A gas regulator sealing detection device with fine-tuning structure
By designing a gas regulator seal detection device with a fine-tuning structure, the screw drives the hoist forward, and automatically adjusts the intake valve seat and seal gasket, solving the problems of complex operation and slow detection and adjustment speed in the prior art , improves production efficiency and reduces the requirements for operator technical level.
Patent Information
- Application Number
- CN202210064867.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-01-20
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2042-01-20
AI Technical Summary
The existing gas regulator sealing detection device is complex in operation, relies on the technical level of the operator, and the inspection and adjustment speed is slow and the production efficiency is low.
A gas regulator seal detection device with a fine-tuning structure is designed, including a fixture, a pinch rod, a adjusting seat, a drive member, a gas pipe and an air flowmeter. The pinch rod is driven forward by a screw to realize the intake valve seat and a sealing gasket. Automatic adjustment.
It achieves convenient operation and fast detection and adjustment speed, significantly improves production efficiency, and reduces the requirements for operator technical level.
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Figure CN114235305B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of gas regulator sealing detection devices, in particular to a gas regulator sealing detection device with a fine-tuning structure. Background Art
[0002] The gas regulator is an automatic pressure regulating device used in the gas supply system of a gas engine to provide the engine with gas with stable pressure. Figure 1 As shown, a gas regulator assembly 7 generally includes a shell, an air inlet 12 arranged on the shell, an air inlet valve seat 3 tightly mounted at the rear of the air inlet 2, a rocker arm assembly 4 mounted in the shell, and an air outlet interface, wherein a sealing gasket 11 is mounted on the rocker arm assembly 4 for sealing the mouth surface of the air inlet valve seat 3 when the machine is shut down. During the production process of this type of gas regulator assembly 7, due to the existence of processing errors, the joint surfaces of the sealing gasket 11 and the mouth surface of the air inlet valve seat 3 are often not parallel, so there is a leak due to poor sealing. Therefore, after the gas regulator assembly 7 is assembled, it is necessary to perform 100% sealing inspection and adjustment on the gas regulator assembly 7. At the same time, in order to simplify the adjustment, the length of the air inlet valve seat 3 is generally designed to be a negative tolerance. That is, during adjustment, it is only necessary to move the intake valve seat 3 towards the sealing gasket 11 until the sealing gasket 11 and the joint surface of the intake valve seat 3 are parallel and tightly joined. In the prior art, during detection and adjustment, the intake port 2 of a gas regulator assembly 7 is usually connected to compressed gas of a set pressure, the pressure is maintained and the leakage is observed, and then the operator uses a rod-shaped tool to knock the intake valve seat 3 towards the sealing gasket 11. This requires a very high technical level of the operator. If the knocking is too little, it is necessary to repeat the detection and knocking, and it must be adjusted after repeated attempts. Once the knocking amount is too large, it is necessary to disassemble the gas regulator assembly 7 as a whole, withdraw the intake valve seat 3 outward by a certain distance, and then reassemble other components, and then detect and adjust the sealing, which has low productivity. Summary of the invention
[0003] The purpose of the present invention is to provide a gas regulator sealing detection device with a fine-tuning structure, which has the advantages of easy operation, fast detection and adjustment speed, high production efficiency, and low requirements on the technical level of operators, thereby solving the problems in the prior art.
[0004] To achieve the above object, the present invention provides the following technical solution: a gas regulator sealing detection device with a fine-tuning structure, comprising:
[0005] A clamp 8, used for fixing the gas regulator assembly 7;
[0006] A push rod 2, used to push the intake valve seat 3 forward;
[0007] The adjusting seat 6 is provided with a cavity 601, and the push rod 2 is slidably mounted in the cavity 601. The adjusting seat 6 contacts and cooperates with the end face of the gas inlet 12 of the gas regulator assembly 7 through an external force at one end of the opening of the cavity 601, and the push rod 2 is provided with a through hole 201 for connecting the cavity 601 and the intake valve seat 3;
[0008] A driving member 1, mounted on the adjusting seat 6, and used to push the push rod 2 forward;
[0009] The air pipe 15 is connected to the cavity 601 and is used to supply compressed gas for sealing detection;
[0010] The air flow meter 13 is installed on the gas pipe 15 and is used to display the leakage of the gas regulator assembly 7.
