Solar module installation and support system

Abstract

A device for mounting and supporting one or more solar modules is provided. The device may include a front wall and a rear wall. The device may also include a curved surface connecting the front and rear walls to form a base of the device. The base of the device may have a curved bottom. Furthermore, the base of the device may be configured to mount and support one or more solar modules. Related methods are also provided.

Description

[0001] This application is a divisional application of the invention patent filed on June 16, 2017, with application number 201780044302.0 (international application number PCT / US2017 / 038017) entitled "Solar Module Installation and Support System".

[0002] Cross-reference to related applications

[0003] This application claims priority to U.S. Provisional Application No. 62 / 351,593, filed June 17, 2016, entitled “POWERFIELD SOLAR MODULE MOUNTING, BALLASTING, AND CLIP SYSTEM”, and U.S. Provisional Application No. 62 / 412,891, filed October 26, 2016, entitled “BALLASTED SUPPORT AND MOUNTING SYSTEMS FOR SOLAR PANELS”, the disclosure of which is incorporated herein by reference in its entirety. Technical Field

[0004] This invention relates generally to renewable energy, and more specifically to systems for installing, supporting and fixing solar modules. Background Technology

[0005] Methods and articles of manufacture for mounting / supporting and securing one or more solar modules are provided, including apparatus. In some example embodiments, an apparatus for mounting, supporting, and securing solar modules is provided. The apparatus may include: a front wall; a rear wall disposed opposite the front wall; and a curved surface connecting the front wall and the rear wall to form a base of the apparatus. The base of the apparatus may have a curved bottom. The apparatus may be configured to mount and support one or more solar modules.

[0006] In some variations, one or more of the features disclosed herein, including the following characteristics, may optionally be included in any feasible combination: The radius of curvature of the curved bottom may vary along an axis parallel to the front and / or rear walls. The radius of curvature of the curved bottom may vary along an axis perpendicular to the front and / or rear walls.

[0007] In some variations, the base may be hollow. The base may be configured to accommodate one or more types of ballast within its cavity. The cavity of the base may be divided into multiple compartments. One or more of the multiple compartments may be configured to accommodate one or more types of ballast. The base may also include one or more protrusions and / or recesses along the front wall, rear wall, and / or curved surfaces connecting the front and rear walls. The one or more protrusions and / or recesses may be configured to receive at least one divider for dividing the cavity of the base into multiple compartments.

[0008] In some variations, the base may include a support edge along the top periphery of the base. The support edge may include an upper support edge and a lower support edge. The upper and lower support edges may be separated by a recess. One or more solar modules may be attached to the base via the recess. The lower support edge also includes one or more holes. The one or more holes may be positioned along the rear wall of the base on a portion of the lower support edge. The one or more holes may be configured to receive one or more pins and / or lugs. The one or more pins and / or lugs may be inserted into the one or more holes to secure one or more solar modules to the base.

[0009] In some variations, the support edge may include a rear flange along the rear wall of the base and a front flange near the front wall of the base. The rear flange may be configured to engage with a top clamp. The front flange may be configured to engage with a bottom clamp. One or more solar modules may be attached to the base via the top and bottom clamps. The top clamp may include a first channel, and a second clamp may include a second channel. The first and second channels may be configured as a frame to receive one or more solar modules. The first and / or second channel may include cushioning elements.

[0010] In some variations, the support edge may include one or more recesses and / or protrusions configured to dissipate heat and / or moisture. The support edge and the base may be molded as a single piece. The support edge may be separate from and detachable from the base. The front wall of the base may be lower than the rear wall of the base to form a ramp across the top of the base. One or more solar modules may be angled along the ramp across the top of the base.

[0011] In some example embodiments, a method for installing one or more solar modules is provided. The method may include attaching a first solar module to a first mounting and support system. The method may also include attaching a second solar module to the first mounting and support system. The first mounting and support system can install and support the first and second solar modules.

[0012] In some variations, the method may include attaching a first solar module to a second mounting and support system. The first solar module may be mounted on both the first mounting and support system and the second mounting system.

[0013] Embodiments of the present subject matter may include, but are not limited to, devices consistent with those described herein. Details of one or more variations of the subject matter described herein are set forth in the accompanying drawings and the following description. Other features and advantages of the subject matter described herein will become apparent from the specification, drawings, and claims. While certain features of the currently disclosed subject matter have been described for illustrative purposes, it should be readily understood that these features are not intended to be limiting. The claims following this disclosure are intended to define the scope of the protected subject matter. Attached Figure Description

[0014] The accompanying drawings, which are included in and form part of this specification, illustrate certain aspects of the subject matter disclosed herein and, together with the specification, help to explain some principles associated with the disclosed embodiments. In the drawings:

[0015] Figure 1A Perspective views of ballast supports and mounting systems consistent with some embodiments of the present subject are depicted;

[0016] Figure 1B Perspective views of ballast supports and mounting systems consistent with some embodiments of the present subject are depicted;

[0017] Figure 1C Perspective views of ballast supports and mounting systems consistent with some embodiments of the present subject are depicted;

[0018] Figure 1D A front view of a ballast support and mounting system is depicted, consistent with some embodiments of the present subject.

