A U-shaped aluminum channel bending machine

By introducing automatic induction and burr grinding functions in the U-shaped aluminum groove bending machine, the problem of manual placement and burr removal efficiency is solved, automatic grinding and stable bending of raw material plates are realized, and overall bending efficiency and safety are improved. sex.

CN114247779BActive Publication Date: 2024-12-27TAISHAN JIANXINGMEI ALUMINUM PROD CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202111566553.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-12-20
Publication Date
2024-12-27
Estimated Expiration
2041-12-20

AI Technical Summary

Technical Problem

The existing U-shaped aluminum groove bending machines require manual placement of raw material plates, which are inefficient and have safety hazards. They cannot automatically remove burrs around the raw material plates, resulting in tiny burrs cracks on the edges causing stress concentration and breakage.

Method used

A U-shaped aluminum groove bending machine including main hydraulic cylinder, burr grinding parts and induction hoisting parts is designed. It can automatically induce the raw material plate and lift it to the burr grinding height, and automatically grind the burr around the raw material plate. And bend the raw material plate after grinding.

Benefits of technology

Automatic induction and burr grinding of raw material plates are realized, bending efficiency is improved, stress concentration and breakage problems caused by edge burrs are avoided, and the stability and safety of raw material plates are ensured.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN114247779B_ABST
    Figure CN114247779B_ABST
Patent Text Reader

Abstract

The present invention belongs to the field of U-shaped aluminum trough bending machines, and in particular relates to a U-shaped aluminum trough bending machine, comprising a machine body, a main hydraulic cylinder is fixedly arranged on the top side of the inner part of the machine body, a sheet metal bending component is arranged at the output end of the main hydraulic cylinder, a burr grinding component is arranged between the sheet metal bending component and the main hydraulic cylinder, an induction lifting component is arranged on the inner side of the bottom of the machine body, a transport pulley is rotatably arranged on the outer side of the bottom of the machine body, a transport belt is sleeved on the outer side of the transport pulley, a blanking plate is fixedly arranged on the transport belt close to the machine body, the raw material plate can be automatically sensed and lifted to a burr grinding height, the burrs around the raw material plate can be automatically ground to prevent the plate from breaking due to stress concentration caused by tiny burrs and cracks on the edge, and the raw material plate can be bent after the burrs are ground.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention belongs to the field of U-shaped aluminum channel bending machines, and in particular relates to a U-shaped aluminum channel bending machine. Background Art

[0002] The bending machine is an important equipment for bending and forming workpieces in the sheet metal industry. Its function is to press steel plates into parts of various shapes according to process requirements. In the prior art, the bending machine used to bend round tubes, profiles or plate roads generally includes a base and a bending operating table arranged on the base. When the bending work is in progress, the operator will place the workpiece to be bent on the operating table for bending operation.

[0003] The prior art has the following deficiencies:

[0004] 1. Manual placement is required, which is not only inefficient but also poses a safety hazard.

[0005] 2. It is impossible to grind the burrs around the raw material plate, resulting in tiny burrs and cracks on the edges, causing stress concentration and breakage.

[0006] Therefore, there is an urgent need for a U-shaped aluminum trough bending machine that can automatically sense the raw material plate and lift it to the burr grinding height, automatically grind the burrs around the raw material plate to prevent breakage due to stress concentration caused by tiny burrs and cracks on the edge, and bend the raw material plate after grinding the burrs. Summary of the invention

[0007] The purpose of the present invention is to address the above-mentioned problems existing in the existing technology and propose a U-shaped aluminum trough bending machine that can automatically sense the raw material plate and lift it to the burr grinding height, automatically grind the burrs around the raw material plate to prevent breakage due to stress concentration caused by tiny burrs and cracks on the edge, and bend the raw material plate after grinding the burrs.

