includes a rotating barrel 31, with a longan-shaped inlet on the outer wall of the rotating barrel 31. The longan-shaped inlet is equipped with a barrel cover assembly 32. The outer wall of the rotating barrel 31 has a sand inlet 33 that cooperates with the automatic sand adding mechanism 7. Fixed shafts 34 are symmetrically fixed to the two ends of the rotating barrel 31. A first bearing with a seat is installed on the top of the first mounting bracket 2. The fixed shaft 34 is rotatably connected to the first bearing with a seat, and the sand inlet on the rotating barrel can also be used as a drainage hole.

[0050] Specifically, the drive mechanism 5 includes a drive motor 51, a reducer 52, a drive sprocket 53, a driven sprocket 54, and a chain 55. The reducer 52 is mounted on the mounting plate 4. The input shaft of the reducer 52 is connected to the drive motor 51, and the output shaft of the reducer 52 is connected to the drive sprocket 53. The driven sprocket 54 is mounted on the outer wall of the fixed shaft 34, and the drive sprocket 53 and the driven sprocket 54 are connected by a chain 55.

[0051] Specifically, the automatic sand-adding mechanism 7 includes two sets of second bearings 71, which are symmetrically fixed to the top of the second mounting frame 6. A hollow rotating shaft 72 is rotatably connected between the two sets of second bearings 71. A sand-collecting port is opened at the top of the rotating shaft 72. A rotary cylinder 73 is fixed to the top of the second mounting frame 6. The rotary cylinder 73 is connected to one end of the rotating shaft 72 through a coupling 75 and a connecting shaft 76. The rotation of the rotary cylinder can drive the rotating shaft to rotate, thereby automatically adding sand into the rotating barrel structure.

[0052] Specifically, the automatic water filling mechanism 9 includes a water pump 91, which is fixed to the top of the water tank 8 and connected to the water tank 8. The water pump 91 is connected to a water hose 92. A telescopic cylinder 93 is installed on the top of the second mounting bracket 6. A water inlet block 94 is fixed to the telescopic end of the telescopic cylinder 93. One end of the water hose 92 is connected to the water inlet block 94. A leak-proof rubber block 95 is bolted to one side of the water inlet block 94 near the rotating barrel structure 3. A water inlet pipe assembly 96 is provided on the side wall of the rotating barrel structure 3, which is in close contact with the leak-proof rubber block 95. The telescopic cylinder can push the water inlet block to slide, so that the water inlet block contacts the water inlet pipe assembly, thereby realizing automatic water filling.

[0053] Specifically, the water inlet pipe assembly 96 includes four sets of guide screws 961. A limiting disk 962 is fixedly connected to the outer wall of the four sets of guide screws 961. A water inlet pipe 963 is slidably connected through the inner cavity of the limiting disk 962. One end of the water inlet pipe 963 passes through the side wall of the rotating barrel structure 3. The limiting effect of the guide screws and the limiting disk enables the water inlet pipe to move in a straight line, so as not to deviate.

[0054] Specifically, a limiting sleeve is fixed to the outer wall of the water inlet pipe 963, and a spring 964 is fitted on the outer wall of the water inlet pipe 963. The spring 964 is located between the limiting sleeve and the side wall of the rotating barrel structure 3, so that the water inlet pipe can return to its original position under the action of the spring's restoring force after water is added.

[0055] Specifically, an electrical control box 11 is installed on the right side of the base plate 1 via a connecting rod. The electrical control box 11 is electrically connected to the drive mechanism 5, the automatic sand-adding mechanism 7, and the automatic water-injecting mechanism 9, respectively.

[0056] A method for applying an integrated device for soaking, washing, shaking, and peeling fresh longan fruit, the method comprising the following steps:

[0057] S1: Power on and set operating parameters, check whether the rotating barrel structure 3, automatic sand adding mechanism 7 and automatic water injection mechanism 9 are in their original positions;

[0058] S2: Add fresh longan fruit into the rotating barrel structure 3 and add a certain amount of sand into the automatic sand adding mechanism 7;

[0059] S3: Water immersion: Water is injected into the rotating barrel structure 3 through the automatic water injection mechanism 9, and the barrel is soaked for a specified time;

[0060] S4: After soaking, start the drive mechanism 5 to drive the rotating barrel structure 3 to rotate 180 degrees to drain the water and enter the water tank. After draining, the rotating barrel structure 3 rotates 180 degrees to return to its original position.