[0019] Figure 1E A rear view depicting a ballast support and mounting system consistent with some embodiments of the present subject is shown;

[0020] Figure 1F Self-stabilizing ballast supports and mounting systems consistent with some embodiments of the current subject are described;

[0021] Figure 1G A bottom view depicting a ballast support and mounting system consistent with some embodiments of the present subject is shown;

[0022] Figure 2A A clamp-based attachment system consistent with some implementations of the present topic is described;

[0023] Figure 2B A clamp-based attachment system consistent with some implementations of the present topic is described;

[0024] Figure 3A The installation of solar modules is depicted through a clamp-based attachment system consistent with some implementations of the present topic;

[0025] Figure 3B A side view depicts a solar module mounted via a clamp-based attachment system consistent with some embodiments of the present subject.

[0026] Figure 3C A clamp-based attachment system consistent with some implementations of the present topic is described;

[0027] Figure 3D A clamp-based attachment system consistent with some implementations of the present topic is described;

[0028] Figure 3E A clamp-based attachment system consistent with some implementations of the present topic is described;

[0029] Figure 3F A side view is depicted of a frameless solar module mounted using a clamp-based attachment system consistent with some implementations of the present subject.

[0030] Figure 3G A side view is depicted of a frameless solar module mounted using a clamp-based attachment system consistent with some implementations of the present subject.

[0031] Figure 3H A side view of a clamp-based attachment system consistent with some implementations of the present topic is depicted;

[0032] Figure 4A A groove-based attachment system consistent with some implementations of the present topic is described;

[0033] Figure 4B The mounting of solar panels is depicted using a groove-based attachment system consistent with some implementations of the present topic;

[0034] Figure 4C The mounting of solar panels is depicted using a groove-based attachment system consistent with some implementations of the present topic;

[0035] Figure 4D The mounting of solar panels is depicted using a groove-based attachment system consistent with some implementations of the present topic;

[0036] Figure 4E A side view is depicted of a solar panel mounted using a groove-based attachment system consistent with some embodiments of the present subject.

[0037] Figure 4F A side view is depicted of a solar panel mounted using a groove-based attachment system consistent with some embodiments of the present subject.

[0038] Figure 5A A perspective view of a ballast mounting and support system with an alternative base structure consistent with some embodiments of the present subject is depicted.

[0039] Figure 5B A side view depicts a ballast mounting and support system with an alternative base construction consistent with some embodiments of the present subject.

[0040] Figure 6A A rear view depicts a ballast mounting and support system with an alternative base construction consistent with some embodiments of the present subject.

[0041] Figure 6B A perspective view of a ballast mounting and support system with an alternative base structure consistent with some embodiments of the present subject is depicted.

[0042] Figure 7A A solar energy device consistent with some implementations of the current topic is depicted;

[0043] Figure 7B A solar energy device consistent with some implementations of the current topic is depicted;

[0044] Figure 7C Solar energy devices consistent with some embodiments of the current subject are depicted; and

[0045] Figure 7D A solar energy device consistent with some implementations of the current topic is depicted. Detailed Implementation

[0046] Solar modules, such as photovoltaic (PVC) panels, are typically ground-mounted on rack systems with several components, including metal fittings, specialized fasteners, threaded fasteners, and / or the like. These characteristics of traditional rack systems make solar module installation time-consuming, cumbersome, and difficult to remove and upgrade. Currently, the vast majority of traditional ground-mounted rack systems are permanent structures requiring extensive and environmentally intrusive installation work, including ground penetration. Therefore, despite improvements in solar module and inverter technology, the widespread expansion of solar energy, particularly in developing regions, is hampered by the high costs and complexities associated with installing solar modules. Whether for industrial-scale solar farms or small-scale installations, the design, development, licensing, construction, commissioning, financing, operation, and maintenance of traditionally installed solar systems often require a significant investment of expertise, including engineers, lawyers, financiers, and consultants. Thus, in some embodiments of the present subject, ballast-supported mounting systems can be used to replace traditional rack systems for installing solar modules.

[0047] In some embodiments of the present subject matter, a ballast support and mounting system may include at least one freestanding container configured to mount and support one or more solar modules, such as photovoltaic (PVC) panels or modules. The freestanding container may include a top-opening hollow base that may be filled with any type of ballast, including, for example, concrete, cinder blocks, aggregate, sand, loose soil, and / or the like. The mass of the ballast can be used to anchor the freestanding container to the mounting surface without any permanent and / or invasive modifications, such as ground penetration. Furthermore, the front and rear walls of the base may have different heights to form a ramp along the opening of the freestanding container. This ramp can position the solar modules attached to the freestanding container at an angle that maximizes their exposure to solar radiation.

[0048] In some embodiments of the present topic, ballast-supported mounting systems can be configured to mount and support solar modules without any metal components and / or threaded fasteners. For example, attachment clamps can be used instead of threaded fasteners to secure the solar modules to a freestanding container. Such clamps can be separate components or can be manufactured integrally with the support mounting system. Furthermore, the bottom and sides of the support base can form a continuous curved surface. This curvature allows for adjustment of the freestanding container during installation and adaptation to rough and / or uneven mounting surfaces. Variations in the radius of curvature allow the freestanding container to be self-stabilized by preventing it from tipping over to either side, while still remaining easily maneuverable to the correct orientation for the installer. It should be understood that installing solar modules using ballast-supported mounting systems requires no specialized personnel, tools, or significant environmental modifications, such as ground penetration. Furthermore, the resulting solar system can be easily and flexibly deployed, removed, redeployed, recycled, and / or upgraded.