[0008] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a U-shaped aluminum channel bending machine, including a machine body, a main hydraulic cylinder is fixedly provided on the top side of the inner part of the machine body, a sheet metal bending component is provided at the output end of the main hydraulic cylinder, a burr grinding component is provided between the sheet metal bending component and the main hydraulic cylinder, an induction lifting component is provided on the inner side of the bottom of the machine body, a transport pulley is rotatably provided on the outer side of the bottom of the machine body, a transport belt is provided on the outer side of the transport pulley, and a blanking plate is fixed on the transport belt close to the machine body.

[0009] Preferably, the burr grinding component is rotatably disposed on the sheet metal bending component to grind burrs around the raw material plate, the sheet metal bending component cooperates with the induction lifting component to bend the raw material plate, and the blanking plate has a certain inclination angle to facilitate the raw material plate to fall into the induction lifting component.

[0010] The camming mechanism is a kind of mechanism that is used for the lifting of the lifting lever, and the mechanism of lifting the lifting lever is a kind of mechanism that is used for the lifting of the lifting lever and the lifting of the lifting lever.

[0011] Preferably, the sheet metal bending component comprises a support rod, a suction cup slide rod is slidably provided on the inner side of the bottom of the support rod, the suction cup slide rod is connected to the support rod by a suction cup spring, the suction cup spring is filled with hydraulic fluid, an air pump is fixedly provided on the side of the suction cup slide rod away from the suction cup spring, a suction cup is fixedly provided on the side of the air pump away from the suction cup spring, an air passage is opened between the air pump and the suction cup, an upper bending frame is fixedly provided on the outside of the support rod at the place where the suction cup spring is located, upper bending motors are respectively fixedly provided on both sides of the upper bending frame, a bending pinion is fixedly provided at the output end of the upper bending motor, the bending pinion is meshed with a bending gear, a bending screw is provided on the internal threaded sleeve of the bending gear, and a bending head is fixedly provided on the end of the bending screw away from the upper bending motor.

[0012] Preferably, the burr grinding component includes a rotating frame, which is rotatably arranged on the support rod, a rotating large gear is provided on the external fixed sleeve of the support rod, a rotating motor is fixedly provided on the side of the rotating large gear away from the support rod, a rotating small gear is fixedly provided on the output end of the rotating motor, the rotating small gear is meshed with the rotating large gear for transmission, a push rod piston is slidably provided on the side of the rotating frame away from the rotating motor, the push rod piston is connected to the suction cup spring, and a push rod is fixedly provided on the side of the push rod piston away from the rotating motor.

[0013] Preferably, the support rod is located at the outside of the top rod and is slidingly provided with a grinding slide, the grinding slide and the support rod are connected by a slide spring, a pull rod is slidingly provided at the top inner side of the grinding slide, the pull rod and the grinding slide are connected by a pull rod spring, the pull rod is slidingly provided with a block rod slider at one end of the pull rod away from the pull rod spring, a block rod is fixedly provided on the block rod slider away from the side of the pull rod, the block rod and the grinding slide are connected by a block rod spring, a grinding motor is fixedly provided at the output end of the grinding motor, the grinding pinion is meshed with a grinding large gear, the grinding pinion is meshed with a grinding large gear, a grinding rotating rod is provided with a grinding sleeve on the internal fixed sleeve of the grinding large gear, the grinding rotating rod is provided with a grinding sleeve sliding sleeve in the direction away from the grinding large gear, the grinding sleeve is connected to the grinding rotating rod by a grinding spring, and a grinding head is fixedly provided on the side of the grinding sleeve away from the grinding rotating rod.

[0014] Beneficial Effects

[0015] The present invention provides a U-shaped aluminum channel bending machine through improvement, which has the following improvements and advantages compared with the prior art:

[0016] 1. By setting the induction lifting component, the raw material plate can be automatically sensed and lifted to the burr grinding height.

[0017] 2. By setting up the burr grinding parts, the burrs around the raw material plate can be automatically ground to prevent breakage caused by stress concentration due to tiny burrs and cracks on the edges.