[0061] S5: Adding sand: The automatic sand adding mechanism 7 rotates 180 degrees to add sand into the rotating barrel structure 3. After the sand adding is completed, the automatic sand adding mechanism 7 returns to its original position.

[0062] S6: Shaking and rubbing: Start the drive mechanism 5 to drive the rotating barrel structure 3 to rotate at the set frequency and time to shake and rub the skin;

[0063] S7: Stop and unload: Open the lid of the rotating barrel structure 3, unload the fresh longan fruit and let it fall into the discharge hopper assembly with screen holes, separate the sand and longan fruit and put them into baskets, wait for drying, complete the soaking and shaking of the fresh longan fruit and wait for the next cycle.

[0064] A specific embodiment of the present invention is applied as follows:

[0065] Please refer to Figure 1 and Figure 5 As shown: A device integrating soaking, washing, shaking, and peeling of fresh longan fruit includes a base plate 1. First mounting frames 2 are symmetrically fixed to opposite sides of the top of the base plate 1. A rotating barrel structure 3 is rotatably connected between the two sets of first mounting frames 2. A mounting plate 4 is fixed between the two sets of first mounting frames 2. A drive mechanism 5 is fixed to the top of the mounting plate 4. The drive mechanism 5 is connected to the rotating barrel structure 3 and drives the rotating barrel structure 3 to rotate. Second mounting frames 6 are fixed to the top of the first mounting frames 2. A rotatable automatic... The sand-adding mechanism 7 is located above the rotating barrel structure 3 and adds sand to the rotating barrel structure 3 at regular intervals. A water tank 8 is provided on the top of the bottom plate 1 and is located below the rotating barrel structure 3. The water tank 8 is connected to an automatic water-filling mechanism 9, which is located on one side of the rotating barrel structure 3 and fills the rotating barrel structure 3 with water at regular intervals. A discharge hopper assembly 10 is installed on the top of the mounting plate 4. The discharge hopper assembly 10 is located below the rotating barrel structure 3 and in front of the water tank 8. The discharge hopper assembly 10 is provided with sieve holes.

[0066] Please refer to Figure 5 , Figure 6 , Figure 8 and Figure 9As shown: The rotating barrel structure 3 includes a rotating barrel 31. The outer wall of the rotating barrel 31 has a longan-shaped inlet, and a barrel cover assembly 32 is installed at the longan-shaped inlet. The outer wall of the rotating barrel 31 has a sand inlet 33 that cooperates with the automatic sand-adding mechanism 7. Fixed shafts 34 are symmetrically fixed to opposite ends of the rotating barrel 31. A first bearing 35 with a seat is installed on the top of the first mounting bracket 2. The fixed shafts 34 and the first bearing 35 are rotatably connected. The sand inlet on the rotating barrel can also be used as a drainage hole. The opening size of the sand inlet 33 gradually decreases from the outer wall of the rotating barrel 31 towards the inner wall, and the opening size of the inner wall of the sand inlet 33 is 3-5mm. The inner wall of the rotating barrel 31... Several sets of ribs 36 are fixed at equal angles along the axial direction of the rotating barrel 31. The ribs 36 are made of silicone strips and have a rectangular cross-section. The two corners of the ribs 36 away from the inner wall of the rotating barrel 31 are chamfered at 45 degrees. The 45-degree chamfer of the adjacent ribs 36 can improve the friction of the longan during the shaking and rubbing process, reduce the rotation speed of the rotating barrel 31, and avoid damage to the longan due to excessive centrifugal impact. There are gaps between the two ends of the ribs 36 and the two ends of the rotating barrel 31. There is a gap 37 between two adjacent sets of ribs 36. The gap 37 is 1-2mm in size, so that during the drainage process, the soaking water accumulated at the chamfer of the lower ribs can be completely discharged through the gap, thus making the soaking water drain more thoroughly.

[0067] Please refer to Figure 1 and Figure 5 As shown: The drive mechanism 5 includes a drive motor 51, a reducer 52, a drive sprocket 53, a driven sprocket 54, and a chain 55. The reducer 52 is mounted on the mounting plate 4. The input shaft of the reducer 52 is connected to the drive motor 51, and the output shaft of the reducer 52 is connected to the drive sprocket 53. The driven sprocket 54 is mounted on the outer wall of the fixed shaft 34. The drive sprocket 53 and the driven sprocket 54 are connected by a chain 55.

