Tympanic membrane production device
By designing a tympanic membrane production device that includes the steps of vibrating ring cutting, lamination, hot pressing and punching, the problem of dimensional changes and vibrating ring deformation caused by high temperatures in the existing technology is solved, and the processing accuracy and production efficiency of the tympanic membrane are improved.
Patent Information
- Application Number
- CN202011000674.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-09-22
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2040-09-22
AI Technical Summary
In the existing horn tympanic membrane processing technology, high temperature during hot pressing and bonding causes changes in the size of the vibration ring, affecting the processing accuracy. The vibration ring is a soft material, which is easy to deform during the processing process, resulting in poor accuracy and interruption of production.
A tympanic membrane production device is designed, including a vibrating ring cutting mechanism, a laminating mechanism, a hot pressing mechanism and a material-integrating mechanism. The device first cuts the material into vibrating rings, uses a robot to fit and fix the vibrating rings to the carcass, and then performs hot-pressing forming. Finally, the eardrum of uniform size is obtained through punching to avoid the impact of high temperature on the size, and by grabbing the carcass Move the vibration ring to prevent deformation.
It improves the processing accuracy of the eardrum, reduces the possibility of production interruption, and ensures the sound quality and service life of the speaker.
Smart Images

Figure CN114257947B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of speaker manufacturing, and in particular to a tympanic membrane production device. Background Art
[0002] With the continuous development of science and technology, speakers have been widely used in televisions, computers, cars, mobile phones and other equipment. The eardrum is the main sound-producing component of the speaker. The quality of the speaker's sound is closely related to the eardrum. In addition to providing speakers with better output power and audio characteristics, it is also the basis for speaker manufacturers to control quality when manufacturing speakers, and can also effectively extend the service life of speakers.
[0003] The eardrum is composed of a middle carcass and an outer vibration ring that are bonded together. The existing processing method is to first hot press the material into a preset shape, then punch the hot-pressed vibration ring into a specified size, then apply glue to the vibration ring, and finally hot-press the carcass and the vibration ring to complete the processing of the eardrum; however, the high temperature during the hot pressing process will cause the size of the vibration ring to change, which will lead to poor processing accuracy of the eardrum, and because the vibration ring is a soft material, during the processing of the vibration ring, the vibration ring needs to be grasped and moved, which will cause the shape of the vibration ring to change, further affecting the processing accuracy, and even when the deformation is serious, it will cause the processing to be interrupted, affecting the production progress. Summary of the invention
[0004] Based on this, it is necessary to provide a tympanic membrane production device to address the problem of poor tympanic membrane processing accuracy.
[0005] A tympanic membrane production device, comprising:
[0006] A vibration ring cutting mechanism, wherein the vibration ring cutting mechanism is used to cut the material into vibration rings;
[0007] The laminating mechanism comprises a vibration ring feeding manipulator, a carcass feeding manipulator, a material placing assembly and a pressing assembly; the vibration ring feeding manipulator is used to convey the vibration ring to the material placing assembly, the carcass feeding manipulator is used to convey the carcass to the material placing assembly, the pressing assembly is mounted on the material placing assembly, and the pressing assembly laminarizes the vibration ring on the material placing assembly with the carcass to form a preliminary finished tympanic membrane;
[0008] A hot pressing mechanism, the hot pressing mechanism is used to hot press and shape the eardrum preliminary product to obtain an eardrum semi-finished product; and
[0009] The material organizing mechanism includes a punching and feeding robot, a punching and cutting assembly, a punching and cutting material picking robot and a stacking assembly; the punching and feeding robot is used to transport the tympanic membrane semi-finished product to the punching and cutting assembly for punching to obtain a tympanic membrane finished product, and the punching and cutting material picking robot is used to transport the tympanic membrane finished product to the stacking assembly for stacking.
[0010] The above-mentioned eardrum production device first cuts the material into the shape of a vibration ring, then fits and fixes the vibration ring to the carcass, then hot-presses the vibration ring fitted to the outside of the carcass, and finally punches the hot-pressed vibration ring to obtain a eardrum of a preset size, ensuring that the vibration ring is first hot-pressed and hot-pressed, and finally punched to obtain an eardrum of uniform size specifications, thereby eliminating the effect of high temperature on the change in the size of the vibration ring and improving the processing accuracy of the eardrum; and because the carcass is a hard material, because the carcass and the vibration ring are first fitted, the carcass can be grasped when the vibration ring is moved, thereby preventing the soft vibration ring from deforming, further ensuring the processing accuracy and progress of the eardrum.
[0011] In one embodiment, the tympanic membrane production device also includes a glue blowing mechanism and a drying mechanism. The glue blowing mechanism is arranged between the hot pressing mechanism and the material sorting mechanism. The glue blowing mechanism is used to apply glue liquid on the connection position between the carcass and the vibration ring of the tympanic membrane semi-finished product. The drying mechanism is arranged between the glue blowing mechanism and the material sorting mechanism. The drying mechanism is used to heat and dry the tympanic membrane semi-finished product after being coated with glue liquid.
[0012] In one of the embodiments, the glue blowing platform includes a glue blowing fixed seat, a glue blowing turntable pivotally connected to the glue blowing fixed seat, a glue blowing rotating drive member connected to the glue blowing turntable, a glue blowing mold pivotally connected to the glue blowing turntable, and a glue blowing rotating member connected to the glue blowing mold; the glue dripping assembly includes a glue dripping mounting seat, a glue dripping connecting rod pivotally connected to the glue dripping mounting seat, a glue dripping driving member connected to the glue dripping connecting rod, a glue dripping lifting member connected to the glue dripping connecting rod, and a glue gun connected to the glue dripping lifting member; the air blowing assembly includes an air blowing support frame, and an air needle connected to the air blowing support frame; the air needle extends from the air blowing support frame toward the direction of the glue blowing mold.
[0013] In one embodiment, the vibration ring cutting mechanism includes a cutting and unloading component, a cutting and feeding component, a conveying component and a cutter mounted above the conveying component; the cutting and feeding component is used to guide the material on the cutting and unloading component to the conveying component, and the cutter is used to cut the material on the conveying component into a vibration ring.
[0014] In one of the embodiments, the cutting and unloading assembly includes a unloading roller and a guide roller; the cutting and feeding assembly includes a cutting mounting plate, a feeding roller connected to the cutting mounting plate, a feeding piece connected to the feeding roller, a pressing roller arranged corresponding to the feeding roller, and a lifting piece connected to the pressing roller, and the pressing roller is slidably mounted on the cutting mounting plate; the conveying assembly includes a conveying fixed seat, a conveying exhaust piece connected to the conveying fixed seat, a conveying belt mounted on the outside of the conveying exhaust piece, and a driving roller and a tensioning roller passed through both ends of the conveying belt.