[0018] 3. By setting the sheet metal bending parts, the raw material sheet can be bent after grinding the burrs. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a stereogram of the present invention;

[0020] Figure 2 A top view of the present invention;

[0021] Figure 3 for Figure 2 Sectional view at AA;

[0022] Figure 4 for Figure 3 A partial enlarged view of point B in the middle;

[0023] Figure 5 for Figure 3 A partial enlarged view of point C in the middle;

[0024] Figure 6 for Figure 4 A partial enlarged view of point D in the middle;

[0025] Figure 7 for Figure 6 A partial enlarged view of point F in the middle;

[0026] Figure 8 for Figure 6 A partial enlarged view of point E in the middle.

[0027] In the figure: 10, machine body; 11, main hydraulic cylinder; 12, bending base; 13, raw material plate; 14, loading plate; 15, loading spring; 16, induction slide; 17, ejector head; 18, ejector rod; 19, lower bending rod; 20, ejector spring; 21, lower bending hydraulic cylinder; 22, conveyor belt; 23, conveyor pulley; 24, unloading plate; 25, support rod; 26, rotating motor; 27, rotating large gear; 28, rotating small gear; 29, rotating frame; 30, upper bending motor; 31, bending screw; 32, bending large gear; 33, bending small gear; 34, bending head; 35, Suction cup spring; 36. Suction cup; 37. Air pump; 38. Suction cup slide; 39. Upper bending frame; 40. Grinding head; 41. Grinding sleeve; 42. Grinding spring; 43. Grinding rotating rod; 44. Grinding slide; 45. Pull rod; 46. Pull rod spring; 47. Slide spring; 48. Grinding motor; 49. Grinding large gear; 50. Grinding small gear; 51. Stop rod; 52. Stop rod spring; 53. Stop rod slider; 54. Ejector rod; 55. Ejector rod piston; 56. Inductive slider; 57. Inductive spring; 81. Inductive lifting component; 82. Sheet metal bending component; 83. Burr grinding component. DETAILED DESCRIPTION

[0028] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

[0029] In the description of the present invention, it should be noted that the terms "inside", "below", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of the invention is usually placed when in use, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0030] Combination Figure 1-8A U-shaped aluminum channel bending machine includes a machine body 10, a main hydraulic cylinder 11 is fixedly arranged on the top side of the machine body 10, a sheet metal bending component 82 is arranged at the output end of the main hydraulic cylinder 11, a burr grinding component 83 is arranged between the sheet metal bending component 82 and the main hydraulic cylinder 11, an induction lifting component 81 is arranged on the inner side of the bottom of the machine body 10, a conveying pulley 23 is rotatably arranged on the outer side of the bottom of the machine body 10, a conveying belt 22 is arranged on the outer side of the conveying pulley 23, and a blanking plate 24 is fixedly arranged on the conveying belt 22 close to the machine body 10.

[0031] Furthermore, the burr grinding component 83 is rotatably set on the plate bending component 82 to grind the burrs around the raw material plate. The plate bending component 82 cooperates with the induction lifting component 81 to bend the raw material plate. The blanking plate 24 has a certain inclination angle to facilitate the raw material plate to fall into the induction lifting component 81.

[0032] Furthermore, the induction lifting component 81 includes a bending base 12, which is arranged at the bottom of the machine body 10 and penetrates to the outside of the bottom of the machine body 10, a loading plate 14 is slidably provided on the inner side of the top of the bending base 12, and the loading plate 14 is connected to the bending base 12 by a loading spring 15, and a raw material plate 13 is placed on the side of the loading plate 14 away from the loading spring 15, and a lifting rod 18 is slidably provided on the inner side of the bottom of the bending base 12, and the lifting rod 18 is connected to the bending base 12 by a lifting spring 20, and the lifting rod 18 is away from the lifting spring 2 0 is fixedly provided with a ejecting head 17 at one end, and sensing slide blocks 56 are slidably provided on both sides of the ejecting rod 18. The sensing slide block 56 is connected to the bending base 12 through a sensing spring 57. A sensing slide bar 16 is fixedly provided at the side of the loading plate 14 close to the ejecting spring 20 and corresponding to the sensing slide block 56. The bending base 12 is located on the side of the ejecting spring 20 away from the ejecting rod 18 and is fixedly provided with a lower bending hydraulic cylinder 21. A lower bending rod 19 is fixedly provided at the output end of the lower bending hydraulic cylinder 21. The lower bending rod 19 is slidably penetrated and connected with the machine body 10 and the bending base 12.