[0049] Figure 1A A perspective view of a ballast support and mounting system 100, consistent with some embodiments of the present subject, is depicted. (Reference) Figure 1A The ballast support and mounting system 100 may include a base 115, which may be open at the top and hollow. The base 115 may include a rear wall 129 and a front wall 159. In some embodiments of the present subject matter, the front wall 159 may be shorter than the rear wall 129, thereby forming a ramp along the top of the base 115. The angle of this ramp may be configured to position the solar module attached to the ballast support and mounting system 100 at an angle that maximizes solar radiation exposure. It should be understood that one or more solar modules may be attached to the ballast support and mounting system in any orientation, including, for example, horizontal and / or vertical.

[0050] According to some embodiments of the present subject matter, the rear wall 129 and the front wall 159 can be connected by a curved surface that wraps around the rear wall 129 and the front wall 159 to form a bottom surface 139 of the base 115. The curvature of the bottom surface 139 allows for adjustment of the ballast support and mounting system 100 during installation. Furthermore, the curvature of the bottom surface 139 allows the ballast support and mounting system 100 to adapt to a wide range of mounting surfaces, including, for example, rough and / or uneven terrain. Figure 1A As shown, the rear wall 129, front wall 159, and bottom surface 139 can be formed into a cavity 150. The cavity 150 can be filled with any type of ballast material, including, for example, loose soil, sand, aggregate, cement, blocks, bricks, and / or the like. The mass of the ballast material allows the ballast support and installation system 100 to remain stable, secure, and in place.

[0051] In some embodiments of the present subject, the ballast support and mounting system 100 may include a bottom outsole 117. For example... Figure 1A As shown, the bottom outsole 117 may be curved. Furthermore, the bottom outsole 117 may include features such as one or more recesses 123 and / or protrusions 133, configured to provide the base 115 with additional flexural strength, ground friction, drainage, and stability. The dimensions of the recesses 123 and / or protrusions 133 may vary depending on the mounting location with ballast supports and mounting system 100. Optionally and / or additionally, the base 115 may include one or more drainage mechanisms, such as holes, pipes, channels, and / or the like, configured to prevent moisture buildup (e.g., preventing rainwater, condensation, etc.).

[0052] See you again Figure 1A The top of the base 115 may be constrained by an upper support edge 121 and a lower support edge 122. The upper support edge 121 and the lower support edge 122 may be separated by a narrow gap forming an upper groove 123 and a lower groove 124 on the base 115. The length of the upper groove 123 and / or the lower groove 124 may extend at least partially or completely across the rear wall 129 and / or the front wall 159. One side of the lower support edge 122, for example along one side of the rear wall 129, may include one or more holes 130. The holes 130 may be configured to receive one or more stop lugs or pins 105 to ensure the solar module is securely held in place.

[0053] In some embodiments of the present subject, the support edge 121 may include a flat surface to support the solar module. To allow heat dissipation, the support edge 121 may include one or more grooves and / or protrusions along its periphery to at least partially expose the underside of one or more solar modules attached to the ballast support and mounting system 100. Alternatively or additionally, to provide further support for the solar modules attached to the ballast support and mounting system 100, the base 115 may include a base top cover (not shown) extending longitudinally from the rear wall 129 to the front wall 159 and / or latitudinally from the left wall to the right wall.

[0054] In some embodiments of the present subject matter, the recess 123 and the protrusion 133 may further create channels configured to receive at least one divider 125, which is shown in a non-inserted position. Inserting the divider 125 forms a plurality of compartments within the cavity 150. It should be understood that the base 115 may be configured to receive any number of dividers to form any number of compartments within the cavity 150. One or more of these compartments may be filled with different amounts of ballast. For example, ballast may be horizontally filled to different heights within the compartments in the base 115. Here, the rear wall 129, the bottom surface 139, and / or the front wall 159 may include visible markings (e.g., indentations, seams, and / or the like) to indicate the desired ballast height for each compartment. Figure 1A As shown, these visible markings may include upper fill guide 134 and / or lower fill guide 132. Upper fill guide 134 and / or lower fill guide 132 enable the installer to quickly and accurately fill each compartment with different amounts of ballast.

[0055] Figure 1B A perspective view of a ballast support and mounting system 100, consistent with some embodiments of the present subject, is depicted. According to some embodiments of the present subject, the curvature of the bottom surface 139 can extend around all sides of the base 115. For example, as... Figure 1B As shown, the bottom outsole 117 can be bent around the front wall 159 and / or rear wall 129 of the base 115.

[0056] Figure 1C A perspective view of a ballast support and mounting system 100, consistent with some embodiments of the present subject, is depicted. Figure 1D A front view of a ballast support and mounting system 100, consistent with some embodiments of the present subject, is depicted. (See also:) Figure 1DAs shown, the curvature of the bottom surface 139 can have different radii. The radius of curvature can vary between the two ends of the base 115, for example, along an axis perpendicular to the rear wall 129 and the front wall 159. To further illustrate, the curvature of the bottom surface 139 can include a first radius R1 at and / or near the rear wall 129 and a second radius R2 at and / or near the front wall 159. The first radius R1 near the rear wall 129 can be greater than or less than the second radius R2 near the front wall 159. In this configuration, the depth of the base 115 can gradually taper from the rear wall 129 to the front wall 159. It should be understood that the radius of the bottom surface 139 prevents the ballast support and mounting system 100 from rolling to either side, thereby allowing the ballast support and mounting system 100 to be self-stabilized and remain upright even when there is no ballast in the cavity 150.