[0015] In one of the embodiments, the material placement assembly includes a material placement fixing seat, a material placement turntable pivotally connected to the material placement fixing seat, a material placement rotating drive connected to the material placement turntable, a material placement mold installed on the material placement turntable, and a lifting member; the lifting member is used to prop up the material placement mold from the material placement turntable toward the pressing assembly; the pressing assembly includes a pressing mounting seat, a pressing lifting member connected to the pressing mounting seat, a pressing plate connected to the pressing lifting member, a pressing heating plate connected to the pressing plate, and a pressing mold connected to the pressing heating plate.
[0016] In one of the embodiments, the hot pressing mechanism includes a hot pressing material picking robot, a hot pressing component, and a hot pressing feeding robot arranged corresponding to the hot pressing component; there are at least two hot pressing components, and each of the hot pressing components is arranged in parallel and spaced apart in sequence. The hot pressing material picking robot is used to transport the tympanic membrane semi-finished product from the material placing component to the hot pressing component, and the hot pressing feeding robot is used to take the tympanic membrane semi-finished product out of the hot pressing component.
[0017] In one embodiment, the hot pressing assembly includes a hot pressing mount, a hot pressing lower module connected to the hot pressing mount, a hot pressing lifting member connected to the hot pressing mount, a hot pressing plate connected to the hot pressing lifting member, a hot pressing heating plate connected to the hot pressing plate, and a hot pressing upper module connected to the hot pressing heating plate.
[0018] In one embodiment, the punching assembly includes a punching seat, a bottom template connected to the punching seat, a punching plate slidably mounted on the punching seat, and a punching drive connected to the punching plate; the stacking assembly includes a stacking turntable, a stacking drive connected to the stacking turntable, and a material rod installed on the stacking turntable, and the material rod is used to penetrate the tympanic membrane finished product for stacking.
[0019] In one embodiment, the material organization mechanism further includes a flipping assembly, which is disposed between the punching and material picking robot and the stacking assembly; the flipping assembly includes a flipping base, a rotating plate hinged to the flipping base, a flipping drive connected to the rotating plate, and a flipping suction cup installed on the rotating plate; the flipping suction cup is used to adsorb and fix the finished tympanic membrane product so as to flip the finished tympanic membrane product and transport it to the material rod. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic structural diagram of a tympanic membrane production device according to one embodiment of the present invention;
[0021] Figure 2 for Figure 1 A schematic structural diagram of the vibration ring cutting mechanism described in;
[0022] Figure 3 for Figure 2 A schematic diagram of the structure of the cutting and feeding assembly described in;
[0023] Figure 4 for Figure 2 A schematic diagram of the exploded structure of the conveying assembly described in;
[0024] Figure 5 for Figure 1 A structural schematic diagram of the laminating mechanism described in;
[0025] Figure 6 for Figure 5 A schematic diagram of the exploded structure of the material placement assembly;
[0026] Figure 7 for Figure 5 A schematic diagram of the structure of the pressing assembly described in;
[0027] Figure 8 for Figure 1 A schematic structural diagram of the hot pressing mechanism described in;
[0028] Fig. 9 for Figure 1 A structural schematic diagram of the glue blowing mechanism described in;
[0029] Fig.10 for Fig. 9 A schematic diagram of the exploded structure of the glue blowing platform described in;
[0030] Fig.11 for Fig. 9 A schematic diagram of the structure of the glue dripping component and the air blowing component;
[0031] Fig.12 for Figure 1 A schematic structural diagram of the material-forming mechanism described in the figure;
[0032] Fig.13 for Fig.12 A schematic diagram of the structure of the punching assembly described in;
[0033] Fig.14 for Fig.12 A schematic diagram of the structure of the stacking component described in FIG.
[0034] The meanings of the numbers in the accompanying drawings are:
[0035] 100. Tympanic membrane production device;
[0036] 10. Vibration ring cutting mechanism; 11. Cutting discharge assembly; 111. Discharge roller; 115. Guide roller; 12. Cutting feeding assembly; 121. Cutting mounting plate; 122. Feeding roller; 123. Feeding member; 124. Pressing roller; 125. Lifting member; 126. Adjusting hole; 127. Elevating roller; 128. Support roller; 13. Conveying assembly; 131. Conveying fixed seat; 132. Conveying suction member; 133. Conveying belt; 134. Driving roller; 135. Tensioning roller; 136. Air chamber; 137. Air pipe; 138. Cover plate; 14. Cutter;
[0037] 20. Laminating mechanism; 21. Vibrating ring feeding manipulator; 22. Carcass feeding manipulator; 23. Material placing assembly; 231. Material placing fixing seat; 232. Material placing turntable; 233. Material placing rotating driving member; 234. Material placing mold; 235. Lifting member; 24. Pressing assembly; 241. Pressing mounting seat; 242. Pressing lifting member; 243. Pressing plate; 244. Pressing heating plate; 245. Pressing mold;
[0038] 30. Hot pressing mechanism; 31. Hot pressing material taking manipulator; 32. Hot pressing assembly; 321. Hot pressing mounting seat; 322. Hot pressing lower module; 323. Hot pressing lifting member; 324. Hot pressing plate; 325. Hot pressing heating plate; 326. Hot pressing upper module; 33. Hot pressing material feeding manipulator;
[0039] 40. Glue blowing mechanism; 41. Glue blowing platform; 411. Glue blowing fixed seat; 412. Glue blowing turntable; 413. Glue blowing rotating drive member; 414. Glue blowing mold; 415. Glue blowing rotating member; 42. Glue dripping assembly; 421. Glue dripping mounting seat; 422. Glue dripping connecting rod; 423. Glue dripping drive member; 424. Glue dripping lifting member; 425. Glue gun; 43. Air blowing assembly; 431. Air blowing support frame; 432. Air needle;
[0040] 50. Drying mechanism; 51. Conveyor belt; 55. Oven;
[0041] 60. Material sorting mechanism; 61. Punching and feeding manipulator; 62. Punching assembly; 621. Punching seat; 622. Bottom template; 623. Punching plate; 624. Punching drive; 63. Punching and taking manipulator; 64. Stacking assembly; 641. Stacking turntable; 642. Stacking drive; 643. Material rod; 645. Material lifting rack; 646. Material lifting telescopic member; 65. Turning assembly; 651. Turning base; 652. Turning plate; 653. Turning drive; 654. Turning suction cup;
[0042] 90. Processing platform. DETAILED DESCRIPTION
[0043] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.