[0011] Furthermore: a pressure gauge 14 is also installed on the air pipe 15.
[0012] Further: the driving member 1 is a screw, which includes a conical portion 101, a threaded section 102, and an optical axis section 103. The conical portion 101 is in contact with one end of the push rod 2 located in the cavity 601, the threaded section 102 is screwed into the adjustment seat 6, the optical axis section 103 extends out of the adjustment seat 6, and a second sealing ring 10 is provided between the optical axis section 103 and the adjustment seat 6, and the axis of the screw is perpendicular to the axis of the push rod 2.
[0013] Furthermore, the adjustment seat 6 is provided with a first sealing ring 5 at one end of the opening of the cavity 601 , and the first sealing ring 5 is used for sealing the connection between the adjustment seat 6 and the end face of the air inlet 12 of the gas regulator assembly 7 .
[0014] Beneficial effects of the present invention: the present invention provides a gas regulator sealing detection device with a fine-tuning structure. When in use, the gas regulator assembly is fixed on a fixture, and then one end of the cavity opening of the adjustment seat is pressed and contacted with the air inlet end face of the gas regulator assembly, so that the push rod is extended into the air inlet and abuts against the air inlet valve seat, and then compressed gas of a specified pressure is introduced through the air pipe, and the indication of the air flow meter is observed. If it is not zero, it indicates a leakage. At this time, the screw is rotated into the adjustment seat, and under the action of the cone part, the push rod is pushed forward to push the air inlet valve seat toward the sealing gasket until the indication of the air flow meter is zero, indicating that the adjustment is in place. It has the advantages of convenient operation and fast detection and adjustment speed, which significantly improves production efficiency and reduces the requirements on the technical level of operators. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of the present invention.
[0016] Figure 2 for Figure 1 A partial enlarged view of point A in the middle. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0018] See also Figure 1-2 A gas regulator sealing detection device with a fine-tuning structure includes: a clamp 8, a push rod 2, an adjustment seat 6, a driving member 1, an air pipe 15, and an air flow meter 13. The clamp 8 is used to fix the gas regulator assembly 7; the push rod 2 is used to push the intake valve seat 3 forward; the adjustment seat 6 is provided with a cavity 601, and the push rod 2 is slidably installed in the cavity 601. The adjustment seat 6 contacts and cooperates the end face of one end of the cavity 601 opening with the end face of the air inlet 12 of the gas regulator assembly 7 through an external force. The push rod 2 is provided with a through hole 201 for connecting the cavity 601 and the intake valve seat 3; the driving member 1 is installed on the adjustment seat 6 to push the push rod 2 forward; the air pipe 15 is connected with the cavity 601 to supply compressed gas for sealing detection; the air flow meter 13 is installed on the air pipe 15 and is used to display the leakage of the gas regulator assembly 7. Specifically, a quick clamp 9 is installed at a position on the fixture 8 that matches the adjustment seat 6. Generally, the quick clamp 9 is a push-pull quick clamp. In this way, when the gas regulator assembly 7 is installed on the fixture, the adjustment seat 6 is aligned with the end face of the air inlet 12 so that the push rod 2 extends into the air inlet 12, and the adjustment seat 6 is quickly pressed against the end face of the air inlet 12 with the quick clamp 9, so that the adjustment seat 6 generates a pressing thrust through the quick clamp 9 to contact and cooperate with the end face of the opening of the cavity 601 of the adjustment seat 6 with the end face of the air inlet 12 of the gas regulator assembly 7. After the detection and adjustment are completed, the quick clamp 9 can be loosened to conveniently remove the adjustment seat 6 and the gas regulator assembly 7, and the operation is convenient and quick.