[0057] Figure 1D A front view of a ballast support and mounting system 100, consistent with some embodiments of the present subject, is depicted. Figure 1E A rear view of the ballast support and mounting system 100, consistent with some embodiments of the present subject, is depicted. In some embodiments of the present subject, the radius of curvature of the bottom surface 139 may also vary between the two sides of the base 115, for example, along an axis parallel to both the rear wall 129 and the front wall 159. For example, as Figure 1E As shown, the curvature of the bottom surface 139 along the rear wall 129 may include a first radius R1 and a third radius R3 (not shown). Thus, the curvature of the bottom surface 139 may have one radius (e.g., the first radius R1) along the side of the rear wall 129 and a different radius (e.g., the third radius R3) along the bottom of the rear wall 129. The third radius R3 may be greater than or less than the first radius R1.

[0058] The rear wall 129 may have a different (e.g., larger) radius than the front wall 159, resulting in a curvature of the bottom surface 139 with different radii at different points between the rear wall 129 and the front wall 159. This difference in radius (e.g., between the front wall 159 and the rear wall 129) provides flexibility during the initial assembly of the solar module and the base 115. Furthermore, the difference in radius provides stability during installation and operation. Figure 1D As shown, the front wall 159 may include a different and varying radius than the rear wall 129, and the rear wall 129 may include a varying radius that can provide the forming sections 812, 814 for forming the outsole 117.

[0059] Figure 1F The self-stabilizing characteristics of the ballast support and mounting system 100, consistent with some embodiments of the present subject, are described. For example... Figure 1DAs shown, the first radius R1 near the rear wall 129 can be larger than the second radius R2 near the front wall 159 of the pressurized carrier support and mounting system 100. Alternatively, the second radius R2 can be larger than the first radius R1. (Refer to...) Figure 1F The ballast support and mounting system 100 may become unstable and tilt to one side. Here, the gravity of the ballast support and mounting system 100 can cause it to return to an upright position until the vector 182 between the center of gravity 180 of the filled container and the center of the second radius R2 has rotated through the vertical. Angle 184 represents the angle of rotation at which the ballast support and mounting system 100 can self-stabilize.

[0060] Figure 1G A bottom view depicting a ballast support and mounting system 100, consistent with some embodiments of the present subject, is shown. For example... Figure 1G As shown, the shape of the outsole 117 can vary due to the difference in radius between the front wall 159 and the rear wall 129. The difference in radius of the curved section 939 can form a triangular section T of the outsole, which is flatter than the adjacent region 117.

[0061] Figure 2A -B depicts a clamp-based attachment system 140 consistent with some implementations of the present topic. See also Figure 1A and Figure 2A The clamp-based attachment system 140 may include a top clamp 105 and a bottom clamp 110. A support edge 121 may include a rear lip flange 242 along a top boundary 161 of the support edge 121 and a front lip flange 244 along a bottom boundary 171 of the support edge 121. The rear lip flange 242 may be configured to receive the top clamp 105, while the front lip flange 244 may be configured to receive the bottom clamp 110. It should be understood that the top clamp 105 and / or the bottom clamp 110 may be molded as an integral part of the base 115. Alternatively and / or additionally, the top clamp 105 and / or the bottom clamp 110 may be separate and / or removable components of the ballast mounting and support system 100. In either case, the top clamp 105 and the bottom clamp 110 may be configured to receive and secure one or more solar modules to the base 115.

[0062] Figure 3A The mounting of a solar module 402 is depicted via a clamp-based attachment system 140 consistent with some embodiments of the present subject. In some embodiments of the present subject, the solar module 402 may include a metal frame comprising a top panel support 406 and a bottom panel support 411. However, it should be understood that the clamp-based attachment system 140 may also be configured to secure one or more frameless solar modules to a base 115 of a ballast mounting and support system 100.

[0063] like Figure 3A As shown, the top panel bracket 406 may include an upper leg 404 fixed to the top surface of the solar module 402 and a lower leg 408 extending below the bottom surface of the solar module 402. Similarly, the bottom panel bracket 411 may include an upper leg 409 fixed to the top surface of the solar module 402 and a lower leg 413 extending below the bottom surface of the solar module 402. The solar module 402 can be attached to the base 115 of the ballast mounting and support system 110 by sliding the lower leg 408 of the top bracket 406 into the top clamp 105. Simultaneously, the bottom panel bracket 409 can slide into the bottom clamp 110.

[0064] In some embodiments of the present subject, the solar module 402 can be attached to the base 115 by sliding it down into the top clamp 105 and the bottom clamp 110 along the ramp of the support edge 121. As the solar module 402 slides into the top clamp 105 and the bottom clamp 110, the upper leg 404 of the panel top support 406 is received by the top clamp channel 646, and the panel bottom support 411 is received by the bottom clamp cavity 753, thereby clamping the solar module 402 onto the base 115. Figure 3B A side view is depicted of a solar module 402 mounted via a clamp-based attachment system 140 consistent with some embodiments of the present subject. It should be understood that the top clamp 105 and bottom clamp 110 can be sized and manufactured for mounting and securing to the base 115 without the use of any special mounting tools and / or personnel. The use of the top clamp 105 and bottom clamp 110 further eliminates the need for threaded fasteners when attaching the solar module 402 to the ballast mounting and support system 100.