[0044] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0045] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0046] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0047] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0048] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.
[0049] See also Figures 1 to 14, is a drum membrane production device 100 according to an embodiment of the present invention, comprising a vibration ring cutting mechanism 10, a laminating mechanism 20, a hot pressing mechanism 30, and a material sorting mechanism 60; the vibration ring cutting mechanism 10, the laminating mechanism 20, the hot pressing mechanism 30, the drying mechanism 50 and the material sorting mechanism 60 are uniformly installed on a processing platform 90, and the drum membrane production device 100 is used to laminate the carcass with the vibration ring and process it to form a drum membrane. The vibration ring cutting mechanism 10 is used to cut the material into vibration rings. The laminating mechanism 20 includes a vibration ring feeding manipulator 21, a carcass feeding manipulator 22, a material placement assembly 23 and a pressing assembly 24; the vibration ring feeding manipulator 21 is used to convey the vibration ring to the material placement assembly 23, the carcass feeding manipulator 22 is used to convey the carcass to the material placement assembly 23, the pressing assembly 24 is mounted on the material placement assembly 23, and the pressing assembly 24 laminates the vibration ring on the material placement assembly 23 with the carcass to form a preliminary finished eardrum product. The hot pressing mechanism 30 is used to hot press and shape the preliminary finished eardrum product to obtain a semi-finished eardrum product. The material preparation mechanism 60 includes a punching and feeding robot 61, a punching and cutting assembly 62, a punching and cutting material picking robot 63 and a stacking assembly 64; the punching and feeding robot 61 is used to transport the tympanic membrane semi-finished product that has been heated and dried to the punching and cutting assembly 62 for punching to obtain a tympanic membrane finished product, and the punching and cutting material picking robot 63 is used to transport the tympanic membrane finished product to the stacking assembly 64 for stacking.
[0050] The above-mentioned eardrum production device 100 first cuts the material into a vibration ring shape, then fits and fixes the vibration ring to the carcass, then hot-presses the vibration ring attached to the outside of the carcass, and finally punches the hot-pressed vibration ring to obtain an eardrum of a preset size, ensuring that the vibration ring is first hot-pressed and hot-pressed, and finally punched to obtain an eardrum of uniform size specifications, thereby eliminating the effect of high temperature on the change of the vibration ring size and improving the processing accuracy of the eardrum; and because the carcass is a hard material, because the carcass and the vibration ring are first fitted, the carcass can be grasped when the vibration ring is moved, thereby preventing the soft vibration ring from being deformed, further ensuring the processing accuracy of the eardrum.
[0051] In one embodiment, the vibration ring cutting mechanism 10 includes a cutting and unloading assembly 11, a cutting and feeding assembly 12, a conveying assembly 13, and a cutter 14 mounted above the conveying assembly 13. Further, the cutting and unloading assembly 11 includes an unloading roller 111 and a guide roller 115 corresponding to the unloading roller 111. The unloading roller 111 is cylindrical and extends in the horizontal direction. The unloading roller 111 is used to install materials. The materials to be processed are wound around the outer side of the unloading roller 111; the guide roller 115 is cylindrical and extends in the horizontal direction. The guide roller 115 and the unloading roller 111 extend in the same direction. The guide roller 115 is arranged on one side of the unloading roller 111. The guide roller 115 is used to guide the materials on the unloading roller 111 to ensure the normal transportation of the materials.
[0052] The cutting and feeding assembly 12 is installed on one side of the cutting and discharging assembly 11. The cutting and feeding assembly 12 is used to introduce the material on the cutting and discharging assembly 11 to the conveying assembly 13. The cutting and feeding assembly 12 is used to drive the movement of the material to realize the feeding operation; the cutting and feeding assembly 12 includes a cutting mounting plate 121, a feeding roller 122 connected to the cutting mounting plate 121, a feeding piece 123 connected to the feeding roller 122, a pressing roller 124 corresponding to the feeding roller 122, and a lifting piece 125 connected to the pressing roller 124. The cutting installation plate 121 is in the shape of a rectangular straight plate and extends in the vertical direction. The bottom of the cutting installation plate 121 is connected and fixed to the processing platform 90. The cutting installation plate 121 is used to fix the cutting feeding assembly 12 on the processing platform 90; the feeding roller 122 is in the shape of a cylinder and extends in the horizontal direction. The feeding roller 122 is pivotally connected to the cutting installation plate 121, and the feeding roller 122 can rotate relative to the cutting installation plate 121; the feeding member 123 is in the shape of a rectangular strip and extends in the horizontal direction. The feeding piece 123 is connected and fixed with the cutting mounting plate 121, and the feeding piece 123 is connected with one end of the feeding roller 122, and the feeding piece 123 is used to drive the feeding roller 122 to rotate relative to the cutting mounting plate 121; the pressing roller 124 is cylindrical and extends in the horizontal direction, and the pressing roller 124 is correspondingly arranged above the feeding roller 122, and the pressing roller 124 is slidably arranged on the cutting mounting plate 121, and the material is correspondingly passed between the pressing roller 124 and the feeding roller 122. The lifting member 125 is connected and fixed to the cutting mounting plate 121, and the lifting member 125 is extended in the vertical direction. The lifting member 125 is connected to the pressing roller 124, and the lifting member 125 is used to adjust the relative distance between the pressing roller 124 and the feeding roller 122 to ensure that the pressing roller 124 presses the material on the feeding roller 122. When the feeding roller 122 drives the material to move, the pressing roller 124 is separated from the feeding roller 122. When the cutting process is required at the designated position, the feed roller 122 stops rotating, and the pressing roller 124 presses the material onto the feed roller 122. Since the pressure distribution of the material between the pressing roller 124 and the feed roller 122 cannot be guaranteed to be uniform, the contact between the pressing roller 124 and the feed roller 122 during the conveying process will cause the material to move and deviate, and then the movement of the pressing roller 124 by the lifting member 125 effectively eliminates the deviation caused by the pressing roller 124 during the material conveying process. In this embodiment, the feed member 123 is a motor; the lifting member 125 is a double-headed cylinder.