[0033] Furthermore, the sheet bending component 82 includes a support rod 25, a suction cup slide rod 38 is slidably provided on the inner side of the bottom of the support rod 25, the suction cup slide rod 38 is connected to the support rod 25 by a suction cup spring 35, the suction cup spring 35 is filled with hydraulic fluid, an air pump 37 is fixedly provided on the side of the suction cup slide rod 38 away from the suction cup spring 35, a suction cup 36 is fixedly provided on the side of the air pump 37 away from the suction cup spring 35, an air passage is opened between the air pump 37 and the suction cup 36, an upper bending frame 39 is fixedly provided on the outside of the support rod 25 at the suction cup spring 35, an upper bending motor 30 is fixedly provided on both sides of the upper bending frame 39, a bending pinion 33 is fixedly provided at the output end of the upper bending motor 30, the bending pinion 33 is meshed with a bending gear 32, a bending screw 31 is provided on the internal threaded sleeve of the bending gear 32, and a bending head 34 is fixedly provided on the end of the bending screw 31 away from the upper bending motor 30.

[0034] Furthermore, the burr grinding component 83 includes a rotating frame 29, which is rotatably arranged on the support rod 25. A rotating large gear 27 is fixedly sleeved on the outside of the support rod 25. A rotating motor 26 is fixedly arranged on the side of the rotating large gear 27 away from the support rod 25. A rotating small gear 28 is fixedly arranged on the output end of the rotating motor 26. The rotating small gear 28 is meshed with the rotating large gear 27 for transmission. A push rod piston 55 is slidably arranged on the side of the rotating frame 29 away from the rotating motor 26. The push rod piston 55 is connected to the suction cup spring 35. A push rod 54 is fixedly arranged on the side of the push rod piston 55 away from the rotating motor 26.

[0035] Further, a grinding slide 44 is slidably provided on the outer side of the bracket rod 25 at the top rod 54, and the grinding slide 44 is connected to the bracket rod 25 by a slide spring 47. A pull rod 45 is slidably provided on the inner top of the grinding slide 44, and the pull rod 45 is connected to the grinding slide 44 by a pull rod spring 46. A stopper slide 53 is slidably provided on one end of the pull rod 45 away from the pull rod spring 46, and a stopper slide 51 is fixedly provided on the side of the stopper slide 53 away from the pull rod 45, and the stopper slide 51 is connected to the grinding slide 44 by a stopper spring 52. Next, a grinding motor 48 is fixedly provided on the baffle rod 51 in the direction away from the baffle rod spring 52, a grinding pinion 50 is fixedly provided on the output end of the grinding motor 48, the grinding pinion 50 is meshed with a grinding large gear 49, a grinding rotating rod 43 is provided in a fixed sleeve inside the grinding large gear 49, a grinding sleeve 41 is provided on the sliding sleeve of the grinding rotating rod 43 away from the grinding large gear 49, the grinding sleeve 41 is connected to the grinding rotating rod 43 by a grinding spring 42, and a grinding head 40 is fixedly provided on the side of the grinding sleeve 41 away from the grinding rotating rod 43.