[0065] Figure 3C -E depicts a clamp-based attachment system 140 consistent with some embodiments of the present subject, as shown in Figure 1. (As illustrated...) Figure 3CAs shown, the top clamp 105 may include a top clamp retaining wall 652 located on the lower side of the top clamp 105. The top clamp retaining wall 652 may extend downward and form a lower vertical channel 662 having a top clamp rear wall 654. Simultaneously, the top clamp rear wall 654 may extend upward from the lower vertical channel 662. Furthermore, the top clamp rear wall 654 may be bent to form an angle substantially the same as the angle formed at the intersection of the rear wall 129 and the top boundary 161 of the support edge 121 (e.g., 70 degrees), thereby forming a top clamp covering surface 648. In this way, the top clamp covering surface 648 can be positioned along the then top boundary 161 of the support edge 121 when the top clamp 105 is installed. The top clamp covering surface 648 may extend longitudinally and may be bent to fold rearward to form an outer wall 666, thereby forming a top clamp channel 646. As described above, the top clamp channel 646 may be configured to receive the upper leg 404 of the panel top support 406. Alternatively and / or additionally, the top clamp channel 646 may include a cushioning element formed of, for example, rubber, polyurethane, silicone, etc., to absorb and / or distribute the clamping pressure applied to the solar module 402 by the top clamp 105 along the top clamp cover surface 648.

[0066] See Figure 3D -E, the bottom clamp 110 may include a bottom clamp retaining wall 752 located below the bottom clamp 110. The bottom clamp retaining wall 752 may extend downward and together with the bottom clamp rear wall 754 form a lower vertical cavity 772. The bottom clamp rear wall 754 may extend upward from the lower vertical cavity 772. The bottom clamp rear wall 754 may be formed at an angle substantially the same as the angle formed at the intersection of the front wall 159 and the bottom boundary 171 of the support edge 121. In this way, when the bottom clamp 110 is mounted on the base 115, the bottom clamp covering surface 748 may be substantially parallel to the bottom boundary 171 of the support edge 121. The bottom clamp covering surface 748 may extend longitudinally to form a bottom clamp cavity 753. As described above, the bottom clamp cavity 752 may be configured to receive a panel bottom support 411 of the solar module 402. Here, the lower vertical cavity 772 can provide clamping force on the solar module 402 when it slides into the bottom clamp 110. In addition, the bottom clamp cavity 753 may include a cushioning element formed of, for example, rubber, polyurethane, silicone, etc., to absorb and / or distribute the clamping pressure applied to the solar module 402 by the bottom clamp 110 along the bottom clamp cover surface 748.

[0067] See you again Figure 2AThe top clamp 105 can be attached to the base 115 by laterally sliding the top clamp 105 across the top boundary 161 of the support edge 121. Alternatively and / or additionally, the bottom clamp 110 can be attached to the base 115 by laterally sliding the bottom clamp 110 across the bottom boundary 171 of the support edge 121. In doing so, the lower vertical channel 662 of the top clamp 105 can engage with the rear lip flange 242 of the bottom 115, while the lower vertical cavity 772110 of the bottom clamp can engage with the front lip flange 244 of the base 115. Here, the top clamp retaining wall 652 can be sized and manufactured to apply pressure to the rear lip flange 242, thereby securing the top clamp 105 to the base 115. Similarly, the bottom clamp retaining wall 752 can be sized and manufactured to apply pressure to the front lip flange 244, thereby securing the bottom clamp 110 to the base 115.

[0068] Figure 3F A side view is depicted of a frameless solar module 1200 mounted via a clamp-based attachment system 1210 consistent with some embodiments of the present subject. The clamp-based attachment system 1210, which may include a top clamp 1212 and a bottom clamp 1214, can be configured to attach the frameless solar module 1200 to a base 151 of a ballast mounting and support system 100. Figure 3F As shown, the bottom boundary 171 of the support edge 1221 may include a front lip flange 1244 that extends into the cavity of the base 115. A bottom clamp 1214 can be vertically inserted into the front lip flange 1244. Simultaneously, the frameless solar module 1200 can be placed on the support edge 1221 and slid downwards, such that the solar module 1200 rests in the bottom clamp cavity 1253 of the bottom clamp 1214. The top clamp 1210 can then slide on the rear lip flange 242 of the top boundary 161 of the support edge 121, thereby securing the frameless solar module 1200 to the base 151.

[0069] Figure 3G A side view of a solar module 1300 mounted via a clamp-based attachment system 140, consistent with some embodiments of the present subject, is depicted. Figure 3G As shown, the dimensions of the top clamp 105 and / or the bottom clamp 110 can be modified to accommodate the solar module 1300, whether the solar module 1300 is framed or / or frameless. Alternatively and / or additionally, the top clamp 105 and / or the bottom clamp 110 can be attached to different locations along the support edge 121 to accommodate the solar module 1300 in various orientations (e.g., horizontal and / or vertical).

[0070] Figure 3HA side view of a clamp-based attachment system 140, consistent with some embodiments of the present subject, is depicted. Here, Figure 3H Some example dimensions of the top clamp 105, the bottom clamp 110, and the ballast mounting and support system 100 are shown.