[0053] Furthermore, an adjustment hole 126 is provided on the cutting mounting plate 121. The adjustment hole 126 is extended in the shape of a long strip through hole. The adjustment hole 126 is arranged in the vertical direction. The pressure roller 124 is inserted into the adjustment hole 126. The pressure roller 124 passes through the adjustment hole 126 and is connected and fixed to the lifting member 125. The lifting member 125 covers one side of the adjustment hole 126, and the end of the pressure roller 124 is correspondingly pivoted on the lifting member 125. In the present embodiment, the cutting and feeding assembly 12 further includes a feed roller 127 and a support roller 128; the feed roller 127 is cylindrical and extends in the horizontal direction, the feed roller 127 is pivotally connected to the cutting mounting plate 121, the feed roller 127 is slidably mounted on the cutting mounting plate 121, the feed roller 127 can move in the vertical direction relative to the cutting mounting plate 121, the feed roller 127 is arranged on the side of the feed roller 122 close to the guide roller 115, and the material abuts against the feed roller 127 after passing through the guide roller 115; the support roller 128 is cylindrical and extends in the horizontal direction, the support roller 128 is pivotally connected to the cutting mounting plate 121, and the support roller 128 is slidably mounted on the cutting mounting plate 121. The support roller 128 can move in the vertical direction relative to the cutting mounting plate 121. The support roller 128 and the top material roller 127 are arranged in a parallel structure. The support roller 128 is arranged between the feed roller 122 and the top material roller 127. The material abuts against the support roller 128 after passing through the top material roller 127. The support roller 128 is used to prop up the material and then adjust the angle of the material entering the conveying component 13. The top material roller 127 is used to ensure the reliability of the abutment between the material and the support roller 128. In this embodiment, the cutting mounting plate 121 is correspondingly penetrated by the top material roller 127 and the support roller 128, and fixing bolts are provided on the top material roller 127 and the support roller 128. The fixing bolts are used to fix the top material roller 127 and the support roller 128 at specified positions. By adjusting the fixed positions of the top material roller 127 and the support roller 128, the conveying angle of the material can be adjusted and controlled.
[0054] The conveying assembly 13 is arranged corresponding to the cutting feeding assembly 12. The material enters the conveying assembly 13 after passing through the feeding roller 122. The conveying assembly 13 is used to convey the material and provide a processing space for cutting. The conveying assembly 13 includes a conveying fixed seat 131, a conveying exhaust member 132 connected to the conveying fixed seat 131, a conveying belt 133 sleeved on the outside of the conveying exhaust member 132, and a driving roller 134 and a tensioning roller 135 passed through both ends of the conveying belt 133. The conveying fixed seat 131 is extended in the vertical direction, and the bottom of the conveying fixed seat 131 is connected and fixed to the processing platform 90. The conveying fixed seat 131 is arranged in a U-shaped structure, and the conveying fixed seat 131 is used to fix the conveying assembly 13 on the processing platform 90; the conveying air-extracting member 132 is extended in the horizontal direction, and the conveying air-extracting member 132 is embedded in the conveying fixed seat 131. The conveying air-extracting member 132 is fixed in abutment with the conveying fixed seat 131, and the conveying air-extracting member 132 is arranged at the top of the conveying fixed seat 131. The conveying air-extracting member 132 is connected to the external air-extracting device, and the conveying air-extracting member 132 is used to generate negative air pressure on the inner side of the conveying belt 133; the conveying belt 133 is arranged in an annular structure, and the conveying belt 133 is arranged around the outer side of the conveying air-extracting member 132. The conveying belt 133 is used For conveying the material to be cut, the material is cut on the conveyor belt 133; the driving roller 134 is cylindrical and extends in the horizontal direction. The driving roller 134 is inserted in the conveyor belt 133. The driving roller 134 abuts against the inner side wall of the conveyor belt 133, and the driving roller 134 is used to drive the conveyor belt 133 to rotate relative to the conveying suction member 132; the tensioning roller 135 is cylindrical and extends in the horizontal direction. The tensioning roller 135 is inserted in the conveyor belt 133. The tensioning roller 135 is arranged at one end of the conveyor belt 133 away from the driving roller 134. The driving roller 134 and the tensioning roller 135 are arranged in a parallel structure. The driving roller 134 and the tensioning roller 135 are used to support the conveyor belt 133 in the horizontal direction. The driving roller 134 and the tensioning roller 135 are pivotally connected to the conveying fixed seat 131. Furthermore, a driving member is disposed at one end of the driving roller 134 . The driving member is in the shape of a rectangular strip extending in the horizontal direction. The driving member is connected and fixed to the conveying fixed seat 131 . The driving member is used to drive the driving roller 134 to rotate relative to the conveying fixed seat 131 .
[0055] The conveying and exhausting member 132 includes an air chamber 136, an air pipe 137 connected to the air chamber 136, and a cover plate 138 covering the air chamber 136. The air chamber 136 is arranged in a hollow rectangular structure, and the air chamber 136 is arranged to extend in the horizontal direction. The conveying belt 133 is arranged to surround the outside of the air chamber 136, and the air chamber 136 is arranged between the driving roller 134 and the tensioning roller 135; the air pipe 137 is arranged in a hollow circular tube structure, and the air pipe 137 is connected to the inside of the air chamber 136. The air pipe 137 is connected to the external exhaust device, and the air in the air chamber 136 is extracted outward through the air pipe 137, so that the air in the air chamber 136 is The air pressure is reduced, and then under the action of atmospheric pressure, the material is adsorbed and fixed on the conveyor belt 133; the cover plate 138 is arranged in a rectangular straight plate structure, and the cover plate 138 is extended in the horizontal direction. The cover plate 138 is arranged on the side of the air chamber 136 close to the cutter 14, and an adsorption hole is arranged on the cover plate 138. The adsorption hole is arranged in a through hole structure, and the adsorption hole is connected with the inside of the air chamber 136 to ensure that the air pressure inside the conveyor belt 133 is the same as the air pressure inside the air chamber 136.
[0056] Furthermore, the cutter 14 is arranged in a rectangular structure, and is mounted above the conveying assembly 13. The cutter 14 corresponds to the arrangement position of the conveyor belt 133. The cutter 14 is used to cut the material above the conveyor belt 133, and then cut the material into a vibration ring of a preset shape. In this embodiment, the cutter 14 is a laser cutting machine.