[0068] Please refer to Figure 1 , Figure 4 and Figure 10 As shown: The automatic sand-adding mechanism 7 includes two sets of second mounting frames 6 arranged symmetrically. The automatic sand-adding mechanism 7 includes two sets of second bearings 71 with seats. The two sets of second bearings 71 with seats are symmetrically mounted on the top of the second mounting frames 6. A hollow rotating shaft 72 is rotatably connected between the two sets of second bearings 71. A sand-collecting port is opened on the top of the rotating shaft 72. An L-shaped bracket 74 is mounted on the top of one set of second mounting frames 6. A rotary cylinder 73 is mounted on the top of the second mounting frame 6 through the L-shaped bracket 74. A connecting shaft 76 is connected to the output end of the rotary cylinder 73. The connecting shaft 76 is connected to one end of the rotating shaft 72 through a coupling 75.

[0069] Please refer to Figure 1 , Figure 2 and Figure 3As shown: The automatic water filling mechanism 9 includes a water pump 91, which is fixed to the top of the water tank 8 and connected to the water tank 8. The water pump 91 is connected to a water hose 92. A telescopic cylinder 93 is installed on the top of the second mounting bracket 6. A water inlet block 94 is fixed to the telescopic end of the telescopic cylinder 93. One end of the water hose 92 is connected to the water inlet block 94. A leak-proof rubber block 95 is installed on the side of the water inlet block 94 near the rotating barrel structure 3 by bolts. A water inlet pipe assembly 96 is provided on the side wall of the rotating barrel structure 3, which is in close contact with the leak-proof rubber block 95.

[0070] Please refer to Figure 7 As shown: The water inlet pipe assembly 96 includes four sets of guide screws 961. A limiting disk 962 is fixedly connected to the outer wall of the four sets of guide screws 961. A water inlet pipe 963 is slidably connected through the inner cavity of the limiting disk 962. One end of the water inlet pipe 963 passes through the side wall of the rotating barrel structure 3. The limiting effect of the guide screws and the limiting disk enables the water inlet pipe to move in a straight line, so as not to deviate.

[0071] Please refer to Figure 7 As shown: A limiting sleeve is fixed to the outer wall of the water inlet pipe 963, and a spring 964 is sleeved on the outer wall of the water inlet pipe 963. The spring 964 is located between the limiting sleeve and the side wall of the rotating barrel structure 3, so that the water inlet pipe can automatically reset under the action of the spring's restoring force after water is filled.

[0072] Please refer to Figure 7 As shown: The water inlet pipe 963 has a water inlet on its side wall and the end of the water inlet pipe 963 is a sealed structure. The rotating barrel structure 3 has an insertion interface on its side wall that matches the end of the water inlet pipe 963, so that when the water inlet pipe is separated from the rotating barrel structure, the end of the water inlet pipe can seal the rotating barrel structure.

[0073] Please refer to Figure 7 As shown: Two nuts are screwed onto the outer wall of the guide screw 961, and the limiting plate 962 is set between the two nuts to lock and fix the limiting plate, ensuring the stability of the limiting plate;

[0074] Please refer to Figure 1 As shown: An electrical control box 11 is installed on the right side of the base plate 1 via a connecting rod. The electrical control box 11 is electrically connected to the drive mechanism 5, the automatic sand adding mechanism 7, and the automatic water injection mechanism 9, respectively. The automatic control and efficient production of batch production are achieved through the control system inside the electrical control box.

[0075] When using the equipment:

[0076] 1) Power on and set the operating parameters, and check whether the sand inlet 33 of the rotating barrel 31, the rotating cylinder 73 and the telescopic cylinder 93 are in their original positions;

[0077] 2) Open the barrel cover assembly 32 of the longan inlet of the rotating barrel 31, then pour fresh longan fruit into the rotating barrel 31, and then add a certain amount of sand into the rotating shaft 72 through the sand inlet;

[0078] 3) Water immersion: The controller in the electrical control box 11 controls the telescopic cylinder 93 to start working. The piston rod of the telescopic cylinder 93 drives the water inlet block 94 and the leak-proof rubber block 95 to extend from their original positions and press against the water inlet pipe 963. The water inlet pipe 963 moves along the limit plate 962 to start compressing the spring 964 and inserting into the side wall of the rotating barrel 31. Then the water pump 91 starts working, pumping water through the water hose 92 into the water inlet block 94 and the leak-proof rubber block 95 and into the water inlet pipe 963, thereby injecting water into the rotating barrel 31. After a predetermined water injection period, the water pump 91 is turned off, and the water inlet block 94 and the leak-proof rubber block 95 are retracted to their original positions by the telescopic cylinder 93, so that the water inlet pipe 963 returns to its original position under the restoring force of the spring 964.