[0036] How it works

[0037] When the U-shaped aluminum groove bending machine starts to start from a static state, the raw material plate 13 is disposed at the loading plate 14 from the conveyor belt 22 via the unloading plate 24. The raw material plate 13 is pressed down by gravity, and the loading plate 14 drives the sensing slide bar 16 to move in the direction of the loading spring 15. The sensing slide bar 16 pushes the sensing slider 56 to move in the direction away from the ejecting rod 18. The sensing slider 56 is separated from the ejecting rod 18, and the ejecting rod 18 drives the ejecting head 17 to move in the direction of the raw material plate 13 and lifts the raw material plate 13 to the suction cup 36. The suction cup 36 is lifted and drives the suction cup slide bar 38 to move. The suction cup slide bar 38 squeezes the hydraulic fluid and pushes the ejector piston 55 to move. The ejector piston 55 drives the ejector 54 to move in the direction away from the rotating motor 26. The ejector 54 pushes the baffle bar 51 to drive the grinding slide 44 to move, and the grinding head 40 moves to the edge of the raw material plate 13. When the pull rod 45 is close to one end of the pull rod spring 46 and contacts the bracket rod 25, the pull rod 45 and the grinding slide 44 slide relative to each other, the pull rod 45 pushes the blocking rod slider 53 to drive the blocking rod 51 to move in the direction of the blocking rod spring 52, the blocking rod 51 is out of contact with the top rod 54, and the grinding slide 44 moves in the direction of the rotating motor 26 under the action of the slide spring 47, and the grinding head 40 contacts and closely adheres to the edge of the raw material plate 13. At this time, the grinding motor 48 starts to deburr the edge of the raw material plate 13, and the rotating motor 26 starts to make the rotating frame 29 rotate around, so that the grinding head 40 grinds the raw material plate 13 around to prevent the raw material plate 13 from having burrs on the edge of the raw material plate 13. The unevenness leads to stress concentration, which may break when bending.

[0038] When the raw material plate 13 is polished all around, the main hydraulic cylinder 11 starts to drive the support rod 25 to move toward the ejector rod 18, and the suction cup 36 drives the raw material plate 13 to push the ejector rod 18 to its original position. The lower bending hydraulic cylinder 21 starts to drive the lower bending rod 19 to move toward the raw material plate 13, and the lower bending rod 19 contacts the raw material plate 13. At the same time, the upper bending motor 30 starts to drive the bending gear 32 to rotate through the bending pinion 33, and the bending gear 32 drives the bending head 34 to move and contact the raw material plate 13 through the bending screw 31. The bending head 34 moves relative to the lower bending rod 19 to bend the raw material plate 13, and the main hydraulic cylinder 11 resets and moves, and the air pump 37 moves to blow air into the suction cup 36, and the suction cup 36 is separated from the raw material plate 13, and the bending is completed. After the bent raw material plate 13 is taken away, the main hydraulic cylinder 11 moves toward the ejector rod 18 again, and the suction cup 36 contacts and pushes the ejector head 17 to move toward the ejector rod 18. The suction cup 36 passes through the middle through hole of the carrier plate 14 to push the ejector rod 18 to its original position and fix it.