[0057] In one embodiment, the material placement assembly 23 includes a material placement fixing seat 231 , a material placement turntable 232 pivotally connected to the material placement fixing seat 231 , a material placement rotating driving member 233 connected to the material placement turntable 232 , a material placement mold 234 installed on the material placement turntable 232 , and a lifting member 235 . The material placement fixing seat 231 is roughly rectangular and is arranged in the horizontal direction. The bottom of the material placement fixing seat 231 is connected and fixed to the processing platform 90. The material placement fixing seat 231 is used to fix the material placement assembly 23 on the external processing platform 90; the material placement turntable 232 is a circular straight plate and is extended in the horizontal direction. The material placement turntable 232 is pivoted on the material placement fixing seat 231, and the material placement turntable 232 can rotate relative to the material placement fixing seat 231; the material placement rotating driving member 233 is rectangular and extends in the vertical direction. The material placement rotating driving member 233 is installed on the material placement fixing seat 231. The setting direction of the material placement rotating driving member 233 is perpendicular to the setting direction of the material placement turntable 232. The material placement rotating driving member 233 is used to drive the material placement turntable 232 relative to the material placement fixing seat 231 Rotation; the placing mold 234 is cylindrical and extends along the vertical direction. The placing mold 234 is arranged on the side of the placing turntable 232 away from the placing fixed seat 231. The placing mold 234 is movably arranged on the placing turntable 232. The placing mold 234 is used to place the vibration ring and carcass to be bonded; the lifting piece 235 is rectangular and arranged along the vertical direction. The lifting piece 235 is arranged on the side of the placing turntable 232 away from the placing mold 234. The lifting piece 235 is fixed on the processing platform 90. The setting position of the lifting piece 235 corresponds to the setting position of the placing mold 234. The lifting piece 235 is used to prop up the placing mold 234 from the placing turntable 232, thereby preventing the placing mold 234 from transmitting the impact load it bears to the placing turntable 232. In this embodiment, the material placement rotating drive component 233 is a motor, and the lifting component 235 is a hydraulic cylinder; the number of the material placement molds 234 is at least two, and each material placement mold 234 is arranged at intervals around the material placement turntable 232; it can be understood that the setting position of each material placement mold 234 is respectively corresponding to each workstation.
[0058] Furthermore, the pressing assembly 24 corresponds to the setting position of the lifting member 235, and the pressing assembly 24 is used to perform hot pressing operations on the vibration ring and the carcass on the material placement mold 234, so that the vibration ring and the carcass are fitted together to form a finished product of the eardrum; the pressing assembly 24 includes a pressing mounting seat 241, a pressing lifting member 242 connected to the pressing mounting seat 241, a pressing plate 243 connected to the pressing lifting member 242, a pressing heating plate 244 connected to the pressing plate 243, and a pressing mold 245 connected to the pressing heating plate 244. The pressing mounting seat 241 is roughly rectangular and arranged in the vertical direction. The bottom of the pressing mounting seat 241 is connected and fixed to the external processing platform 90. The pressing mounting seat 241 is used to fix the pressing assembly 24 on the processing platform 90; the pressing lifting member 242 is rectangular and arranged in the vertical direction. The pressing lifting member 242 is installed on the top of the pressing mounting seat 241, and the pressing lifting member 242 is correspondingly penetrated by the pressing mounting seat 241; the pressing plate 243 is rectangular and straight and arranged in the horizontal direction. The pressing plate 243 is connected to the pressing lifting member 242. The pressing lifting member 242 is used to control the distance between the pressing plate 243 and the material placing mold 234; the pressing heating plate 244 is rectangular and straight and arranged in the horizontal direction The pressing heating plate 244 is arranged on the side of the pressing plate 243 away from the pressing lifting member 242, and the pressing heating plate 244 is connected to an external heat source; the pressing mold 245 is cylindrical and arranged in the vertical direction, and the setting position of the pressing mold 245 corresponds to the setting position of the material placing mold 234. The pressing mold 245 is used to press the vibration ring and the carcass placed on the material placing mold 234. The pressing heating plate 244 is arranged between the pressing plate 243 and the pressing mold 245, and the pressing mold 245 is fixed on the pressing heating plate 244. The pressing heating plate 244 is used to heat the pressing mold 245, so that the pressing mold 245 performs hot pressing processing on the vibration ring and the carcass on the material placing mold 234. In this embodiment, the pressing lifting member 242 is a cylinder.
[0059] In one embodiment, the hot pressing mechanism 30 includes a hot pressing material taking manipulator 31, a hot pressing assembly 32, and a hot pressing material feeding manipulator 33 arranged corresponding to the hot pressing assembly 32. The hot pressing material taking manipulator 31 is installed on the processing platform 90, and the hot pressing material taking manipulator 31 is used to transport the eardrum pre-finished product from the material placement assembly 23 to the hot pressing assembly 32; the hot pressing assembly 32 is provided with at least two, and each hot pressing assembly 32 is arranged in parallel and spaced in sequence, and the hot pressing material taking manipulator 31 sequentially transports the eardrum pre-finished product to each hot pressing assembly 32, and the hot pressing assembly 32 is used to perform hot pressing and shaping processing on the eardrum pre-finished product to obtain the eardrum semi-finished product; the hot pressing material feeding manipulator 33 is installed on the processing platform 90, and the hot pressing material feeding manipulator 33 is used to take the eardrum semi-finished product from the hot pressing assembly 32, and the hot pressing material feeding manipulator 33 and the hot pressing material taking manipulator 31 are arranged on both sides of the hot pressing assembly 32 relative to each other.
[0060] In this embodiment, the hot pressing assembly 32 includes a hot pressing mounting seat 321, a hot pressing lower module 322 connected to the hot pressing mounting seat 321, a hot pressing lifting member 323 connected to the hot pressing mounting seat 321, a hot pressing plate 324 connected to the hot pressing lifting member 323, a hot pressing heating plate 325 connected to the hot pressing plate 324, and a hot pressing upper module 326 connected to the hot pressing heating plate 325. The hot pressing mounting seat 321 is roughly arranged in a rectangular structure, and the hot pressing mounting seat 321 is extended in the vertical direction, and the bottom of the hot pressing mounting seat 321 is connected and fixed to the processing platform 90; the hot pressing lower module 322 is arranged in the horizontal direction, and the hot pressing lower module 322 is fixed in the hot pressing mounting seat 321, and the hot pressing lower module 322 is located at the bottom of the hot pressing mounting seat 321, and the hot pressing lower module 322 is used to place the eardrum preliminary product transported by the hot pressing material taking manipulator 31; the hot pressing lifting member 323 is rectangular and arranged in the vertical direction, and the hot pressing lifting member 323 is installed on the top of the pressing mounting seat 241, and the hot pressing lifting member 323 is correspondingly penetrated by the pressing mounting seat 241; the hot pressing plate 324 is rectangular and straight and arranged in the horizontal direction, and the hot pressing plate 324 is connected to the hot pressing plate 324. The hot pressing lifting member 323 is connected, and the hot pressing lifting member 323 is used to control the distance between the hot pressing plate 324 and the hot pressing lower module 322; the hot pressing heating plate 325 is in the shape of a rectangular straight plate and is arranged in the horizontal direction, and the hot pressing heating plate 325 is arranged on the side of the hot pressing plate 324 away from the hot pressing lifting member 323, and the hot pressing heating plate 325 is connected to an external heat source; the hot pressing upper module 326 is arranged corresponding to the hot pressing lower module 322, and the hot pressing upper module 326 is arranged in the horizontal direction, and the hot pressing upper module 326 is arranged on the side of the hot pressing heating plate 325 away from the hot pressing plate 324, and the hot pressing heating plate 325 is used to heat the hot pressing upper module 326, so as to realize the hot pressing upper module 326 and the hot pressing lower module 322 to hot press the tympanic membrane pre-finished product into a tympanic membrane semi-finished product. In this embodiment, the hot pressing lifting member 323 is a cylinder; the hot pressing lower module 322 is arranged in a hollow structure, the hot pressing lower module 322 is connected to the external air source, and an air hole is arranged on the hot pressing lower module 322. The air hole is arranged on the side of the hot pressing lower module 322 close to the hot pressing upper module 326. The air hole is used to adsorb and fix the tympanic membrane preliminary product, thereby improving the accuracy of the hot pressing position.