[0079] 4) After soaking for a period of time, start the drive motor 51. The drive motor 51 rotates and drives the drive sprocket 53 to rotate after being reduced by the reducer 52. This drives the rotating barrel 31 to rotate 180 degrees through the chain 55 and the driven sprocket 54, thereby draining the soaking water into the water tank 8. After the drainage is completed, the drive motor 51 drives the rotating barrel 31 to return to its original position.

[0080] 5) Adding sand: Start the rotary cylinder 73, which drives the rotating shaft 72 to rotate 180 degrees, thereby pouring the fine sand in the rotating shaft 72 into the rotating barrel 31 through the sand inlet 33; after the sand is added, the rotary cylinder 73 drives the rotating shaft 72 back to its original position, completing the sand adding operation;

[0081] 6) Shaking and rubbing: After sanding is completed, the drive motor 51 is started. The drive motor 51 drives the active sprocket 53 to rotate through the reducer 52, and drives the driven sprocket 54 to rotate through the chain 55. This drives the rotating barrel 31 to rotate at the set frequency and time to shake and rub the longan. During the shaking and rubbing process, the friction of the ribs 36 and gaps 37 inside the rotating barrel 31 is enhanced, making the longan fruit turn more quickly and thoroughly, thus improving the shaking and rubbing effect of the longan.

[0082] 7) Stop and unload: After the peeling is completed, rotate the longan inlet of the rotating barrel 31 to the top of the discharge hopper assembly 10, and then open the barrel cover assembly 32 of the rotating barrel 31 to discharge the longan and sand into the discharge hopper assembly 10. The discharge hopper assembly 10 is set at a downward tilt angle and has sieve holes to separate the sand and longan particles and pack them into baskets for drying, thus completing the washing and peeling of the fresh longan fruit.

[0083] In the description of this invention, it should be understood that the terms "coaxial," "bottom," "one end," "top," "middle," "other end," "upper," "side," "top," "inner," "front," "center," "both ends," etc., indicate the orientation or positional relationship based on the drawings, and are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this invention.

[0084] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "setting," "connection," "fixing," "screw connection," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0085] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that variations may be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device integrating soaking, washing, shaking, and rubbing of fresh longan fruit, characterized in that: The system includes a base plate (1), on which first mounting brackets (2) are symmetrically fixed on opposite sides of the top of the base plate (1). A rotating barrel structure (3) is rotatably connected between the two sets of first mounting brackets (2). A mounting plate (4) is fixed between the two sets of first mounting brackets (2). A driving mechanism (5) is fixed to the top of the mounting plate (4). The driving mechanism (5) is connected to the rotating barrel structure (3) and drives the rotating barrel structure (3) to rotate. A second mounting bracket (6) is fixed to the top of the first mounting brackets (2). A rotatable automatic sand-adding mechanism (7) is installed between the two sets of second mounting brackets (6). The automatic sand-adding machine... The structure (7) is located above the rotating barrel structure (3) and adds sand to the rotating barrel structure (3) at regular intervals. A water tank (8) is provided on the top of the bottom plate (1) and the water tank (8) is located below the rotating barrel structure (3). The water tank (8) is connected to an automatic water injection mechanism (9). The automatic water injection mechanism (9) is located on one side of the rotating barrel structure (3) and injects water into the rotating barrel structure (3) at regular intervals. A discharge hopper assembly (10) is installed on the top of the mounting plate (4). The discharge hopper assembly (10) is located below the rotating barrel structure (3) and in front of the water tank (8). The discharge hopper assembly (10) is provided with sieve holes. The rotating barrel structure (3) includes a rotating barrel (31), the outer wall of the rotating barrel (31) is provided with a longan inlet, the longan inlet is provided with a barrel cover assembly (32), the outer wall of the rotating barrel (31) is provided with a sand inlet (33) that cooperates with the automatic sand adding mechanism (7), and the sand inlet (33) can also be used as a drainage hole. The opening size of the sand inlet (33) gradually decreases from the outer wall of the rotating barrel (31) to the inner wall of the rotating barrel (31). The rotating barrel (31) is symmetrically fixed with fixed shafts (34) at opposite ends. The first mounting bracket (2) is mounted with a first seated bearing (35) on the top. The fixed shaft (34) is rotatably connected to the first seated bearing (35). The automatic sand-adding mechanism (7) includes two sets of second bearings (71), which are symmetrically fixed to the top of the second mounting frame (6). A hollow rotating shaft (72) is rotatably connected between the two sets of second bearings (71). A sand-collecting port is opened at the top of the rotating shaft (72). A rotary cylinder (73) is fixed to the top of one set of the second mounting frame (6). The rotary cylinder (73) is connected to one end of the rotating shaft (72) through a coupling (75) and a connecting shaft (76).