[0039] The above descriptions are merely embodiments of the present invention, and are not intended to limit the patent protection scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention's specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A U-shaped aluminum channel bending machine, comprising a machine body (10), characterized in that: A main hydraulic cylinder (11) is fixedly arranged on the top side of the machine body (10), a sheet metal bending component (82) is arranged at the output end of the main hydraulic cylinder (11), a burr grinding component (83) is arranged between the sheet metal bending component (82) and the main hydraulic cylinder (11), an induction lifting component (81) is arranged on the inner side of the bottom of the machine body (10), a transport pulley (23) is rotatably arranged on the outer side of the bottom of the machine body (10), a transport belt (22) is sleeved on the outside of the transport pulley (23), and a blanking plate (24) is fixedly arranged on the transport belt (22) close to the machine body (10); The sheet material bending component (82) comprises a support rod (25), a suction cup slide rod (38) is slidably provided on the inner side of the bottom of the support rod (25), the suction cup slide rod (38) is connected to the support rod (25) via a suction cup spring (35), the suction cup spring (35) is filled with hydraulic fluid, an air pump (37) is fixedly provided on the side of the suction cup slide rod (38) away from the suction cup spring (35), a suction cup (36) is fixedly provided on the side of the air pump (37) away from the suction cup spring (35), and the air pump (37) is open to the suction cup (36). There is an airway conduction, an upper bending frame (39) is fixedly sleeved on the outside of the support rod (25) at the place of the suction cup spring (35), and upper bending motors (30) are fixedly mounted on both sides of the upper bending frame (39), and a bending pinion (33) is fixedly mounted on the output end of the upper bending motor (30), and the bending pinion (33) is meshed with a bending large gear (32), and a bending screw (31) is threadedly sleeved inside the bending large gear (32), and a bending head (34) is fixedly mounted on one end of the bending screw (31) away from the upper bending motor (30); The burr grinding component (83) comprises a rotating frame (29), the rotating frame (29) is rotatably arranged on the support rod (25), the support rod (25) is provided with a rotating gear (27) on the outer fixed sleeve, a rotating motor (26) is fixedly arranged on the side of the rotating gear (27) away from the support rod (25), a rotating pinion (28) is fixedly arranged on the output end of the rotating motor (26), the rotating pinion (28) is meshed with the rotating gear (27) for transmission, a push rod piston (55) is slidably arranged on the side of the rotating frame (29) away from the rotating motor (26), the push rod piston (55) is connected to the suction cup spring (35), and a push rod (54) is fixedly arranged on the side of the push rod piston (55) away from the rotating motor (26); The support rod (25) is located at the top rod (54) and is provided with a grinding slide (44) for sliding outside. The grinding slide (44) and the support rod (25) are connected via a slide spring (47). A pull rod (45) is provided at the top of the inner side of the grinding slide (44) for sliding. The pull rod (45) and the grinding slide (44) are connected via a pull rod spring (46). A stop rod slider (53) is provided at one end of the pull rod (45) away from the pull rod spring (46). A stop rod (51) is fixed to the side of the stop rod slider (53) away from the pull rod (45). The stop rod (51) and the grinding slide (44) are connected via a stop rod spring (52). ), a grinding motor (48) is fixedly provided on the blocking rod (51) in a direction away from the blocking rod spring (52), a grinding pinion (50) is fixedly provided on the output end of the grinding motor (48), the grinding pinion (50) is meshed with a grinding large gear (49), a grinding rotating rod (43) is provided on a fixed sleeve inside the grinding large gear (49), a grinding sliding sleeve (41) is provided on a sliding sleeve in a direction away from the grinding large gear (49), the grinding sliding sleeve (41) is connected to the grinding rotating rod (43) via a grinding spring (42), and a grinding head (40) is fixedly provided on the side of the grinding sliding sleeve (41) away from the grinding rotating rod (43).

2. A U-shaped aluminum channel bending machine according to claim 1, characterized in that: The burr grinding component (83) is rotatably arranged on the plate bending component (82) to grind the burrs around the raw material plate. The plate bending component (82) cooperates with the induction lifting component (81) to bend the raw material plate. The blanking plate (24) has a certain inclination angle to facilitate the raw material plate to fall into the induction lifting component (81).

3. A U-shaped aluminum channel bending machine according to claim 1, characterized in that: The inductive lifting component (81) comprises a bending base (12), the bending base (12) is arranged at the bottom of the machine body (10) and penetrates to the outside of the bottom of the machine body (10), a loading plate (14) is slidably provided on the inner side of the top of the bending base (12), the loading plate (14) and the bending base (12) are connected by a loading spring (15), a raw material plate (13) is placed on the side of the loading plate (14) away from the loading spring (15), a lifting rod (18) is slidably provided on the inner side of the bottom of the bending base (12), the lifting rod (18) and the bending base (12) are connected by a lifting spring (20), and the lifting rod (18) is away from the lifting spring (20). A material ejection head (17) is fixedly provided at one end, and sensing slide blocks (56) are slidably provided on both sides of the material ejection rod (18), and the sensing slide block (56) is connected to the bending base (12) via a sensing spring (57). A sensing slide bar (16) is fixedly provided at a side of the material loading plate (14) close to the material ejection spring (20) and corresponding to the sensing slide block (56). A lower bending hydraulic cylinder (21) is fixedly provided on the bending base (12) on the side of the material ejection spring (20) away from the material ejection rod (18), and a lower bending rod (19) is fixedly provided at the output end of the lower bending hydraulic cylinder (21), and the lower bending rod (19) is slidably connected with the machine body (10) and the bending base (12).