[0061] In one embodiment, the tympanic membrane production device 100 further includes a glue blowing mechanism 40, which is arranged between the hot pressing mechanism 30 and the material finishing mechanism 60, and is used to apply glue liquid at the connection position between the body of the tympanic membrane semi-finished product and the vibration ring to improve the connection strength of the tympanic membrane semi-finished product; the glue blowing mechanism 40 includes a glue blowing platform 41, a glue dripping assembly 42 arranged corresponding to the glue blowing platform 41, and an air blowing assembly 43 arranged on one side of the glue dripping assembly 42. The glue blowing platform 41 is used to place the tympanic membrane semi-finished product to be coated with glue, and the glue blowing platform 41 includes a glue blowing fixed seat 411, a glue blowing turntable 412 pivotally connected to the glue blowing fixed seat 411, a glue blowing rotating driving member 413 connected to the glue blowing turntable 412, a glue blowing mold 414 pivotally connected to the glue blowing turntable 412, and a glue blowing rotating member 415 connected to the glue blowing mold 414. The glue blowing fixed seat 411 is rectangular and extends in the vertical direction. The bottom of the glue blowing fixed seat 411 is connected and fixed to the processing platform 90, and the glue blowing fixed seat 411 is used to support and fix the glue blowing platform 41; the glue blowing turntable 412 is arranged in a circular straight plate structure, and the glue blowing turntable 412 is extended in the horizontal direction. The glue blowing turntable 412 is pivoted to the top of the glue blowing fixed seat 411, and the glue blowing turntable 412 can rotate relative to the glue blowing fixed seat 411; the glue blowing rotating drive member 413 is rectangular and arranged in the vertical direction. The glue blowing rotating drive member 413 is connected and fixed to the glue blowing fixed seat 411, and the glue blowing rotating drive member 413 is used to drive the glue blowing The glue turntable 412 rotates relative to the glue blowing fixed seat 411; the glue blowing mold 414 is cylindrical and arranged in the vertical direction, and the glue blowing mold 414 is embedded in the glue blowing turntable 412. The glue blowing mold 414 is arranged on the side of the glue blowing turntable 412 facing away from the glue blowing fixed seat 411, and the glue blowing mold 414 can rotate relative to the glue blowing turntable 412; the glue blowing rotating member 415 is rectangular and arranged in the vertical direction. The glue blowing rotating member 415 is connected and fixed to the glue blowing turntable 412, and the setting position of the glue blowing rotating member 415 corresponds to the setting position of the glue blowing mold 414. The glue blowing rotating member 415 is used to drive the glue blowing mold 414 to rotate relative to the glue blowing turntable 412. In this embodiment, the number of the glue blowing molds 414 is at least two, and each glue blowing mold 414 is arranged at intervals around the glue blowing turntable 412. The number of the glue blowing rotating parts 415 is the same as the number of the glue blowing molds 414, and each glue blowing rotating part 415 is respectively connected to each glue blowing mold 414; it can be understood that the glue blowing rotating drive part 413 is a motor, and the glue blowing rotating part 415 is a motor.
[0062] The glue dropping component 42 is arranged corresponding to the glue blowing platform 41, and the glue dropping component 42 includes a glue dropping mounting seat 421, a glue dropping connecting rod 422 pivotally connected to the glue dropping mounting seat 421, a glue dropping driving member 423 connected to the glue dropping connecting rod 422, a glue dropping lifting member 424 connected to the glue dropping connecting rod 422, and a glue gun 425 connected to the glue dropping lifting member 424. The glue drop mounting seat 421 is rectangular and arranged in the vertical direction. The bottom of the glue drop mounting seat 421 is connected and fixed to the processing platform 90. The glue drop mounting seat 421 is used to support and fix the glue drop assembly 42; the glue drop connecting rod 422 is pivotally connected to the glue drop mounting seat 421, and the glue drop connecting rod 422 is arranged in an L-shaped structure. One end of the glue drop connecting rod 422 is connected to the glue drop driving member 423, and the other end of the glue drop connecting rod 422 is connected to the glue drop lifting member 424. The end of the glue drop connecting rod 422 connected to the glue drop driving member 423 is arranged in the vertical direction, and the end of the glue drop connecting rod 422 connected to the glue drop lifting member 424 is arranged in the horizontal direction; the glue drop driving member 423 is rectangular and arranged in the vertical direction. The mounting seat 421 is connected and fixed, and the glue-dropping driving member 423 is used to adjust the rotation angle of the glue-dropping connecting rod 422 relative to the glue-dropping mounting seat 421; the glue-dropping lifting member 424 is arranged in a rectangular block along the vertical direction, and the glue-dropping lifting member 424 is fixedly connected to the glue-dropping connecting rod 422, and the glue-dropping lifting member 424 rotates with the rotation of the glue-dropping connecting rod 422; the glue gun 425 is arranged in a long strip along the vertical direction, and the glue gun 425 is arranged corresponding to the glue blowing mold 414, and the setting direction of the glue gun 425 is perpendicular to the setting direction of the glue blowing turntable 412, and the glue-dropping lifting member 424 is used to adjust the distance between the glue gun 425 and the glue blowing mold 414, and the glue gun 425 is connected to the external glue container, and the glue gun 425 is used to drip glue into the glue blowing mold 414. In this embodiment, the glue-dropping driving member 423 is a motor, and the glue-dropping lifting member 424 is a hydraulic cylinder.