2. The integrated equipment for soaking, washing, shaking, and rubbing fresh longan fruit according to claim 1, characterized in that: The drive mechanism (5) includes a drive motor (51), a reducer (52), a drive sprocket (53), a driven sprocket (54), and a chain (55). The reducer (52) is mounted on the mounting plate (4). The input shaft of the reducer (52) is connected to the drive motor (51), and the output shaft of the reducer (52) is connected to the drive sprocket (53). The driven sprocket (54) is mounted on the outer wall of the fixed shaft (34). The drive sprocket (53) and the driven sprocket (54) are connected by a chain (55).

3. The integrated equipment for soaking, washing, shaking, and rubbing the peel of fresh longan fruit according to claim 1, characterized in that: The automatic water injection mechanism (9) includes a water pump (91), which is fixedly connected to the top of the water tank (8) and connected to the water tank (8). The water pump (91) is connected to a water hose (92). A telescopic cylinder (93) is installed on the top of the second mounting bracket (6). A water inlet block (94) is fixedly connected to the telescopic end of the telescopic cylinder (93). One end of the water hose (92) is connected to the water inlet block (94). A leak-proof rubber block (95) is installed on one side of the water inlet block (94) near the rotating barrel structure (3) by bolts. A water inlet pipe assembly (96) is provided on the side wall of the rotating barrel structure (3) and is tightly fitted with the leak-proof rubber block (95).

4. The integrated equipment for soaking, washing, shaking, and rubbing longan fruit according to claim 3, characterized in that: The water inlet pipe assembly (96) includes four sets of guide screws (961), and a limiting disk (962) is fixedly connected to the outer wall of the four sets of guide screws (961). A water inlet pipe (963) is slidably connected through the inner cavity of the limiting disk (962), and one end of the water inlet pipe (963) passes through the side wall of the rotating barrel structure (3).

5. The integrated equipment for soaking, washing, shaking, and rubbing fresh longan fruit according to claim 4, characterized in that: The water inlet pipe (963) is fixedly connected to the outer wall of the limiting sleeve, and the water inlet pipe (963) is fitted with a spring (964) on the outer wall of the water inlet pipe (963). The spring (964) is located between the limiting sleeve and the side wall of the rotating barrel structure (3).

6. The integrated equipment for soaking, washing, shaking, and rubbing the peel of fresh longan fruit according to claim 1, characterized in that: An electrical control box (11) is installed on the right side of the base plate (1) via a connecting rod. The electrical control box (11) is electrically connected to the drive mechanism (5), the automatic sand-adding mechanism (7), and the automatic water-injection mechanism (9).

7. The application method of the integrated equipment for soaking, washing, shaking, and rubbing longan fruit according to any one of claims 1-6, characterized in that: The application method includes the following steps: S1: Power on and set the operating parameters, and check whether the rotating barrel structure (3), automatic sand adding mechanism (7) and automatic water injection mechanism (9) are in their original positions; S2: Add fresh longan fruit into the rotating barrel structure (3) and add a certain amount of sand into the automatic sand adding mechanism (7); S3: Water immersion: Water is injected into the rotating barrel structure (3) through the automatic water injection mechanism (9) and soaked for a specified time; S4: After soaking, start the drive mechanism (5) to drive the rotating barrel structure (3) to rotate 180 degrees to drain the water and enter the water tank. After draining, the rotating barrel structure (3) rotates 180 degrees to return to its original position. S5: Add sand: The automatic sand adding mechanism (7) rotates 180 degrees to add sand into the rotating barrel structure (3). After the sand adding is completed, the automatic sand adding mechanism (7) returns to its original position. S6: Shaking and rubbing: Start the drive mechanism (5) to drive the rotating barrel structure (3) to rotate at the set frequency and time to shake and rub the skin; S7: Stop and unload: Open the lid of the rotating barrel structure (3), unload the fresh longan fruit and drop it into the discharge hopper assembly with screen holes, separate the sand and longan fruit and put them into baskets, wait for drying, complete the soaking and shaking of the fresh longan fruit and wait for the next cycle.

Citation Information

Patent Citations

  • Longan soaking and peel-rubbing integrated machine

    CN108771272A

  • Multifunctional red date cleaning machine

    CN208940987U