[0071] Figure 4A A groove-based attachment system 160, consistent with the implementation of the present subject, is depicted. See also Figure 1A and 4A The groove-based attachment system 160 can be integrated into the base 115 of the ballast support and mounting system 100. For example, the groove-based attachment system 160 can be molded as part of the base 115 and / or attached as a separate component. Figure 2A As shown, the groove-based attachment system 160 may include an upper groove section 161 and a lower groove section 162. The length of the groove-based attachment system 150, such as the distance separating the upper groove section 161 and the lower groove section 162, can vary. For example, this length can vary depending on the size of the solar module mounted on the ballast-supported mounting system 100.

[0072] Figure 4B A solar panel 402 is depicted mounted via a groove-based attachment system 160, consistent with some embodiments of the present subject. For example... Figure 4B As shown, the lower frame flange 311 of the solar module 402 can be placed on the lower support edge 122 along the front wall 159 of the base 115. Subsequently, the solar module 402 can be pulled toward the rear wall 159 of the base 115, as indicated by the directional arrow H, thereby engaging the lower frame flange 311 into the lower recess 124.

[0073] Figure 4C A solar panel 402 is depicted mounted via a groove-based attachment system 160, consistent with some embodiments of the present subject. For example... Figure 4C As shown, the depth of the lower recess 124 can be configured to allow the upper frame flange 410 of the solar module 402 to extend over the upper recess section 161. In... Figure 4C After the solar module 402 is pulled toward the rear wall 159, the upper frame flange 410 can be lowered along the direction arrow L so that the upper frame flange 410 rests on the lower support edge 122 along the rear wall 129 of the base 115.

[0074] Figure 4D A solar panel 402 is depicted being mounted via a groove-based attachment system 160, consistent with some embodiments of the present subject. This is achieved through methods such as... Figure 4CAs shown by the direction arrow L, the upper flange 410 of the solar module 402 is lowered, and the upper frame flange 410 of the solar module 402 can rest on the lower support edge 122 along the rear wall 129 of the base 115. Subsequently, the solar module 402 can be slid towards the front wall 159 in the direction of the downward arrow D.

[0075] Figure 4E A side view is depicted of a solar panel 402 mounted via a groove-based attachment system 160, consistent with some embodiments of the present subject. (See also...) Figure 4E As shown, in some embodiments of the present subject, when the solar module 402 is in place, the upper frame flange 410 may partially or completely engage the upper recess section 161 and / or the lower frame flange 311 may partially or completely engage the lower recess section 162. Here, one or more stop lugs or pins 105 may be inserted into the hole 130 to ensure that the solar module 402 is properly inserted into the recess system 160 and to prevent 402 from vibrating and / or shifting toward the rear wall 129, for example due to wind and / or ground movement.

[0076] Figure 4F A side view of a solar panel 402 mounted via a groove-based attachment system 160 consistent with some embodiments of the present subject is depicted. In some embodiments of the present subject, the solar module 310 is secured to the base 115 because a portion of the upper frame flange leg 312 (e.g., length b) is held downward by the upper groove section, while a portion of the lower frame flange leg 311 (e.g., length d) is held downward by the lower groove section 162. The length c of the internal gap allows the lower frame flange leg 311 to be pulled into the lower groove section 162, such that the upper frame flange leg 312 can clear the upper groove section 161 and be positioned along the rear wall 129 of the base 115 on the lower support edge 122. The difference between length a and length d can be determined based on the required amount of gap for the upper frame flange leg 312 to clear the upper groove section 161.

[0077] Figure 5A A perspective view depicts a ballast mounting and support system 500 with an alternative base structure consistent with some embodiments of the present subject. Figure 5B A side view depicts a ballast mounting and support system 500 with an alternative base construction consistent with some embodiments of the present subject. See also Figure 5A -B, with ballast mounting and support systems 500, may include a hollow, freestanding base with diverse bottom surfaces. That is, in addition to... Figure 1A-1G The curved base shown is outside and / or replaced Figure 1A-1GThe curved base shown may also have one or more protrusions and / or recesses on its bottom surface, provided that the ballast mounting and support system 500 is curved. The recesses and / or recesses of the varied base can provide increased stability and heat and moisture dissipation. Furthermore, the recesses and / or recesses can form compartments within the cavity of the ballast mounting and support system 500.

[0078] Figure 6A A rear view depicts a ballast mounting and support system 600 with an alternative base construction consistent with some embodiments of the present subject. Figure 6B A perspective view depicts a ballast mounting and support system 600 with an alternative base construction consistent with some embodiments of the present subject. See also Figure 6A -B, the ballast mounting and support system 600 may include a hollow, freestanding base with a flat bottom surface lacking any curvature or protrusions and / or recesses. The ballast mounting and support system 600 with a flat bottom base can be used for solar installations on flat and / or uniform surfaces.

[0079] In some embodiments of the present topic, solar installations can be constructed using any number of solar modules and ballast mounting and support systems. For example, Figure 7A A solar energy device 710, consistent with some embodiments of the present subject, is depicted. For example... Figure 7A As shown, a single ballast mounting and support system 714 can be used to mount a single solar module 712. Alternatively and / or additionally, multiple ballast mounting and support systems can be used to mount a single solar module 712. For example, Figure 7B A solar energy device 720 consistent with some embodiments of the present subject is depicted. The solar energy device 720 includes a solar module 712, which is mounted and supported on a first ballast mounting and support system 722 and a second ballast mounting and support system 724. Figure 7D A solar energy device 740 consistent with some embodiments of the present subject is depicted. The solar energy device 740 includes a single solar module 712, which is mounted and supported on a first ballast mounting system 742, a second ballast mounting system 744, and a third ballast mounting system 746.