[0063] The blowing assembly 43 is arranged on one side of the glue dripping assembly 42, and the blowing assembly 43 is used to blow away the internal glue liquid; the blowing assembly 43 includes a blowing support frame 431, and an air needle 432 connected to the blowing support frame 431. The blowing support frame 431 is arranged in a long strip along the vertical direction, and the bottom end of the blowing support frame 431 is connected and fixed to the processing platform 90, and the blowing support frame 431 is used to support and fix the blowing assembly 43; the air needle 432 is arranged in a hollow long strip, and the air needle 432 extends from the blowing support frame 431 to the direction of the glue blowing mold 414, and the air needle 432 is connected to the external air source to blow the air flow to the glue blowing mold 414, so as to evenly blow away the glue liquid dripped by the glue gun 425 onto the eardrum semi-finished product. In this embodiment, the air needle 432 is inclined from one end away from the blowing mold 414 to one end close to the blowing mold 414 so as to gradually approach the glue gun 425 , and the angle between the air needle 432 and the glue gun 425 is 15 to 70 degrees.
[0064] Furthermore, the eardrum production device 100 also includes a drying mechanism 50, which is arranged between the glue blowing mechanism 40 and the material sorting mechanism 60, and the drying mechanism 50 is used to heat and dry the eardrum semi-finished product after being coated with glue to ensure the connection strength of the eardrum semi-finished product; the drying mechanism 50 includes a conveyor belt 51, and an oven 55 erected above the conveyor belt 51; the conveyor belt 51 is in the shape of a long strip and is arranged in the horizontal direction, and the conveyor belt 51 is used to transport the eardrum semi-finished product; the oven 55 is in the shape of a rectangular strip and is arranged in the horizontal direction, and the oven 55 cover is arranged above the conveyor belt 51, and the oven 55 is used to heat and dry the eardrum semi-finished product to improve the connection strength between the carcass and the vibration ring.
[0065] In one embodiment, the punching assembly 62 is arranged on one side of the punching and feeding robot 61, and the setting position of the punching assembly 62 corresponds to the setting position of the punching and feeding robot 61. The punching assembly 62 is used to punch the tympanic membrane semi-finished product; the punching assembly 62 includes a punching seat 621, a bottom template 622 connected to the punching seat 621, a punching plate 623 slidably arranged on the punching seat 621, and a punching drive 624 connected to the punching plate 623. The punching seat 621 is rectangular and arranged in the vertical direction. The bottom of the punching seat 621 is connected and fixed to the processing platform 90. The punching seat 621 is arranged on the side of the conveyor belt 133 away from the mounting seat; the bottom template 622 is rectangular and extends in the horizontal direction. The bottom template 622 is arranged at the bottom of the punching seat 621. The bottom template 622 is used to place the eardrum semi-finished product; the punching plate 623 is rectangular and extends in the horizontal direction. The punching plate 623 and the bottom template 622 are arranged in parallel. The punching plate 623 is slidably arranged on the punching plate. On the cutting seat 621, the punching plate 623 is used to punch the eardrum semi-finished product on the bottom template 622 to obtain the eardrum finished product; the punching driving member 624 is rectangular and arranged in the vertical direction, and the punching driving member 624 is arranged on the top of the punching seat 621. The punching driving member 624 passes through the punching seat 621 and is connected to the punching plate 623. The punching driving member 624 is used to adjust the distance between the punching plate 623 and the bottom template 622. The punching driving member 624 is perpendicular to the setting direction of the punching plate 623. In this embodiment, the punching driving member 624 is a cylinder.
[0066] Furthermore, the stacking assembly 64 is used to place the finished tympanic membrane products to realize the stacking operation; the stacking assembly 64 includes a stacking turntable 641, a stacking driving member 642 connected to the stacking turntable 641, and a material rod 643 installed on the stacking turntable 641. The stacking turntable 641 is in the shape of a circular straight plate and extends in the horizontal direction, and the stacking turntable 641 is pivotally connected to the processing platform 90; the stacking driving member 642 is in the shape of a rectangle and extends in the vertical direction, and the stacking driving member 642 is relatively fixed to the processing platform 90, and the stacking driving member 642 is used to drive the stacking turntable 641 to rotate in the horizontal direction; the material rod 643 is in the shape of a straight rod and extends in the vertical direction, and the material rod 643 is used to penetrate the finished tympanic membrane products, so as to stack and arrange the finished tympanic membrane products on the material rod 643 in sequence, and the number of the material rods 643 is at least two, and each material rod 643 is arranged in sequence around the peripheral position of the stacking turntable 641. In this embodiment, the stacking assembly 64 further includes a material ejecting rack 645 and a material ejecting telescopic member 646 connected to the material ejecting rack 645; the material ejecting rack 645 is arranged in the vertical direction, and the bottom of the material ejecting rack 645 is connected and fixed to the processing platform 90; the material ejecting telescopic member 646 is arranged in the vertical direction in a long strip shape, and the material ejecting telescopic member 646 is connected to the top of the material ejecting rack 645, and the setting direction of the material ejecting telescopic member 646 is the same as the setting direction of the material rod 643, and the material ejecting telescopic member 646 is suspended and arranged on the top of the material rod 643, and the material ejecting telescopic member 646 is used to push the finished eardrum into the material rod 643. Further, the material ejecting telescopic member 646 is a cylinder.
[0067] In this embodiment, the material organization mechanism 60 also includes a flipping assembly 65, which is arranged between the punching and material picking robot 63 and the stacking assembly 64; the flipping assembly 65 is arranged corresponding to the punching and material picking robot 63, and the flipping assembly 65 is used to flip and stack the finished tympanic membrane onto the stacking assembly 64; the flipping assembly 65 includes a flipping base 651, a rotating plate 652 hinged to the flipping base 651, a flipping drive 653 connected to the rotating plate 652, and a flipping suction cup 654 installed on the rotating plate 652. The flip base 651 is a U-shaped structure arranged in the vertical direction. The bottom of the flip base 651 is connected and fixed to the processing platform 90. The flip base 651 is used to install and fix the flip assembly 65 on the processing platform 90; the rotating plate 652 is a straight plate arranged in the horizontal direction. One end of the rotating plate 652 is hinged to the flip base 651, and the rotating plate 652 can rotate relative to the flip base 651; the flip driving member 653 is a rectangular shape and extends in the horizontal direction. The flip driving member 653 is connected and fixed to the flip base 651. The flip driving member 653 passes through the flip base The base 651 is connected to the rotating plate 652, and the flip driving member 653 is used to drive the rotating plate 652 to rotate relative to the flip base 651; the flip suction cup 654 is arranged in the horizontal direction, and the flip suction cup 654 is arranged at one end of the rotating plate 652 away from the flip base 651, and the flip suction cup 654 corresponds to the setting position of the punching and cutting material taking manipulator 63. The flip suction cup 654 is used to absorb and fix the eardrum finished product delivered by the punching and cutting material taking manipulator 63, and drive the rotating plate 652 to rotate through the flip driving member 653, so as to flip the eardrum finished product and deliver it to the material rod 643. In this embodiment, the flip driving member 653 is a motor.