[0019] Preferably, a pressure gauge 14 is also installed on the air pipe 15, so that it is convenient to observe whether the pressure value of the compressed gas in the air pipe is within the specified requirements.
[0020] Preferably: the driving member 1 is a screw, which includes a conical portion 101, a threaded section 102, and an optical axis section 103. The conical portion 101 is in contact with one end of the push rod 2 located in the cavity 601, the threaded section 102 is screwed into the adjustment seat 6, the optical axis section 103 extends out of the adjustment seat 6, and a second sealing ring 10 is provided between the optical axis section 103 and the adjustment seat 6 to prevent leakage of the detection gas from affecting the detection result. In order to improve the sensitivity, the axis of the screw is arranged perpendicular to the axis of the push rod 2.
[0021] Preferably, a first sealing ring 5 is installed at one end of the opening of the cavity 601 of the adjustment seat 6, and the first sealing ring 5 is used to seal the connection between the adjustment seat 6 and the end face of the air inlet 12 of the gas regulator assembly 7 to prevent leakage of the detection gas from affecting the detection result.
[0022] The present invention provides a gas regulator sealing detection device with a fine-tuning structure. When in use, the gas regulator assembly 7 is fixed on a fixture, and then one end of the cavity 601 opening of the adjustment seat 6 is pressed and contacted with the end face of the air inlet 12 of the gas regulator assembly 7, so that the push rod 2 is extended into the air inlet 12 and abuts against the air inlet valve seat 3, and then compressed gas of a specified pressure is introduced through the air pipe 15, and the indication of the air flow meter 13 is observed. If it is not zero, it indicates that there is a leakage. At this time, the screw is rotated into the adjustment seat 6, and under the action of the conical part 101, the push rod 2 is pushed forward to push the air inlet valve seat 3 toward the sealing gasket 11 until the indication of the air flow meter 13 is zero, indicating that the adjustment is in place. The device has the advantages of convenient operation and fast detection and adjustment speed, which significantly improves the production efficiency and reduces the requirements on the technical level of the operator.
[0023] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0024] In the description of the present invention, it is necessary to understand that the orientations or positional relationships indicated by terms such as “upper”, “lower”, “left”, “right”, “top” and “bottom” are based on the orientations or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A gas regulator sealing detection device with a fine-tuning structure, characterized in that: include: A clamp (8) for fixing the gas regulator assembly (7); A push rod (2) is used to push the intake valve seat (3) forward; An adjusting seat (6) is provided with a cavity (601), the push rod (2) is slidably mounted in the cavity (601), the adjusting seat (6) uses an external force to bring an end face located at an opening end of the cavity (601) into contact with an end face of an air inlet (12) of the gas regulator assembly (7), and the push rod (2) is provided with a through hole (201) for connecting the cavity (601) and the air inlet valve seat (3); A driving member (1) mounted on the adjusting seat (6) and used for pushing the push rod (2) forward; An air pipe (15) communicated with the cavity (601) and used for supplying compressed gas for sealing detection; an air flow meter (13), mounted on the gas pipe (15), and used to display the leakage amount of the gas regulator assembly (7); The air pipe (15) is also provided with a pressure gauge (14); The driving member (1) is a screw rod, comprising a conical portion (101), a threaded section (102), and an optical axis section (103); the conical portion (101) is in contact with one end of the push rod (2) located in the cavity (601); the threaded section (102) is screwed into the adjustment seat (6); the optical axis section (103) extends out of the adjustment seat (6); a second sealing ring (10) is provided between the optical axis section (103) and the adjustment seat (6); and the axis of the screw rod is perpendicular to the axis of the push rod (2).
2. A gas regulator sealing detection device with a fine-tuning structure according to claim 1, characterized in that: The regulating seat (6) is provided with a first sealing ring (5) at one end of the opening of the cavity (601), and the first sealing ring (5) is used to seal the connection between the regulating seat (6) and the end face of the gas inlet (12) of the gas regulator assembly (7).
Citation Information
Patent Citations
Gas regulator sealing performance detection device with fine adjustment structure
CN216594034U