[0080] Alternatively and / or additionally, a single ballast mounting and support system can be configured to mount and support multiple solar modules. For example, Figure 7C A solar energy device 730, consistent with some embodiments of the present subject, is depicted. For example... Figure 7CAs shown, the first ballast mounting and support system 742 can be configured to mount and support a first solar module 732, which is further mounted and supported on a second ballast mounting and support system 744. The first ballast mounting and support system 742 can be further configured to mount and support a second solar module 734, which is also mounted and supported on a third ballast mounting and support system 746.

[0081] Example Project

[0082] Project 1. An apparatus for installing and supporting one or more solar modules, the apparatus comprising:

[0083] Front wall;

[0084] The rear wall, which is located opposite the front wall; and

[0085] A curved surface connects the front wall and the rear wall to form the base of the device, the base of the device having a curved bottom, and the device is configured to mount and support the one or more solar modules.

[0086] Project 2, the device according to Project 1, wherein the radius of curvature of the curved bottom changes along an axis parallel to the front wall and / or the rear wall.

[0087] Item 3. The device according to any one of Items 1 to 2, wherein the radius of curvature of the curved bottom changes along an axis perpendicular to the front wall and / or the rear wall.

[0088] Item 4. The device according to any one of Items 1 to 3, wherein the base is hollow, and wherein the base is configured to accommodate one or more types of ballast within a cavity of the base.

[0089] Item 5. The device according to Item 4, wherein the cavity of the base is divided into a plurality of compartments, and wherein one or more of the plurality of compartments are configured to accommodate the one or more types of ballast.

[0090] Item 6. The device according to Item 5, wherein the base further includes one or more protrusions and / or recesses along the front wall, the rear wall and / or the curved surface connecting the front wall and the rear wall, and wherein the one or more protrusions and / or recesses are configured to receive at least one divider for dividing the cavity of the base into the plurality of compartments.

[0091] Item 7. The device according to any one of items 1 to 6, wherein the base further includes a support edge along the top periphery of the base.

[0092] Item 8. The device according to Item 7, wherein the support edge includes an upper support edge and a lower support edge, wherein the upper support edge and the lower support edge are separated by a groove, and wherein the one or more solar modules are attached to the base through the groove.

[0093] Item 9. The device according to Item 8, wherein the lower support edge further includes one or more holes, wherein the one or more holes are positioned on a portion of the lower support edge along the rear wall of the base, wherein the one or more holes are configured to receive one or more pins and / or lugs, and wherein the one or more pins and / or lugs are inserted into the one or more holes to secure the one or more solar modules to the base.

[0094] Item 10. The device according to any one of items 7 to 9, wherein the support edge includes a rear flange along the rear wall of the base, and wherein the support edge includes a front flange near the front wall of the base.

[0095] Item 11. The device according to Item 10, wherein the rear flange is configured to engage with the top clamp, wherein the front flange is configured to engage with the bottom clamp, and wherein the one or more solar modules are attached to the base via the top clamp and the bottom clamp.

[0096] Item 12. The device according to Item 11, wherein the top clamp includes a first channel, wherein the second clamp includes a second channel, and wherein the first channel and the second channel are configured as a frame to receive the one or more solar modules.

[0097] Item 13. The device according to Item 12, wherein the first channel and / or the second channel includes a buffer element.

[0098] Item 14. The device according to any one of Items 7 to 13, wherein the support edge includes one or more recesses and / or protrusions configured to dissipate heat and / or moisture.

[0099] Item 15. The device according to any one of Items 7 to 14, wherein the support edge and the base are molded as a single piece.

[0100] Item 16. The device according to any one of items 7 to 15, wherein the support edge is separate from the base and is detachable from the base.

[0101] Item 17. The device according to any one of Items 1 to 16, wherein the front wall of the base is lower than the rear wall of the base to form a ramp across the top of the base, and wherein the one or more solar modules are angled along the ramp across the top of the base.

[0102] Item 18. A method for installing one or more solar modules, comprising:

[0103] The first device is attached to the first solar module as described in any one of items 1 to 17.

[0104] Item 19. The method described in Item 17 further includes:

[0105] The second solar module is attached to the first device in any of items 1 to 17, wherein the first device of the device mounts and supports the first solar module and the second solar module.

[0106] Item 20, the method described in Item 17 further includes:

[0107] The first solar module is attached to a second device in any of items 1 to 17, wherein the first solar module is mounted on and supported in the first device and the second device in the device.

[0108] Item 21. An apparatus for installing and supporting one or more solar modules, the apparatus comprising:

[0109] base; and

[0110] A support edge along one or more edges of the top periphery of the base, the support edge having an upper support edge and a lower support edge, the upper support edge and the lower support edge being separated by a groove, and the one or more solar modules being attached to the base through the groove.