[0068] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0069] The above-mentioned embodiments only express several implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the invention patent. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.
Claims
1. A tympanic membrane production device, characterized in that: include: A vibration ring cutting mechanism, wherein the vibration ring cutting mechanism is used to cut the material into vibration rings; The laminating mechanism comprises a vibration ring feeding manipulator, a carcass feeding manipulator, a material placing assembly and a pressing assembly; the vibration ring feeding manipulator is used to convey the vibration ring to the material placing assembly, the carcass feeding manipulator is used to convey the carcass to the material placing assembly, the pressing assembly is mounted on the material placing assembly, and the pressing assembly laminarizes the vibration ring on the material placing assembly with the carcass to form a preliminary finished tympanic membrane; A hot pressing mechanism, the hot pressing mechanism is used to hot press and shape the eardrum preliminary product to obtain an eardrum semi-finished product; and The material organizing mechanism includes a punching and feeding robot, a punching and cutting assembly, a punching and cutting material picking robot and a stacking assembly; the punching and feeding robot is used to transport the tympanic membrane semi-finished product to the punching and cutting assembly for punching to obtain a tympanic membrane finished product, and the punching and cutting material picking robot is used to transport the tympanic membrane finished product to the stacking assembly for stacking.
2. The eardrum production device according to claim 1, characterized in that: The tympanic membrane production device also includes a glue blowing mechanism and a drying mechanism. The glue blowing mechanism is arranged between the hot pressing mechanism and the material sorting mechanism. The glue blowing mechanism is used to apply glue liquid on the connection position between the carcass and the vibration ring of the tympanic membrane semi-finished product. The drying mechanism is arranged between the glue blowing mechanism and the material sorting mechanism. The drying mechanism is used to heat and dry the tympanic membrane semi-finished product after being coated with glue liquid.
3. The eardrum production device according to claim 2, characterized in that: The glue blowing mechanism includes a glue blowing platform, a glue dropping component corresponding to the glue blowing platform, and an air blowing component arranged on one side of the glue dropping component; the glue blowing platform includes a glue blowing fixed seat, a glue blowing turntable pivotally connected to the glue blowing fixed seat, a glue blowing rotating drive connected to the glue blowing turntable, a glue blowing mold pivotally connected to the glue blowing turntable, and a glue blowing rotating component connected to the glue blowing mold; the glue dropping component includes a glue dropping mounting seat, a glue dropping connecting rod pivotally connected to the glue dropping mounting seat, a glue dropping driving component connected to the glue dropping connecting rod, a glue dropping lifting component connected to the glue dropping connecting rod, and a glue gun connected to the glue dropping lifting component; the air blowing component includes an air blowing support frame, and an air needle connected to the air blowing support frame; the air needle extends from the air blowing support frame toward the direction of the glue blowing mold.
4. The eardrum production device according to claim 1, characterized in that: The vibration ring cutting mechanism includes a cutting and discharging component, a cutting and feeding component, a conveying component and a cutter mounted above the conveying component; the cutting and feeding component is used to guide the material on the cutting and discharging component to the conveying component, and the cutter is used to cut the material on the conveying component into a vibration ring.
5. The eardrum production device according to claim 4, characterized in that: The cutting and unloading assembly includes a unloading roller and a guide roller; the cutting and feeding assembly includes a cutting mounting plate, a feeding roller connected to the cutting mounting plate, a feeding piece connected to the feeding roller, a pressing roller corresponding to the feeding roller, and a lifting piece connected to the pressing roller, and the pressing roller is slidably mounted on the cutting mounting plate; the conveying assembly includes a conveying fixed seat, a conveying exhaust piece connected to the conveying fixed seat, a conveying belt sleeved on the outside of the conveying exhaust piece, and a driving roller and a tensioning roller passed through both ends of the conveying belt.
6. The eardrum production device according to claim 1, characterized in that: The material placement assembly includes a material placement fixing seat, a material placement turntable pivotally connected to the material placement fixing seat, a material placement rotating drive connected to the material placement turntable, a material placement mold installed on the material placement turntable, and a lifting member; the lifting member is used to prop up the material placement mold from the material placement turntable toward the pressing assembly; the pressing assembly includes a pressing mounting seat, a pressing lifting member connected to the pressing mounting seat, a pressing plate connected to the pressing lifting member, a pressing heating plate connected to the pressing plate, and a pressing mold connected to the pressing heating plate.
7. The eardrum production device according to claim 1, characterized in that: The hot pressing mechanism includes a hot pressing material picking robot, a hot pressing component, and a hot pressing feeding robot arranged corresponding to the hot pressing component; there are at least two hot pressing components, and each of the hot pressing components is arranged in parallel and spaced apart in sequence. The hot pressing material picking robot is used to transport the eardrum semi-finished product from the material placing component to the hot pressing component, and the hot pressing feeding robot is used to take the eardrum semi-finished product out of the hot pressing component.
8. The eardrum production device according to claim 7, characterized in that: The hot pressing assembly includes a hot pressing mounting seat, a hot pressing lower module connected to the hot pressing mounting seat, a hot pressing lifting member connected to the hot pressing mounting seat, a hot pressing plate connected to the hot pressing lifting member, a hot pressing heating plate connected to the hot pressing plate, and a hot pressing upper module connected to the hot pressing heating plate.
9. The eardrum production device according to claim 1, characterized in that: The punching assembly includes a punching seat, a bottom template connected to the punching seat, a punching plate slidably mounted on the punching seat, and a punching drive connected to the punching plate; the stacking assembly includes a stacking turntable, a stacking drive connected to the stacking turntable, and a material rod installed on the stacking turntable, wherein the material rod is used to penetrate the tympanic membrane finished product for stacking.
10. The eardrum production device according to claim 9, characterized in that: The material organization mechanism also includes a flipping assembly, which is arranged between the punching and material picking robot and the stacking assembly; the flipping assembly includes a flipping base, a rotating plate hinged to the flipping base, a flipping drive connected to the rotating plate, and a flipping suction cup installed on the rotating plate; the flipping suction cup is used to absorb and fix the finished eardrum product so as to flip the finished eardrum product and transport it to the material rod.
Citation Information
Patent Citations
Eardrum membrane production device
CN213280093U