[0111] The embodiments described above do not represent all embodiments consistent with the subject matter described herein. Rather, they are merely examples consistent with aspects relating to the described subject matter. Although some variations have been described in detail above, other modifications or additions are possible. In particular, further features and / or variations may be provided in addition to those described herein. For example, the above implementations may be for various combinations and sub-combinations of the disclosed features and / or combinations and sub-combinations of several other features disclosed above. Furthermore, the steps or logical flows described herein in a particular order do not require a specific order or sequence of statements or illustrations to achieve the desired results. When examples are described, they will include all types of examples covered by the phrases and / or terms used, and are not limited to the specific examples mentioned. Other embodiments may be within the scope of the following claims.

Claims

1. An apparatus for installing and supporting one or more solar modules, the apparatus comprising: Front wall; The rear wall is located opposite the front wall; as well as A base formed by the surfaces connecting the front wall and the rear wall of the device, the base of the device comprising a hollow cavity having an open top and closed sides. A support edge along the top periphery of the base, the support edge including a rear flange along the rear wall, and the support edge also including a front flange along the front wall; as well as An attachment mechanism for securing the one or more solar modules to the top periphery of the base, the attachment mechanism comprising a top clamp engaging the rear flange and a bottom clamp engaging the front flange without any threaded fasteners, the top clamp and the bottom clamp each having a channel for slidably receiving the one or more solar modules, and each channel being substantially parallel to the support edge so that the one or more solar modules are oriented substantially parallel to the top opening of the base. The top clamp includes a top clamp rear wall, which is disposed on the rear side of the rear wall and bends forward to form an angle that is substantially the same as the angle formed at the intersection of the rear wall and the top boundary of the support edge.

2. The device according to claim 1, wherein, The surface is flat such that the hollow cavity includes a flat bottom.

3. The device according to claim 1, wherein, The surface is curved such that the hollow cavity includes a curved bottom that protrudes outward from the base of the device, and wherein the curved bottom enables the device to self-stabilize on a surface.

4. The device according to claim 3, wherein, The radius of curvature of the curved bottom changes along an axis parallel to the front wall and / or the rear wall.

5. The device according to any one of claims 3 to 4, wherein, The radius of curvature of the curved bottom changes along an axis perpendicular to the front wall and / or the rear wall.

6. The device according to any one of claims 1 to 4, wherein, The base is configured to accommodate one or more types of ballast within the hollow cavity of the base.

7. The device according to any one of claims 1 to 4, wherein, The base also includes one or more protrusions and / or recesses along the front wall, the rear wall, and / or the curved surface connecting the front wall and the rear wall, wherein the one or more protrusions and / or recesses are configured to receive at least one divider for dividing the cavity of the base into a plurality of compartments.

8. The device according to any one of claims 1 to 4, wherein, The attachment mechanism further includes one or more holes arranged along the rear wall of the base on a portion of the lower support edge, wherein the one or more holes are configured to receive one or more clamps, pins and / or lugs for securing the one or more solar modules to the base.

9. The device according to any one of claims 1 to 4, wherein, Each channel includes a buffer element.

10. The device according to any one of claims 1 to 4, wherein, The support edge includes one or more recesses and / or protrusions configured to disperse heat and / or moisture.

11. The device according to any one of claims 1 to 4, wherein, The supporting edge and the base are molded as a single piece.

12. The device according to any one of claims 1 to 4, wherein, The support edge is separate from the base and can be detached from the base.

13. The device according to any one of claims 1 to 4, wherein, The front wall of the base has a different height than the rear wall of the base to form a ramp that spans the top of the base, and wherein the ramp positions the one or more solar modules at an angle spanning the top of the base.

14. The device according to any one of claims 1 to 4, wherein, The top clamp and / or the bottom clamp can be detached from the base.

15. The device according to any one of claims 1 to 4, wherein, The top clamp and / or the bottom clamp and the base are molded as a single piece.

16. A method for installing one or more solar modules, comprising: A first device secures a first solar module to a device by sliding the first solar module at least substantially parallel to the top opening of the base of the device to engage the first solar module with an attachment mechanism of the device. The first solar module is secured to the top periphery of the device. The device also includes a front wall, a rear wall disposed opposite the front wall, a surface connecting the front wall and the rear wall to form the base of the device, and a support edge along the top periphery of the base. The base of the device includes a hollow cavity having an open top and closed sides. The support edge includes a rear flange along the rear wall and a front flange along the front wall. The attachment mechanism includes a top clamp engaging the rear flange and a bottom clamp engaging the front flange without any threaded fasteners. Both the top clamp and the bottom clamp have channels for slidably receiving the first solar module, and each channel is substantially parallel to the support edge to orient the first solar module substantially parallel to the top opening of the base. The top clamp includes a top clamp rear wall, which is disposed on the rear side of the rear wall and bends forward to form an angle that is substantially the same as the angle formed at the intersection of the rear wall and the top boundary of the support edge.

17. The method of claim 16, further comprising: The second solar module is fixed to the first device in the device, such that the first device in the device installs and supports the first solar module and the second solar module.

18. The method according to any one of claims 16 to 17, further comprising: The first solar module is fixed to the second device in the device, such that the first solar module is installed and supported on the first device and the second device in the device.

19. The method according to any one of claims 16 to 17, further comprising: The hollow cavity of the base is filled with one or more types of ballast.

20. The method according to any one of claims 16 to 17, further comprising: The device is positioned on a surface, the surface connecting the front wall and the rear wall being curved such that the hollow cavity includes a curved bottom that protrudes outward from the base of the device and that the curved bottom enables the device to self-stabilize on the surface.

Images